CN108819284A - A kind of glass fibre reinforced plastic nacelle cover production technology - Google Patents

A kind of glass fibre reinforced plastic nacelle cover production technology Download PDF

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Publication number
CN108819284A
CN108819284A CN201810310096.XA CN201810310096A CN108819284A CN 108819284 A CN108819284 A CN 108819284A CN 201810310096 A CN201810310096 A CN 201810310096A CN 108819284 A CN108819284 A CN 108819284A
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CN
China
Prior art keywords
mold
reinforced plastic
glass fibre
fibre reinforced
gel coat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810310096.XA
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Chinese (zh)
Inventor
周建军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Drayson Composites Co Ltd
Original Assignee
Nantong Drayson Composites Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201810310096.XA priority Critical patent/CN108819284A/en
Publication of CN108819284A publication Critical patent/CN108819284A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/12Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of short length, e.g. in the form of a mat
    • B29C70/14Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of short length, e.g. in the form of a mat oriented
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of glass fibre reinforced plastic nacelle cover production technologies, including:Surface polishing, again by the flat wiping of release agent in die surface, gel coat is equably sprayed on to cabin cover die inner surface, twice of spraying of gel coat point, start overlay surface felt when being cured to viscous hand non cohesive gel until gel coat surface, continue to be laid with multilayer enhancement layer on the outside of the felt of surface, it is laid with isolation film, mold is reinforced, after steelframe is welded in place, after fixed frame welds 3-5 days, mold cured sufficiently demoulds afterwards, the invention simple production process, continue to be laid with multilayer enhancement layer on the outside of the felt of surface, intensity and resistance to deformation degree greatly increase, using vinyl ester resin as mainstream, and surface resin layer uses surface felt as reinforcing material, it reduces die surface and woven design occurs, to which service life greatly prolongs.

