CN108842259B - woven fabric hand knitting machine - Google Patents

woven fabric hand knitting machine Download PDF

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Publication number
CN108842259B
CN108842259B CN201810682886.0A CN201810682886A CN108842259B CN 108842259 B CN108842259 B CN 108842259B CN 201810682886 A CN201810682886 A CN 201810682886A CN 108842259 B CN108842259 B CN 108842259B
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CN
China
Prior art keywords
support
frame
yarn
pressing plate
vertical
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Active
Application number
CN201810682886.0A
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Chinese (zh)
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CN108842259A (en
Inventor
洪硕宏
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Bonny Composite Tech Tongxiang Co Ltd
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Bonny Composite Tech Tongxiang Co Ltd
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Priority to CN201810682886.0A priority Critical patent/CN108842259B/en
Publication of CN108842259A publication Critical patent/CN108842259A/en
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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D29/00Hand looms
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/12Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick
    • D03D47/18Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick two weft inserters meeting at or near the middle of the shed and transferring the weft from one to the other

Abstract

The invention discloses a woven cloth manual braiding machine which comprises a material placing frame, a yarn coil arranged on the material placing frame, a first support arranged behind the material placing frame, a cutting mechanism arranged on the first support, a second support arranged behind the first support, an upright frame arranged in front of the second support, a front pressing plate mechanism arranged on the upright frame, a plurality of yarn distributing needles and yarn distributing mechanisms which are arranged at intervals, an upper rolling shaft and a lower rolling shaft arranged at the rear part of the upright frame, an arrow rod mechanism arranged on the second support, a rear pressing plate mechanism arranged behind the second support and a coiling device arranged behind the second support, wherein the yarn coil is arranged on the material placing frame; the front pressing plate mechanism, the yarn dividing needle and the yarn dividing mechanism are sequentially arranged from front to back. The invention has the characteristics of high knitting efficiency and effectively improved knitting quality.

