CN108838469B - Gear machining equipment - Google Patents
Gear machining equipment Download PDFInfo
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- CN108838469B CN108838469B CN201810726105.3A CN201810726105A CN108838469B CN 108838469 B CN108838469 B CN 108838469B CN 201810726105 A CN201810726105 A CN 201810726105A CN 108838469 B CN108838469 B CN 108838469B
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- die
- fixed
- piece
- fixedly connected
- telescopic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F17/00—Special methods or machines for making gear teeth, not covered by the preceding groups
- B23F17/006—Special methods or machines for making gear teeth, not covered by the preceding groups using different machines or machining operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses gear processing equipment, wherein a first fixed column and a die-casting die of a blank die-casting assembly are fixed on a workbench, a first telescopic piece is fixed on one side of the first fixed column, the first telescopic piece is fixedly connected with a second telescopic piece, and the second telescopic piece is fixedly connected with a die-casting head; one side of the fixed column II of the suction assembly is fixedly connected with a fixed end of the telescopic piece III, a movable end of the telescopic piece III is fixedly connected with a fixed end of the telescopic piece IV, a movable end of the telescopic piece IV is fixedly connected with the fixed magnet, fixed ends of the telescopic piece VI and the telescopic piece VII of the polishing assembly are fixedly connected with an output shaft of the rotating motor I, an output shaft of the rotating motor II is fixedly connected with the telescopic piece V, and the telescopic piece V is fixedly connected with the polishing head.
Description
Technical Field
The invention relates to the technical field of gear machining, in particular to gear machining equipment.
Background
The gear machining process sequentially comprises the steps of blank die-casting forming, stamping and separating of rod-shaped waste materials on the gear blank, hole reaming, end face leveling and the like. The processing of gears in traditional factories is in a flow line mode, and one or more workers are arranged for each process. However, the manual operation efficiency is slow, the rejection rate of blanks is high, the labor cost is high, the occupied area of the assembly line form is large, and the method is not suitable for large-scale processing of factories.
Disclosure of Invention
The present invention is directed to a gear machining apparatus to solve the problems set forth in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a gear machining device comprises a rack, a die casting assembly, a sucking assembly and a polishing assembly, wherein the rack comprises a workbench and a support column, the workbench is arranged on the upper end face of the support column, the die casting assembly, the sucking assembly and the polishing assembly are arranged on the workbench, the die casting assembly comprises a die casting die, a die casting head, a first telescopic part, a second telescopic part and a first fixed column, the first fixed column and the die casting die are fixed on the workbench, the fixed end of the first telescopic part is fixed on one side of the first fixed column, the movable end of the first telescopic part is fixedly connected with the fixed end of the second telescopic part, the movable end of the second telescopic part is fixedly connected with the die casting head, and the die casting die is arranged right below the die casting head; the suction assembly comprises a second fixed column, a third telescopic piece, a fourth telescopic piece and a fixed magnet, the second fixed column is arranged on one side of the die-casting die, one side of the second fixed column is fixedly connected with the fixed end of the third telescopic piece, the movable end of the third telescopic piece is fixedly connected with the fixed end of the fourth telescopic piece, the movable end of the fourth telescopic piece is fixedly connected with the fixed magnet, the fixed magnet is arranged above the die-casting die, the upper part of the workbench (1) is provided with a guide slide rail (11), the bottom of the fixed column is fixed on the guide slide rail, the end part of the guide slide rail is connected with the polishing assembly, the polishing assembly comprises a fifth telescopic piece, a fixed seat, a polishing head, a first rotating motor, a second rotating motor, a sixth telescopic piece and a seventh telescopic piece, one side of the polishing assembly is also provided with a deviation correcting piece, and the fixed ends of the sixth telescopic piece and the seventh telescopic piece are fixedly connected with, the gear is placed between the movable ends of the six telescopic pieces and the seven telescopic pieces by the deviation correcting piece, the second rotating motor is fixedly connected with the fixed seat, the output shaft of the second rotating motor is fixedly connected with the fixed end of the fifth telescopic piece, and the movable end of the fifth telescopic piece is fixedly connected with the polishing head.