Description

A kind of glass fibre reinforced plastic nacelle cover production technology
Technical field
The present invention relates to glass fiber reinforced plastics product technical field, specially a kind of glass fibre reinforced plastic nacelle cover production technology.
Background technique
Cabin cover of wind power generator protects shell as wind power generating set, and reliability determines the steady of running of wind generating set Qualitative and service life.
All component covers in cabin wherein, are isolated from the outside by cabin cover of wind power generator.In general, engine room cover is by glass Fiber-reinforced plastic is made.
Important component of the engine room cover as wind power generating set, is the safeguard structure of wind power generating set, makes wind-power electricity generation Unit can work normally in severe weather environment, protect internal unit and personnel not by the wind, rain, snow, salt fog, ultraviolet radioactive The infringement of equal external environmental factors.Under this environmental condition, it is ensured that Wind turbines work normally 20 years, it is desirable to engine room cover With high quality, high reliability.
Engine room cover currently produced on the market, intensity is low, is easy long-living crackle, it would therefore be highly desirable to which a kind of improved technology is come Solve the problems, such as this in the presence of the prior art.
Summary of the invention
The purpose of the present invention is to provide a kind of glass fibre reinforced plastic nacelle cover production technology, continue to be laid with multilayer increasing on the outside of the felt of surface Strong layer, intensity and resistance to deformation degree greatly increase, and using vinyl ester resin as mainstream, and surface resin layer uses the conduct of surface felt Reinforcing material reduces die surface and woven design occurs, so that service life greatly prolongs, it is mentioned above in the background art to solve Problem.
To achieve the above object, the present invention provides the following technical solutions:A kind of glass fibre reinforced plastic nacelle cover production technology, including with Lower step:
Step 1:Master surface is cleaned out, first with wax in surface polishing, then by the flat wiping of release agent in die surface, each layer After coating, 10-20 minutes are stood after its dry solidification, then carry out the coating of next step, after the last layer coats, need Want 30-40 minutes curing times;
Step 2:Gel coat is equably sprayed on to cabin cover die inner surface, twice of spraying of gel coat point, twice of interval time control is First floor gel coat is fully cured, and the time is set as 2-3 hours;
Step 3:Start overlay surface layer when being cured to viscous hand non cohesive gel until gel coat surface, superficial layer can be preparatory It is coated in die surface;
Step 4:Continue to be laid with multilayer enhancement layer on the outside of superficial layer, is laid with 3-5 layers every time;
Step 5:It is laid with isolation film, wherein the resin below isolation film and isolation film is viscous real;
Step 6:Mold is reinforced, and after steelframe is welded in place, is fixed on mold using final resin and glass-fiber-fabric, And carry out isothermal reaction;
Step 7:After fixed frame welds 3-5 days, mold cured sufficiently demoulds afterwards, and cabin cover die separates general use with former mould After the fixed steelframe of crane, mold and former mould are integrally sling, carry out mold releasability using the gravity of former mould.
Preferably, temperature setting is 10- when making former film or mold by the former film or mold selected in step 1 30℃。
Preferably, in step 6, mold is passed through into 80 DEG C of constant temperature of 3-4 hour, resin has obtained in 80 DEG C of constant temperature Full response, being at optimum state could demould.
Preferably, enhancement layer uses chopped mat, and chopped mat is isotropic fiber product.
Preferably, gel coat is vinyl ester resin.
Preferably, surface resin layer reduces die surface and woven design occurs, resin uses using surface felt as reinforcing material Vinyl ester resin.
Compared with prior art, the beneficial effects of the invention are as follows:
Continue to be laid with multilayer enhancement layer on the outside of the felt of surface, intensity and resistance to deformation degree greatly increase, based on vinyl ester resin Stream, and surface resin layer uses surface felt as reinforcing material, reduces die surface and woven design occurs, so that service life is prolonged significantly It is long.
Specific embodiment
The following is a clear and complete description of the technical scheme in the embodiments of the invention, it is clear that described embodiment Only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, the common skill in this field Art personnel every other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
Illustrate exemplary embodiment of the present invention below in conjunction with concrete condition:
Embodiment one:
The present embodiment provides a kind of glass fibre reinforced plastic nacelle cover production technologies:Include the following steps:
Step 1:Master surface is cleaned out, first with wax in surface polishing, then by the flat wiping of release agent in die surface, each layer After coating, 10 minutes are stood after its dry solidification, then carry out the coating of next step, after the last layer coats, with 30 The time solidification of minute;
Step 2:Gel coat is equably sprayed on to cabin cover die inner surface, twice of spraying of gel coat point, twice of interval time control is First floor gel coat is fully cured, and the time is set as 2 hours;
Step 3:Start overlay surface layer when being cured to viscous hand non cohesive gel until gel coat surface, superficial layer can be preparatory It is coated in die surface;
Step 4:Continue to be laid with multilayer enhancement layer on the outside of superficial layer, is laid with 3 layers every time;
Step 5:It is laid with isolation film, wherein the resin below isolation film and isolation film is viscous real;
Step 6:Mold is reinforced, and after steelframe is welded in place, is fixed on mold using final resin and glass-fiber-fabric, And carry out isothermal reaction;
Step 7:After fixed frame welds 3 days, mold cured sufficiently demoulds afterwards, and cabin cover die is separated with former mould and generally used After the fixed steelframe of heavy-duty machine, mold and former mould are integrally sling, carry out mold releasability using the gravity of former mould.
Temperature setting is 10 DEG C when making former film or mold by selected former film or mold in step 1.
In step 6, mold is passed through into 3 hours, 80 DEG C of constant temperature, resin is reacted completely in 80 DEG C of constant temperature, made It is in optimum state and could demould.
Embodiment two:
The present embodiment provides a kind of glass fibre reinforced plastic nacelle cover production technologies:Include the following steps:
Step 1:Master surface is cleaned out, first with wax in surface polishing, then by the flat wiping of release agent in die surface, each layer After coating, 15 minutes are stood after its dry solidification, then carry out the coating of next step, after the last layer coats, with 35 The time solidification of minute;
Step 2:Gel coat is equably sprayed on to cabin cover die inner surface, twice of spraying of gel coat point, twice of interval time control is First floor gel coat is fully cured, and the time is set as 2 hours;
Step 3:Start overlay surface layer when being cured to viscous hand non cohesive gel until gel coat surface, superficial layer can be preparatory It is coated in die surface;
