CN108824838A - Prestressed concrete cylinder pipe external prestressing strengthening system and its construction method - Google Patents

Prestressed concrete cylinder pipe external prestressing strengthening system and its construction method Download PDF

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Publication number
CN108824838A
CN108824838A CN201810992324.6A CN201810992324A CN108824838A CN 108824838 A CN108824838 A CN 108824838A CN 201810992324 A CN201810992324 A CN 201810992324A CN 108824838 A CN108824838 A CN 108824838A
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China
Prior art keywords
prestressed concrete
cylinder pipe
concrete cylinder
external prestressing
pipe
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Pending
Application number
CN201810992324.6A
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Chinese (zh)
Inventor
窦铁生
赵丽君
程冰清
夏世法
吕艺生
林雄
李记兴
张禄东
李昂
刘海生
王洋
马昊天
姚松彪
孟庆巍
常凌飞
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China Institute of Water Resources and Hydropower Research
Beijing IWHR KHL Co Ltd
Original Assignee
China Institute of Water Resources and Hydropower Research
Beijing IWHR KHL Co Ltd
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Application filed by China Institute of Water Resources and Hydropower Research, Beijing IWHR KHL Co Ltd filed Critical China Institute of Water Resources and Hydropower Research
Priority to CN201810992324.6A priority Critical patent/CN108824838A/en
Publication of CN108824838A publication Critical patent/CN108824838A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0218Increasing or restoring the load-bearing capacity of building construction elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0218Increasing or restoring the load-bearing capacity of building construction elements
    • E04G23/0225Increasing or restoring the load-bearing capacity of building construction elements of circular building elements, e.g. by circular bracing

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bulkheads Adapted To Foundation Construction (AREA)

Abstract

The invention discloses a kind of Prestressed concrete cylinder pipe external prestressing strengthening system and its construction methods, including:A plurality of prestress wire on the external wall of Prestressed concrete cylinder pipe is set, and the head and end of a plurality of prestress wire is fixed on anchor plate by anchorage;Prestress wire described in every is fixed on an anchor plate by an anchorage, and prestress wire double-round is wrapped on the external wall of Prestressed concrete cylinder pipe.The present invention can either give full play to the high characteristic of prestress wire tensile strength, it can accomplish that entire pipeline decompression is not cut off the water again, external prestressing strengthening system acts on Prestressed concrete cylinder pipe body structure surface, the globality of the pipe structure of former Prestressed concrete cylinder pipe is not destroyed, and consolidation effect is good.