Preferably, the first telescopic part, the second telescopic part, the third telescopic part, the fourth telescopic part, the fifth telescopic part, the sixth telescopic part and the seventh telescopic part are all electric telescopic rods.
Preferably, the deviation correcting part comprises an electric clamp, a third rotating motor and a third fixing column, the third fixing column is arranged on one side of the grinding assembly, and an output shaft of the third rotating motor penetrates through the third fixing column and is fixedly connected to the third electric clamp.
Preferably, the guide slide rail is an electric slide rail.
Preferably, still be equipped with a protection cover on the workstation, the protection cover is including covering blank die-casting subassembly, absorption subassembly and the subassembly of polishing.
Preferably, a suction fan is arranged outside the protective cover, the suction fan is communicated with a material suction pipeline, and the other end of the material suction pipeline is communicated with a collection box.
Preferably, the workbench is further provided with a controller and a control switch, the control switch is connected to the input end of the controller, and the output end of the controller is connected to the first rotating motor, the second rotating motor, the first telescopic part, the second telescopic part, the third telescopic part, the fourth telescopic part, the fifth telescopic part, the sixth telescopic part, the seventh telescopic part and the guide slide rail.
Preferably, the PLC controller of the controller is Siemens S7-300 in model number.
Compared with the prior art, the invention has the beneficial effects that: the gear grinding device is provided with a blank die-casting assembly, an absorbing assembly and a grinding assembly, wherein the blank die-casting assembly presses a gear into a designed shape, then the absorbing assembly is used for taking out the pressed gear die-casting die, then a fixed guide rail is used for moving the gear die-casting die onto the grinding assembly, the gear is placed between a sixth telescopic piece and a seventh movable end of the telescopic piece of the grinding assembly in a deviation rectifying mode, the position of the gear can be limited, and then the grinding head of the grinding assembly is used for grinding the gear. The invention has simpler and more convenient operation and reduces the labor capacity of workers.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic structural diagram of a deviation correcting member of the present invention;
FIG. 4 is a schematic view of the blank die cast assembly of the present invention;
fig. 5 is a block diagram of the present invention.
In the figure: 1. a work table; 2. a support pillar; 3. a die-casting die; 4. fixing a first column; 5. a first telescopic part; 6. the movable end of the first telescopic piece; 7. a second telescopic part; 8. the movable end of the second telescopic part; 9. die-casting the head; 10. fixing a second column; 11. a guide slide rail; 12. a third telescopic part; 13. the movable end of the telescopic piece III; 14. a fourth telescopic part; 15. the movable end of the telescopic piece IV; 16. fixing a magnet; 17. a fifth telescopic part; 18. the movable end of the expansion piece V; 19. a fixed seat; 20. rotating the first motor; 21. (ii) a Rotating a second motor; 22. a sixth telescopic part; 23. a seventh telescopic member; 24. polishing head; 25. fixing a column III; 26. rotating a motor III; 27. electrically operated clamps; 28. a protective cover; 29. a suction fan; 30. a suction pipeline; 31. a collection box; 32. a controller; 33. and controlling the switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As in fig. 1-5, the following examples are now proposed:
