CN108821216B - Intelligent workshop capable of automatically cleaning and filling and automatic cleaning and filling method - Google Patents
Intelligent workshop capable of automatically cleaning and filling and automatic cleaning and filling method Download PDFInfo
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- CN108821216B CN108821216B CN201810511582.8A CN201810511582A CN108821216B CN 108821216 B CN108821216 B CN 108821216B CN 201810511582 A CN201810511582 A CN 201810511582A CN 108821216 B CN108821216 B CN 108821216B
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- filling
- barrel
- automatic
- cleaning
- cleaning machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/30—Filling of barrels or casks
Abstract
The invention relates to an intelligent workshop capable of automatically cleaning and filling, which comprises an automatic cleaning area, a waste liquid recovery pool, an automatic filling area, a finished product packaging area and a conveying track. The automatic cleaning machine is simple in structure, convenient to use, capable of forming an automatic cleaning and filling production line, capable of reducing carrying and saving space, high in cleaning efficiency, high in filling speed of the automatic filling machine, high in intelligent degree and low in production cost.
Description
Technical Field
The invention relates to the technical field of cleaning and filling equipment, in particular to an intelligent workshop capable of automatically cleaning and filling and an automatic cleaning and filling method.
Background
The plastic barrel is a necessary tool for modern storage and transportation of liquid products, has the advantages of light weight, high strength, corrosion resistance and the like, and is widely applied to the industries of chemical industry, medicine, food, coating, grease and the like.
In order to save cost, the 0.5L and 1L barrels need to be reused and need to be cleaned before being reused every time, manual cleaning is usually adopted in the traditional method, the working strength of workers is high, time and labor are wasted, the cleaning efficiency is low, residual substances in the barrels are volatile, the personal safety of the workers is threatened, and air in a cleaning area is polluted.
Disclosure of Invention
The invention aims to overcome the defects and provides an automatic cleaning and filling intelligent workshop and an automatic cleaning and filling method, which have the advantages of reduced transportation, space saving, high cleaning efficiency of an automatic cleaning machine, high filling speed of an automatic filling machine, higher intelligent degree and lower production cost.
The purpose of the invention is realized as follows:
the utility model provides an intelligent workshop of self-cleaning filling, includes self-cleaning district, waste liquid recovery pond, self-cleaning district, finished product packing district and transfer orbit, transfer orbit includes first transfer orbit and second transfer orbit, self-cleaning district connects self-cleaning district through first transfer orbit, self-cleaning district includes ultrasonic cleaner, 0.5L/1L twin-tub cleaning machine, 1 gallon/4L twin-tub cleaning machine, 20L/10L twin-tub cleaning machine, 200L twin-tub cleaning machine and ton bucket cleaning machine, ton bucket cleaning machine and 200L twin-tub cleaning machine are located the both sides of first transfer orbit entry, self-cleaning district includes first liquid filling machine and second liquid filling machine, the second liquid filling machine is equipped with liquid filling machine transfer track, liquid filling machine transfer track's both ends connect the rail with first transfer track, second transfer track respectively, second transfer track connects the finished product packing district, one side of first transfer track is equipped with filtration system.
The ultrasonic cleaning machine, the 0.5L/1L double-barrel cleaning machine, the 1 gallon/4L double-barrel cleaning machine, the 20L/10L double-barrel cleaning machine, the 200L double-barrel cleaning machine and the ton barrel cleaning machine are respectively provided with a drain pipe, the drain pipes comprise a first waste water drain pipe, a second waste water drain pipe and a recyclable water drain pipe, and each drain pipe is correspondingly provided with a drain valve.
And an air shower and a dressing room are also arranged between the finished product packaging area and the automatic cleaning area.
The roof of 0.5L/1L double-barrel cleaning machine, 1 gallon/4L double-barrel cleaning machine, 20L/10L double-barrel cleaning machine, 200L double-barrel cleaning machine and ton barrel cleaning machine are all equipped with the purification laminar flow cover, the air supply of purification laminar flow cover top, air enters high efficiency filter after primary filtration, and the air after the purification is sent into the working face.
