CN108842352A - A kind of equipment improving textile dyeing uniformity - Google Patents
A kind of equipment improving textile dyeing uniformity Download PDFInfo
- Publication number
- CN108842352A CN108842352A CN201811067926.7A CN201811067926A CN108842352A CN 108842352 A CN108842352 A CN 108842352A CN 201811067926 A CN201811067926 A CN 201811067926A CN 108842352 A CN108842352 A CN 108842352A
- Authority
- CN
- China
- Prior art keywords
- woven fabric
- sides
- infrared heating
- heating device
- drying chamber
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of equipment for improving textile dyeing uniformity, including the chain rail and needle plate being separately positioned on the two sides of drying chamber front end；The front end of drying chamber is equipped with heating device, and heating device is set to the top of chain rail；Heating device includes deck, infrared heating pipe and infrared heating lampshade, and infrared heating pipe is set on deck, and infrared heating pipe is set to the top of chain rail and is right against the two sides of woven fabric.In the front end of drying chamber, setting heating device preheats the two sides of woven fabric.Woven fabric first passes around heating device and the both ends of woven fabric is heated rapidly.Woven fabric shows the temperature distribution state that both ends temperature is high and medium temperature is low before entering drying chamber, realizes and carries out preheating purpose to woven fabric both ends.After the woven fabric after two sides are heated by heating device enters drying chamber, compensate for woven fabric two sides temperature not as good as the high disadvantage in cloth middle position so that the fixed effect of woven fabric two sides it is closer with it is in-between, product colour is more uniform, substantially increases the production quality of product.
Description
Technical field
The present invention relates to dyeing installation technical field, especially a kind of equipment for improving textile dyeing uniformity.
Background technique
Known, fabric will carry out dyeing and finishing processing in dyeing, the process of dyeing and finishing processing be divided into oil removing, pre-setting,
Dyeing and rear sizing, existing technology generally use drying chamber to carry out pre-setting to fabric, comprise the concrete steps that：By the left and right two of fabric
While being hooked on the chain pin plate of forming machine, chain-driving fabric enters drying chamber, the hot wind pair ejected by the wind box in drying chamber
Fabric, which carries out heating, makes its sizing.
But the prior art has the following disadvantages：For fabric in drying chamber when pre-setting, the hot wind that wind box ejects adds fabric
It will appear injection air quantity inconsistent situation when hot, be in particular in that the fixed effect in selvedge position and middle position is variant,
And then subsequent dyeing process has been seriously affected, easily cause fabric in dyeing course, selvedge color and intermediate color occur
Difference in effect, has increased considerably defect rate in this way, greatly reduces the quality of production product, causes to increase and be produced into
This.
Summary of the invention
It is an object of the invention to will appear injection air quantity when the hot wind ejected for existing wind box heats fabric not
Unanimously cause fabric in dyeing course, the difference in selvedge color and intermediate color appearance effect, and then increase considerably
Defect rate the problem of reduce the quality of product and increase production cost, provides a kind of textile dyeing uniformity of improving
The problem of equipment, the equipment are able to solve fabric in pre-setting, and the fixed effect in selvedge position and middle position has differences,
Have the advantages that automation control, product uniformity are high and easy to operate.
The technical scheme is that：A kind of equipment improving textile dyeing uniformity, including it is separately positioned on forming machine
Chain rail on the two sides of drying chamber front end, and for hooking woven fabric and the needle plate on the chain rail；The front end of the drying chamber is set
There is the heating device for being heated for woven fabric two sides, the heating device is set to the top of chain rail；The heating device packet
Deck, infrared heating pipe and infrared heating lampshade are included, the infrared heating pipe is set on the deck, and infrared heating pipe is set to chain
The top of rail and the two sides for being right against the woven fabric.
As a preferred solution, the deck is slidably mounted at the front end of the drying chamber along the width direction of woven fabric
And infrared heating pipe is adjusted to the width of heating of woven fabric two sides.