Description

woven fabric hand knitting machine
Technical Field
The invention relates to the technical field of woven cloth weaving equipment, in particular to a woven cloth manual weaving machine which can greatly improve weaving efficiency and improve weaving quality.
Background
At present, 12K and above woven fabrics basically depend on import, and related technologies are monopolized abroad; the main defects of the domestic existing equipment are as follows: low knitting efficiency, long time consumption and low quality.
Disclosure of Invention
The invention aims to overcome the defects of low knitting efficiency, long time consumption and low quality of a woven cloth knitting machine in the prior art, and provides a woven cloth manual knitting machine which can greatly improve the knitting efficiency and the knitting quality.
In order to achieve the purpose, the invention adopts the following technical scheme:
a woven fabric manual braiding machine comprises a feeding frame, a yarn roll arranged on the feeding frame, a first support arranged behind the feeding frame, a cutting mechanism arranged on the first support, a second support arranged behind the first support, a vertical frame arranged in front of the second support, a front pressing plate mechanism, a plurality of yarn dividing needles and yarn dividing mechanisms which are arranged on the vertical frame at intervals, an upper rolling shaft and a lower rolling shaft which are arranged at the rear part of the vertical frame, an arrow rod mechanism arranged on the second support, a rear pressing plate mechanism arranged at the rear part of the second support and a coiling device arranged behind the second support; the front pressing plate mechanism, the yarn dividing needle and the yarn dividing mechanism are sequentially arranged from front to back.
According to the invention, the material discharging and slitting, the finished product rolling and the hand knitting are combined, so that the material changing time is greatly shortened and only 5-7 minutes are needed, and the knitting efficiency is greatly improved. The woven cloth is woven manually, dependence on imported materials is reduced, weaving efficiency is greatly improved, and weaving quality is improved.
According to the invention, the front pressing plate mechanism and the rear pressing plate mechanism are added, the front pressing plate mechanism and the rear pressing plate mechanism provide tension for woven cloth in weaving, the weaving quality is improved, the arrow shaft mechanism is also added, the arrow shaft mechanism comprises the reciprocating arrow shaft and the weft disc, the weft weaving speed is improved, and the labor intensity of operators is reduced.
Preferably, the cutting mechanism comprises a driving roller and a driven roller parallel to the driving roller, the driving roller is connected with a first servo motor, a gap is formed between the driving roller and the driven roller, and a plurality of annular cutters are arranged on the driving roller at intervals.
Preferably, a horizontal plate is arranged on the vertical frame, the front pressing plate mechanism comprises two first cylinders and a rectangular plate, the two first cylinders and the rectangular plate are arranged on the lower surface of the horizontal plate, telescopic rods of the two first cylinders extend out of the upper surface of the horizontal plate, and the telescopic rods of the two first cylinders are connected with the rectangular plate.
Preferably, the rear pressing plate mechanism comprises a U-shaped plate connected with the rear parts of the upper surfaces of the two cross rods, the rear parts of the opposite sides of the two cross rods are respectively provided with a second cylinder, telescopic rods of the two second cylinders are respectively connected with the lower surfaces of the U-shaped plate, a strip-shaped pressing plate is arranged on the U-shaped plate, and the strip-shaped pressing plate is connected with the U-shaped plate through two locking knobs.
The front part of the invention uses a pneumatic front pressing plate mechanism to compress yarn materials, the rear end of the invention pastes the yarn materials on a rear pressing plate mechanism to be fixed, and then two first cylinders and two second cylinders are used for pushing a rectangular plate and a strip-shaped pressing plate to ensure the weaving tension. The pressure of rectangular plate is less than the pressure of bar clamp plate, and the yarn material that makes preceding clamp plate mechanism department can become flexible, starts vertical branch creel back many times, makes most of yarn materials reach and weaves required tension, and the yarn material that needs the manual work of few several unachieved and tear rectangular plate department makes it tighten.