The ton bucket cleaning machine is provided with a ton bucket cleaning conveying track.
And an automatic dehumidifier is also arranged in the automatic filling area.
The automatic cleaning and filling method comprises the following steps of:
the method comprises the following steps that firstly, a barrel to be cleaned is placed on a station bottom plate of a cleaning machine in an inverted mode, a nozzle is aligned with a barrel opening, an automatic door is closed and fixed through a door stopper after the automatic door is closed, a transparent plastic window is embedded in the door, so that internal scenes can be conveniently seen, safety of an operator is protected, and an access control system is provided and linked with a program;
step two, opening the wastewater diversion trench, closing the recyclable diversion trench, and starting the pneumatic fixing device to tightly press and fix the barrel body;
step three, the system starts to automatically select tap water, the tap water performs high-pressure universal flushing on the interior of the barrel through a nozzle, after the flushing is performed for a period of time, the tap water flushing is stopped, the purification laminar flow hood starts to perform high-pressure clean air spraying, the spraying time can be set, the wastewater diversion trench is closed, and the recyclable diversion trench is opened; the system is washed by high-purity water, after washing for a period of time, the pure water washing is stopped, and the high-pressure clean air spraying is started on the purification laminar flow hood;
step four, after the cleaning, the cleaned barrel is drained;
step five, opening an automatic door, transferring the drained barrels into a first conveying track, wherein the first conveying track is intermittent, and a part of barrels are automatically filled in a first filling machine and directly enter a finished product packaging area after filling; and the other part of the barrels are automatically filled in a second filling machine, and then sequentially enter a finished product packaging area through a conveying track of the filling machine and a second conveying track after filling.
And fifthly, pasting related product information codes on the washed barrel before automatic filling, and operating a filling gun head of a corresponding product through code scanning and judgment of P L C.
The invention has the beneficial effects that:
the automatic cleaning machine is simple in structure, convenient to use, capable of forming an automatic cleaning and filling production line, capable of reducing carrying and saving space, high in cleaning efficiency, high in filling speed of the automatic filling machine, high in intelligent degree and low in production cost.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
The automatic cleaning machine comprises an automatic cleaning area 1, an ultrasonic cleaning machine 1.1, a double-barrel cleaning machine 1.2, 0.5L/1L, a double-barrel cleaning machine 1.3, 1 gallon/4L, a double-barrel cleaning machine 1.4, 20L/10L, a double-barrel cleaning machine 1.5, 200L, a double-barrel cleaning machine 1.6, a ton barrel cleaning machine 2, a waste liquid recovery pool 3, an automatic filling area 3.1, a first filling machine 3.2, a second filling machine 3.2.1, a filling machine conveying track 4, a finished product packaging area 5, a first conveying track 6, a second conveying track 7, a filtering system 8, an air shower room 9 and a changing room 9.
Detailed Description
Referring to fig. 1, the present invention relates to an intelligent workshop for automatic cleaning and filling, which includes an automatic cleaning area 1, a waste liquid recovery tank 2, an automatic filling area 3, a finished product packaging area 4 and a conveying track, wherein the conveying track includes a first conveying track 5 and a second conveying track 6, the automatic cleaning area 1 is connected to the automatic filling area 3 through the first conveying track 5, the automatic cleaning area 1 includes ultrasonic cleaners 1.1, 0.5L/1L dual-barrel cleaners 1.2, 1 gallon/4L dual-barrel cleaners 1.3, 20L/10L dual-barrel cleaners 1.4, 200L dual-barrel cleaners 1.5 and a ton-barrel cleaner 1.6, the ton-barrel cleaners 1.6 and 200L dual-barrel cleaners 1.5 are located at two sides of an inlet of the first conveying track 5, the automatic filling area 3 includes a first filling machine 3.1 and a second filling machine 3.2, the second conveying track 3.2 is provided with the conveying track 3.2, the second conveying track 3.2 is provided with a filtering track of the first filling machine, and one side of the second conveying track 5 is provided with a filtering track of the finished product packaging track 6, and a second filling machine, and a second conveying track 6 is connected to the second filling machine.