As a preferred solution, the chain rail and heating device are electrically connected with control device, control device Quality Initiative
Wheel drives woven fabric sliding, and control device is adjusted by driving device control heating device along the width direction sliding of woven fabric infrared
Width of heating of the heat-generating pipe to woven fabric two sides；When control device Quality Initiative wheel drives woven fabric sliding, control device control is infrared
Heat-generating pipe works and heats to woven fabric two sides.
As a preferred solution, the driving device is telescope motor, and the heating device is fixedly installed in described
On the telescopic shaft of telescope motor.
As a preferred solution, the control device drives the work of infrared heating pipe to knitting by intelligent distribution box
It is heated cloth two sides.
As a preferred solution, the intelligent distribution box includes cabinet and chamber door, is led between the cabinet and chamber door
Hinge flexible connection is crossed, the inner tip of the cabinet is equipped with temperature inductor, humidity sensor and CCD camera assembly, the case
It is equipped with wireless communication module in vivo, the box house lower end is equipped with partition, and the partition lower end is fixedly installed with fan, and
The fan is set to the bottom end middle position of cabinet, and is equipped with ventilation opening positioned at the surface of fan on the partition, and described
Ventilation opening is equipped with sieve, and the outer upper end of the chamber door is equipped with display screen, and the display screen lower end is equipped with numeric keypad battle array
Column, the side of the chamber door are equipped with lock uint, and are equipped with the memory unit connecting with display screen in the chamber door and store single
Member.
As a preferred solution, the infrared heating lampshade, which is faced, is rectangle, and opens on the infrared heating lampshade
Equipped with aperture.
As a preferred solution, the control device is PLC or single-chip microcontroller.
Beneficial effects of the present invention are：
1, the present invention preheats the two sides (i.e. selvedge) of woven fabric in the front end of drying chamber setting heating device.It is working
When, woven fabric is hooked on needle plate and as chain rail slides in the horizontal plane.Woven fabric first passes around heating device and makes woven fabric
Both ends are heated rapidly.It is heated since heating device only heats the both ends of woven fabric without the interlude to woven fabric, woven fabric
The temperature distribution state that both ends temperature is high and medium temperature is low is showed before entering drying chamber, that is, realizes and woven fabric both ends are carried out
Preheating purpose.So compensating for woven fabric two sides temperature not after the woven fabric after two sides are heated by heating device enters drying chamber
The high disadvantage such as cloth middle position so that the fixed effect of woven fabric two sides it is closer with it is in-between, solve the injection of existing wind box
Hot wind out will appear injection air quantity when heating to fabric inconsistent and cause fabric in dyeing course, selvedge color and intermediate
Difference on color appearance effect, and then increased considerably defect rate, reduce the quality of product and increased production cost
The problem of.
2, control device of the invention carries out automation control to chain rail and heating device simultaneously, in control device Quality Initiative
When wheel drives woven fabric sliding, control device control infrared heating pipe works and heats to woven fabric two sides.Control device passes through
The sliding speed of Quality Initiative rail and the heating power of heating device, so that woven fabric two sides can added rapidly after heating device
Heat is to 145~155 DEG C, and control is accurate, it is ensured that woven fabric two sides are heated to the temperature of setting, to guarantee that woven fabric can be in drying chamber
Inside it is heated properly.And when control device control sprocket wheel stops working, control device, which controls infrared heating pipe, to be stopped to woven fabric
Two sides are heated, and prevent heating device from being heated for a long time to the two sides of woven fabric and deformation is caused even to damage.
3, the present invention passes through the position for adjusting deck, and infrared heating pipe can heat the corresponding position of woven fabric two sides.
Since the color difference width of the two sides of the woven fabric of different colours is different, the present invention can make infrared hair by adjusting the position of deck
Heat pipe heats the woven fabric two sides of different in width and position, using flexible and easy to operate, can be applicable in knitting for various colors
The needs of cloth.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the equipment that the present invention improves textile dyeing uniformity.