a gear processing device comprises a frame, a blank die-casting component, a suction component and a grinding component, the machine frame comprises a workbench 1 and a support column 2, the workbench 1 is arranged on the upper end surface of the support column 2, the blank die-casting assembly, the suction assembly and the grinding assembly are all arranged on the workbench 1, the blank die-casting assembly comprises a die-casting die 3, a die-casting head 9, a first expansion piece 5, a second expansion piece 7 and a first fixing column 4, the fixed column I4 and the die-casting die 3 are fixed on the workbench 2, the fixed end of the expansion piece I5 is fixed on one side of the fixed column I4, the movable end 6 of the first telescopic part is fixedly connected with the fixed end of the second telescopic part 7, the movable end 8 of the second telescopic part is fixedly connected with the die-casting head 9, and the die-casting die 3 is arranged right below the die-casting head 9; the suction assembly comprises a second fixing column 10, a third telescopic piece 12, a fourth telescopic piece 14 and a fixed magnet 16, the second fixing column 10 is arranged on one side of the die-casting die 3, one side of the second fixing column 10 is fixedly connected with a fixed end of the third telescopic piece 12, a movable end 13 of the third telescopic piece is fixedly connected with a fixed end of the fourth telescopic piece 14, a movable end 15 of the fourth telescopic piece is fixedly connected with the fixed magnet 16, the fixed magnet 16 is arranged above the die-casting die 3, a guide slide rail (11) is arranged on the upper portion of the workbench (1), the bottom of the second fixing column 10 is fixed on the guide slide rail 11, the end portion of the guide slide rail 11 is connected with the polishing assembly, the polishing assembly comprises a fifth telescopic piece 17, a fixed seat 19, a polishing head 24, a first rotating motor 20, a second rotating motor 21, a sixth telescopic piece 22 and a seventh telescopic piece 23, one side of the polishing assembly is further provided with a deviation correcting piece, the fixed ends of the six 22 telescopic pieces and the seven 23 telescopic pieces are fixedly connected with an output shaft of a rotating motor 20, the deviation correcting piece puts a gear between the movable ends of the six 22 telescopic pieces and the seven 23 telescopic pieces, the second motor 21 is fixedly connected with the fixed seat 19, the output shaft of the second motor 21 is fixedly connected with the fixed end of the five 17 telescopic pieces, and the movable end 18 of the five telescopic pieces is fixedly connected with the polishing head 24.
In this embodiment, the deviation correcting element includes an electric clamp 27, a rotating motor three 26 and a fixed column three 25, the fixed column three 25 is arranged at one side of the grinding assembly, and an output shaft of the rotating motor three 26 passes through the fixed column three 25 and is fixedly connected to the electric clamp three 27. Rotating motor three 26 places a gear between telescoping member six 22 and telescoping member seven 23.
In this embodiment, a protection cover 28 is further disposed on the working table 1, and the protection cover 28 covers the blank die-casting assembly, the suction assembly and the grinding assembly. And the metal chips after being polished are prevented from splashing.
In this embodiment, a suction fan 29 is disposed outside the protective cover 28, the suction fan 29 is communicated with a suction pipeline 30, and the other end of the suction pipeline 30 is communicated with a collection box 31. The ground metal chips are sucked into the collection box 31.
In this embodiment, the workbench is further provided with a controller 32 and a control switch 33, the control switch 33 is connected to an input end of the controller 22, and an output end of the controller 32 is connected to the first rotating motor 20, the second rotating motor 21, the first telescopic member 5, the second telescopic member 7, the third telescopic member 12, the fourth telescopic member 14, the fifth telescopic member 17, the sixth telescopic member 22, the seventh telescopic member 23 and the guide slide rail 11; the controller 32 is a PLC controller, and the model of the PLC controller is Siemens S7-300; the first telescopic piece 5, the second telescopic piece 7, the third telescopic piece 12, the fourth telescopic piece 14, the fifth telescopic piece 17, the sixth telescopic piece 22 and the seventh telescopic piece 23 are all electric telescopic rods; the guide slide rail 11 is an electric slide rail. Intelligent control and simplified operation.
