CN108830351B - Container unit combined type automatic storage method - Google Patents
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- CN108830351B CN108830351B CN201810617526.2A CN201810617526A CN108830351B CN 108830351 B CN108830351 B CN 108830351B CN 201810617526 A CN201810617526 A CN 201810617526A CN 108830351 B CN108830351 B CN 108830351B
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 80
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 60
- 238000007726 management method Methods 0.000 claims description 16
- 238000012384 transportation and delivery Methods 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000003044 adaptive effect Effects 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000005553 drilling Methods 0.000 description 19
- 239000012530 fluid Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 4
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- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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Abstract
The invention belongs to the technical field of container wall structures, and discloses a combined automatic storage method of container units, which comprises the following steps: the system comprises a warehousing information identification unit, a storage area storage unit and a ex-warehouse conveying unit, wherein the warehousing information identification unit transmits materials to a bar code identification device by using a transmission device, a bar code reader reads the material information, and the storage area storage unit and the ex-warehouse conveying unit are realized through an intelligent storage system. The invention uses the code scanning identification system and the intelligent storage system to realize the warehousing and the ex-warehouse of materials in the container unit, realizes the mobile storage, can expand the material storage capacity according to the number of the combined units, and embodies the combination and the flexibility of the storage.
Description
Technical Field
The invention belongs to the technical field of container wall structures, and particularly relates to a combined type automatic storage method for container units.
Background
The storage is an activity of storing and keeping materials by taking a warehouse as a means, and comprises two aspects of storage management and storage technology. The warehousing technology refers to technical work related to warehousing activities, such as material inspection, material information identification and the like; the warehousing management refers to a management process in warehousing activities, such as material warehousing and ex-warehousing plans, material counting and the like. Wellsite material placement and wellsite production are tightly combined to form a component of drilling production, and material storage is temporary in terms of drilling fluid material placement, and when drilling sites are changed, the material storage is changed. Traditional well site material is stored and is adopted simple and easy goods canopy storage mode, and this kind of mode can only go out the warehouse entry operation through the manual work, if adopt automatic operation, need build automatic warehouse, and when not only equipment investment is big like this, the drilling place changes, the warehouse removes difficulty etc.. Therefore, a mobile storage device with simple structure, convenient material storage and taking, convenient automation operation, high efficiency and environmental protection is one of the technical problems to be solved urgently by technical personnel in the field of well site material feeding is sought.
In summary, the problems of the prior art are as follows: the existing simple well site material shed is difficult to automatically identify materials and automatically enter and exit a warehouse, and is not favorable for information management of material use, so that the labor intensity of material entering and exiting goods operation is high, and errors are easy to occur in the operation.
In view of the above problems, there is an urgent need to solve the above problems by effective technical means, but the storage of well site materials has the following technical difficulties:
(1) the automatic storage technology of well site material is the comprehensive application of new technology
The invention discloses an automatic storage mode of well site materials, which is a comprehensive application of an automatic control technology and an information technology in well site material storage operation, wherein the existing well site materials are stored by adopting a simple shed, but the automatic storage operation mode has no practical case, certain technical risks exist in the automatic storage mode, particularly, the storage field is limited in a well site environment, and how to realize automatic storage under the field environment condition under the operation environment condition is the core of the invention.
(2) Aims to solve the combined requirement of well site material storage
Due to the mobility characteristic of drilling operation, drilling fluid material storage needs to meet the working characteristic of a well site, the drilling fluid material storage system has the functions of quick assembly and disassembly, a storage system is quickly built through unit combination, each storage unit is standardized and convenient to transport and build, and the unit combination module for building the storage system is the technical difficulty of the invention.
(3) To solve the problem of synergy among well site material storage units
The drilling fluid material storage is automatic, unified technical systems, information standards and technical specifications are adopted among all container units, all storage units are mutually connected when materials are input and output into and stored and planned, a unified storage system is formed, and the technical difficulty of the invention is to construct the cooperation among well site material storage units.