The filtering system 7 automatically filters smoke, harmful gas dust and the like, and guarantees the cleanliness of the automatic filling area.
The ultrasonic cleaning machine 1.1, 0.5L/1L double-barrel cleaning machine 1.2, 1 gallon/4L double-barrel cleaning machine 1.3, 20L/10L double-barrel cleaning machine 1.4, 200L double-barrel cleaning machine 1.5 and ton barrel cleaning machine 1.6 are provided with drain pipes, the drain pipes comprise a first waste water drain pipe, a second waste water drain pipe and a recyclable water drain pipe, and each drain pipe is correspondingly provided with a drain valve.
And an air shower 8 and a dressing room 9 are also arranged between the finished product packaging area 4 and the automatic cleaning area 1.
The roofs of the 0.5L/1L double-barrel cleaning machine 1.2, the 1 gallon/4L double-barrel cleaning machine 1.3, the 20L/10L double-barrel cleaning machine 1.4, the 200L double-barrel cleaning machine 1.5 and the ton barrel cleaning machine 1.6 are respectively provided with a purification layer flow hood, the top of the purification layer flow hood is supplied with air, the air enters a high-efficiency filter after primary filtration, and the purified air is sent to a working surface.
The ton bucket cleaning machine 1.6 is provided with a ton bucket cleaning conveying track.
And an automatic dehumidifier is also arranged in the automatic filling area 3. The automatic dehumidifier can automatically monitor the humidity in the workshop, and when the humidity exceeds a limit value, the dehumidifier performs dehumidification.
The 0.5L/1L double-barrel cleaning machine 1.2 is an eight-barrel closed structure and is arranged into four groups, two groups are arranged inside and outside, 0.5L is arranged outside, 1L is arranged inside, 1 gallon/4L double-barrel cleaning machine 1.3 is a six-barrel closed structure and is arranged into three groups, two groups are arranged inside and outside, 1 gallon is arranged outside, 4L is arranged inside, 20L/10L double-barrel cleaning machine 1.4 is formed by connecting two cabinets in parallel, and the cleaning capacity of each cabinet is two barrels.
The automatic cleaning and filling method comprises the following steps of:
the method comprises the following steps that firstly, a barrel to be cleaned is placed on a station bottom plate of a cleaning machine in an inverted mode, a nozzle is aligned with a barrel opening, an automatic door is closed and fixed through a door stopper after the automatic door is closed, a transparent plastic window is embedded in the door, so that internal scenes can be conveniently seen, safety of an operator is protected, and an access control system is provided and linked with a program;
step two, opening the wastewater diversion trench, closing the recyclable diversion trench, and starting the pneumatic fixing device to tightly press and fix the barrel body;
step three, the system starts to automatically select tap water, the tap water performs high-pressure universal flushing on the interior of the barrel through a nozzle, after the flushing is performed for a period of time, the tap water flushing is stopped, the purification laminar flow hood starts to perform high-pressure clean air spraying, the spraying time can be set, the wastewater diversion trench is closed, and the recyclable diversion trench is opened; the system is washed by high-purity water, after washing for a period of time, the pure water washing is stopped, and the high-pressure clean air spraying is started on the purification laminar flow hood;
step four, after the cleaning, the cleaned barrel is drained;
step five, opening an automatic door, transferring the drained barrels into a first conveying track, wherein the first conveying track is intermittent, and a part of barrels are automatically filled in a first filling machine and directly enter a finished product packaging area after filling; and the other part of the barrels are automatically filled in a second filling machine, and then sequentially enter a finished product packaging area through a conveying track of the filling machine and a second conveying track after filling.
And fifthly, pasting related product information codes on the washed barrel before automatic filling, scanning the codes, judging by P L C, and operating a filling gun head of a corresponding product.
In addition to the above embodiments, the present invention also includes other embodiments, and any technical solutions formed by equivalent transformation or equivalent replacement should fall within the scope of the claims of the present invention.