In figure, 1, chain rail；2, needle plate；3, deck；4, infrared heating pipe；5, infrared heating lampshade；6, intelligent distribution box；7,
Cable；8, control device；9, woven fabric.
Specific embodiment
Specific embodiments of the present invention will be further explained with reference to the accompanying drawing：
As shown in Figure 1, a kind of equipment for improving textile dyeing uniformity, including it is separately positioned on forming machine drying chamber front end two
Chain rail 1 on side, and for hooking woven fabric 9 and the needle plate 2 on the chain rail 1；The front end of the drying chamber is equipped with and is used for
For the heating device that 9 two sides of woven fabric are heated, the heating device is set to the top of chain rail 1；The heating device includes card
Seat 3, infrared heating pipe 4 and infrared heating lampshade 5, the infrared heating pipe 4 are set on the deck 3, and infrared heating pipe 4 is set to
The top of chain rail 1 and the two sides for being right against the woven fabric 9；The periphery of deck 3 and infrared heating pipe 4 is equipped with the infrared heating
Lampshade 5.
The present invention preheats the two sides (i.e. selvedge) of woven fabric 9 in the front end of drying chamber setting heating device.It is working
When, woven fabric 9 is hooked on needle plate 2 and as chain rail 1 slides in the horizontal plane.Woven fabric 9 first passes around heating device and to knit
The both ends of cloth 9 are heated rapidly.Add since heating device only heats the both ends of woven fabric 9 without the interlude to woven fabric 9
Heat, woven fabric 9 show the temperature distribution state that both ends temperature is high and medium temperature is low before entering drying chamber, that is, realize to woven fabric
9 both ends carry out preheating purpose.So compensating for woven fabric 9 after the woven fabric 9 after two sides are heated by heating device enters drying chamber
Two sides temperature not as good as the high disadvantage in cloth middle position so that the fixed effect of 9 two sides of woven fabric it is closer with it is in-between, solve existing
The hot wind for having wind box to eject will appear injection air quantity when heating to fabric inconsistent and cause fabric in dyeing course, selvedge
Difference in color and intermediate color appearance effect, and then defect rate has been increased considerably, reduce the quality and increase of product
The problem of production cost.Woven fabric 9 is preheated by heating device, improves the color difference grade of color among selvedge and cloth
Not, by 4~5 grades of 4 grades of original raisings, product colour uniformity is high, greatly improves the quality of product, reduces substandard products
Rate, to reduce production cost.
The deck 3 is slidably mounted at the front end of the drying chamber along the width direction of woven fabric 9 and adjusts infrared heating pipe 4
To the width of heating of 9 two sides of woven fabric.By adjusting the position of deck 3, infrared heating pipe 4 can be to the corresponding position of 9 two sides of woven fabric
It is heated.Since the color difference width of the two sides of the woven fabric 9 of different colours is different, the present invention passes through the position for adjusting deck 3
Setting can make infrared heating pipe 4 heat 9 two sides of woven fabric of different in width and position, using flexible and easy to operate, can fit
With the needs of the woven fabric 9 of various colors.
The chain rail 1 and heating device are electrically connected with control device 8, and 8 Quality Initiative wheel of control device drives woven fabric 9 to slide,
Control device 8 controls heating device by driving device and adjusts infrared heating pipe 4 to woven fabric along the width direction sliding of woven fabric 9
The width of heating of 9 two sides；When 8 Quality Initiative wheel of control device drives woven fabric 9 to slide, control device 8 controls 4 work of infrared heating pipe
Make and 9 two sides of woven fabric are heated.
The control device 8 of this structure carries out automation control to chain rail 1 and heating device simultaneously, controls in control device 8
When sprocket wheel drives woven fabric 9 to slide, control device 8 controls the work of infrared heating pipe 4 and heats to 9 two sides of woven fabric.Control dress
8 are set by the sliding speed of Quality Initiative rail 1 and the heating power of heating device, so that 9 two sides of woven fabric are after heating device
145~155 DEG C can be rapidly heated to, control is accurate, it is ensured that 9 two sides of woven fabric are heated to the temperature of setting, to guarantee
Woven fabric 9 can be heated properly in drying chamber.And when control device 8 controls sprocket wheel and stops working, control device 8 controls infrared hair
9 two sides of woven fabric are heated in the stopping of heat pipe 4, prevent heating device from being heated to the two sides of woven fabric 9 for a long time and causing to become
Shape is even damaged.
