Product management method and system in glass processing process and use method
Technical Field
The invention relates to a product management method and system in a glass processing process and a use method, and belongs to the technical field of glass processing.
Background
Currently, there are a wide variety of glass types in the market. Because glass belongs to fragile products, once the glass is broken and needs to be replaced in time, glass with the same type can be purchased in the market, but even if the glass produced by different manufacturers has the same type, slight difference exists, and the slight difference can be invisibly amplified due to living habits of users, so the users usually want to replace the glass with the product of the same manufacturer, but the general glass does not have related information of the manufacturer.
Disclosure of Invention
The invention aims to provide a product management method in a glass processing process, wherein information of manufacturers is left on glass processed by the method, and a user can conveniently contact with the manufacturers when the glass is replaced. Meanwhile, the invention also discloses equipment for realizing the method and a using method of the equipment.
In order to solve the technical problems, the invention adopts the following technical scheme:
a method of glass processing product management, comprising the steps of: step S100: attaching the machine identification code to glass to be tempered or high-temperature formed or printing the machine identification code on a process flow sheet; step S200: the scanning equipment is controlled to scan the machine identification code, the scanning equipment sends scanning information to the controller, the controller automatically generates unique product information, and the controller controls the digital printer to print the product information on corresponding glass. The machine identification code can be a two-dimensional code or a bar code, and the controller acquires relevant information about the product after scanning by the scanning device, such as: order information, customer name, product unit name, product specification, planned quantity, etc., and then the controller controls the digital printer to print the relevant information on the glass in the form of a two-dimensional code or a bar code.
In the foregoing method for managing products in a glass processing process, the product information includes a 3C mark, manufacturer information, and a production date, and the controller controls the digital printer to print the product information on corresponding glass in the form of a two-dimensional code or a barcode; the two-dimensional code or the bar code is scanned through the mobile phone or the tablet personal computer, and the 3C mark, the manufacturer information and the production date are displayed through the mobile phone or the tablet personal computer.
A system for realizing the glass processing course product management method comprises a feeding and feeding frame, wherein the feeding and feeding frame faces a high-temperature heating furnace; the scanning device comprises a support frame, a controller and scanning equipment, wherein a support beam is arranged at the top of the support frame, a translation device is arranged on the support beam, and a rack lifting device is arranged on the translation device; the lifting end of the frame lifting device is provided with a digital printer case, a digital printer is arranged in the digital printer case, and the translation device, the frame lifting device, the scanning equipment and the digital printer are electrically connected with the controller.
In the glass processing process product management system, a horizontal beam is arranged on a feeding frame, a conveying mechanism is arranged on the horizontal beam, a first driving motor is further arranged on the feeding frame, the first driving motor is in transmission connection with the conveying mechanism, and the first driving motor is electrically connected with the controller; and a photoelectric sensor or a limit switch is arranged on the horizontal beam and is electrically connected with the controller.
In the product management system in the glass processing process, the digital printer case is provided with the laser sensor, the laser sensor faces downwards, and the laser sensor is electrically connected with the controller; and a second driving motor is arranged on the supporting frame and is in transmission connection with the translation device, and the second driving motor is electrically connected with the controller.
In the glass processing product management system, the support beam is provided with a sliding guide rail, and the translation device is arranged on the sliding guide rail; the frame lifting device is provided with a printer case supporting plate, the printer case supporting plate is provided with a printer case connecting plate, the printer case connecting plate is provided with a digital printer case, and the digital printer is arranged in the digital printer case.
The use method of the glass processing process product management system comprises the following steps: the method comprises the following steps: placing 1 or more pieces of glass to be processed on a conveying mechanism, attaching a machine identification code to the glass to be tempered or high-temperature formed or printing the machine identification code on a process flow sheet, sequentially scanning the machine identification code by a worker holding scanning equipment in hand, and automatically generating unique product information by a controller according to information obtained by scanning of the scanning equipment; and controlling a second driving motor to drive the translation device to move, monitoring whether the digital printer is positioned above the glass in real time by the laser sensor in the moving process of the translation device, determining the side length data of the glass and transmitting the data to the controller, and controlling the digital printer to print the product information on each glass at a set position in sequence by the controller.
