CN108832443B - Device for installing resistor - Google Patents
Device for installing resistor Download PDFInfo
- Publication number
- CN108832443B CN108832443B CN201810679045.4A CN201810679045A CN108832443B CN 108832443 B CN108832443 B CN 108832443B CN 201810679045 A CN201810679045 A CN 201810679045A CN 108832443 B CN108832443 B CN 108832443B
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- China
- Prior art keywords
- clamping
- bottom plate
- support
- support frame
- resistor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003825 pressing Methods 0.000 claims abstract description 48
- 239000002184 metal Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 11
- 238000013461 design Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 230000006698 induction Effects 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/6608—Structural association with built-in electrical component with built-in single component
- H01R13/6616—Structural association with built-in electrical component with built-in single component with resistor
Abstract
The invention discloses a device for installing a resistor, which comprises a bottom plate, and a clamping mechanism, a pressing mechanism and an assembling tool which are arranged on the bottom plate, wherein the pressing mechanism and the assembling tool are arranged in the middle of the bottom plate side by side, the clamping mechanism is symmetrically arranged on two sides of the bottom plate, the clamping mechanism comprises a clamping cylinder and a clamping jaw, the pressing mechanism comprises a pressing head, the resistor is firstly arranged in a sheath slot of a wire harness terminal and then is put into the assembling tool together, the resistor is positioned right above the wire harness terminal, the lower part of the wire harness terminal is adsorbed in the assembling tool, then the clamping cylinder drives the clamping jaw to clamp two sides of the wire harness terminal, at the moment, an operator operates the pressing mechanism to enable the pressing head to press the resistor downwards, and a resistor disc is completely inserted into the wire harness terminal, the invention realizes that the resistor is arranged on the wire harness terminal, the whole device has simple structure and convenient operation and maintenance.
Description
Technical Field
The invention relates to the technical field of wire harness processing, in particular to a device for installing a resistor.
Background
The resistor is a two-terminal electronic component which is made of a resistance material, has a certain structural form and can play a role in limiting current to pass through in a circuit. In the process of processing parts of the wire harness terminal, the resistor is installed in the slot of the sheath of the wire harness terminal through the procedures of shearing, pre-inserting, clamping, pressing and the like, and a riveting machine used in the existing riveting processing also has the defects of large machine volume, high price and direct increase of production cost.
Chinese patent authorized publication No. CN106734658B discloses a resistance card riveting press, which comprises a first material taking mechanism, a mold, a second material taking mechanism, a punch press and a touch screen fixedly arranged on a main frame, wherein the first material taking mechanism and the second material taking mechanism are oppositely arranged, two ends of the mold are respectively connected with output ends of the first material taking mechanism and the second material taking mechanism, the upper part of the mold is connected with an output end of the punch press, an opening is arranged in the mold, the opening is connected with a material receiving box through a material channel inclined downwards, and the first material taking mechanism, the second material taking mechanism and the punch press are in control connection with the touch screen.
The Chinese patent authorization publication No. CN201590298U discloses a resistor disc terminal riveting device, which comprises a pressure cylinder mechanism, a riveting induction mechanism, an upper die mechanism and a lower die mechanism, wherein the pressure cylinder mechanism, the upper die mechanism and the lower die mechanism are sequentially connected, and the riveting induction mechanism is connected with the upper die mechanism; the pressure cylinder mechanism comprises a pressure cylinder, a pressure cylinder fixing plate and a supporting column, the upper die mechanism comprises an upper die base connecting block, a riveting needle adjusting block, an upper die plate and an upper die sliding mechanism, the lower die mechanism comprises a lower die base and a discharging channel, and the riveting sensing mechanism comprises a sensor, a sensing block, a sensing fixing plate and a sensing connecting plate.
Through careful analysis of the two comparison documents, it is found that the resistance card riveting and pressing machines related to the comparison documents have the problems of excessively complex structure, inconvenience in maintenance, large volume, high price and the like, and therefore, a device for installing the resistor needs to be designed more reasonably again.