The invention effectively solves the technical problem in the material storage process, and has the following practical significance:
(1) the invention is beneficial to improving the filling operation efficiency of well site materials and reducing the labor operation intensity. In recent years, with the application of automation and informatization technologies in the field of drilling, the automation degree of drilling operation is higher and higher, and the application of a well site material filling automation system is adapted to the automation degree of well site material storage, so that automatic operation of materials from entering and leaving a warehouse is realized, a manual operation mode is thoroughly changed, the well site material filling efficiency is improved, and the labor operation intensity of workers is reduced.
(2) The invention is beneficial to the rapid assembly and disassembly of the warehousing system. According to the working property of drilling, the filling of drilling fluid materials is an organic part closely combined with drilling operation, and due to the characteristic of fluidity of drilling operation, the automatic filling system of drilling fluid materials has the functions of quick assembly and withdrawal. Therefore, the integrated combined unit type material storage mode is based on the principle of mobile storage, and the invention effectively meets the requirements of fast assembly and disassembly of the drilling fluid material filling system.
(3) The invention is beneficial to improving the informatization management of well site materials. The combined automatic storage method for the container units realizes the automatic acquisition of information before the materials are put in storage, the planning of cargo space in the container and the whole-course monitoring of the operation process of the materials in and out of the container. Therefore, the integrated combined unit type material storage mode is beneficial to realizing the information management of well site material storage.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a combined type automatic storage method for container units.
The container unit combined type automatic storage realized in the invention is divided into a warehousing information identification unit, a storage area storage unit and an ex-warehouse conveying unit.
The warehousing information identification unit transmits the materials to the bar code identification device by using the transmission device, and the bar code reader reads the information of the articles. When the materials are put in a warehouse, when the materials are grabbed by the fetching robot, bar codes on the material packages are scanned and read, bar code information is read and transmitted to the server, the control system judges whether the materials are put in the warehouse or not and stores the positions of the container units according to the information returned by the server, and the grabbing mechanism in the container receives a material warehousing instruction and stores the materials in the appointed container units through automatic addressing. After finishing the warehousing operation, the grabbing mechanism in the container waits for receiving the next operation command, and the control system simultaneously returns the information of the completion of the operation to the server to finish warehousing management. When the materials are delivered from the warehouse, after a management system inputs a material delivery task, a server automatically performs inventory inquiry to generate delivery operation and transmits the delivery operation to a terminal control system, the control system arranges an operation sequence according to the current delivery operation and the state of a gripping device in a container, the arranged operation commands are sent to corresponding gripping devices one by one, the gripping devices grab the materials onto a transmission belt at a specified position, and return operation completion information to the control system to wait for the next operation. The monitoring system feeds back the material delivery completion information to the server system, and the management system updates inventory data and the occupation condition of the goods space of the container to complete delivery management.
The storage area storage unit and the delivery unit are connected with the intelligent storage system through a front door. The back opens door, storage check and transmission check, the back is opened the door and is set up the one end at the container, the preceding one-tenth of opening the door sets up the other end at the container, the storage check is divided into a plurality of regions with the container, the transmission check is close to the preceding one-tenth of opening the door, lateral shifting mechanism, longitudinal movement mechanism, elevating system, snatch mechanism swing joint are in the same place, can the preceding one-tenth of opening the door and back between opening the door move.
Further, the transverse moving mechanism comprises a first motor, a first small belt wheel, a first large belt wheel, a first pinion, a first rack and a first linear guide rail, the first motor is fixedly connected with the first small belt wheel, one end of the first large belt wheel is connected with the first small belt wheel through a conveying belt, the other end of the first large belt wheel is connected with a first gear, and the first gear and the first rack are matched to enable the grabbing mechanism to realize transverse moving on the first linear guide rail.
Further, the longitudinal moving mechanism comprises a second motor, a second small belt wheel, a second large belt wheel, a second pinion, a second rack and a second linear guide rail, the second motor is fixedly connected with the second small belt wheel, one end of the second large belt wheel is connected with the second small belt wheel through a conveying belt, the other end of the second large belt wheel is connected with a second gear, and the second gear is matched with the second rack to enable the grabbing mechanism to move longitudinally on the second linear guide rail.
