CN108818805B - Production process of building bamboo frame plate - Google Patents
Production process of building bamboo frame plate Download PDFInfo
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- CN108818805B CN108818805B CN201810950701.XA CN201810950701A CN108818805B CN 108818805 B CN108818805 B CN 108818805B CN 201810950701 A CN201810950701 A CN 201810950701A CN 108818805 B CN108818805 B CN 108818805B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
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- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
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Abstract
The invention relates to a production process of a building bamboo frame plate, which comprises the following operations: sorting according to the size of the bamboo sections; respectively carrying out segmentation treatment on the sorted bamboo sections with different specifications by adopting matched segmentation cutters to obtain bamboo strips; punching the bamboo splints; assembling the punched bamboo splint with bolts to manufacture a bamboo frame plate; the diameter of the bamboo section a1 end is smaller than the diameter of the a2 end. According to the technical scheme provided by the invention, the production method is used for producing the bamboo frame plate, so that the production efficiency of the bamboo frame plate can be obviously improved, and the production cost is reduced.
Description
Technical Field
The invention relates to the field of bamboo frame plate production, in particular to a production process of a building bamboo frame plate.
Background
The bamboo frame plate has good elasticity and flexibility, and is commonly used for building a scaffold on a construction site. The bamboo frame plate is made of bamboo strips through bolt nails. The production of traditional bamboo frame board is mostly accomplished by manual operation, and production efficiency is low, intensity of labour is big and injure the hand easily, has all kinds of drawbacks. Therefore, it is necessary to provide a production apparatus for bamboo frame boards, which solves the above-mentioned drawbacks.
Disclosure of Invention
The invention aims to provide a production process of a building bamboo frame plate.
The technical scheme adopted by the invention is as follows:
a production process of a building bamboo frame plate comprises the following operations:
sorting according to the size of the bamboo sections;
respectively carrying out segmentation treatment on the sorted bamboo sections with different specifications by adopting matched segmentation cutters to obtain bamboo strips;
punching the bamboo splints;
assembling the punched bamboo splint with bolts to manufacture a bamboo frame plate;
the diameter of the bamboo section a1 end is smaller than the diameter of the a2 end.
Further comprising: and (4) carrying out material arrangement treatment on the bamboo strip plate before punching treatment.
The sorting process is performed on a sorting apparatus.
The splitting treatment is carried out on a bamboo breaking device.
The punching process is performed in a punching device.
The assembling process is carried out on the bamboo frame plate assembling equipment.
Monolith treatment is carried out on a monolith device.
The bamboo sections are sorted into four specifications according to the diameters of the bamboo section a1 ends, and the proper cutting tools are selected according to the diameters of the bamboo section a2 ends for cutting.
After the bamboo chips are stacked on the bolts for a preset number of layers, a layer of gasket is laid, and then the bamboo chips are continuously laid.
The adjacent two bamboo splints on the assembled bamboo frame plate face opposite directions.
According to the technical scheme provided by the invention, the production method is used for producing the bamboo frame plate, so that the production efficiency of the bamboo frame plate can be obviously improved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic partial perspective view of a bamboo rack panel production system;
FIG. 2 is a schematic top view of FIG. 1;
FIG. 3 is a schematic view of the configuration of the sorting apparatus;
FIG. 4 is a schematic view of the sorting rack of FIG. 3 with the sorting rack removed;
FIG. 5 is a schematic view of the structure of FIG. 4 with the A1 supporting members removed;
FIG. 6 is a schematic structural view of the closure members A1 and A2;
FIG. 7 is a schematic structural diagram of an A1 transmission assembly and an A2 transmission assembly;
