CN108831816A - A kind of ripple ceramic structure medical X-ray tube - Google Patents

A kind of ripple ceramic structure medical X-ray tube Download PDF

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Publication number
CN108831816A
CN108831816A CN201810825081.7A CN201810825081A CN108831816A CN 108831816 A CN108831816 A CN 108831816A CN 201810825081 A CN201810825081 A CN 201810825081A CN 108831816 A CN108831816 A CN 108831816A
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China
Prior art keywords
ceramic
anode
ripple
cathodic
ray tube
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CN201810825081.7A
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Chinese (zh)
Inventor
王颂东
于山
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Sky Medical Technology (suzhou) Co Ltd
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Sky Medical Technology (suzhou) Co Ltd
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Priority to CN201810825081.7A priority Critical patent/CN108831816A/en
Publication of CN108831816A publication Critical patent/CN108831816A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J35/00X-ray tubes
    • H01J35/02Details
    • H01J35/04Electrodes ; Mutual position thereof; Constructional adaptations therefor
    • H01J35/06Cathodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J35/00X-ray tubes
    • H01J35/02Details
    • H01J35/04Electrodes ; Mutual position thereof; Constructional adaptations therefor
    • H01J35/08Anodes; Anti cathodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J35/00X-ray tubes
    • H01J35/02Details
    • H01J35/16Vessels; Containers; Shields associated therewith

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  • X-Ray Techniques (AREA)

Abstract

The invention discloses a kind of ripple ceramic structure medical X-ray tubes, belong to medical detection and ray metering detection technique field, including cathode ripple ceramic tube, anode corrugations ceramic tube, metal exhaust tube, cathode sealing-in can be cut down, weld seam, anode end seal one and anode tap inside front cover.The present invention uses cathode and stem integrated design, by high temperature brazing one-pass molding cathode assembly, reduces technical process, saves the process cost;Cathode once argon arc welding, therefore reduction gas leakage risk, improves the reliability of product;Ripple ceramic structure can effectively increase charge in ceramic surface creepage distance, improve dielectric strength;Ripple ceramic and end seal structure may insure the concentricity of homogeneous tube, enhance mechanical strength;Since ceramics can be resistant to 1400 degree of high temperature, ripple ceramic structure can preferably bear secondary electron bombardment, thus improve the service life of X-ray tube;Cathode, anode ripple struction can effectively increase cooling surface area, improve X-ray tube radiating efficiency.