The driving device is telescope motor, and the heating device is fixedly installed on the telescopic shaft of the telescope motor.
Control device 8 controls the length of the telescopic shaft of telescope motor to adjust the position of deck 3, makes infrared heating pipe 4 to different in width
It is heated with 9 two sides of woven fabric of position, using flexible and easy to operate can be applicable in the needs of the woven fabric 9 of various colors.
The infrared heating lampshade 5, which is faced, to be rectangle, and offers aperture on the infrared heating lampshade 5.Infrared heating
For lampshade 5 for optically focused and dust-proof, the aperture on infrared heating lampshade 5 then has heat spreading function, prevents infrared heating lampshade 5 and red
Outer 4 self-temperature of heat-generating pipe is excessively high.The control device 8 drives the work of infrared heating pipe 4 to woven fabric by intelligent distribution box 6
It is heated 9 two sides.The intelligent distribution box 6 is connect by cable 7 with heating device, and aperture is protruded into one end of the cable 7
Interior to connect with infrared heating pipe 4, the other end of the cable 7 connects intelligent distribution box 6, and the intelligent distribution box 6 includes cabinet
And chamber door, the inner tip of the cabinet are equipped with temperature inductor, humidity sensor and CCD camera assembly, the outside of the chamber door
Upper end is equipped with display screen, and the side of the chamber door is equipped with lock uint.
Infrared heating pipe 4 described in this practical example produces infrared using Shanghai Tuo Bei Electronic Science and Technology Co., Ltd.
Line heating tube further includes deck 3 matched with infrared ray heating tube.
The course of work of the invention is：Heating device is opened, the infrared heating pipe in heating device can will be warm in 1-2S
Degree is increased to 150 degree or so, is heated using heating device to the fabric both sides that will need pre-setting, due to heating device
It is arranged on the chain rail 1 before forming machine drying chamber, so the heat that heating device gives out is merely able to heat at selvedge,
Although rest part is also being heated, since heating temperature is lower negligible, in addition, since heating device also passes through
The wireless communication module and control device 8 that cable 7 is connected in intelligent distribution box 6 and intelligent distribution box 6 communicate to connect, so not
Only 1 speed of chain rail measured by control device 8 can be passed into the channel radio on intelligent distribution box 6 by way of electric signal
Module is interrogated, the velocity information that then control device 8 receives wireless communication module passes to staff, then staff
Temperature can be adjusted to heating device by 8 appropriate adjustment intelligent distribution box 6 of control device, when 9 both sides of woven fabric are heated
After, drive woven fabric 9 to enter in drying chamber by chain rail 1.
The above embodiments and description only illustrate the principle of the present invention and most preferred embodiment, is not departing from this
Under the premise of spirit and range, various changes and improvements may be made to the invention, these changes and improvements both fall within requirement and protect
In the scope of the invention of shield.
Claims (8)
1. a kind of equipment for improving textile dyeing uniformity, it is characterised in that：Including being separately positioned on forming machine drying chamber front end two
Chain rail on side, and for hooking woven fabric and the needle plate on the chain rail；The front end of the drying chamber is equipped with for being to knit
The heating device that cloth two sides are heated, the heating device are set to the top of chain rail；The heating device includes deck, infrared
Heat-generating pipe and infrared heating lampshade, the infrared heating pipe be set to the deck on, infrared heating pipe be set to chain rail top and
It is right against the two sides of the woven fabric.
2. a kind of equipment for improving textile dyeing uniformity according to claim 1, it is characterised in that：It knits on the deck edge
The width direction of cloth is slidably mounted at the front end of the drying chamber and adjusts infrared heating pipe to the width of heating of woven fabric two sides.