Further, elevating system includes that third motor, third miniatured band pulley, the big band pulley of third, the fourth miniatured band pulley, multistage slide rail, fixed pulley, steel wire lock are constituteed, third motor fastening connection third miniatured band pulley is connected to third band pulley one end, and the fourth miniatured band pulley is connected to one end, the fourth miniatured band pulley utilizes conveyer belt cooperation fixed pulley to make and snatchs the mechanism and remove on multistage slide rail, the steel wire lock sets up in the slide rail both sides.
Further, snatch the mechanism and include vacuum generator, vacuum chuck, flexible self-adaptation device, vacuum generator utilizes the trachea to connect vacuum chuck through flexible self-adaptation device.
The invention has the advantages and positive effects that: (1) the well site material filling operation efficiency is improved, and the labor operation intensity is reduced. The well site material storage is automatic, realizes the automatic operation of the material from the warehouse entry and exit, will thoroughly change the manual work mode, is favorable to improving well site material filling efficiency, alleviates workman intensity of labour. (2) The storage system is assembled and disassembled quickly. Due to the characteristic of fluidity of drilling operation, the automatic filling system of drilling fluid materials has the functions of quick assembly and disassembly. Therefore, the container combined unit type material storage mode is based on the principle of movable storage, and the invention effectively meets the requirement of fast assembly and disassembly of the drilling fluid material filling system. (3) And the information management of the well site materials is realized. The combined automatic storage method for the container units realizes the automatic acquisition of information before the materials are put in storage, the planning of cargo space in the container and the whole-course monitoring of the operation process of the materials in and out of the container. Therefore, the information management of well site material storage is realized to the unit formula material storage mode of collection dress combination.
Drawings
Fig. 1 is a schematic structural view of a container unit combined type automatic storage system provided by the present invention;
fig. 2 is a schematic view of a storage structure of a container unit combination type automatic storage method according to the present invention;
fig. 3 is a schematic view of a lateral movement structure of a container unit combination type automatic storage method according to the present invention;
fig. 4 is a schematic view of a longitudinal movement structure of the container unit combined type automatic storage method according to the present invention;
fig. 5 is a schematic view of a lifting structure of the container unit combined type automatic storage method provided by the present invention;
fig. 6 is a schematic view of a grabbing structure of the container unit combined type automatic storage method provided by the invention;
in the figure: 1. a warehousing information identification unit; 2. a storage area storage unit; 3. a delivery unit for delivery; 2-1, a transverse moving mechanism; 2-2, a longitudinal moving mechanism; 2-3, a lifting mechanism; 2-4, a grabbing mechanism; 2-5, opening a front door; 2-6, opening the door at the back; 2-7, storage grids; 2-8, transmission grids; 2-11, a first motor; 2-12, a first small belt pulley; 2-13, a first large belt pulley; 2-14, a first pinion; 2-15, a first rack; 2-16, a first linear guide rail; 3-11, a second motor; 3-12, a second small belt wheel; 3-13, a second large belt wheel; 3-14, a second pinion; 3-15, a second rack; 3-16, a second linear guide rail; 4-11, a third motor; 4-12, a third small belt wheel; 4-13, a third large belt wheel; 4-14, a fourth small belt wheel; 4-15, multi-stage slide rails; 4-16, a fixed pulley; 4-17, a wire lock; 5-11 vacuum generator; 5-12, a flexible adaptive device; 5-13, and a vacuum chuck.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The structure of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, the container unit combined automatic storage method provided by the embodiment of the present invention is divided into an warehousing information identification unit 1, a storage area storage unit 2, and an ex-warehouse conveying unit 3.
The warehousing information identification unit 1 transmits the articles to the bar code identification device by using the transmission device, and the bar code reader reads the article information.
The storage area storage unit 2 and the delivery unit 3 are realized by an intelligent storage system and comprise a transverse moving mechanism 2-1, a longitudinal moving mechanism 2-2, a lifting mechanism 2-3, a grabbing mechanism 2-4, a front opening door 2-5, a rear opening door 2-6, a storage grid 2-7 and a transmission grid 2-8, the back opening door 2-6 is arranged at one end of the container, the front opening door 2-5 is arranged at the other end of the container, the storage grid 2-7 divides the container into a plurality of areas, the transmission grid 2-8 is adjacent to the front opening door 2-5, the transverse moving mechanism 2-1, the longitudinal moving mechanism 2-2, the lifting mechanism 2-3 and the grabbing mechanism 2-4 are movably connected together and can move between a front opening door 2-5 and a rear opening door 2-6.