Description

A kind of ripple ceramic structure medical X-ray tube
Technical field
The invention belongs to medical detections and ray to measure detection technique field, in particular to a kind of ripple ceramic structure is medical X-ray tube.
Background technique
X-ray tube is mainly used on the Medical Devices such as X-ray production apparatus, CT machine, in the case where applying external high pressure effect, generates X and penetrates Line is diagnosed or is treated to patient for doctor.
X-ray tube generate X-ray mechanism approximately as:The filament of X-ray tube(Cathode)In a heated state, freely Electronics escapes filament surface, forms electron cloud.Apply under high-voltage case between X-ray tube cathode, anode(Generally 40 ~ 150 Kilovolt), the electronics high speed at filament flies to target disc(Anode), X-ray is generated after hitting anode disc, and defeated by ray window Effective X-ray out.In this energy conversion process, only 1% electronic kinetic energy is converted into X-ray, and the kinetic energy of residue 99% is whole It is converted into thermal energy, by heat radiation or heat transfer, is reached outside X-ray tube, is taken away by X-ray pipe sleeve and X-ray tube radiator.Tool For body, including:(1)The heat of target disc(Account for the 90% of total amount of heat)A part is radiated on the metal-back in the middle part of X-ray tube, separately A part is radiated outside X-ray tube through both ends glass bulb, and last part is taken away by rotor copper sheathing.It is radiated gold among these The heat maximum for belonging to shell accounts for about 60%, through the heat about 20% of glass radiation, the heat about 20% taken away by rotor copper sheathing.(2) The heat of cathode(Account for total amount of heat 10%)It is taken away by cathode glass and metal-back.Therefore, the thermal management of X-ray tube is to influence One of its reliability and the key factor in service life.
Currently, Conventional X-ray tubes mainly use glass insulation structure, general structure is:(1)Cathode glass-intermetallic metal- Anode glass structure;(2)Whole glass-cathodic metal-anode metal structure.Existing X-ray tube is illustrated in figure 4 using glass Glass insulation system.
Conventional X-ray tubes mainly use glass insulation structure, since the intensity and stress of glass limit, glass knot Structure is not suitable for big thermal capacity X-ray tube.
Its major defect is:
1, glass insulation characteristic is limited to:Especially anode glass bulb has 20% target disc heat to be radiated X-ray tube by glass Outside, since the softening temperature of glass is low(Only 550 DEG C), and there are the critical defects of TK100 value, when heat is excessively concentrated It is easy to produce electric discharge phenomena.(Note:TK100 refers to that dielectric strength declines rapidly when glass reaches some temperature spot, and general X is penetrated The glass TK100 value of spool is 300 degree or so);
2, glass sealing position mechanical strength is low:Since anode glass bulb carries the weight of target disc and bearing, the carrying of cathode glass bulb The weight of cathode taps and stem, and glass can only be by guarantee glass by hand and can cut down coaxial during sealing-in Degree leads to that stress will necessarily be generated in welding, when glass can be cracked or be fried a little under certain heat condition;
3, complex process, many places weld seam:There is a weld seam at 3 at cathode position as seen from Figure 4, and more one of weld seam are with regard to more one of gas leakage Possibility.In order to avoid gas leakage, increase the reliability that necessary processing step guarantees weld seam, so as to cause complex process.
Summary of the invention
Goal of the invention:In order to overcome the above deficiency, the object of the present invention is to provide a kind of ripple ceramic structure medical X-rays Pipe, solves the temperature limiting of X-ray tube glass insulation structure, improves the intensity at glass sealing position, reduce production work The complexity of skill, improves work efficiency.
Technical solution:A kind of ripple ceramic structure medical X-ray tube, including cathodic ceramic pipe, metal shell, ray window, Target disc and anode ceramic tube, the metal shell are equipped with end flanges, the cathodic ceramic pipe close to one end of cathodic ceramic pipe It is arranged on end flanges, the left part of the metal shell is connect with end flanges, and the right part of metal shell and sun The connection of pole ceramic tube, the ray window are arranged on the side wall of metal shell, and the target disc is arranged in metal shell.The present invention Ripple ceramic structure medical X-ray tube, cathodic ceramic pipe and anode ceramic tube replaced using ceramic structure cathode glass bulb and Anode glass bulb can in time efficiently lead to the heat in X-ray tube outside X-ray tube, due to Conventional X-ray tubes glass structure Glass can be passed through by having 20% target disc heat(It is transparent)It radiate, and ceramics are opaque so target disc can directly be born Radiations heat energy can quickly take away heat by ceramic(Ceramics are able to bear 1400 degree of high temperature).
Further, above-mentioned ripple ceramic structure medical X-ray tube, the cathodic ceramic pipe and anode ceramic tube use Ripple ceramic.Purpose using ripple ceramic is to be effectively increased the surface area 2 times or more of ceramics, can be by ceramic quick Take away heat, in addition ripple ceramic can increase surface creepage distance, ensure that high voltage reliability.
Further, above-mentioned ripple ceramic structure medical X-ray tube, the end flanges are equipped with metal exhaust tube. Using metal exhaust tube structure, since glass exhaust tube needs to burn glass with high temperature open fire in homogeneous tube sealed-off, when burning glass Bulk gas can be released, homogeneous tube vacuum degree is caused to decline, and the structure uses oxygen-free copper exhaust pipe, not will lead to clamp sealed-off Vacuum degree decline.