Step 4:Continue to be laid with multilayer enhancement layer on the outside of superficial layer, is laid with 4 layers every time;
Step 5:It is laid with isolation film, wherein the resin below isolation film and isolation film is viscous real;
Step 6:Mold is reinforced, and after steelframe is welded in place, is fixed on mold using final resin and glass-fiber-fabric, And carry out isothermal reaction;
Step 7:After fixed frame welds 4 days, mold cured sufficiently demoulds afterwards, and cabin cover die is separated with former mould and generally used After the fixed steelframe of heavy-duty machine, mold and former mould are integrally sling, carry out mold releasability using the gravity of former mould.
Temperature setting is 15 DEG C when making former film or mold by selected former film or mold in step 1.
In step 6, mold is passed through into 3.5 hours, 80 DEG C of constant temperature, resin is reacted completely in 80 DEG C of constant temperature, Being at optimum state could demould.
Glass fibre reinforced plastic nacelle cover made from embodiment two is than glass fibre reinforced plastic nacelle cover intensity made from embodiment one, cracking, anti- Deformation performance is more preferable.
Embodiment three:
The present embodiment provides a kind of glass fibre reinforced plastic nacelle cover production technologies:Include the following steps:
Step 1:Master surface is cleaned out, first with wax in surface polishing, then by the flat wiping of release agent in die surface, each layer After coating, 15 minutes are stood after its dry solidification, then carry out the coating of next step, after the last layer coats, with 40 The time solidification of minute;
Step 2:Gel coat is equably sprayed on to cabin cover die inner surface, twice of spraying of gel coat point, twice of interval time control is First floor gel coat is fully cured, and the time is set as 3 hours;
Step 3:Start overlay surface layer when being cured to viscous hand non cohesive gel until gel coat surface, superficial layer can be preparatory It is coated in die surface;
Step 4:Continue to be laid with multilayer enhancement layer on the outside of superficial layer, is laid with 5 layers every time;
Step 5:It is laid with isolation film, wherein the resin below isolation film and isolation film is viscous real;
Step 6:Mold is reinforced, and after steelframe is welded in place, is fixed on mold using final resin and glass-fiber-fabric, And carry out isothermal reaction;
Step 7:After fixed frame welds 5 days, mold cured sufficiently demoulds afterwards, and cabin cover die is separated with former mould and generally used After the fixed steelframe of heavy-duty machine, mold and former mould are integrally sling, carry out mold releasability using the gravity of former mould.
Temperature setting is 30 DEG C when making former film or mold by selected former film or mold in step 1.
In step 6, mold is passed through into 4 hours, 80 DEG C of constant temperature, resin is reacted completely in 80 DEG C of constant temperature, made It is in optimum state and could demould.
Glass fibre reinforced plastic nacelle cover made from embodiment three is than glass fibre reinforced plastic nacelle cover intensity made from embodiment two, cracking, anti- Deformation performance is more preferable.
Example IV:
The present embodiment provides a kind of glass fibre reinforced plastic nacelle cover production technologies:Include the following steps:
Step 1:Master surface is cleaned out, first with wax in surface polishing, then by the flat wiping of release agent in die surface, each layer After coating, 20 minutes are stood after its dry solidification, then carry out the coating of next step, after the last layer coats, with 40 The time solidification of minute;
Step 2:Gel coat is equably sprayed on to cabin cover die inner surface, twice of spraying of gel coat point, twice of interval time control is First floor gel coat is fully cured, and the time is set as 2.5 hours;
Step 3:Start overlay surface layer when being cured to viscous hand non cohesive gel until gel coat surface, superficial layer can be preparatory It is coated in die surface;
Step 4:Continue to be laid with multilayer enhancement layer on the outside of superficial layer, is laid with 5 layers every time;
Step 5:It is laid with isolation film, wherein the resin below isolation film and isolation film is viscous real;
Step 6:Mold is reinforced, and after steelframe is welded in place, is fixed on mold using final resin and glass-fiber-fabric, And carry out isothermal reaction;
Step 7:After fixed frame welds 5 days, mold cured sufficiently demoulds afterwards, and cabin cover die is separated with former mould and generally used After the fixed steelframe of heavy-duty machine, mold and former mould are integrally sling, carry out mold releasability using the gravity of former mould.
Temperature setting is 25 DEG C when making former film or mold by selected former film or mold in step 1.
In step 6, mold is passed through into 4 hours, 80 DEG C of constant temperature, resin is reacted completely in 80 DEG C of constant temperature, made It is in optimum state and could demould.
Glass fibre reinforced plastic nacelle cover made from example IV is than glass fibre reinforced plastic nacelle cover intensity made from embodiment three, cracking, anti- Deformation performance is more preferable.
Embodiment five:
The present embodiment provides a kind of glass fibre reinforced plastic nacelle cover production technologies:Include the following steps:
Step 1:Master surface is cleaned out, first with wax in surface polishing, then by the flat wiping of release agent in die surface, each layer After coating, 20 minutes are stood after its dry solidification, then carry out the coating of next step, after the last layer coats, with 40 The time solidification of minute;
Step 2:Gel coat is equably sprayed on to cabin cover die inner surface, twice of spraying of gel coat point, twice of interval time control is First floor gel coat is fully cured, and the time is set as 3 hours;
Step 3:Start overlay surface layer when being cured to viscous hand non cohesive gel until gel coat surface, superficial layer can be preparatory It is coated in die surface;
Step 4:Continue to be laid with multilayer enhancement layer on the outside of superficial layer, is laid with 3 layers every time;
Step 5:It is laid with isolation film, wherein the resin below isolation film and isolation film is viscous real;
Step 6:Mold is reinforced, and after steelframe is welded in place, is fixed on mold using final resin and glass-fiber-fabric, And carry out isothermal reaction;
Step 7:After fixed frame welds 5 days, mold cured sufficiently demoulds afterwards, and cabin cover die is separated with former mould and generally used After the fixed steelframe of heavy-duty machine, mold and former mould are integrally sling, carry out mold releasability using the gravity of former mould.
Temperature setting is 30 DEG C when making former film or mold by selected former film or mold in step 1.
In step 6, mold is passed through into 4 hours, 80 DEG C of constant temperature, resin is reacted completely in 80 DEG C of constant temperature, made It is in optimum state and could demould.
Glass fibre reinforced plastic nacelle cover made from embodiment five is than glass fibre reinforced plastic nacelle cover intensity made from example IV, cracking, anti- Deformation performance is poor.
Glass fibre reinforced plastic nacelle cover made from various embodiments of the present invention is carried out to intensity, the experiment of cracking, resistance to deformation, by pair It is obtained than after, the glass fibre reinforced plastic nacelle cover of example IV preparation can reach optimum performance.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (6)