FIG. 8 is a schematic structural view of a slitting apparatus;
FIG. 9 is a schematic view of the assembly of the debouncing mechanism and the guide roller conveyor;
FIG. 10 is a rear view of FIG. 8;
FIG. 11 is a side view of FIG. 8;
FIG. 12 is an assembled view of a state of the slitting knife and the feed conduit;
FIG. 13 is an assembly view of the slitting knife and the feed conduit in another condition;
FIG. 14 is a cross-sectional view A-A of FIG. 12;
FIG. 15 is a side view of FIG. 9;
FIG. 16 is a schematic structural view of a monolith device;
FIG. 17 is a top view of FIG. 16;
FIG. 18 is a side view of FIG. 16;
FIG. 19 is a schematic view of the punching apparatus;
FIG. 20 is a front view of FIG. 19;
FIG. 21 is a schematic structural view of an ejecting unit;
FIG. 22 is a side view of FIG. 21;
FIG. 23 is a schematic structural view of a bamboo racking board assembling apparatus;
FIG. 24 is a schematic view of the construction of the bolt assembly apparatus;
FIG. 25 is a side view of FIG. 23;
FIG. 26 is a schematic layout of a bamboo racking board production system;
FIG. 27 is a schematic view of a gasket engaging apparatus;
FIG. 28 is an assembled view of the gasket sleeving apparatus;
fig. 29 is a schematic structural view of a bamboo shelf board;
FIG. 30 is a schematic structural view of a second embodiment of a bamboo chip unloading apparatus;
fig. 31 is a schematic structural view of a third embodiment of a bamboo chip unloading apparatus;
FIG. 32 is a side view of FIG. 31;
the correspondence between the respective reference numerals and the components in the drawings is as follows:
10-bamboo sections, 20-bamboo strips, 30-bamboo frame plates, 40-bolts, 50-gaskets and 60-nuts;
100-sorting device, 110-sorting machine frame, 121-bamboo segment groove, 122-discharging plate, 123-A driving rod, 124-A1 connecting rod, 130a-A1 supporting piece, 130b-A2 supporting piece, 131a-A1 sorting blanking port, 131b-A2 sorting blanking port, 132 a-trigger rod, 132 b-blocking rod, 133-A rotating shaft, 134-latch hook, 140-A movable mounting seat, 141-A supporting piece, 142-double crank transmission assembly, 151-crankshaft and 152-A driving motor;
200-cutting device, 210-pushing mechanism, 211-pushing head, 212-guide rail beam, 213-B driving mechanism, 220-feeding mechanism, 221-B rotating shaft, 222-feeding tray, 223-bayonet, 230-cutting mechanism, 231-cutting cutter, 232-material-separating conduit, 233-separating member, 234-auxiliary guiding member, 240-joint-removing mechanism, 241-upper joint-removing component, 242-lower joint-removing component, 251-detecting plate, 261-B1 guiding rod, 262-B2 guiding rod, 263-B3 guiding rod, 271-B1 sliding sleeve, 272-B2 sliding sleeve, 273-B3 sliding sleeve and 281-B compression spring;
300-a material preparing device, 310-a material preparing roller, 311-a material preparing tray, 312-a clamping opening, 320-C1 conveyer belts, 321-a material guiding lath, 330-C2 conveyer belts, 331-a fixed belt pulley, 332-a movable belt pulley, 333-a transition belt pulley, 334-a swing arm, 335-C driving mechanisms and 340-a guide roller conveying mechanism;
400-punching device, 410-D conveyer belt, 420-ejecting unit, 421-ejecting head, 422-ejecting rod, 423-ejecting head mounting plate, 424-material-poking claw, 425-D1 guide rod, 426-connecting rod, 427-D1 spring, 428-mounting plate limiting piece, 429-D2 mounting plate, 430-pressing plate, 431-vacancy part, 441-D1 mounting plate, 442-D2 guide rod, 443-D2 spring and 450-D1 cylinder;
500-bamboo frame plate assembling equipment, 510-material moving device, 511-pin, 520-unloading device, 5210-lifting slide block, 521-unloading piece, 521 a-U-shaped accommodating part, 5211-adjusting gear, 5212-driving rack, 5221-overturning adjusting piece, 5222-overturning driving piece, 531-nut supply groove and 532-nut mounting sleeve;
600-bolt assembling device, 610-roller body, 611-clamping component, 620-bolt guide chute, 630-bolt pushing clamp, 640-F cylinder, 641-F spring and 642-F push rod;
700-gasket sleeving device, 710-box body, 720-movable bottom plate, 730-striker plate, 740-G slider, 750-G spring, 760-push rod, 770-G cylinder, 780-stop block and 790-gasket arrangement groove.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed.
As used herein, the terms "parallel," "perpendicular," and the like are not limited to their strict geometric definition, but include tolerances for machining or human error, reasonable and inconsistent.