Preferably, the yarn dividing mechanism comprises two vertical yarn dividing frames, two chains, a rotating shaft connected with the two chains and a second servo motor connected with the rotating shaft; two ends of each chain are respectively connected with the upper parts of the two vertical yarn dividing frames, and the lower parts of the two vertical yarn dividing frames are connected with the lower parts of the vertical frames through springs; two vertical yarn separating frames comprise a rectangular frame and a plurality of vertical rods arranged on the rectangular frame, and each vertical rod is provided with a through hole.
The positive and negative rotation of second servo motor drives 2 of 2 chains and rises in turn to drive the crisscross lift from top to bottom of 2 vertical minute creels, two vertical minute creel lower parts all through spring and upright frame sub-unit connection, make 2 vertical minute creels reset. The second servo motor is controlled by the touch screen and the PLC, so that the opening sizes of the 2 vertical yarn dividing racks and the opening reduction amplitude of each starting time are controlled.
Preferably, handles convenient to grasp are arranged at one ends of the upper rolling shaft and the lower rolling shaft.
Preferably, the second support comprises two cross rods, a longitudinal rod connected with one end of each cross rod, and a plurality of support columns; the other ends of the two cross rods are connected with the vertical frame;
the arrow rod mechanism comprises an arrow rod with a rack, a speed reducing motor connected with the arrow rod, a limit switch, a longitudinal connecting rod and a weft coil disc; the two ends of the longitudinal connecting rod are respectively connected with the motor and the weft disc, the longitudinal connecting rod is respectively connected with the two cross rods in a sliding mode through 2 sliding blocks, the front end of the arrow rod is provided with a pneumatic chuck, and the pneumatic chuck is connected with the second cylinder.
A frequency converter controls a speed reduction motor to drive an arrow shaft provided with a rack to move back and forth, and the distance of back and forth movement of the arrow shaft is controlled by a limit switch. The arrow shaft is provided with a pneumatic chuck for clamping the yarn material to move.
Preferably, the weft disc comprises two turntables, an L-shaped frame connected with the two turntables, a platform arranged at the upper part of the L-shaped frame, an N-shaped plate, 2 longitudinal rollers and a PE film winding shaft; a gap for accommodating weft is formed between the two turnplates, a gap capable of penetrating the weft is formed between the 2 longitudinal rolling shafts, and the rotating shaft of the L-shaped frame is connected with the centers of the two turnplates respectively.
The method comprises the steps of loading a roll of yarn material which is rolled after slitting on a weft coil, tearing off release paper, enabling the weft to pass through two rolling shafts, tearing off a PE film, winding the film on a PE film rolling shaft, placing the yarn material on a platform, placing the yarn material on a pneumatic chuck of an arrow shaft after the arrow shaft comes, and taking the yarn material out by the arrow shaft.
Preferably, the winding device comprises a support frame, a round shaft arranged at the upper part of the support frame, and two support rods arranged at the lower part of the support frame, wherein the two support rods are parallel to the round shaft.
Therefore, the invention has the following beneficial effects: the knitting efficiency is high, the knitting quality is effectively improved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is another schematic structural view of the present invention;
FIG. 3 is a schematic view of one configuration of the pay-off rack, the roll of yarn, and the first support of the present invention;
FIG. 4 is a schematic view of a second stand and stand according to the present invention;
FIG. 5 is a schematic view of one construction of the arrow shaft and gear motor of the present invention;