Description

Prestressed concrete cylinder pipe external prestressing strengthening system and its construction method
Technical field
The present invention relates to a kind of Prestressed concrete cylinder pipe (PCCP) external prestressing strengthening technology, can be used for existing disconnected The reinforcing of silk or the Prestressed concrete cylinder pipe in the structural crack of generation.
Background technique
Prestressed concrete cylinder pipe (prestressed concrete cylinder pipe, abbreviation PCCP) is by protecting Layer mortar, compressor wire, concrete tube core and antiseepage steel cylinder composition.Compressor wire is the main supporting body of internal pressure, concrete Tube core is the outer main supporting body of load.Due to manufacture, installation, operation, overload and the influence of extraneous corrosive environment, PCCP tube body meeting The cracking of protective layer mortar and the longitudinal cracking and steel cylinder of layering, the corrosion of compressor wire and fracture, tube core concrete occurs Corrosion leakage the defects of, influence the bearing capacity and service life of PCCP, or even pipe explosion accident occurs.The present invention provides one kind Prestressed concrete cylinder pipe (PCCP) external prestressing strengthening system and its construction method.
Summary of the invention
The present invention provides a kind of along a plurality of prestress steel of laying circumferential outside the Prestressed concrete cylinder pipe that need to be reinforced Twisted wire, by applying prestressing force, the prestressing force reinforced to Prestressed concrete cylinder pipe overall structure to steel strand wires both ends Cylinder concrete pipe external prestressing strengthening system and its construction method.
To achieve the goals above, the present invention provides the following technical solutions:
A kind of Prestressed concrete cylinder pipe external prestressing strengthening system, including:It is arranged in prestress steel cylinder concrete The head and end of a plurality of prestress wire on the tube wall of pipe, a plurality of prestress wire is fixed on anchoring by anchorage On plate.
Further, prestress wire described in every is fixed on an anchor plate by an anchorage, prestress steel twist Line double-round is wrapped on the external wall of Prestressed concrete cylinder pipe.
Further, two adjacent anchor plates are staggered on the tube wall of Prestressed concrete cylinder pipe, more A anchor plate is arranged into two rows, the projection of two adjacent anchor plates to Prestressed concrete cylinder pipe body end face and the section top The angle degree formed between end position and the section center of circle is all 15 °;Anti-corrosion is arranged in the outside of the anchorage and anchor plate entirety Confining bed.
A kind of Prestressed concrete cylinder pipe external prestressing strengthening system construction method, includes the following steps:
1) pipe excavation and support are reinforced;
2) construction area is cleared up in preparation of construction, sets up Working gantry and safety is gone along with sb. to guard him;
3) system is laid, basal plane is handled, anchored end installation;
4) ring steel strand;
5) prestressed stretch-draw, locking;
6) stretch-draw anchor end anti-corrosion;
7) concrete surface layer protects, pipeline backfilling of earthwork.
Further, the step 1) the specific steps are:Reinforcing pipe surrounding earth excavation, there are also other around reinforcing pipe When pipeline, according to reinforcing pipe and adjacent channel relative position, determines and excavate safe distance, while pipe side soil deformation is supervised It surveys;When that can not determine safe distance, adjacent channel supporting is isolated using Larsen steel sheet pile, it is ensured that lateral cunning does not occur for it It moves, while pipe side soil deformation is monitored.
Further, the step 3) the specific steps are:Pre-stress system installation site is determined by surveying setting-out, when pre- The tube surfaces breakage of stress cylinder concrete pipe then uses epoxy resin mortar repairing levelling;The anchor plate of prestress wire intersects It is laid in Prestressed concrete cylinder pipe body top.
Further, the step 4) the specific steps are:It, need to be in the pipe of Prestressed concrete cylinder pipe before ring steel strand The slot of reeving perpendicular to its axis is excavated in body bottom, so as to ring steel strand.Threading groove divides equally three parts along length of tube direction, opens Dig principle be it is intermediate behind first both ends, when excavation based on hand excavation, reduce to the greatest extent and tube bottom soil matrix disturbed.
When threading, steel strand wires should be adjusted in place according to spacing is laid, and it should be made to wind around need to reinforce pre- and answered The tube surfaces of power cylinder concrete pipe, anchored end locking.After each threading groove completes threading, need to self-compacting concrete or Solidifying earthen backfill.
Further, the step 5) the specific steps are:Multiple regions are divided along Prestressed concrete cylinder pipe body length, Prestressed stretch-draw lock sequence is to choose intermediate region first to carry out, secondly two end regions, followed by remaining region is symmetrically completed.