Further, above-mentioned ripple ceramic structure medical X-ray tube, it is conductive that the cathodic ceramic pipe is equipped with stem Bar, the cathodic ceramic pipe and stem conducting rod are integrally formed.
Further, above-mentioned ripple ceramic structure medical X-ray tube, the cathodic ceramic pipe is equipped with cathode sealing-in can It cuts down, the cathode sealing-in can be cut down is equipped with weld seam between end flanges.
Further, above-mentioned ripple ceramic structure medical X-ray tube, the cathodic ceramic pipe is interior to be equipped with fixing sleeve.
Further, the outer wall of above-mentioned ripple ceramic structure medical X-ray tube, the cathodic ceramic pipe is equipped with cathode Ceramic clamp ring, the cathodic ceramic pipe, cathode sealing-in can be cut down, fixing sleeve, stem conducting rod and cathodic ceramic clamp ring pass through Welding fabrication of mold high temperature brazing.This structure uses cathode ripple ceramic(95%, 97%, 99% aluminum oxide industry is made pottery Porcelain), cathode sealing-in can cut down(4J33 or 4J34 low-expansion alloy), fixing sleeve(4J33 or 4J34 low-expansion alloy), stem it is conductive Bar(Nickel can cut down 4J33 or 4J34)With cathodic ceramic clamp ring(95%, 97%, 99% aluminum oxide industrial ceramics), to above-mentioned Component high temperature brazing is guaranteed by welding fabrication of mold, while using the clamp welding technique of intermetallic metal double-surface ceramics The concentricity of component.
Further, above-mentioned ripple ceramic structure medical X-ray tube, the anode ceramic tube is far from cathodic ceramic pipe One end is equipped with that anode is small cuts down, and small cut down with the junction of anode ceramic tube of the anode is anode end seal one.
Further, above-mentioned ripple ceramic structure medical X-ray tube, the anode ceramic tube is close to cathodic ceramic pipe One end is equipped with anode and can cut down greatly, and it is anode tap inside front cover, the anode tap that the anode, which can be cut down greatly with the junction of anode ceramic tube, Envelope one and anode tap inside front cover pass through welding fabrication of high temperature brazing.
Further, above-mentioned ripple ceramic structure medical X-ray tube, the anode ceramic tube are divided into anode ceramics ripple Pipe and anode ceramic part.This structure is cut down using anode is small(4J33 or 4J34 low-expansion alloy), anode can cut down greatly(4J33 or 4J34 low-expansion alloy)With anode corrugations ceramic tube and anode ceramic part(95%, 97%, 99% aluminum oxide industrial ceramics)End The structure of envelope, high temperature brazing one-pass molding guarantee concentricity by mold.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that:Ripple ceramic structure of the present invention Medical X-ray tube has the following advantages that:
1, technical process is reduced:Due to using cathode and stem integrated design, by high temperature brazing one-pass molding cathode assembly, Relative to the multiple moulding process in Conventional X-ray tubes manufacturing process, technical process is reduced, cost is saved the process;
2, product reliability is improved:The air-tightness of X-ray tube is directly related with its product reliability, and argon arc welding seamed belt is come direct Risk.Cathode of the present invention only once argon arc welding, and Conventional X-ray tubes have 3 argon arc weldings, therefore reduce gas leakage risk, Improve the reliability of product;
3, increase dielectric strength:Ripple ceramic structure can effectively increase charge in ceramic surface creepage distance, and it is strong to improve insulation Degree;
4, enhance mechanical strength:Ripple ceramic and end seal structure may insure the concentricity of homogeneous tube, reduce insulating materials and gold Mechanical stress between category enhances mechanical strength;
5, extend X-ray tube lifetime:Since ceramics can be resistant to 1400 degree of high temperature, ripple ceramic structure can preferably be held By secondary electron bombardment, ability is significantly larger than glass, thus improves the service life of X-ray tube;
6, radiating efficiency is improved:Cathode, anode ripple struction can effectively increase cooling surface area, improve X-ray tube heat dissipation Efficiency.Particularly, anode corrugations ceramics use the welding structure of end seal, can reduce thermal stress, improve anode ceramic welding knot Applicability of the structure to heat.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of ripple ceramic structure medical X-ray tube of the present invention;
Fig. 2 is the structural schematic diagram of integrated cathodic ceramic pipe and stem conducting rod of the present invention;
Fig. 3 is the structural schematic diagram of anode ceramic tube of the present invention;
Fig. 4 is the structural schematic diagram of existing X-ray tube of the present invention.
In figure:1 cathodic ceramic pipe, 2 metal shells, 3 ray windows, 4 target discs, 5 anode ceramic tubes, 6 end flanges, 7 metals Exhaust pipe, 8 stem conducting rods, 9 cathode sealing-ins can cut down, 10 weld seams, 11 fixing sleeves, 12 cathodic ceramic clamp rings, 13 anodes are small can It cuts down, 14 anode end seals one, 15 anodes can be cut down greatly, 16 anode tap inside front covers, 17 anode ceramics bellowss, 18 anode ceramic parts, 19 potteries Porcelain corrugated part, 101 cathode glass bulbs, 102 cathode stems, 103 weld seams one, 104 weld seams two, 105 weld seams three, 106 metal-backs, 107 Ray window, 108 anode discs, 109 anode glass bulbs, at 110 glass sealings two at one, 111 glass sealings.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " clockwise ", " inverse The orientation or positional relationship of the instructions such as hour hands " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description originally Invention and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific side Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be machine Tool connection, is also possible to be electrically connected;It can be directly connected, two members can also be can be indirectly connected through an intermediary Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower" It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above " Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of First feature horizontal height is less than second feature.