As shown in fig. 1 and 2, the present invention provides a bamboo racking board production system, comprising a sorting apparatus 100 for sorting bamboo sections 10 according to the outer diameters of the bamboo sections 10; a cutting device 200 for cutting the sorted bamboo segments 10 into bamboo strips; a punching device 400 for punching the bamboo splints 20; and a bamboo frame plate assembling device for assembling the punched bamboo splint 20 and the bolt 40 into the bamboo frame plate 30. An arranging device for arranging the split bamboo splints 20 is arranged between the splitting device 200 and the perforating device 400.
The automatic bamboo frame plate production system can greatly improve the production efficiency of the bamboo frame plate and does not need a large amount of labor input.
The specific scheme is as follows:
as shown in fig. 3, the sorting apparatus 100 for sorting bamboo segments has a storage mechanism for storing and discharging cut bamboo segments one by one, and a sorting mechanism for sorting bamboo segments discharged from the storage mechanism, and the sorting mechanism sorts bamboo segments according to the diameter of the bamboo segments 10.
Since the bamboos have different thicknesses, the widths of the bamboo strips 20 constituting the bamboo shelf board 30 are required to be maintained as the same as possible. Therefore, in the present invention, the bamboo segments are sorted according to their outer diameters by the sorting device 100, and then cut by using different bamboo-breaking cutters, so that the bamboo strips 20 having substantially the same width can be made from bamboos of different sizes.
The specific scheme is that the sorting mechanism is provided with a moving assembly for moving each bamboo section, a sorting blanking port which is sequentially arranged is arranged on a moving path of the bamboo sections, the opening and closing state of the sorting blanking port is associated with the diameter of the bamboo section of the sorting blanking port, and the sorting blanking port sorts out the bamboo sections in different diameter ranges respectively. The diameter range of the bamboo sections sorted by each sorting blanking port is gradually increased along the moving direction of the bamboo sections. Through setting up the sorting blanking mouth of different sizes, just so can sieve the processing to the bamboo section, sieve out the bamboo section of minimum size earlier, then sieve out the great bamboo section of size gradually, realize according to the size classification to the bamboo section.
Because the bamboo section is the reducing body of rod, consequently can't select separately according to the size at both ends simultaneously. The invention is implemented by the technical scheme shown in fig. 4 and 5. The moving assembly comprises an A1 supporting piece (shown as a part 130a) and an A2 supporting piece (shown as a part 130b) which respectively support two ends of the bamboo segment, the sorting blanking port comprises an A1 sorting blanking port (shown as a part 131a) arranged on the A1 supporting piece and an A2 sorting blanking port (shown as a part 131b) arranged on the A2 supporting piece, the A1 sorting blanking port and the A2 sorting blanking port are correspondingly arranged, the a1 end of the bamboo segment is placed on the A1 supporting piece, the a2 end of the bamboo segment is placed on the a2 supporting piece, the diameter of the a1 end of the bamboo segment is smaller than that of the a2 end, the A1 sorting blanking port is provided with an A1 closing piece, the A2 sorting blanking port is provided with an A2 closing piece, and the A1 and A2 closing pieces are adjusted according to the diameters of the two ends of the bamboo segment of the sorting blanking port so as to realize. The bamboo sections are sorted by the outer diameter of the end with the smaller size of the bamboo sections, so that the sorting effect is good, and the regulation and the control are easy.