As a preferred embodiment of the invention, the transverse moving mechanism 2-1 comprises a first motor 2-11, a first small belt wheel 2-12, a first large belt wheel 2-13, a first small gear 2-14, a first rack 2-15 and a first linear guide rail 2-16, wherein the first motor 2-11 is fixedly connected with the first small belt wheel 2-12, one end of the first large belt wheel 2-13 is connected with the first small belt wheel 2-12 through a conveyor belt, the other end of the first large belt wheel is connected with a first gear 2-14, and the first gear 2-14 is matched with the first rack 2-15 to enable the grabbing mechanism to realize transverse movement on the first linear guide rail 2-16.
As a preferred embodiment of the invention, the longitudinal moving mechanism 2-2 comprises a second motor 3-11, a second small belt pulley 3-12, a second large belt pulley 3-13, a second small gear 3-14, a second rack 3-15 and a second linear guide 3-16, the second motor 3-11 is fixedly connected with the second small belt pulley 3-12, one end of the second large belt pulley 3-13 is connected with the second small belt pulley 3-12 through a conveyor belt, the other end of the second large belt pulley is connected with the second gear 3-14, and the second gear 3-14 is matched with the second rack 3-15 to enable the grabbing mechanism to realize longitudinal movement on the second linear guide 3-16.
As a preferred embodiment of the invention, the lifting mechanism 2-3 comprises a third motor 4-11, a third small belt pulley 4-12, a third large belt pulley 4-13, a fourth small belt pulley 4-14, a multistage slide rail 4-15, a fixed pulley 4-16 and a steel wire lock 4-17, the third motor 4-11 is fixedly connected with the third small belt pulley 4-12, one end of the third belt pulley 4-13 is connected with the third small belt pulley 4-12, and the other end is connected with the fourth small belt pulley 4-14, the fourth small belt pulley 4-14 utilizes a conveyor belt to match with the fixed pulley 4-16 to enable the grabbing mechanism 2-4 to move on the multistage slide rail 4-15, and the steel wire lock 4-17 is arranged on two sides of the slide rail.
As a preferred embodiment of the invention, the gripping mechanism 2-4 comprises a vacuum generator 5-11, a vacuum chuck 5-12 and a flexible adaptive device 5-13, wherein the vacuum generator 5-11 is connected with the vacuum chuck 5-13 through the flexible adaptive device 5-12 by an air pipe.
The working principle of the invention is as follows: transporting goods to a rear opening door 2-6, automatically scanning and determining a storage position by a warehousing information identification unit 1, enabling a longitudinal moving mechanism 2-2 and a transverse moving mechanism 2-1 to be matched together to enable a grabbing mechanism 2-4 to move above the goods, enabling a lifting mechanism 2-3 to operate to enable the grabbing mechanism 2-4 to grab the goods, enabling the longitudinal moving mechanism 2-2 and the transverse moving mechanism 2-1 to be matched together to store the goods into a storage grid 2-7, determining the position of the goods according to information of the goods to be extracted when the goods are extracted, enabling the grabbing mechanism 2-4 to move above the goods through the cooperation of the longitudinal moving mechanism 2-2 and the transverse moving mechanism 2-1, enabling the grabbing mechanism 2-4 to grab the goods, and enabling the longitudinal moving mechanism 2-2 to operate, The transverse moving mechanism 2-1 is matched with the goods placing and conveying grid 2-8 together, and then the goods are sent out.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (3)
1. A container unit combined type automatic storage method is characterized in that when materials are stored in a container unit combined type automatic storage method, when a fetching robot grabs the materials, bar codes on material packages are scanned, read and transmitted to a server, a control system judges whether the materials are stored in the container and the position of a storage container unit according to information returned by the server, a grabbing mechanism in the container receives a material storage instruction, and the materials are stored in a specified container unit through automatic addressing;
after finishing warehousing operation, the grabbing mechanism in the container waits for receiving the next operation command, and the control system simultaneously returns the information of finishing the operation to the server to finish warehousing management; when the materials are delivered from the warehouse, after a management system inputs a material delivery task, the server automatically performs inventory inquiry to generate delivery operation, and transmits the delivery operation to a terminal control system;