1. a kind of glass fibre reinforced plastic nacelle cover production technology, it is characterised in that:Include the following steps:
Step 1:Master surface is cleaned out, first with wax in surface polishing, then by the flat wiping of release agent in die surface, each layer After coating, 10-20 minutes are stood after its dry solidification, then carry out the coating of next step, after the last layer coats, need Want 30-40 minutes curing times;
Step 2:Gel coat is equably sprayed on to cabin cover die inner surface, twice of spraying of gel coat point, twice of interval time control is First floor gel coat is fully cured, and the time is set as 2-3 hours;
Step 3:Start overlay surface layer when being cured to viscous hand non cohesive gel until gel coat surface, superficial layer can be preparatory It is coated in die surface;
Step 4:Continue to be laid with multilayer enhancement layer on the outside of superficial layer, is laid with 3-5 layers every time;
Step 5:It is laid with isolation film, wherein the resin below isolation film and isolation film is viscous real;
Step 6:Mold is reinforced, and after steelframe is welded in place, is fixed on mold using final resin and glass-fiber-fabric, And carry out isothermal reaction;
Step 7:After fixed frame welds 3-5 days, mold cured sufficiently demoulds afterwards, and cabin cover die separates general use with former mould After the fixed steelframe of crane, mold and former mould are integrally sling, carry out mold releasability using the gravity of former mould.
2. a kind of glass fibre reinforced plastic nacelle cover production technology according to claim 1, it is characterised in that:The institute selected in step 1 Former film or mold are stated, by temperature setting is 10-30 DEG C when making former film or mold.
3. a kind of glass fibre reinforced plastic nacelle cover production technology according to claim 1, it is characterised in that:It, will in the step 6 Mold passes through 80 DEG C of constant temperature of 3-4 hour, and resin is reacted completely in 80 DEG C of constant temperature, is at optimum state ability Demoulding.
4. a kind of glass fibre reinforced plastic nacelle cover production technology according to claim 1, it is characterised in that:The enhancement layer is using short Felt is cut, chopped mat is isotropic fiber product.
5. a kind of glass fibre reinforced plastic nacelle cover production technology according to claim 1, it is characterised in that:The gel coat is vinyl Ester resin.
6. a kind of glass fibre reinforced plastic nacelle cover production technology according to claim 1, it is characterised in that:The surface resin layer is adopted It uses surface felt as reinforcing material, reduces die surface and woven design occur, resin uses vinyl ester resin.
CN201810310096.XA 2018-04-09 2018-04-09 A kind of glass fibre reinforced plastic nacelle cover production technology Pending CN108819284A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113376020A (en) * 2021-06-29 2021-09-10 神龙汽车有限公司 Method for quantitatively detecting deformation resistance of cylinder cover bolt column
CN114714638A (en) * 2022-03-31 2022-07-08 兰博(昆山)运载装备制造有限公司 Manufacturing method and manufacturing line of closed type refrigerator car heat-insulation compartment plate

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922747A (en) * 2012-10-31 2013-02-13 重庆海电风能集团有限公司 Injecting manual pasting mixing and forming technology for glass fiber reinforced plastics chamber cover die of wind turbine

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922747A (en) * 2012-10-31 2013-02-13 重庆海电风能集团有限公司 Injecting manual pasting mixing and forming technology for glass fiber reinforced plastics chamber cover die of wind turbine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113376020A (en) * 2021-06-29 2021-09-10 神龙汽车有限公司 Method for quantitatively detecting deformation resistance of cylinder cover bolt column
CN114714638A (en) * 2022-03-31 2022-07-08 兰博(昆山)运载装备制造有限公司 Manufacturing method and manufacturing line of closed type refrigerator car heat-insulation compartment plate

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