Disclosure of Invention
The present invention aims to provide a device for installing a resistor, which solves the above-mentioned drawbacks caused by the prior art.
A device for installing a resistor comprises a bottom plate, and a clamping mechanism, a pressing mechanism and an assembling tool which are arranged on the bottom plate, wherein the pressing mechanism and the assembling tool are arranged in the middle of the bottom plate side by side; the pressing mechanism comprises a support frame and a support seat, the support frame is installed on the bottom plate, the support seat is installed on the support frame, the support seat is hinged to a support II through a first rivet, two sides of the support II are hinged to a support I through a third rivet, the upper portion and the lower portion of the support I are respectively provided with a fourth rivet and a second rivet, a pressing piece is installed on the fourth rivet, a screw rod is arranged at the end portion of the support II, the upper portion of the screw rod is fixed on the support II through a stop gasket and a nut, and a pressing head is installed at the lower portion of the screw rod through a flat gasket and; the assembly tool is provided with an inner cavity, two sides of the inner cavity are provided with notches, the bottom of the inner cavity is provided with an air suction port, and the air suction port is externally connected with an air source.
Preferably, the upper part of the first bracket is also sleeved with a rubber sleeve.
Preferably, the pressure head is made of rubber, and the bottom of the pressure head is an arc surface.
Preferably, the supporting seat, the first support, the second support and the pressing part are sheet metal parts.
Preferably, the clamping jaws are of symmetrical design.
Preferably, the guide rail is a dovetail-shaped guide rail.
The invention has the advantages that: the resistor is installed on the wire harness terminal through the clamping mechanism, the pressing mechanism and the assembling tool which are installed on the bottom plate, and the whole device is simple in structure and convenient to operate and maintain; the pre-positioning of the wire harness terminal is realized by arranging the air suction hole at the bottom of the assembly tool, and the automatic clamping of the wire harness terminal is realized by arranging the clamping cylinder to drive the clamping jaw; the supporting seat, the first support, the second support and the pressing part in the pressing mechanism are sheet metal parts, so that the overall strength of the pressing mechanism is higher, and the working stability of the whole device is ensured; the pressure head is made of rubber, and the bottom of the pressure head is an arc surface, so that the resistor can be accurately mounted on the wiring harness terminal; the clamping jaw adopts a symmetrical design, so that the service life of the clamping jaw is prolonged; the guide rail is a dovetail guide rail, so that the guide precision is higher; and the upper part of the first support is also sleeved with a rubber sleeve, so that the pressing mechanism is convenient to operate.
Drawings
Fig. 1 and 2 are schematic structural views of the whole of the present invention.
Fig. 3 and 4 are schematic structural views of the pressing mechanism of the present invention.
Fig. 5 and 6 are schematic structural views of the assembly tool of the invention.