Fig. 6 is a specific embodiment of a closure element a1 and a closure element a2, wherein a rotating shaft a (shown as part 133) is respectively disposed between adjacent sorting blanking ports, two ends of the rotating shaft a are respectively rotatably mounted on a1 support element a and a2 support element a1, one end of the trigger rod 132a is fixedly connected to the rotating shaft a vertically, the other end of the trigger rod 132a is cantilevered, a closure element B is formed by a blocking rod 132B, one end of the blocking rod 132B is hinged to the support element a2 through an hinge axis a, a torsion spring for restoring the blocking rod 132B is disposed on the hinge axis a, the rotating shaft a is disposed parallel to the hinge axis a, an L-shaped latch hook 134 is disposed at an end of the rotating shaft a2 support element a, the latch hook 134 includes a latch vertical rod fixedly connected to the rotating shaft vertically and a latch cross rod disposed at the cantilevered end of the latch vertical rod, a2 support element a stopper is further disposed on the support element a, the trigger lever 132a and the opening blocking lever 132b are arranged in a non-coplanar straight line, and the trigger lever 132a and the opening blocking lever 132b are in the following two states:
the first state is as follows: the transverse arrangement of the blocking rod 132b prevents the a2 end of the bamboo section from falling from the A2 sorting blanking port, the free end of the blocking rod 132b is locked between the A limiting block and the cross bar of the locking hook 134, the A limiting block is positioned above the cross bar of the locking hook 134, and the rod body of the trigger rod 132a extends to be arranged corresponding to the A1 sorting blanking port;
the two states are: the end a1 of the bamboo section falls from the A1 sorting blanking port and abuts against the trigger rod 132a to rotate to regulate the locking hook 134 to be opened, the opening blocking rod 132b turns downwards around the A hinge shaft, and the end a2 of the bamboo section falls from the A2 sorting blanking port;
the size of the A1 sorting blanking port gradually increases along the conveying direction of the bamboo sections, and the caliber of each A2 sorting blanking port allows all the bamboo section a2 ends to fall through.
Therefore, the bamboo sections meeting the conditions can be quickly selected by judging whether the outer diameter of the smaller-size end of the bamboo section meets the size of the corresponding sorting blanking port or not, and quickly fall from the sorting blanking port, so that the quick and accurate sorting of the bamboo sections is realized.
The specific scheme is as shown in fig. 7, the moving assembly further includes an a1 moving element arranged outside the a1 supporting element and an a2 moving element arranged outside the a2 supporting element, the a1 moving element and the a2 moving element are arranged correspondingly and have the same structure, two ends of the bamboo segment extend to the outside of the a1 supporting element and the a2 supporting element respectively, the a1 moving element includes an a movable mounting seat (shown as part 140), a supporting elements (shown as part 141) for supporting the end of the bamboo segment are arranged on the a movable mounting seat at intervals along the moving direction of the bamboo segment, the a supporting element is connected with the a driving mechanism through an a1 transmission assembly, the a driving mechanism drives the a supporting element to move along a track a, the track a is circular, and the circle is located in the vertical plane. This allows a reliable movement of the bamboo segments.
The detailed scheme is as follows: the A1 supporting piece and the A2 supporting piece are identical in structure, the A1 supporting piece is composed of supporting plates which are vertically arranged, the A1 sorting blanking port is composed of vertical strip-shaped hollow parts 431 which are arranged on the supporting plates at intervals, the width of each hollow part 431 is gradually increased along the moving direction of bamboo sections, the distance between the center lines of adjacent hollow parts 431 is d11, the distance between the center lines of adjacent A supporting pieces is d12, the diameter length of a circle is d13, and d11 is d12 which is d 13.
The structure of the storing mechanism is shown in fig. 3 and 7, the storing mechanism comprises an open bamboo section groove 121, a discharging assembly which discharges bamboo sections one by one is arranged at the bottom of the bamboo section groove 121, the discharging assembly comprises a discharging plate 122, one end, far away from the sorting mechanism, of the discharging plate 122 is hinged to the bottom of the bamboo section groove 121, the other end of the discharging plate 122 extends to the outer side of the bamboo section groove 121 and bends upwards in an inclined mode to form a bending portion, the bending portion is arranged corresponding to the feeding end of the sorting mechanism, the middle of the discharging plate 122 is connected with an a driving mechanism through an a2 transmission assembly, and the a driving mechanism drives the discharging plate 122 to rotate around a hinge shaft. Thereby realizing the quick one-by-one discharge of the bamboo sections and meeting the subsequent demand of sorting and feeding. The discharge plates 122 are arranged at intervals along the bottom of the bamboo segment groove 121, and the discharge plates 122 are connected into a whole by an A1 connecting rod (shown as a part 124).