Claims (8)
1. The intelligent workshop capable of automatically cleaning and filling is characterized by comprising an automatic cleaning area (1), a waste liquid recovery tank (2), an automatic filling area (3), a finished product packaging area (4) and a conveying track, wherein the conveying track comprises a first conveying track (5) and a second conveying track (6), the automatic cleaning area (1) is connected with the automatic filling area (3) through the first conveying track (5), the automatic cleaning area (1) comprises an ultrasonic cleaning machine (1.1), a 0.5L/1L double-barrel cleaning machine (1.2), a 1 gallon/4L double-barrel cleaning machine (1.3), a 20L/10L double-barrel cleaning machine (1.4), a 200L double-barrel cleaning machine (1.5) and a ton barrel cleaning machine (1.6), the ton barrel cleaning machine (1.6) and a 200L double-barrel cleaning machine (1.5) are located on two sides of an inlet of the first conveying track (5), the automatic cleaning area (3) comprises the first conveying track (3.3) and the second conveying track (2.7), and the second conveying track (2.5) is connected with the intermittent filling machine (3), and the second conveying track (3.7) respectively.
2. The automatic cleaning and filling intelligent workshop according to claim 1, wherein the ultrasonic cleaning machine (1.1), the 0.5L/1L double-barrel cleaning machine (1.2), the 1 gallon/4L double-barrel cleaning machine (1.3), the 20L/10L double-barrel cleaning machine (1.4), the 200L double-barrel cleaning machine (1.5) and the ton-barrel cleaning machine (1.6) are respectively provided with a drain pipe, the drain pipes comprise a first waste water drain pipe, a second waste water drain pipe and a recyclable water drain pipe, and each drain pipe is correspondingly provided with a drain valve.
3. An automatic cleaning and filling intelligent workshop according to claim 1, characterized in that: an air shower (8) and a dressing room (9) are also arranged between the finished product packaging area (4) and the automatic cleaning area (1).
4. The automatic cleaning and filling intelligent workshop according to claim 1, wherein the roofs of the 0.5L/1L double-barrel cleaning machine (1.2), the 1 gallon/4L double-barrel cleaning machine (1.3), the 20L/10L double-barrel cleaning machine (1.4), the 200L double-barrel cleaning machine (1.5) and the ton barrel cleaning machine (1.6) are respectively provided with a purifying layer flow hood, air is fed from the top of the purifying layer flow hood, the air enters a high-efficiency filter after primary filtration, and the purified air is fed to a working face.
5. An automatic cleaning and filling intelligent workshop according to claim 1, characterized in that: the ton barrel cleaning machine (1.6) is provided with a ton barrel cleaning conveying track.
6. An automatic cleaning and filling intelligent workshop according to claim 1, characterized in that: an automatic dehumidifier is also arranged in the automatic filling area (3).
7. An automatic cleaning and filling method is characterized in that: an intelligent plant using automatic cleaning and filling according to any one of claims 1 to 6, wherein the automatic cleaning and filling steps are as follows:
the method comprises the following steps that firstly, a barrel to be cleaned is placed on a station bottom plate of a cleaning machine in an inverted mode, a nozzle is aligned with a barrel opening, an automatic door is closed and fixed through a door stopper after the automatic door is closed, a transparent plastic window is embedded in the door, so that internal scenes can be conveniently seen, safety of an operator is protected, and an access control system is provided and linked with a program;
step two, opening the wastewater diversion trench, closing the recyclable diversion trench, and starting the pneumatic fixing device to tightly press and fix the barrel body;
step three, the system starts to automatically select tap water, the tap water performs high-pressure universal flushing on the interior of the barrel through a nozzle, after the flushing is performed for a period of time, the tap water flushing is stopped, the purification laminar flow hood starts to perform high-pressure clean air spraying, the spraying time can be set, the wastewater diversion trench is closed, and the recyclable diversion trench is opened; the system is washed by high-purity water, after washing for a period of time, the pure water washing is stopped, and the high-pressure clean air spraying is started on the purification laminar flow hood;
step four, after the cleaning, the cleaned barrel is drained;
step five, opening an automatic door, transferring the drained barrels into a first conveying track, wherein the first conveying track is intermittent, and a part of barrels are automatically filled in a first filling machine and directly enter a finished product packaging area after filling; and the other part of the barrels are automatically filled in a second filling machine, and then sequentially enter a finished product packaging area through a conveying track of the filling machine and a second conveying track after filling.