The working principle is as follows: the gear grinding device is provided with a blank die-casting assembly, an absorbing assembly and a grinding assembly, wherein the blank die-casting assembly presses a gear into a designed shape, then the absorbing assembly is used for taking out the pressed gear die-casting die 3, then a fixed guide rail 11 is used for moving the gear onto the grinding assembly, a deviation correcting member is used for placing the gear between a flexible member six 22 and a flexible member seven 23 of the grinding assembly, therefore, the position of the gear can be limited, and then a grinding head 24 of the grinding assembly is used for grinding the gear. The invention has simpler and more convenient operation and reduces the labor capacity of workers.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides a gear machining equipment, includes the frame, its characterized in that: the die casting machine comprises a blank die casting component, a suction component and a polishing component, wherein the machine frame comprises a workbench (1) and a support column (2), the workbench (1) is arranged on the upper end face of the support column (2), the blank die casting component, the suction component and the polishing component are arranged on the workbench (1), the blank die casting component comprises a die casting die (3), a die casting head (9), a first extensible part (5), a second extensible part (7) and a first fixed column (4), the first fixed column (4) and the die casting die (3) are fixed on the workbench (2), the fixed end of the first extensible part (5) is fixed on one side of the first fixed column (4), the movable end (6) of the first extensible part is fixedly connected with the fixed end of the second extensible part (7), and the movable end (8) of the second extensible part is fixedly connected with the die casting head (9), the die-casting die (3) is arranged right below the die-casting head (9); the suction assembly comprises a second fixing column (10), a third telescopic piece (12), a fourth telescopic piece (14) and a fixed magnet (16), the second fixing column (10) is arranged on one side of the die-casting die (3), one side of the second fixing column (10) is fixedly connected with the fixed end of the third telescopic piece (12), the movable end (13) of the third telescopic piece is fixedly connected with the fixed end of the fourth telescopic piece (14), the movable end (15) of the fourth telescopic piece is fixedly connected with the fixed magnet (16), the fixed magnet (16) is arranged above the die-casting die (3), a guide slide rail (11) is arranged on the upper portion of the workbench (1), the bottom of the second fixing column (10) is fixed on the guide slide rail (11), the end portion of the guide slide rail (11) is connected with the polishing assembly, and the polishing assembly comprises a fifth telescopic piece (17), Fixing base (19), polish head (24), rotate motor (20), rotate motor two (21), expansion piece six (22) and expansion piece seven (23), one side of the subassembly of polishing still is equipped with one and rectifies the piece, the equal fixed connection of stiff end of expansion piece six (22) and expansion piece seven (23) rotates the output shaft of motor one (20), rectify the piece and put into the gear between the expansion end of expansion piece six (22) and expansion piece seven (23), fixing base (19) fixed connection rotates motor two (21), rotate the output shaft fixed connection of motor two (21) the stiff end of expansion piece five (17), expansion end (18) fixed connection of expansion piece five polish head (24).
2. The gear processing apparatus according to claim 1, wherein: the first extensible part (5), the second extensible part (7), the third extensible part (12), the fourth extensible part (14), the fifth extensible part (17), the sixth extensible part (22) and the seventh extensible part (23) are all electric extensible rods.
3. The gear processing apparatus according to claim 1, wherein: the deviation correcting piece comprises an electric clamp (27), a rotating motor III (26) and a fixing column III (25), the fixing column III (25) is arranged on one side of the grinding assembly, and an output shaft of the rotating motor III (26) penetrates through the fixing column III (25) and is fixedly connected to the electric clamp (27).
4. The gear processing apparatus according to claim 1, wherein: the guide slide rail (11) is an electric slide rail.
5. The gear processing apparatus according to claim 1, wherein: still be equipped with a protection cover (28) on workstation (1), protection cover (28) are including covering blank die-casting subassembly, absorption subassembly and the subassembly of polishing.
6. The gear processing apparatus according to claim 5, wherein: a suction fan (29) is arranged outside the protective cover (28), the suction fan (29) is communicated with a material suction pipeline (30), and the other end of the material suction pipeline (30) is communicated with a collection box (31).