The A1 transmission assembly is a double-crank transmission assembly, the A2 transmission assembly comprises an A driving rod (a diagram part 123), the A driving mechanism comprises an A1 moving element and an A driving motor (a diagram part 152) arranged outside the A2 moving element respectively, an output shaft of the A driving motor is connected with the crankshaft 151, the double-crank transmission assembly and the A driving rod are connected with the crankshaft 151 respectively, the discharge plates 122 are arranged at intervals at the bottom of the bamboo section groove 121, the discharge plates 122 are connected into a whole through A connecting rods, and two ends of the A connecting rods are hinged with the end parts of the A driving rods respectively. The double-crank transmission assembly 142 specifically comprises an A1 crank and an A2 crank, the A1 crank and the A2 crank are arranged in parallel, one end of the A1 crank and one end of the A2 crank are respectively provided with an A1 short shaft which is used for being connected with the A1 moving member/A2 moving member in a rotating matching mode, the other end of the A1 crank and the other end of the A2 crank are respectively provided with an A2 short shaft which is used for being connected with the sorting rack 110 in a rotating matching mode, and the crankshaft 151 is connected with the A2 short shaft. Through bent axle 151 regulation and control ejection of compact subassembly and the running state that removes the subassembly for the bamboo section ejection of compact back that targets in place, remove the subassembly and just can carry out the translation to the bamboo section of giving out, thereby realize the orderly ejection of compact and the sorting of bamboo section.
The A supporting piece is composed of angle pieces with V-shaped sections, and the A supporting piece in the shape can reliably support the bamboo section and prevent the bamboo section from sliding down in the moving process. The lower side of each vacancy part 431 is respectively provided with a guide channel for leading the bamboo sections out to the next station, and the sorted bamboo sections need to be respectively sent to different cutting devices 200 for cutting, and the guide channels need to be arranged to be connected with the cutting devices 200 in a matching way because the different cutting devices 200 have different distances from the sorting device 100.
The conveying direction of the bamboo sections 10 within the sorting device 100 is arranged perpendicular to the length direction of the bamboo sections.
As for the cutting device 200, as shown in fig. 8 and 9, the technical scheme includes a cutter mechanism for cutting the bamboo segment into bamboo strips with equal width, and a material pushing mechanism 210 for cutting the whole bamboo body of the bamboo segment through the cutter mechanism, wherein the bamboo segment has an a1 end and an a2 end, the cutter mechanism is provided with a cutting knife 231, the cutting knife 231 is floatingly mounted on a knife holder, a centering mechanism is arranged between the material pushing mechanism 210 and the cutting knife 231, and the centering mechanism adjusts the center of the end a1 of the bamboo segment to match with the center of the cutting knife 231.
Although the sizes of the sorted bamboo segments of the same model are not very different, the center of the splitting cutter 231 is required to be level with the center of the bamboo segment during splitting, so that the width of the split bamboo strips is basically consistent, and the phenomenon of over-width or over-narrow cannot occur.
The further proposal is that the diameter of the end a1 of the bamboo segment is smaller than that of the end a2, and the small end of the bamboo segment is taken as the reference point for cutting during cutting, so as to ensure that the width of the cut bamboo strips can meet the requirement.
The cutting tool 231 comprises a cutter shaft and a cutter ring sleeved on the cutter shaft, the cutter shaft and the cutter ring are concentrically arranged, blades are radially arranged between the cutter shaft and the cutter ring, and the blades are uniformly arranged at intervals in the circumferential direction of the cutter shaft. The bamboo section pushing device further comprises a feeding mechanism 220 for feeding the bamboo sections one by one to be pushed by the pushing mechanism, a material clamping unit for supporting and fixing the bamboo sections is arranged on the feeding mechanism 220, and the material clamping unit is formed by V-shaped grooves.
Specifically, the feeding mechanism 220 includes a B-axis (shown as part 221) rotatably mounted on the splitting frame, two ends of the B-axis are respectively provided with a feeding tray 222 arranged in a vertical manner, the periphery of the feeding tray 222 is provided with a bayonet 223 for accommodating the end of the bamboo segment, the V-shaped groove is formed by the bayonets 223 arranged on the feeding trays 222 at two ends, the bayonets 223 are arranged on the feeding tray 222 in a circumferential array manner, two ends of the bamboo segment are fixed in the bayonets 223 on the two feeding trays 222 and are conveyed to the highest position, and the pushing mechanism 210 pushes the bamboo segment at the highest position to pass through the splitting cutter 231 for splitting. The feeding of the feeding mechanism 220 can facilitate the pushing of the bamboo sections by the pushing mechanism 210 on one hand, and can achieve the adjustment of the centers of the small ends of the bamboo sections and the detection on the other hand.