8. An automatic cleaning and filling method according to claim 7, wherein: and fifthly, pasting related product information codes on the cleaned barrel before automatic filling, and operating a filling gun head of a corresponding product through code scanning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810511582.8A CN108821216B (en) | 2018-05-25 | 2018-05-25 | Intelligent workshop capable of automatically cleaning and filling and automatic cleaning and filling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810511582.8A CN108821216B (en) | 2018-05-25 | 2018-05-25 | Intelligent workshop capable of automatically cleaning and filling and automatic cleaning and filling method |
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| Publication Number | Publication Date |
|---|---|
| CN108821216A CN108821216A (en) | 2018-11-16 |
| CN108821216B true CN108821216B (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810511582.8A Active CN108821216B (en) | 2018-05-25 | 2018-05-25 | Intelligent workshop capable of automatically cleaning and filling and automatic cleaning and filling method |
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| Country | Link |
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| CN (1) | CN108821216B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113753833A (en) * | 2021-09-18 | 2021-12-07 | 湖北雅远红新材料科技有限公司 | High-adhesion and high-covering-power inner wall paint filling process |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0672615A1 (en) * | 1994-03-16 | 1995-09-20 | GEA Till GmbH & Co. | A method and plant for controlling containers in cleaning and/or filling installations |
| CN1237540A (en) * | 1999-03-03 | 1999-12-08 | 王厚堂 | Workshop for production of drinking pure water and its equipment |
| JP4450354B2 (en) * | 2002-06-07 | 2010-04-14 | スプレーイングシステムスジャパン株式会社 | Water-saving cleaning method for cooling equipment |
| CN202863823U (en) * | 2012-09-28 | 2013-04-10 | 东莞日之泉蒸馏水有限公司 | Control equipment for mould produced in production process of bottled water |
| CN202877200U (en) * | 2012-11-06 | 2013-04-17 | 发泰（天津）科技有限公司 | Material barrel cleaning station for continuous production line |
| CN104370086A (en) * | 2014-11-12 | 2015-02-25 | 湖北福广制药有限公司 | Cleaning and filling production line |
| CN205803167U (en) * | 2016-05-25 | 2016-12-14 | 杨金 | Mineral water produces and bulking system automatically |
| CN107697877A (en) * | 2017-10-31 | 2018-02-16 | 邹城市恒昊纺织有限公司 | A kind of bottle cleans bulking system |
-
2018
- 2018-05-25 CN CN201810511582.8A patent/CN108821216B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0672615A1 (en) * | 1994-03-16 | 1995-09-20 | GEA Till GmbH & Co. | A method and plant for controlling containers in cleaning and/or filling installations |
| CN1237540A (en) * | 1999-03-03 | 1999-12-08 | 王厚堂 | Workshop for production of drinking pure water and its equipment |
| JP4450354B2 (en) * | 2002-06-07 | 2010-04-14 | スプレーイングシステムスジャパン株式会社 | Water-saving cleaning method for cooling equipment |
| CN202863823U (en) * | 2012-09-28 | 2013-04-10 | 东莞日之泉蒸馏水有限公司 | Control equipment for mould produced in production process of bottled water |
| CN202877200U (en) * | 2012-11-06 | 2013-04-17 | 发泰（天津）科技有限公司 | Material barrel cleaning station for continuous production line |
| CN104370086A (en) * | 2014-11-12 | 2015-02-25 | 湖北福广制药有限公司 | Cleaning and filling production line |
| CN205803167U (en) * | 2016-05-25 | 2016-12-14 | 杨金 | Mineral water produces and bulking system automatically |
| CN107697877A (en) * | 2017-10-31 | 2018-02-16 | 邹城市恒昊纺织有限公司 | A kind of bottle cleans bulking system |
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| CN108821216A (en) | 2018-11-16 |
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