Further, the step 6) the specific steps are:After all prestress wire tensioning fixations, in prestressed reinforcement The anti-corrosion material of stretch-draw anchor end surfaces brushing 3mm~5mm thickness in system carries out Seal treatment, and anti-corrosion material is polyureas.
Further, the step 7) is used and is protected with a thickness of the C15 concrete of 100mm prestress wire; It needs to remove the sundries in groove before pipeline backfilling of earthwork, and excludes ponding, must not be backfilled in the case where there is ponding.Backfill The technical requirements such as thickness and backfill material should be carried out according to original design.
In the above-mentioned technical solutions, Prestressed concrete cylinder pipe external prestressing strengthening system provided by the invention and its Construction method has the beneficial effect that:The present invention can either give full play to the high characteristic of prestress wire tensile strength, and can Accomplish that entire pipeline decompression is not cut off the water, external prestressing strengthening system acts on the pipe structure table of Prestressed concrete cylinder pipe Face, does not destroy the globality of the pipe structure of former Prestressed concrete cylinder pipe, and consolidation effect is good.External prestressing strengthening system Laying, anchoring and tensioning are convenient, quick construction.By to the preservative treatment of stretch-draw anchor end, it can be achieved that external prestressing strengthening body The durability of system.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to institute in embodiment Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only one recorded in the present invention A little embodiments are also possible to obtain other drawings based on these drawings for those of ordinary skill in the art.
Fig. 1 is a kind of structure of Prestressed concrete cylinder pipe external prestressing strengthening system provided in an embodiment of the present invention Schematic diagram;
Fig. 2 is the main view of Fig. 1;
Fig. 3 is the side view of Fig. 1;
Fig. 4 is the structural schematic diagram of prestress wire in Fig. 1, anchorage and anchor plate;
Fig. 5 is the attachment structure schematic diagram of anchorage and anchor plate in Fig. 4;
Fig. 6 is the structural schematic diagram of Prestressed concrete cylinder pipe body in Fig. 1.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, below in conjunction with attached drawing to this hair It is bright to be further detailed.
As shown in figures 1 to 6, a kind of Prestressed concrete cylinder pipe external prestressing strengthening system described in the embodiment of the present invention System, including:A plurality of prestress wire 2 on 1 outer wall of tube body of Prestressed concrete cylinder pipe, a plurality of prestress steel are set The head and end of twisted wire 2 is fixed on anchor plate 4 by anchorage 3.
Prestress wire 2 described in every is fixed on an anchor plate 4 by an anchorage 3,2 double-round of prestress wire It is wrapped on 1 outer wall of Prestressed concrete cylinder pipe body.
Two adjacent anchor plates 4 are staggered on the outer wall of Prestressed concrete cylinder pipe body 1, multiple anchor plates 4 Two rows are arranged into glue by bonding, two adjacent anchor plates 4 arrive the projection of 1 end face of Prestressed concrete cylinder pipe body and are somebody's turn to do The angle degree formed between section apical position and the section center of circle is all 15 °;The outside of 4 entirety of the anchorage 3 and anchor plate Anti-corrosion confining bed 5 is set, and anti-corrosion confining bed 5 is anti-corrosion material.
The Prestressed concrete cylinder pipe body 1 includes:Mortar cover 11, compressor wire 12, inside pipe of concrete Core 15, outside concrete tube core 13 and antiseepage steel cylinder 14, the insertion of antiseepage steel cylinder 14 inside concrete tube core 15 and outside are mixed Between solidifying soil tube core 13, the outside of outside concrete tube core 13 is provided with mortar cover 11, outside concrete tube core 13 and sand Slurry 11 junction of protective layer is wound with compressor wire 12.
Specifically, Prestressed concrete cylinder pipe external prestressing strengthening system, is along the pre-stress steel cylinder that need to be reinforced 1 structural outer surface circumferential direction of concrete tube body lays a plurality of prestress wire 2, and the stretch-draw anchor end of prestress wire 2 intersects It is laid in 1 top of Prestressed concrete cylinder pipe body, positioned at 15 ° and 345 ° of person of central angle of Prestressed concrete cylinder pipe body 1 Position facilitates subject to installation.By applying prestressing force to 2 both ends of prestress wire, realize external prestressing to prestress steel The cylinder integrally-built reinforcing of concrete tube body 1,2 both ends of prestress wire after reinforcing are fixed on anchor plate 4 by anchorage 3 On.
1 steel strand wires main mechanical index of table
Wherein:15.2mm is the steel strand wires diameter after peeling washing oil, and band PE steel strand wires diameter is 18.2mm.
The bonding glue technical performance index of table 2
The performance indicator of 3 anti-corrosion material of table
Project Performance indicator
Viscosity (MPas) ≥3000
Solid content (%) ≥80
Surface drying time (h) ≤6
Tensile strength (MPa) ≥15