Wherein, 1, a bottom plate; 2. a clamping mechanism; 3. a hold-down mechanism; 3-1, 3-2 and a rivet I; 3-3, riveting II; 3-4, riveting III; 3-5, riveting four; 3-6, a first bracket; 3-7, rubber sleeve; 3-8, a pressing piece; 3-9, a screw; 3-10, stop washer; 3-11 and a second bracket; 3-12, flat gasket; 3-13, pressing head; 4. assembling a tool; 4-1, gap; 4-2, an air suction port; 5. a clamping cylinder; 6. a cylinder fixing plate; 7. a guide rail; 8. connecting blocks; 9. a slider; 10. a support frame; 11. a clamping jaw.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example 1
As shown in fig. 1 to 6, a device for installing a resistor comprises a bottom plate 1, and a clamping mechanism 2, a pressing mechanism 3 and an assembly fixture 4 which are installed on the bottom plate 1, wherein the pressing mechanism 3 and the assembly fixture 4 are arranged in the middle of the bottom plate 1 side by side, the clamping mechanism 2 is symmetrically arranged on two sides of the bottom plate 1, the clamping mechanism 2 comprises a clamping cylinder 5 and a cylinder fixing plate 6, the cylinder fixing plate 6 is installed on the bottom plate 1, the clamping cylinder 5 is installed on the cylinder fixing plate 6, a piston rod of the clamping cylinder 5 penetrates through the cylinder fixing plate and is connected with a connecting block 8 at the tail end of the piston rod, a clamping jaw 11 is arranged at the upper end of the connecting block 8, a sliding block 9 is arranged at the lower end of the connecting block 8, the sliding block 9 is slidably; the pressing mechanism 3 comprises a supporting frame 10 and a supporting seat 3-1, the supporting frame 10 is arranged on the bottom plate 1, the supporting seat 3-1 is arranged on the supporting frame 10, the supporting seat 3-1 is hinged with a second bracket 3-11 through a first rivet 3-2, two sides of the second support 3-11 are hinged with first supports 3-6 through rivets 3-4, the upper part and the lower part of the first bracket 3-6 are respectively provided with a rivet four 3-5 and a rivet two 3-3, the fourth rivet 3-5 is provided with a pressing piece 3-8, the end part of the second bracket 3-11 is provided with a screw rod 3-9, the upper parts of the screw rods 3-9 are fixed on the second brackets 3-11 through stop washers 3-10 and nuts, the lower part of the screw rod 3-9 is provided with a pressure head 3-13 through a flat gasket 3-12 and a nut; the assembly tool 4 is provided with an inner cavity, notches 4-1 are arranged on two sides of the inner cavity, an air suction port 4-2 is arranged at the bottom of the inner cavity, and an air source is connected with the air suction port 4-2 externally.
In the invention, the support seat 3-1, the support I3-6, the support II 3-11 and the pressing part 3-8 are sheet metal parts.
The working process and the working principle are as follows: the resistor is firstly installed in a sheath slot of the wire harness terminal and then is placed into the assembly tool 4, wherein the resistor is located right above the wire harness terminal, the lower portion of the wire harness terminal is adsorbed in the assembly tool 4, then the clamping cylinder 5 drives the clamping jaw 11 to clamp two sides of the wire harness terminal, at the moment, an operator operates the pressing mechanism 3 to enable the pressing head 3-13 to press the resistor to move downwards, and the resistor disc is completely inserted into the wire harness terminal. The resistor is installed on the wiring harness terminal through the clamping mechanism 2, the pressing mechanism 3 and the assembling tool 4 which are installed on the bottom plate 1, and the whole device is simple in structure and convenient to operate and maintain; the pre-positioning of the wire harness terminal is realized by arranging the air suction hole 4-2 at the bottom of the assembling tool 4, and the clamping jaw 11 is driven by arranging the clamping cylinder 5 to realize the automatic clamping of the wire harness terminal; the supporting seat 3-1, the support I3-6, the support II 3-11 and the pressing piece 3-8 in the pressing mechanism 3 are all sheet metal parts, the overall strength of the pressing mechanism 3 is higher, and the working stability of the whole device is guaranteed.