FIG. 6 is a schematic diagram of one construction of the rear platen mechanism of the present invention;
fig. 7 is a schematic view of a construction of the weft coil of the present invention.
In the figure: a material feeding frame 1, a yarn material roll 2, a first bracket 3, a cutting mechanism 4, a second bracket 5, a driving roller 41, a driven roller 42, an upright bracket 51, an arrow rod mechanism 52, a rear pressing plate mechanism 53, a furling device 54, a cross rod 55, a longitudinal rod 56, a support column 57, a circular cutter 411, a front pressing plate mechanism 511, a yarn separating needle 512, a yarn separating mechanism 513, an upper rolling shaft 514, a lower rolling shaft 515, a horizontal plate 516, an arrow rod 521, a speed reducing motor 522, a longitudinal connecting rod 523 and a weft reel 524, the yarn dividing device comprises a U-shaped plate 531, a second air cylinder 532, a strip-shaped pressing plate 533, a locking knob 534, a supporting frame 541, a round shaft 542, a supporting rod 543, a first air cylinder 5111, a rectangular plate 5112, a vertical yarn dividing frame 5131, a chain 5132, a spring 5135, a handle 5141, a sliding block 5231, a rotary disc 5241, an L-shaped frame 5242, a platform 5243, an N-shaped plate 5244, a longitudinal roller 5245, a PE film winding shaft 5246, a pneumatic chuck 5251, a rectangular frame 51311, a vertical rod 51312 and a through hole 51313.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
The embodiment shown in fig. 1 and 2 is a woven fabric hand knitting machine, which comprises a material placing frame 1, a yarn coil 2 arranged on the material placing frame, a first support 3 arranged behind the material placing frame, a cutting mechanism 4 arranged on the first support, a second support 5 arranged behind the first support, an upright frame 51 arranged in front of the second support, a front pressing plate mechanism 511, a plurality of yarn dividing needles 512 and yarn dividing mechanisms 513 arranged at intervals on the upright frame, an upper rolling shaft 514 and a lower rolling shaft 515 arranged behind the upright frame, an arrow rod mechanism 52 arranged on the second support, a rear pressing plate mechanism 53 arranged behind the second support, and a winding device 54 arranged behind the second support; the front pressing plate mechanism, the yarn dividing needle and the yarn dividing mechanism are sequentially arranged from front to back.
As shown in fig. 3, the cutting mechanism includes a driving roller 41 and a driven roller 42 parallel to the driving roller, the driving roller is connected to the first servo motor, a gap is provided between the driving roller and the driven roller, and a plurality of annular cutters 411 arranged at intervals are provided on the driving roller.
As shown in fig. 4, a horizontal plate 516 is arranged on the vertical frame, the front pressing plate mechanism comprises two first cylinders 5111 and a rectangular plate 5112 which are arranged on the lower surface of the horizontal plate, the telescopic rods of the two first cylinders extend out of the upper surface of the horizontal plate, and the telescopic rods of the two first cylinders are connected with the rectangular plate.
The yarn splitting mechanism comprises two vertical yarn splitting frames 5131, two chains 5132, a rotating shaft connected with the two chains and a second servo motor connected with the rotating shaft; two ends of each chain are respectively connected with the upper parts of the two vertical yarn dividing frames, and the lower parts of the two vertical yarn dividing frames are respectively connected with the lower parts of the vertical frames through springs 5135; two vertical yarn separating frames comprise a rectangular frame 51311 and a plurality of vertical rods 51312 arranged on the rectangular frame, and each vertical rod is provided with a through hole 51313.
As shown in fig. 1, a handle 5141 for easy grasping is provided at one end of each of the upper and lower rollers.
The second support comprises two cross bars 55, a longitudinal bar 56 connected with one end of the two cross bars, and 4 support columns 57; the other ends of the two cross rods are connected with the vertical frame;