In the use method of the glass processing process product management system, the scanning device is arranged on the digital printer case; the using method comprises the following steps: placing 1 or more pieces of glass to be processed on a conveying mechanism, and attaching a machine identification code to the glass to be tempered or high-temperature formed or printing the machine identification code on a process flow sheet in the previous processing; controlling a second driving motor to drive a translation device to move, monitoring whether a digital printer is positioned above glass in real time by a laser sensor in the moving process of the translation device and measuring the distance, detecting the machine identification code and the glass edge length data in real time by scanning equipment when the digital printer is positioned above the glass and transmitting the data to a controller, and automatically generating unique product information by the controller according to the information obtained by scanning of the scanning equipment after the scanning equipment scans the machine identification code and the glass edge length data; and the controller controls the digital printer to print the product information on each piece of glass at a set position in sequence.
Compared with the prior art, the information of manufacturers is left on the glass processed by the method, so that a user can conveniently contact with the manufacturers when the glass is replaced. Meanwhile, the invention also discloses equipment for realizing the method and a using method of the equipment. And a system for realizing the process method is designed, and conventional manual operation is replaced by automatic equipment, so that the production and processing efficiency can be improved, the labor cost is reduced, and the product production information can be conveniently traced.
Drawings
FIG. 1 is a schematic diagram of an embodiment of a glass processing process product management system;
FIG. 2 is a schematic diagram of another embodiment of a glass treatment process product management system.
Reference numerals: 1-a second driving motor, 2-a high-temperature heating furnace, 3-a translation device, 4-a rack lifting device, 5-a supporting beam, 6-a supporting frame, 7-a digital printer case, 8-a feeding and feeding frame, 9-a horizontal beam, 10-a controller, 11-a conveying mechanism, 12-a first driving motor, 13-a printer case connecting plate and 14-a printer case supporting plate.
The invention is further described with reference to the following figures and detailed description.
Detailed Description
Example 1 of a glass working process product management method:
a glass processing process product management method is characterized by comprising the following steps: step S100: attaching the machine identification code to glass to be tempered or high-temperature formed or printing the machine identification code on a process flow sheet; step S200: the scanning equipment is controlled to scan the machine identification code, the scanning equipment sends scanning information to the controller, the controller automatically generates unique product information, and the controller controls the digital printer to print the product information on corresponding glass. The product information comprises a 3C mark, manufacturer information and a production date, and the controller controls the digital printer to print the product information on corresponding glass in the form of a two-dimensional code or a bar code; the two-dimensional code or the bar code is scanned through the mobile phone or the tablet personal computer, and the 3C mark, the manufacturer information and the production date are displayed through the mobile phone or the tablet personal computer.
System example 1: as shown in fig. 1, a system for implementing the glass processing process product management method according to the above embodiment includes a feeding rack 8, wherein the feeding rack 8 faces a high temperature heating furnace 2; the automatic feeding device comprises a feeding frame 8, a support frame 6, a controller 10 and scanning equipment, wherein the support frame 6 is positioned at the feeding end of the feeding frame 8, a support beam 5 is arranged at the top of the support frame 6, a translation device 3 is arranged on the support beam 5, and a rack lifting device 4 is arranged on the translation device 3; the lifting end of the frame lifting device 4 is provided with a digital printer 7 box, a digital printer 7 is arranged in the digital printer 7 box, and the translation device 3, the frame lifting device 4, the scanning device and the digital printer 7 are electrically connected with the controller 10.
The feeding and feeding frame 8 is provided with a horizontal beam 9, the horizontal beam 9 is provided with a conveying mechanism 11 and a grating ruler, the feeding and feeding frame 8 is also provided with a first driving motor 12, the first driving motor 12 is in transmission connection with the conveying mechanism 11, and the first driving motor 12 is electrically connected with the controller 10; the horizontal beam 9 is provided with a photoelectric sensor or a limit switch, and the photoelectric sensor or the limit switch is electrically connected with the controller 10.
Example 2: as shown in fig. 1, a system for implementing the glass processing process product management method according to the above embodiment includes a feeding rack 8, wherein the feeding rack 8 faces a high temperature heating furnace 2; the automatic feeding device comprises a feeding frame 8, a support frame 6, a controller 10 and scanning equipment, wherein the support frame 6 is positioned at the feeding end of the feeding frame 8, a support beam 5 is arranged at the top of the support frame 6, a translation device 3 is arranged on the support beam 5, and a rack lifting device 4 is arranged on the translation device 3; the lifting end of the frame lifting device 4 is provided with a digital printer 7 box, a digital printer 7 is arranged in the digital printer 7 box, and the translation device 3, the frame lifting device 4, the scanning device and the digital printer 7 are electrically connected with the controller 10.