Embodiment
Ripple ceramic structure medical X-ray tube as shown in Figure 1, including cathodic ceramic pipe 1, metal shell 2, ray window 3, Target disc 4 and anode ceramic tube 5, the metal shell 2 are equipped with end flanges 6, the cathode pottery close to one end of cathodic ceramic pipe 1 Porcelain tube 1 is arranged on end flanges 6, and the left part of the metal shell 2 is connect with end flanges 6, and the right side of metal shell 2 End is connect with anode ceramic tube 5, and the ray window 3 is arranged on the side wall of metal shell 2, and the target disc 4 is arranged in metal In shell 2.Wherein, ripple ceramic can be used in cathodic ceramic pipe 1 and anode ceramic tube 5.In addition, end flanges 6 are equipped with metal Exhaust pipe 7.The present invention replaces glass bulb structure using ceramics, substantially increases the heat resistance of X-ray tube shell, and by yin Ripple struction is set on pole ceramic tube and anode ceramic tube, effectively increases heat dissipation area, improves heat dissipation effect.
Cathodic ceramic pipe 1 as shown in Figure 2 is equipped with stem conducting rod 8, the cathodic ceramic pipe 1 and stem conducting rod 8 It is integrally formed.Cathodic ceramic pipe 1, which is equipped with cathode sealing-in, can cut down 9, and the cathode sealing-in can be cut down and be equipped between 9 and end flanges 6 Weld seam 10.Fixing sleeve 11 is equipped in cathodic ceramic pipe 1.The outer wall of cathodic ceramic pipe 1 is equipped with cathodic ceramic clamp ring 12, described Cathodic ceramic pipe 1, cathode sealing-in can cut down 9, fixing sleeve 11, stem conducting rod 8 and cathodic ceramic clamp ring 12 and pass through mold high temperature It is brazed a welding fabrication.Through the invention it is found that the present invention is by being once brazed compared with X-ray tube in prior art Fig. 4 The integral structure of formation, only one weld seam 10, and the prior art has weld seam 1, weld seam 2 104 and weld seam 3 105 3 The bonding strength of a weld seam, commissure wants much lower relative to integral structure, thus at of the invention one weld seam relative to existing Weld seam at the three of technology, the probability that cracking gas leakage occurs is the one third of the prior art.
Anode ceramic tube 5 as shown in Figure 3 is equipped with that anode is small cuts down 13 far from one end of cathodic ceramic pipe 1, the anode It is small that cut down 13 with the junction of anode ceramic tube 5 be anode end seal 1.Anode ceramic tube 5 is close to one end of cathodic ceramic pipe 1 15 can be cut down greatly equipped with anode, and it is anode tap inside front cover 16, the anode that the anode, which can cut down greatly 15 with the junction of anode ceramic tube 5, End seal 1 and anode tap inside front cover 16 pass through welding fabrication of high temperature brazing.Anode ceramic tube 5 divides for anode ceramics bellows 17 and anode ceramic part 18.The end face sealing technology that the present invention uses compared with the existing technology, substantially increases sealing-in position Bonding strength.
Ripple ceramic structure medical X-ray tube of the invention:
1, cathode glass bulb and anode glass bulb are replaced using ripple ceramic structure:The structure uses ripple ceramic, since traditional X is penetrated Spool glass structure has 20% target disc heat that can pass through glass(It is transparent)It radiate, and ceramics are opaque so can be straight The radiations heat energy for bearing target disc is connect, the purpose using ripple ceramic is to be effectively increased the surface area 2 times or more of ceramics, can Heat is quickly taken away by ceramic(Ceramics are able to bear 1400 degree of high temperature), in addition ripple ceramic can increase surface creepage away from From ensure that high voltage reliability;
2, cathodic ceramic is using stem and the integrated design of cathode insulation ceramics:Cathode ripple ceramic and stem integration skill Art:Cathode use ripple ceramic, ceramics use 95%, 97%, 99% aluminum oxide industrial ceramics, the ripple of any shape or Lateral slot is opened in ceramic surfaces externally and internally, and ripple ceramic and the sealing structure that can be cut down use end seal, flat envelope, sleeve and clamp, Wherein clamp can be metal or ceramics;
3, anode corrugations ceramics use end face sealing structure, reduce ceramic stress:Anode uses ripple ceramic, ceramics using 95%, 97%, 99% aluminum oxide industrial ceramics, the ripple of any shape or the slot of transverse direction are opened in ceramic surfaces externally and internally, ripple ceramic End seal, flat envelope, sleeve and clamp are used with the sealing structure that can be cut down, wherein clamp can be metal or ceramics;
4, the present invention mainly uses cathode ripple ceramic structure for cathode insulation ceramics and stem integrated design, anode corrugations pottery Porcelain is end seal welding structure, need to use vacuum drying oven high temperature brazing and argon arc welding technique, and glass X-ray pipe mainly uses glass The technology that sealing-in and argon arc welding combine, needs glass work lathe and vacuum drying oven.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as of the invention Protection scope.