Elongation at break (%) ≥300
Tearing strength (N/mm) ≥40
Low-temperature bending (DEG C) ≤-40
Impermeability (0.4MPa*2h) It is waterproof
Bond strength (MPa) ≥2.0
A kind of Prestressed concrete cylinder pipe external prestressing strengthening system production method described in the embodiment of the present invention, packet Include following steps:
1) pipe excavation and support are reinforced;
When reinforcing pipe surrounding earth excavation, to avoid adjacent intact pipe from being disturbed, mechanical engagement hand excavation is needed;Machine After tool is excavated away from pipeline 1.5m, using remaining earthwork of pure hand excavation.Before earth excavation construction, determining tube circumference, whether there is or not undergrounds Structures prevent from damaging if any that need to indicate its position and depth.After pipeline location is accurately positioned, according to excavation position It sets and measures unwrapping wire, release and excavate footing and excavation line suitable for reading.If pipeline is a plurality of pipeline, according to reinforcing pipe and adjacent channel Relative position determines and excavates safe distance, while being monitored to pipe side soil deformation.It can not such as determine safe distance, need to adopt Adjacent channel supporting is isolated with measures such as Larsen steel sheet piles, it is ensured that lateral sliding does not occur in it, while to pipe side soil deformation It is monitored.The excavated section of double Prestressed concrete cylinder pipe surface consolidation and Larsen steel sheet pile supporting, the pipe side soil body become Shape monitors cloth.
2) construction area is cleared up in preparation of construction, sets up Working gantry and safety is gone along with sb. to guard him;
3) system is laid, basal plane is handled, anchored end installation;
Pre-stress system installation site is determined by surveying setting-out, if Prestressed concrete cylinder pipe body surface fracture needs It is repaired using epoxy resin mortar levelling.The anchored end intersection of prestress wire 2 is laid on Prestressed concrete cylinder pipe body 1 Portion need to polish to basal plane and clear up, use epoxy construction on 15 ° and 345 ° of central angle of Prestressed concrete cylinder pipe body 1 Glue sticking fixes anchor plate.
4) ring wears prestress wire;
Before ring wears prestress wire 2, reeving perpendicular to pipeline need to be excavated at 1 bottom of Prestressed concrete cylinder pipe body Slot, so that ring wears prestress wire 2.Threading groove divides equally three parts along length of tube direction, depth 200mm, excavating principle is It is intermediate behind first both ends, when excavation based on hand excavation, reduces to the greatest extent and tube bottom soil matrix is disturbed.
Prestress wire cutting length, which calculates, uses following formula:
L=π * D+2*L1+2*A1
In formula:
The outer diameter of D-PCCP to be reinforced;
L1-both ends tensioning active length, every end is about 1m;
Cushion block center is to anchorage end face length in A1-anchorage component.
When threading, prestress wire 2 should be adjusted in place according to spacing is laid, and wind around it should to need to reinforce 1 surface of Prestressed concrete cylinder pipe body, anchored end locking.After each threading groove completes threading, self-compacting concrete need to be used Or solidifying earthen backfill, backfill outer should be higher than that base surface 100mm or so, in case tube body rolls.
5) prestressed stretch-draw, locking;
Multiple regions are divided along 1 length of Prestressed concrete cylinder pipe body, prestressed stretch-draw lock sequence is to choose first Intermediate region carries out, secondly two end regions, followed by remaining region is symmetrically completed.Prestressing force grading tension is to designing tension stress 20%, 25%, 50 ﹪, 75 ﹪, 100 ﹪ of value, ultra stretching to the 115% of design tension stress value., detect stretching end anchorage row Whether Cheng Weiyi meets the requirement of theoretical elongation, answers by code requirement stretching end anchorage travel displacement with theoretical elongation error No more than ± 6 ﹪.
6) stretch-draw anchor end anti-corrosion;
It, need to be in prestressed reinforcement in order to guarantee the durability at stretch-draw anchor end after all 2 tensioning fixations of prestress wire The anti-corrosion material of stretch-draw anchor end surfaces brushing 3mm~5mm in system carries out Seal treatment, to guarantee brushing quality, every time Brush no more than 1.0mm, anti-corrosion material refer to it is dry after brush next layer, need to repeatedly complete.
7) concrete surface layer protects, pipeline backfilling of earthwork.
Prestress wire 2 is protected using with a thickness of the C15 concrete of 100mm, is needed before pipeline backfilling of earthwork clear Except the sundries in groove, and ponding is excluded, must not be backfilled in the case where there is ponding.Backfill the technologies such as thickness and backfill material It is required that should be carried out according to original design.
The above is only a preferred embodiment of the present invention, it is not intended to restrict the invention, it is noted that for this skill For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and Modification, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (10)