The feeding and feeding frame 8 is provided with a horizontal beam 9, the horizontal beam 9 is provided with a conveying mechanism 11 and a grating ruler, the feeding and feeding frame 8 is also provided with a first driving motor 12, the first driving motor 12 is in transmission connection with the conveying mechanism 11, and the first driving motor 12 is electrically connected with the controller 10; the horizontal beam 9 is provided with a photoelectric sensor or a limit switch, and the photoelectric sensor or the limit switch is electrically connected with the controller 10. The translation device 3 is provided with a grating sensor, the sensor faces downwards, and the grating sensor is electrically connected with the controller 10; a laser sensor is arranged on the digital printer 7 box, faces downwards and is electrically connected with the controller 10; and a second driving motor 1 is installed on the support frame 6, the second driving motor 1 is in transmission connection with the translation device 3, and the second driving motor 1 is electrically connected with the controller 10. The supporting beam 5 is provided with a sliding guide rail, and the translation device 3 is arranged on the sliding guide rail; the frame lifting device 4 is provided with a printer case supporting plate 14, the printer case supporting plate 14 is provided with a printer case connecting plate 13, the printer case connecting plate 13 is provided with a digital printer 7 box, and the digital printer 7 is arranged in the digital printer 7 box.
Example 3: as shown in fig. 2, a system for implementing the glass processing process product management method according to the above embodiment includes a feeding rack 8, wherein the feeding rack 8 faces the high temperature heating furnace 2; the device comprises a feeding frame 8, a support beam 5, a translation device 3, a rack lifting device 4 and a controller 10, wherein the support beam 5 is arranged at the top of the support frame 6, the support beam 5 is suspended above the feeding frame 8, the translation device 3 is arranged on the support beam 5, and the rack lifting device 4 is arranged on the translation device 3; the lifting end of the frame lifting device 4 is provided with a digital printer 7 box, a digital printer 7 is arranged in the digital printer 7 box, and the translation device 3, the frame lifting device 4, the scanning device and the digital printer 7 are electrically connected with the controller 10.
The feeding and feeding frame 8 is provided with a horizontal beam 9, the horizontal beam 9 is provided with a conveying mechanism 11 and a grating ruler, the feeding and feeding frame 8 is also provided with a first driving motor 12, the first driving motor 12 is in transmission connection with the conveying mechanism 11, and the first driving motor 12 is electrically connected with the controller 10; the horizontal beam 9 is provided with a photoelectric sensor or a limit switch, and the photoelectric sensor or the limit switch is electrically connected with the controller 10. The translation device 3 is provided with a grating sensor, the sensor faces downwards, and the grating sensor is electrically connected with the controller 10; a laser sensor is arranged on the digital printer 7 box, faces downwards and is electrically connected with the controller 10; and a second driving motor 1 is installed on the support frame 6, the second driving motor 1 is in transmission connection with the translation device 3, and the second driving motor 1 is electrically connected with the controller 10. The supporting beam 5 is provided with a sliding guide rail, and the translation device 3 is arranged on the sliding guide rail; the frame lifting device 4 is provided with a printer case supporting plate 14, the printer case supporting plate 14 is provided with a printer case connecting plate 13, the printer case connecting plate 13 is provided with a digital printer 7 box, and the digital printer 7 is arranged in the digital printer 7 box.
A first method of using a glass processing process product management system, comprising the steps of: placing 1 or more pieces of glass to be processed on a conveying mechanism 11, attaching a machine identification code to the glass to be tempered or high-temperature formed or printing the machine identification code on a process flow sheet, sequentially scanning the machine identification code by a worker holding scanning equipment in hand, and automatically generating unique product information by the controller 10 according to information scanned by the scanning equipment; and controlling the second driving motor 1 to drive the translation device 3 to move, monitoring whether the digital printer 7 is positioned above the glass in real time by the laser sensor in the moving process of the translation device 3, determining the side length data of the glass and transmitting the data to the controller 10, and controlling the digital printer 7 to print the product information on each glass at a set position in sequence by the controller 10.
In a second method for using the glass processing process product management system, the scanning device is arranged in a digital printer 7 box; the using method comprises the following steps: placing 1 or more pieces of glass to be processed on a conveying mechanism 11, and attaching a machine identification code to the glass to be tempered or formed at high temperature in the previous processing; controlling a second driving motor 1 to drive a translation device 3 to move, monitoring whether a digital printer 7 is positioned above glass in real time by a laser sensor in the moving process of the translation device 3 and measuring the distance, detecting the machine identification code and the glass edge length data in real time by a scanning device when the digital printer 7 is positioned above the glass and transmitting the data to a controller 10, and automatically generating unique product information by the controller 10 according to the information scanned by the scanning device after the scanning device scans the machine identification code and the glass edge length data; the controller 10 controls the digital printer 7 to print the product information at the set position in sequence on each piece of glass.