Claims (10)

1. a kind of ripple ceramic structure medical X-ray tube, it is characterised in that:Including cathodic ceramic pipe(1), metal shell(2), penetrate Line window(3), target disc(4)With anode ceramic tube(5), the metal shell(2)Close to cathodic ceramic pipe(1)One end be equipped with end face Flange(6), the cathodic ceramic pipe(1)It is arranged in end flanges(6)On, the metal shell(2)Left part and end face method It is blue(6)Connection, and metal shell(2)Right part and anode ceramic tube(5)Connection, the ray window(3)It is arranged in metal Shell(2)Side wall on, the target disc(4)It is arranged in metal shell(2)It is interior.
2. ripple ceramic structure medical X-ray tube according to claim 1, it is characterised in that:The cathodic ceramic pipe(1) With anode ceramic tube(5)Using ripple ceramic.
3. ripple ceramic structure medical X-ray tube according to claim 1, it is characterised in that:The end flanges(6)On Equipped with metal exhaust tube(7).
4. ripple ceramic structure medical X-ray tube according to claim 1, it is characterised in that:The cathodic ceramic pipe(1) It is equipped with stem conducting rod(8), the cathodic ceramic pipe(1)With stem conducting rod(8)It is integrally formed.
5. ripple ceramic structure medical X-ray tube according to claim 4, it is characterised in that:The cathodic ceramic pipe(1) Being equipped with cathode sealing-in can cut down(9), the cathode sealing-in can cut down(9)With end flanges(6)Between be equipped with weld seam(10).
6. ripple ceramic structure medical X-ray tube according to claim 5, it is characterised in that:The cathodic ceramic pipe(1) It is interior to be equipped with fixing sleeve(11).
7. ripple ceramic structure medical X-ray tube according to claim 6, it is characterised in that:The cathodic ceramic pipe(1) Outer wall be equipped with cathodic ceramic clamp ring(12), the cathodic ceramic pipe(1), cathode sealing-in can cut down(9), fixing sleeve(11), Stem conducting rod(8)With cathodic ceramic clamp ring(12)Pass through welding fabrication of mold high temperature brazing.
8. ripple ceramic structure medical X-ray tube according to claim 1, it is characterised in that:The anode ceramic tube(5) Far from cathodic ceramic pipe(1)One end be equipped with that anode is small cuts down(13), the anode is small to be cut down(13)With anode ceramic tube(5)'s Junction is anode end seal one(14).
9. ripple ceramic structure medical X-ray tube according to claim 8, it is characterised in that:The anode ceramic tube(5) Close to cathodic ceramic pipe(1)One end be equipped with anode can cut down greatly(15), the anode can cut down greatly(15)With anode ceramic tube(5)'s Junction is anode tap inside front cover(16), the anode end seal one(14)With anode tap inside front cover(16)It is once welded by high temperature brazing Molding.
10. ripple ceramic structure medical X-ray tube according to claim 1, it is characterised in that:The anode ceramic tube (5)It is divided into anode ceramics bellows(17)With anode ceramic part(18).
CN201810825081.7A 2018-07-25 2018-07-25 A kind of ripple ceramic structure medical X-ray tube Pending CN108831816A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN111613516A (en) * 2020-06-18 2020-09-01 沈阳国联环保科技有限公司 Long-life light source for medicine check out test set

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Publication number Priority date Publication date Assignee Title
CN111613516A (en) * 2020-06-18 2020-09-01 沈阳国联环保科技有限公司 Long-life light source for medicine check out test set
CN111613516B (en) * 2020-06-18 2023-03-10 沈阳国联环保科技有限公司 Medicine is long-life light source for check out test set

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