as shown in fig. 2 and 4, the arrow shaft mechanism comprises an arrow shaft 521 with a rack, a speed reduction motor 522 connected with the arrow shaft, a limit switch, a longitudinal connecting rod 523 and a weft plate 524; the both ends of vertical connecting rod are connected with motor and weft dish respectively, and vertical connecting rod passes through 2 sliders 5231 respectively with two horizontal poles sliding connection, and arrow shaft front end is equipped with pneumatic chuck 5251, and pneumatic chuck is connected with the second cylinder.
As shown in fig. 4 and 6, the rear pressing plate mechanism comprises a U-shaped plate 531 connected with the rear portions of the upper surfaces of the two cross rods, the rear portions of the opposite sides of the two cross rods are respectively provided with a second cylinder 532, the telescopic rods of the two second cylinders are respectively connected with the lower surface of the U-shaped plate, the U-shaped plate is provided with a strip-shaped pressing plate 533, and the strip-shaped pressing plate is connected with the U-shaped plate through two locking knobs 534.
As shown in fig. 7, the weft tray includes two rotating discs 5241, an L-shaped frame 5242 connected to the two rotating discs, a platform 5243, an N-shaped plate 5244, 2 longitudinal rollers 5245 and a PE film take-up shaft 5246 provided at the upper portion of the L-shaped frame; a gap for accommodating weft is formed between the two turnplates, a gap capable of penetrating the weft is formed between the 2 longitudinal rolling shafts, and the rotating shaft of the L-shaped frame is connected with the centers of the two turnplates respectively.
As shown in fig. 1 and fig. 2, the winding device includes a supporting frame 541, a circular shaft 542 disposed on an upper portion of the supporting frame, and two supporting rods 543 disposed on a lower portion of the supporting frame, both of the two supporting rods are parallel to the circular shaft.
The working process of the invention is as follows:
the method comprises the following steps that the beginning part of the whole woven fabric in a yarn roll is placed between a driving roller and a driven roller of a cutting mechanism, a first servo motor drives the driving roller to rotate, and each annular cutter divides the whole woven fabric into a plurality of woven fabric strips;
all the woven cloth strips respectively penetrate through gaps of adjacent yarn dividing needles, half of the woven cloth strips respectively penetrate through holes of 1 vertical yarn dividing rack, and the other half of the woven cloth strips respectively penetrate through holes of the other 1 vertical yarn dividing rack;
two first cylinders of the front pressing plate mechanism drive the rectangular plate to move downwards to press each woven cloth strip;
the second servo motor drives 2 ends of 2 chains to lift, so that 2 vertical yarn dividing racks are driven to lift up and down; the touch screen and the PLC are used for controlling the second servo motor, so that the sizes of the openings of the 2 vertical yarn dividing racks and the reduction amplitude of the openings at each starting time are controlled;
respectively rolling the release paper and the PE film on each woven fabric strip on an upper rolling shaft and a lower rolling shaft, and rotating the upper rolling shaft and the lower rolling shaft by a handle which can be grasped by an operator;
loading a roll of yarn material which is wound after slitting on a weft reel, tearing off release paper, penetrating weft through two rolling shafts, tearing off a PE film, winding the PE film on a PE film winding shaft, then placing the weft on a platform, placing the weft on a pneumatic chuck of an arrow shaft after the arrow shaft comes, driving the arrow shaft to move by a speed reducing motor, taking the weft to the other side of a second support, taking the weft by an operator, shearing off the weft and knotting;
the second servo motor drives the 2 ends of the 2 chains to ascend and descend again, the speed reducing motor drives the arrow shaft to clamp the weft again and pull back the weft, the weft is taken to the other side of the second support, and an operator holds the weft and ties the weft after shearing;
the front pressing plate mechanism and the rear pressing plate mechanism provide tension for woven cloth during weaving, the woven cloth is rolled on a circular shaft, release paper is placed on the two supporting rods, the woven cloth is rolled up, and the release paper is clamped between the adjacent woven cloth.
It should be understood that this example is for illustrative purposes only and is not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.