Example 2
As shown in fig. 1 to 6, a device for installing a resistor comprises a bottom plate 1, and a clamping mechanism 2, a pressing mechanism 3 and an assembly fixture 4 which are installed on the bottom plate 1, wherein the pressing mechanism 3 and the assembly fixture 4 are arranged in the middle of the bottom plate 1 side by side, the clamping mechanism 2 is symmetrically arranged on two sides of the bottom plate 1, the clamping mechanism 2 comprises a clamping cylinder 5 and a cylinder fixing plate 6, the cylinder fixing plate 6 is installed on the bottom plate 1, the clamping cylinder 5 is installed on the cylinder fixing plate 6, a piston rod of the clamping cylinder 5 penetrates through the cylinder fixing plate and is connected with a connecting block 8 at the tail end of the piston rod, a clamping jaw 11 is arranged at the upper end of the connecting block 8, a sliding block 9 is arranged at the lower end of the connecting block 8, the sliding block 9 is slidably; the pressing mechanism 3 comprises a supporting frame 10 and a supporting seat 3-1, the supporting frame 10 is arranged on the bottom plate 1, the supporting seat 3-1 is arranged on the supporting frame 10, the supporting seat 3-1 is hinged with a second bracket 3-11 through a first rivet 3-2, two sides of the second support 3-11 are hinged with first supports 3-6 through rivets 3-4, the upper part and the lower part of the first bracket 3-6 are respectively provided with a rivet four 3-5 and a rivet two 3-3, the fourth rivet 3-5 is provided with a pressing piece 3-8, the end part of the second bracket 3-11 is provided with a screw rod 3-9, the upper parts of the screw rods 3-9 are fixed on the second brackets 3-11 through stop washers 3-10 and nuts, the lower part of the screw rod 3-9 is provided with a pressure head 3-13 through a flat gasket 3-12 and a nut; the assembly tool 4 is provided with an inner cavity, notches 4-1 are arranged on two sides of the inner cavity, an air suction port 4-2 is arranged at the bottom of the inner cavity, and an air source is connected with the air suction port 4-2 externally.
In the invention, the upper parts of the first brackets 3-6 are also sleeved with rubber sleeves 3-7.
In the invention, the pressure head 3-13 is made of rubber, and the bottom of the pressure head 3-13 is an arc surface.
In the present invention, the clamping jaw 11 is designed symmetrically.
In the present invention, the guide rail 7 is a dovetail type guide rail.
In the using process of the invention, the pressure head 3-13 is made of rubber, and the bottom of the pressure head 3-13 is an arc surface, so that the resistor can be ensured to be more accurately arranged on the wire harness terminal; the clamping jaw 11 adopts a symmetrical design, so that the service life of the clamping jaw 11 is prolonged; the guide rail 7 is a dovetail guide rail, so that the guide precision is higher; the upper parts of the first supports 3-6 are also sleeved with rubber sleeves 3-7, so that the pressing mechanism 3 is convenient to operate.
Based on the above, the invention realizes the installation of the resistor on the wiring harness terminal through the clamping mechanism 2, the pressing mechanism 3 and the assembly tool 4 which are installed on the bottom plate 1, and the whole device has simple structure and convenient operation and maintenance; the pre-positioning of the wire harness terminal is realized by arranging the air suction hole 4-2 at the bottom of the assembling tool 4, and the clamping jaw 11 is driven by arranging the clamping cylinder 5 to realize the automatic clamping of the wire harness terminal; the supporting seat 3-1, the support I3-6, the support II 3-11 and the pressing piece 3-8 in the pressing mechanism 3 are all sheet metal parts, the overall strength of the pressing mechanism 3 is higher, and the working stability of the whole device is ensured; the pressure head 3-13 is made of rubber, and the bottom of the pressure head 3-13 is an arc surface, so that the resistor can be accurately mounted on the wiring harness terminal; the clamping jaw 11 adopts a symmetrical design, so that the service life of the clamping jaw 11 is prolonged; the guide rail 7 is a dovetail guide rail, so that the guide precision is higher; the upper parts of the first supports 3-6 are also sleeved with rubber sleeves 3-7, so that the pressing mechanism 3 is convenient to operate.