The working principle of the product management system in the glass processing process in the embodiment 2 is as follows:
in the initial state, the supporting beam 5 is slightly lower than the feeding rack 8, and the translation device 3 is positioned on one side of the feeding rack 8, so that the digital printer case 7 does not obstruct workers or an automatic conveying table from placing glass on the feeding rack 8.
Under operating condition, at first put or automatic conveying the glass of treating processing behind transport mechanism 11, start (automatic) and start button second driving motor 1 operation, the distance of removal is through photoelectric sensor and controller 10 cooperation accurate control jointly, move fixed length back frame elevating gear 4 operation, frame elevating gear 4 reduces digital printer machine case 7 by a take the altitude to be a little higher than material loading pay-off frame 8, then translation device 3 drives frame elevating gear 4 and removes. The laser sensor on the digital printer case 7 scans the glass on the feeding and feeding frame 8 in real time, when the laser sensor is positioned above the glass, the laser sensor sends a signal to the controller 10 because the reflectivity of light changes, and the controller 10 controls the digital printer of the digital printer case 7 to print after the translation device 3 moves to a fixed length.
After the first printing is finished, the controller 10 controls the translation device 3 to continue to translate, when the laser sensor is positioned between two pieces of glass, the controller 10 judges that the digital printer case 7 is not positioned above the glass due to the change of the reflectivity, when the reflectivity changes again, the laser sensor sends a signal to the controller 10, and the controller 10 controls the printer of the digital printer case 7 to print after the translation device 3 moves to a fixed length. After the printing of the whole row of glass is finished, the frame lifting device 4 lifts the digital printer case 7 to a certain height, and the equipment returns to the initial state. The first driving motor 12 is started to operate, the glass moves towards the high-temperature heating furnace 2, and the glass placing position is reserved on the conveying mechanism 11 for placing or automatically conveying the next batch of glass to be processed. And printing is carried out after the next row of glass is conveyed to the designated position, and the operation mode is the same, which is not described herein again.
Working principle of example 3: the initial state lower supporting beam 5 is placed above the feeding and feeding frame 8 feeding glass positioning line, the translation device 3 is located on one side of the feeding and feeding frame 8, and the setting is that the digital printer case 7 is not affected by the high temperature of the furnace mouth of the high-temperature heating furnace 2 and does not hinder a worker or an automatic conveying table from placing glass on the feeding and feeding frame 8.
Under operating condition, at first will treat the glass of processing and put and convey the locating line or automatic conveying behind transport mechanism 11, start (automatic) and start button second driving motor 1 operation, the distance of removal is through photoelectric sensor and controller 10 cooperation accurate control jointly, move fixed length back frame elevating gear 4 operation, frame elevating gear 4 reduces digital printer machine case 7 by a take the altitude to be a little higher than material loading pay-off frame 8, then translation device 3 drives frame elevating gear 4 and removes. The laser sensor on the digital printer case 7 scans the glass on the feeding and feeding frame 8 in real time, when the laser sensor is positioned above the glass, the laser sensor sends a signal to the controller 10 because the reflectivity of light changes, and the controller 10 controls the digital printer of the digital printer case 7 to print after the translation device 3 moves to a fixed length.
After the first printing is finished, the controller 10 controls the translation device 3 to continue to translate, when the laser sensor is positioned between two pieces of glass, the controller 10 judges that the digital printer case 7 is not positioned above the glass due to the change of the reflectivity, when the reflectivity changes again, the laser sensor sends a signal to the controller 10, and the controller 10 controls the printer of the digital printer case 7 to print after the translation device 3 moves to a fixed length. After the printing of the whole row of glass is finished, the frame lifting device 4 lifts the digital printer case 7 to a certain height, and the equipment returns to the initial state. The first driving motor 12 is started to operate, the glass moves towards the high-temperature heating furnace 2, and the glass placing position is reserved on the conveying mechanism 11 for placing or automatically conveying the next batch of glass to be processed. And printing is carried out after the next row of glass is conveyed to the designated position, and the operation mode is the same, which is not described herein again.