3. a kind of equipment for improving textile dyeing uniformity according to claim 2, it is characterised in that：The chain rail and plus
Thermal is electrically connected with control device, and control device Quality Initiative wheel drives woven fabric sliding, and control device is controlled by driving device
Heating device slides along the width direction of woven fabric and adjusts infrared heating pipe to the width of heating of woven fabric two sides；In control device control
When sprocket wheel processed drives woven fabric sliding, control device control infrared heating pipe works and heats to woven fabric two sides.
4. a kind of equipment for improving textile dyeing uniformity according to claim 3, it is characterised in that：The driving device
For telescope motor, the heating device is fixedly installed on the telescopic shaft of the telescope motor.
5. a kind of equipment for improving textile dyeing uniformity according to claim 3, it is characterised in that：The control device
The work of infrared heating pipe is driven to heat woven fabric two sides by intelligent distribution box.
6. a kind of equipment for improving textile dyeing uniformity according to claim 5, it is characterised in that：The intelligent power distribution
Case includes cabinet and chamber door, is connected through hinge activity between the cabinet and chamber door, and the inner tip of the cabinet is equipped with temperature
Inductor, humidity sensor and CCD camera assembly are spent, is equipped with wireless communication module in the cabinet, the box house lower end is set
Have a partition, and the partition lower end is fixedly installed with fan, and the fan is set to the bottom end middle position of cabinet, and it is described every
It is equipped with ventilation opening positioned at the surface of fan on plate, and the ventilation opening is equipped with sieve, the outer upper end of the chamber door is equipped with
Display screen, and the display screen lower end is equipped with numeric keypad array, the side of the chamber door is equipped with lock uint, and the chamber door
It is interior equipped with the memory unit being connect with display screen and storage element.
7. a kind of equipment for improving textile dyeing uniformity according to claim 1, it is characterised in that：The infrared heating
Lampshade, which is faced, to be rectangle, and offers aperture on the infrared heating lampshade.
8. a kind of equipment for improving textile dyeing uniformity according to claim 6, it is characterised in that：The control device
For PLC or single-chip microcontroller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811067926.7A CN108842352A (en) | 2018-09-13 | 2018-09-13 | A kind of equipment improving textile dyeing uniformity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811067926.7A CN108842352A (en) | 2018-09-13 | 2018-09-13 | A kind of equipment improving textile dyeing uniformity |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108842352A true CN108842352A (en) | 2018-11-20 |
Family
ID=64189348
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811067926.7A Pending CN108842352A (en) | 2018-09-13 | 2018-09-13 | A kind of equipment improving textile dyeing uniformity |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108842352A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115014071A (en) * | 2022-08-08 | 2022-09-06 | 江苏长海消防装备有限公司 | Color difference preventing dip-dyeing device for producing high-light rescue boots |
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| CN105937112A (en) * | 2016-06-15 | 2016-09-14 | 江苏小太阳机械科技有限公司 | Knitted fabric sized edge pre-drying device of tentering setting machine |
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2018
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Patent Citations (6)
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|---|---|---|---|---|
| KR20110044823A (en) * | 2009-10-24 | 2011-05-02 | 신동호 | The Drier using near infra red radiation |
| CN105506895A (en) * | 2014-10-20 | 2016-04-20 | 无锡弘奋机械厂 | Textile heating device |
| CN104894790A (en) * | 2015-05-28 | 2015-09-09 | 江苏海大印染机械有限公司 | Tenter drying oven heat balance system |
| CN204982395U (en) * | 2015-08-31 | 2016-01-20 | 陈立秋 | New heat source fabric heat setter |
| CN105937112A (en) * | 2016-06-15 | 2016-09-14 | 江苏小太阳机械科技有限公司 | Knitted fabric sized edge pre-drying device of tentering setting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115014071A (en) * | 2022-08-08 | 2022-09-06 | 江苏长海消防装备有限公司 | Color difference preventing dip-dyeing device for producing high-light rescue boots |
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