Claims (9)

1. A woven fabric manual knitting machine is characterized by comprising a material placing frame (1), a yarn roll (2) arranged on the material placing frame, a first support (3) arranged behind the material placing frame, a cutting mechanism (4) arranged on the first support, a second support (5) arranged behind the first support, an upright frame (51) arranged at the front part of the second support, a front pressing plate mechanism (511), a plurality of yarn distributing needles (512) and yarn distributing mechanisms (513) which are arranged at intervals, an upper rolling shaft (514) and a lower rolling shaft (515) arranged at the rear part of the upright frame, an arrow rod mechanism (52) arranged on the second support, a rear pressing plate mechanism (53) arranged at the rear part of the second support and a winding device (54) arranged at the rear part of the second support; the front pressing plate mechanism, the yarn dividing needle and the yarn dividing mechanism are sequentially arranged from front to back.
2. The woven fabric hand knitting machine according to claim 1, wherein the cutting mechanism comprises a driving roller (41) and a driven roller (42) parallel to the driving roller, the driving roller is connected with the first servo motor, a gap is formed between the driving roller and the driven roller, and a plurality of annular cutters (411) which are arranged at intervals are arranged on the driving roller.
3. The woven fabric hand knitting machine according to claim 1, wherein a horizontal plate (516) is arranged on the vertical frame, the front pressing plate mechanism comprises two first cylinders (5111) and a rectangular plate (5112) which are arranged on the lower surface of the horizontal plate, telescopic rods of the two first cylinders extend out of the upper surface of the horizontal plate, and the telescopic rods of the two first cylinders are connected with the rectangular plate.
4. The woven fabric hand knitting machine according to claim 1, characterized in that the yarn separating mechanism comprises two vertical yarn separating frames (5131), two chains (5132), a rotating shaft connected with the two chains and a second servo motor connected with the rotating shaft; two ends of each chain are respectively connected with the upper parts of the two vertical yarn dividing frames, and the lower parts of the two vertical yarn dividing frames are connected with the lower parts of the vertical frames through springs (5135); the two vertical yarn dividing frames respectively comprise a rectangular frame (51311) and a plurality of vertical rods (51312) arranged on the rectangular frame, and each vertical rod is provided with a through hole (51313).
5. The woven fabric handmade knitting machine according to claim 1, wherein each of the upper roller and the lower roller is provided at one end with a handle (5141) for easy gripping.
6. The woven fabric hand knitting machine according to claim 1 wherein the second support includes two cross bars (55), a longitudinal bar (56) connected to one end of the two cross bars, and a plurality of support columns (57); the other ends of the two cross rods are connected with the vertical frame; the arrow rod mechanism comprises an arrow rod (521) with a rack, a speed reduction motor (522) connected with the arrow rod, a limit switch, a longitudinal connecting rod (523) and a weft plate (524); the two ends of the longitudinal connecting rod are respectively connected with the motor and the weft disc, the longitudinal connecting rod is respectively connected with the two cross rods in a sliding mode through 2 sliding blocks (5231), the front end of the arrow rod is provided with a pneumatic chuck (5251), and the pneumatic chuck is connected with the second cylinder.
7. The woven fabric manual knitting machine according to claim 6, wherein the rear pressing plate mechanism comprises a U-shaped plate (531) connected with the rear parts of the upper surfaces of the two cross rods, the rear parts of the opposite side surfaces of the two cross rods are respectively provided with a second cylinder (532), telescopic rods of the two second cylinders are respectively connected with the lower surface of the U-shaped plate, a strip-shaped pressing plate (533) is arranged on the U-shaped plate, and the strip-shaped pressing plate is connected with the U-shaped plate through two locking knobs (534).
8. The woven fabric hand knitting machine according to claim 6, wherein the weft reel comprises two rotating discs (5241), an L-shaped frame (5242) connected with the two rotating discs, a platform (5243) arranged at the upper part of the L-shaped frame, an N-shaped plate (5244), 2 longitudinal rollers (5245) and a PE film winding shaft (5246); a gap for accommodating weft is formed between the two turnplates, a gap capable of penetrating the weft is formed between the 2 longitudinal rolling shafts, and the rotating shaft of the L-shaped frame is connected with the centers of the two turnplates respectively.
9. The woven cloth hand knitting machine according to the claim 1, the claim 2, the claim 3, the claim 4, the claim 5, the claim 6, the claim 7 or the claim 8, characterized in that the furling device comprises a supporting frame (541), a round shaft (542) arranged at the upper part of the supporting frame, two supporting rods (543) arranged at the lower part of the supporting frame, and the two supporting rods are both parallel to the round shaft.
CN201810682886.0A 2018-06-27 2018-06-27 woven fabric hand knitting machine Active CN108842259B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810682886.0A CN108842259B (en) 2018-06-27 2018-06-27 woven fabric hand knitting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810682886.0A CN108842259B (en) 2018-06-27 2018-06-27 woven fabric hand knitting machine

Publications (2)

Publication Number Publication Date
CN108842259A CN108842259A (en) 2018-11-20
CN108842259B true CN108842259B (en) 2019-12-27

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ID=64200374

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810682886.0A Active CN108842259B (en) 2018-06-27 2018-06-27 woven fabric hand knitting machine

Country Status (1)

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CN (1) CN108842259B (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08158204A (en) * 1994-11-24 1996-06-18 Shigenosuke Saitou Loom having mechanism for increasing feed rate of warp yarn and method for weaving woven fabric using mechanism for increasing feed rate of warp yarn
EP2305571A1 (en) * 2008-07-22 2011-04-06 Marcos Guasch Pubill Method, fabrics and machines for producing seamless bags and similar items
NL1036870C2 (en) * 2009-04-17 2010-10-19 Ten Cate Itex B V DEVICE FOR MANUFACTURING A FIBER MAT BY WEAVING.
CN102587005B (en) * 2012-03-12 2013-07-31 天津海天长丰科技开发有限公司 Carbon fiber cloth loom
CN203653854U (en) * 2013-11-30 2014-06-18 嘉兴市欣欣仪器设备有限公司 Toy loom

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