the control system arranges an operation sequence according to the current warehouse-out operation and the state of the grabbing devices in the container, sends the arranged operation commands to the corresponding grabbing devices one by one, the grabbing devices grab the materials to the transmission belt at the specified positions, returns operation completion information to the control system and waits for the next operation; the monitoring system feeds back the material delivery completion information to the server system, and the management system updates inventory data and the container cargo space occupation condition to complete delivery management;
the combined automatic storage system of container units comprises:
the warehousing information identification unit transmits the articles to the bar code identification device by utilizing the transmission device, and the bar code reader reads the article information;
the storage area storage unit and the delivery unit are connected with the warehouse through an intelligent storage system, and comprise a transverse moving mechanism, a longitudinal moving mechanism, a lifting mechanism, a grabbing mechanism and a front opening door; the container comprises a rear opening door, a storage grid and a transmission grid, wherein the rear opening door is arranged at one end of the container, a front opening door is arranged at the other end of the container, the container is divided into a plurality of areas by the storage grid, the transmission grid is adjacent to the front opening door, and the transverse moving mechanism, the longitudinal moving mechanism, the lifting mechanism and the grabbing mechanism are movably connected together and move between the front opening door and the rear opening door;
the transverse moving mechanism comprises a first motor, a first small belt wheel, a first large belt wheel, a first pinion, a first rack and a first linear guide rail, the first motor is fixedly connected with the first small belt wheel, one end of the first large belt wheel is connected with the first small belt wheel through a conveyor belt, the other end of the first large belt wheel is connected with a first gear, and the first gear is matched with the first rack to enable the grabbing mechanism to transversely move on the first linear guide rail;
the longitudinal moving mechanism comprises a second motor, a second small belt wheel, a second large belt wheel, a second pinion, a second rack and a second linear guide rail, the second motor is fixedly connected with the second small belt wheel, one end of the second large belt wheel is connected with the second small belt wheel through a conveying belt, the other end of the second large belt wheel is connected with a second gear, and the second gear is matched with the second rack to enable the grabbing mechanism to move longitudinally on the second linear guide rail.
2. The container unit combined type automatic storage method according to claim 1, wherein the lifting mechanism comprises a third motor, a third small belt wheel, a third large belt wheel, a fourth small belt wheel, a multi-stage slide rail, a fixed pulley and a steel wire lock, the third motor is fixedly connected with the third small belt wheel, one end of the third large belt wheel is connected with the fourth small belt wheel, the fourth small belt wheel utilizes a conveyor belt to match with the fixed pulley to enable the grabbing mechanism to move on the multi-stage slide rail, and the steel wire lock is arranged on two sides of the slide rail.
3. The modular automated container unit storage method of claim 1, wherein the gripping mechanism comprises a vacuum generator, a vacuum chuck, and a flexible adaptive device, wherein the vacuum generator is connected to the vacuum chuck through a flexible adaptive device by an air pipe.
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| CN201810617526.2A CN108830351B (en) | 2018-06-15 | 2018-06-15 | Container unit combined type automatic storage method |
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| CN201810617526.2A CN108830351B (en) | 2018-06-15 | 2018-06-15 | Container unit combined type automatic storage method |
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| CN109436647B (en) * | 2018-12-17 | 2023-08-04 | 上海神机软件有限公司 | Automatic warehousing coding equipment and method for aluminum templates |
| CN110223022A (en) * | 2019-06-12 | 2019-09-10 | 交通运输部天津水运工程科学研究所 | Dangerous Goods Container stores up method for early warning and system |
| CN112607223A (en) * | 2021-02-01 | 2021-04-06 | 黄冈职业技术学院 | Sample anticollision transfer equipment for product design |
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