In order to meet the requirement that the centers of the cutting cutters 231 can be arranged corresponding to the centers of the end parts of the bamboo sections as much as possible when the bamboo sections with different diameters are cut. The centering mechanism comprises a detection assembly for detecting the outer diameter of the end part of the bamboo section, a linkage adjusting assembly is arranged between the detection assembly and the cutting tool 231, and the linkage adjusting assembly adjusts the state of the cutting tool 231 according to the detection result of the detection assembly so that the center of the end part of the bamboo section is aligned with the center of the cutting tool 231. The detection assembly detects the diameter of the end a1 of the bamboo section, and the diameter of the end a1 of the bamboo section is smaller than that of the end a2 of the bamboo section. The detection assembly can be composed of an inductive probe, the inductive probe is used for detecting the central position of the bamboo section a1 end, and the linkage adjusting assembly is regulated and controlled by the control device to move the center of the cutting tool 231, so that the center of the cutting tool 231 is adjusted, and the two centers are ensured to be positioned on the same horizontal straight line.
Preferably using the embodiment shown in fig. 10 and 11. The centering mechanism comprises a detection plate 251 for detecting the outer diameter of one end of a bamboo section, the detection plate 251 is arranged in an inclined manner, the upper end of the detection plate 251 is hinged with a cutting machine frame through a B1 hinge shaft which is horizontally arranged, two ends of a B1 hinge shaft are respectively and rotatably installed on two B1 guide rods (shown as a part 261) which are vertically arranged, the cutting machine frame is also provided with a B2 guide rod (shown as a part 262) which is vertically arranged, a B1 guide rod and a B2 guide rod are oppositely and parallelly arranged, two B1 guide rods are respectively provided with a B1 sliding sleeve (shown as a part 271), two B2 guide rods are respectively provided with a B2 sliding sleeve (shown as a part 272), the B1 sliding sleeve and the B2 sliding sleeve are connected through two B3 guide rods (shown as a part 273) which are horizontally and parallelly arranged, two B3 guide rods are respectively provided with a B3 sliding sleeve (shown as a part 263), the middle part of the detection plate 251 is rotatably installed on the, a B compression spring (shown as a part 281) is sleeved on a B2 guide rod at the upper end of the B2 sliding sleeve, the B compression spring drives the B2 sliding sleeve to move downwards, the lower end of the detection plate 251 extends to be in a suspension shape, the outer peripheral surface of the bamboo section abuts against the lower end of the detection plate 251 to drive the detection plate 251 to turn upwards, and a B1 hinge shaft and a B2 hinge shaft are arranged in parallel and are perpendicular to the pushing direction of the pushing mechanism 210;
the diameter of the end a2 of the bamboo segment pushed by the pusher 210 is d2, d2 ∈ [ r1, r2), and the slicing knife 231 is in two states:
the first state is as follows: d2 is r1, the detection plate 251 is not turned when the pushing mechanism 210 pushes the bamboo section, the cutting knife 231 is at the lowest position and the center of the cutting knife 231 is matched with the center of the bamboo section a2 end;
the two states are: d2 ∈ (r1, r2), the detecting plate 251 is turned over when the pushing mechanism 210 pushes the bamboo segment, and the cutting knife 231 moves upwards so that the center of the cutting knife 231 matches with the center of the end of the bamboo segment a 2.
Therefore, the center of the cutting knife 231 is adaptively adjusted along with the change of the size of the bamboo section, so that the center of the cutting knife 231 can be always arranged corresponding to the centers of the bamboo sections with different sizes.
The detailed scheme is as follows: the bayonet 223 is in a fan shape, the angle of the central angle of the fan shape is 60 degrees, the central line of the bayonet 223 passes through the center of the upper tray 222, the distance between the hinge shaft B1 and the hinge shaft B2 is d21, the distance between the hinge shaft B2 and the lower end edge part of the detection plate 251 is d22, and d21 is 2 × d 22. This is performed by the size ratio such that the increased height of the center of the end of the bamboo segment is exactly the same as the height of the center shift of the slitting knife 231.