The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (1)
1. An apparatus for resistor installation, comprising: the clamping device comprises a bottom plate (1), and a clamping mechanism (2), a pressing mechanism (3) and an assembling tool (4) which are arranged on the bottom plate (1), wherein the pressing mechanism (3) and the assembling tool (4) are arranged in the middle of the bottom plate (1) side by side, and the clamping mechanism (2) is symmetrically arranged on two sides of the bottom plate (1); the clamping mechanism (2) comprises a clamping cylinder (5) and a cylinder fixing plate (6), the cylinder fixing plate (6) is installed on the bottom plate (1), the clamping cylinder (5) is installed on the cylinder fixing plate (6), a piston rod of the clamping cylinder (5) penetrates through the cylinder fixing plate (6) and is connected with a connecting block (8) at the tail end of the piston rod, a clamping jaw (11) is arranged at the upper end of the connecting block (8), the clamping jaw (11) is designed in a symmetrical mode, a sliding block (9) is arranged at the lower end of the connecting block (8), the sliding block (9) is connected onto a guide rail (7) in a sliding mode, the guide rail (7) is installed on the bottom plate (1), and the guide rail (7) is a dovetail-; the pressing mechanism (3) comprises a support frame (10) and a support seat (3-1), the support frame (10) is installed on the bottom plate (1), the support seat (3-1) is installed on the support frame (10), the support seat (3-1) is hinged to a support frame II (3-11) through a rivet I (3-2), two sides of the support frame II (3-11) are hinged to a support frame I (3-6) through a rivet III (3-4), the upper portion and the lower portion of the support frame I (3-6) are respectively provided with a rivet IV (3-5) and a rivet II (3-3), a pressing piece (3-8) is installed on the rivet IV (3-5), a screw rod (3-9) is arranged at the end portion of the support frame II (3-11), and the upper portion of the screw rod (3-9) is fixed on the support frame II (3-1) through a stop gasket (3-10) and a nut 11) The lower part of the screw rod (3-9) is provided with a pressure head (3-13) through a flat gasket (3-12) and a nut, the upper part of the support I (3-6) is further sleeved with a rubber sleeve (3-7), the pressure head (3-13) is made of rubber, the bottom of the pressure head (3-13) is an arc surface, and the support seat (3-1), the support I (3-6), the support II (3-11) and the pressing piece (3-8) are sheet metal parts; the assembly tool (4) is provided with an inner cavity, notches (4-1) are arranged on two sides of the inner cavity, an air suction port (4-2) is arranged at the bottom of the inner cavity, and an air source is connected with the air suction port (4-2) externally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810679045.4A CN108832443B (en) | 2018-06-27 | 2018-06-27 | Device for installing resistor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810679045.4A CN108832443B (en) | 2018-06-27 | 2018-06-27 | Device for installing resistor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108832443A CN108832443A (en) | 2018-11-16 |
| CN108832443B true CN108832443B (en) | 2020-01-07 |
Family
ID=64139138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810679045.4A Active CN108832443B (en) | 2018-06-27 | 2018-06-27 | Device for installing resistor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108832443B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201590299U (en) * | 2009-12-15 | 2010-09-22 | 东莞市焦点自动化科技有限公司 | Resistor disc riveting terminal machine |
| CN201590298U (en) * | 2009-12-15 | 2010-09-22 | 东莞市焦点自动化科技有限公司 | Resistor disc riveting terminal device |
| CN206506135U (en) * | 2017-01-25 | 2017-09-19 | 上海百康电子元件有限公司 | Terminal riveting device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6454587B1 (en) * | 2000-10-27 | 2002-09-24 | Hewlett-Packard Company | Assembly for mounting a bus termination device to a printed circuit board (PCB) |
| JP2007201183A (en) * | 2006-01-26 | 2007-08-09 | Denso Corp | Mounting structure of power resistor |
-
2018
- 2018-06-27 CN CN201810679045.4A patent/CN108832443B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201590299U (en) * | 2009-12-15 | 2010-09-22 | 东莞市焦点自动化科技有限公司 | Resistor disc riveting terminal machine |
| CN201590298U (en) * | 2009-12-15 | 2010-09-22 | 东莞市焦点自动化科技有限公司 | Resistor disc riveting terminal device |
| CN206506135U (en) * | 2017-01-25 | 2017-09-19 | 上海百康电子元件有限公司 | Terminal riveting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108832443A (en) | 2018-11-16 |
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Denomination of invention: A device for installing resistors Effective date of registration: 20231011 Granted publication date: 20200107 Pledgee: China Construction Bank Corporation Wuhu Yangtze River Bridge Sub-branch Pledgor: WUHU BOKANG ELECTRICAL Co.,Ltd. Registration number: Y2023980060757 |
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