7. The gear processing apparatus according to claim 1, wherein: still be equipped with controller (32) and control switch (33) on the workstation, control switch (33) are connected to the input of controller (22), the output of controller (32) is connected to rotation motor one (20), rotation motor two (21), extensible member one (5), extensible member two (7), extensible member three (12), extensible member four (14), extensible member five (17), extensible member six (22), extensible member seven (23), direction slide rail (11).
8. The gear processing apparatus according to claim 7, wherein: the controller (32) is a PLC controller, and the model of the PLC controller is Siemens S7-300.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810726105.3A CN108838469B (en) | 2018-07-04 | 2018-07-04 | Gear machining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810726105.3A CN108838469B (en) | 2018-07-04 | 2018-07-04 | Gear machining equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108838469A CN108838469A (en) | 2018-11-20 |
| CN108838469B true CN108838469B (en) | 2020-04-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810726105.3A Active CN108838469B (en) | 2018-07-04 | 2018-07-04 | Gear machining equipment |
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| Country | Link |
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| CN (1) | CN108838469B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS637220A (en) * | 1986-06-24 | 1988-01-13 | Sumitomo Heavy Ind Ltd | Worm in drum type worm gear |
| CN103100765A (en) * | 2012-12-12 | 2013-05-15 | 镇江汇通金属成型有限公司 | Method of machining gear with dedicated mold |
| CN105436627A (en) * | 2015-12-15 | 2016-03-30 | 重庆市江津区华茂机械有限责任公司 | Mechanical gear machining device and using method thereof |
| CN105965104A (en) * | 2016-06-22 | 2016-09-28 | 安徽三山机械制造有限公司 | High-precision high-efficiency gear machining equipment |
| CN206597976U (en) * | 2017-03-28 | 2017-10-31 | 江苏中力齿轮有限公司 | A kind of gear face polishing device |
| CN207013814U (en) * | 2017-07-12 | 2018-02-16 | 青岛盛腾源机械有限公司 | One kind machining hobbing machine |
| CN108145254A (en) * | 2017-12-25 | 2018-06-12 | 浙江群石工业设计有限公司 | A kind of gear working machine device |
| CN207494728U (en) * | 2017-10-09 | 2018-06-15 | 新昌县泰如科技有限公司 | A kind of grinding device for Gear Processing |
-
2018
- 2018-07-04 CN CN201810726105.3A patent/CN108838469B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS637220A (en) * | 1986-06-24 | 1988-01-13 | Sumitomo Heavy Ind Ltd | Worm in drum type worm gear |
| CN103100765A (en) * | 2012-12-12 | 2013-05-15 | 镇江汇通金属成型有限公司 | Method of machining gear with dedicated mold |
| CN105436627A (en) * | 2015-12-15 | 2016-03-30 | 重庆市江津区华茂机械有限责任公司 | Mechanical gear machining device and using method thereof |
| CN105965104A (en) * | 2016-06-22 | 2016-09-28 | 安徽三山机械制造有限公司 | High-precision high-efficiency gear machining equipment |
| CN206597976U (en) * | 2017-03-28 | 2017-10-31 | 江苏中力齿轮有限公司 | A kind of gear face polishing device |
| CN207013814U (en) * | 2017-07-12 | 2018-02-16 | 青岛盛腾源机械有限公司 | One kind machining hobbing machine |
| CN207494728U (en) * | 2017-10-09 | 2018-06-15 | 新昌县泰如科技有限公司 | A kind of grinding device for Gear Processing |
| CN108145254A (en) * | 2017-12-25 | 2018-06-12 | 浙江群石工业设计有限公司 | A kind of gear working machine device |
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| Publication number | Publication date |
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| CN108838469A (en) | 2018-11-20 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20200309 Address after: 318000 No.9, 24th Street, East New District, Wenling City, Taizhou City, Zhejiang Province Applicant after: Zhejiang Dafa Gear Co.,Ltd. Address before: 241000 room 212, two / F, creative Incubation Park, Wuhu hi tech Industrial Development Zone, Anhui Applicant before: Wuhu new sea Intelligent Technology Co., Ltd. |
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