The mouth of the bayonet 223 is set to be in a closed shape, so that the bamboo sections are prevented from slipping off the feeding tray 222 when the feeding tray 222 rotates. The rear side of the cutting tool 231 is provided with a guide assembly for guiding and arranging the cut bamboo splints in a cutting manner, the guide assembly divides the cut bamboo splints into an upper layer and a lower layer, and the upper layer and the lower layer are arranged in opposite directions. The bamboo strips arranged in this way are convenient for subsequent bamboo joint removal treatment and punching.
Specifically, as shown in fig. 12, 13, and 14, the guiding assembly includes a horizontally disposed material distributing conduit 232, a horizontally disposed partition 233 in the material distributing conduit 232 divides the tube cavity into an upper cavity channel and a lower cavity channel, the upper cavity channel and the lower cavity channel have the same structure, the cross section of the feeding end of the upper cavity channel is semicircular, the cross section of the discharging end of the upper cavity channel is waist-shaped, the upper cavity channel gradually expands outwards along the advancing direction of the bamboo sheet plate and then gradually gathers together and contracts into the waist shape, and the thickness of the partition 233 gradually increases along the advancing direction of the bamboo sheet plate. The guide piece with the structure enables the bamboo battens to be reliably guided into two layers, and subsequent processing is facilitated.
Specifically, the height of the waist shape is matched with the thickness of the bamboo strip. The material distributing duct 232 comprises a front duct section and a rear duct section, the front duct section and the rear duct section are arranged along the advancing direction of the bamboo splints, the inner diameter of the front duct section is gradually increased along the advancing direction of the bamboo splints, the sections of the upper cavities at the inlet end and the outlet end of the front duct section are semicircular, the section of the upper cavity at the inlet end of the rear duct section is semicircular, and the section of the upper cavity at the outlet end of the rear duct section is waist-shaped. The front duct is provided with an auxiliary guide 234, the auxiliary guide 234 is provided on the inner wall of the upper and lower sides of the two side portions of the partition 233, and the auxiliary guide 234 is used to assist the bamboo strips to be laid in a state of being changed in opposite directions. Thus, the bamboo splints are better guided and arranged according to the preset path.
Furthermore, as shown in fig. 15, a removing mechanism 240 for removing bamboo joints on the bamboo strip plate is arranged at the rear side of the guiding assembly, the removing mechanism 240 is composed of an upper removing assembly 241 and a lower removing assembly 242 for removing bamboo joints on the upper layer and the lower layer, respectively, the upper removing assembly 241 and the lower removing assembly 242 are respectively composed of two grinding toothed rollers arranged oppositely, and collecting assemblies for collecting removed bamboo joints are respectively arranged at the sides of the upper removing assembly 241 and the lower removing assembly 242; the pushing mechanism is located above the feeding mechanism 220, the pushing mechanism includes a pushing head 211, the pushing head 211 is slidably mounted on the guide rail cross beam 212, and the B driving mechanism (shown as a component 213) drives the pushing head 211 to move horizontally.
The conveying direction of the bamboo sections 10 and the bamboo splints 20 in the cutting device is consistent with the length direction of the bamboo sections and the bamboo splints, and the feeding mechanism 220 is arranged corresponding to the outlet of the sorting device.
The material arranging device 300 for arranging the bamboo splints is implemented by adopting the scheme shown in fig. 16 and 17, and comprises a material arranging roller 310 arranged on a bamboo splints conveying path, wherein the material arranging roller 310 comprises a roller shaft arranged perpendicular to the conveying path, two ends of the roller shaft are rotationally fixed on a material arranging bracket, material arranging discs 311 concentrically arranged on the shaft body of the roller shaft at intervals, clamping openings 312 for clamping the bamboo splints are uniformly arranged at intervals on the periphery of the material arranging discs 311, and the material arranging roller 310 turns the bamboo splints. The material-arranging roller 310 can arrange and sort the bamboo splints and can reliably feed the punching device 400.