1. a kind of Prestressed concrete cylinder pipe external prestressing strengthening system, it is characterised in that:Including:
Including:A plurality of prestress wire on the tube wall of Prestressed concrete cylinder pipe, a plurality of prestress steel are set The head and end of twisted wire is fixed on anchor plate by anchorage.
2. Prestressed concrete cylinder pipe external prestressing strengthening system according to claim 1, which is characterized in that every The prestress wire is fixed on an anchor plate by an anchorage, and prestress wire double-round is wrapped in pre-stress steel cylinder On concrete tube body outer wall.
3. Prestressed concrete cylinder pipe external prestressing strengthening system according to claim 1, which is characterized in that adjacent Two anchor plates be staggered on the tube wall of Prestressed concrete cylinder pipe, multiple anchor plates are arranged into two rows, phase Projection and the section apical position and the section center of circle of the two adjacent anchor plates to the tube body end face of Prestressed concrete cylinder pipe Between the angle degree that is formed all be 15 °;Anti-corrosion confining bed is arranged in the outside of the anchorage and anchor plate entirety.
4. a kind of Prestressed concrete cylinder pipe external prestressing strengthening system construction method, includes the following steps:
1) pipe excavation and support are reinforced;
2) construction area is cleared up in preparation of construction, sets up Working gantry and safety is gone along with sb. to guard him;
3) system is laid, basal plane is handled, anchored end installation;
4) ring steel strand;
5) prestressed stretch-draw, locking;
6) stretch-draw anchor end anti-corrosion;
7) concrete surface layer protects, pipeline backfilling of earthwork.
5. Prestressed concrete cylinder pipe external prestressing construction method according to claim 4, it is characterised in that:It is described Step 1) the specific steps are:Reinforcing pipe surrounding earth excavation, when around reinforcing pipe there are also other pipelines, according to reinforcing pipe and phase Adjacent pipeline relative position determines and excavates safe distance, while being monitored to pipe side soil deformation;When can not determine safe distance When, adjacent channel supporting is isolated using Larsen steel sheet pile, it is ensured that lateral sliding does not occur in it, while to pipe side soil deformation It is monitored.
6. Prestressed concrete cylinder pipe external prestressing construction method according to claim 4, it is characterised in that:It is described Step 3) the specific steps are:Pre-stress system installation site is determined by surveying setting-out, when the pipe of Prestressed concrete cylinder pipe Body surface fracture then uses epoxy resin mortar repairing levelling;The anchor plate intersection of prestress wire is laid in pre-stress steel cylinder coagulation Native tube body top.
7. Prestressed concrete cylinder pipe external prestressing construction method according to claim 4, it is characterised in that:It is described Step 4) the specific steps are:Before ring steel strand, it need to excavate in the bottom of Prestressed concrete cylinder pipe perpendicular to its axis The slot of reeving of line, so as to ring steel strand.Threading groove divides equally three parts along length of tube direction, excavate principle be behind first both ends in Between, when excavation based on hand excavation, reduces to the greatest extent and tube bottom soil matrix is disturbed.
When threading, steel strand wires should be adjusted in place according to spacing is laid, and it should be made to wind around the prestress steel that need to be reinforced The tube surfaces of cylinder pipe of concrete, anchored end locking.After each threading groove completes threading, self-compacting concrete or dedicated need to be used Solidify earthen backfill.
8. Prestressed concrete cylinder pipe external prestressing construction method according to claim 4, it is characterised in that:It is described Step 5) the specific steps are:Multiple regions are divided along Prestressed concrete cylinder pipe body length, prestressed stretch-draw lock sequence is It chooses intermediate region first to carry out, secondly two end regions, followed by remaining region is symmetrically completed.
9. Prestressed concrete cylinder pipe external prestressing construction method according to claim 4, it is characterised in that:It is described Step 6) the specific steps are:Stretch-draw anchor end table after all prestress wire tensioning fixations, in prestressed reinforcement system The anti-corrosion material that 3mm~5mm thickness is brushed in face carries out Seal treatment, and anti-corrosion material is polyureas.
10. Prestressed concrete cylinder pipe external prestressing construction method according to claim 4, it is characterised in that:Institute Step 7) use is stated to protect prestress wire with a thickness of the C15 concrete of 100mm;It needs to remove before pipeline backfilling of earthwork Sundries in groove, and ponding is excluded, it must not be backfilled in the case where there is ponding.The technologies such as backfill thickness and backfill material are wanted Asking should carry out according to original design.
CN201810992324.6A 2018-08-29 2018-08-29 Prestressed concrete cylinder pipe external prestressing strengthening system and its construction method Pending CN108824838A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN110056204A (en) * 2019-04-19 2019-07-26 同济大学建筑设计研究院(集团)有限公司 A kind of out no-conhesion prestressing underpins node
CN110397819A (en) * 2019-07-31 2019-11-01 南方工程检测修复技术研究院 A kind of fracture of wire PCCP does not cut off the water outer patch Prestressed CFRP and high polymer grouting combined-repair method
CN110410613A (en) * 2019-07-31 2019-11-05 南方工程检测修复技术研究院 A kind of PCCP pipeline does not interrupt water delivery restoring and fastening method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110056204A (en) * 2019-04-19 2019-07-26 同济大学建筑设计研究院(集团)有限公司 A kind of out no-conhesion prestressing underpins node
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CN110397819A (en) * 2019-07-31 2019-11-01 南方工程检测修复技术研究院 A kind of fracture of wire PCCP does not cut off the water outer patch Prestressed CFRP and high polymer grouting combined-repair method
CN110410613A (en) * 2019-07-31 2019-11-05 南方工程检测修复技术研究院 A kind of PCCP pipeline does not interrupt water delivery restoring and fastening method
CN110397819B (en) * 2019-07-31 2021-11-05 南方工程检测修复技术研究院 Broken wire PCCP (prestressed concrete Cylinder pipe) non-water-stop external-application prestress CFRP (carbon fiber reinforced Polymer) and high polymer grouting composite repair method

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