The conveying path of the bamboo chips is provided with 1 or 2 material-integrating rollers 310. The front side of the material-finishing roller 310 is provided with a C1 conveyer belt (shown as a part 320), the upper belt surface of the C1 conveyer belt is arranged corresponding to the central line of the roller shaft, a material-guiding lath 321 is arranged above the C1 conveyer belt, the length direction of the material-guiding lath 321 is consistent with the conveying direction of the C1 conveyer belt, the material-guiding lath 321 is arranged at intervals along the belt width direction of the C1 conveyer belt, the material-guiding lath 321 comprises a front section and a rear section which are sequentially arranged along the belt length direction of the C1 conveyer belt, the interval between the front section and the upper belt surface of the C1 conveyer belt is gradually reduced along the conveying direction, and the interval between the rear section and the upper belt surface of the C1 conveyer belt. The upstream of C1 conveyer belt is provided with C2 conveyer belt (the part 330 shown in the figure), C2 conveyer belt comprises the annular conveyor belt of each interval arrangement, the annular conveyor belt is close to the one end of C1 conveyer belt and installs on fixed belt pulley 331, the other end of annular conveyor belt installs on movable belt pulley 332, the middle part of annular conveyor belt sets up the transition flat pulley, be provided with deflector roll conveying mechanism 340 between transition flat pulley and the movable belt pulley 332, the direction of delivery of deflector roll conveying mechanism 340 is arranged with the direction of delivery of C2 conveyer belt mutually perpendicular, the transport deflector roll that constitutes deflector roll conveying mechanism 340 is arranged with annular conveyor belt is crisscross, movable belt pulley 332 installs on swing arm 334, swing arm 334 is connected with the C actuating mechanism (the part 335 shown in the figure) that drives its swing, C actuating mechanism adjusts C2 conveyer belt and is in two:
the first state is as follows: the upper layer conveying belt surface of the annular conveying belt between the transition pulley 333 and the movable pulley 332 is arranged higher than the conveying surface of the guide roller conveying mechanism 340;
the two states are: the upper belt surface of the endless conveyor belt between the transition pulley 333 and the movable pulley 332 is disposed lower than the conveying surface of the guide roller conveying mechanism 340.
The bamboo strips at the discharge ports of the splitting device 200 are connected greatly by switching the state of the C2 conveyer belt, and meanwhile, the bamboo strip plates are conveyed in a reversing way.
The guide roller conveying mechanism 340 is arranged corresponding to the discharge port of the bamboo strip sheet on the cutting device 200. The conveying direction of the bamboo chips on the guide roller conveying mechanism 340 is consistent with the length direction of the bamboo chips, and the conveying directions of the bamboo chips on the C1 conveying belt, the C2 conveying belt and the arranging roller 310 are all perpendicular to the length direction of the bamboo chips.
As shown in fig. 18, 19, and 20, the punching device 400 includes a D-shaped conveyor belt (shown in the drawing part 410) for conveying bamboo chips, a material taking mechanism for taking and fixing the bamboo chips conveyed on the D-shaped conveyor belt is arranged at the rear section of the D-shaped conveyor belt, and a punching mechanism for punching the bamboo chips fixed on the material taking mechanism, the material taking mechanism includes a material ejecting unit 420 sequentially arranged along the belt width direction of the D-shaped conveyor belt, the material ejecting unit 420 includes a top 421 for ejecting the bamboo chips on the D-shaped conveyor belt, the material ejecting unit 420 is installed on a D1 lifting mechanism, a pressing plate 430 is arranged above the top 421, and the top 421 and the pressing plate 430 clamp and fix the ejected bamboo chips.
In order to ensure that the hole punched by the drill is positioned at the center of the bamboo strip, a centering component for centering the bamboo strip is arranged on the outer side of the top 421. The punching mechanism is composed of drills which are sequentially arranged along the bandwidth direction of the D conveying belt, the ejecting unit 420 and the drills are correspondingly arranged, two ejecting heads 421 are arranged on one ejecting unit 420, and the two ejecting heads 421 are respectively arranged on the outer sides of the drills.
As shown in fig. 21 and 22, the righting assembly includes two material-shifting claws 424 arranged in opposite directions, the outer contour of the material-shifting claw 424 is "7", the two material-shifting claws 424 are respectively arranged at two outer sides of the bamboo strip, and the two material-shifting claws 424 gather to shift the bamboo strip on the top 421 so that the center of the bamboo strip is arranged corresponding to the center of the top 421 (i.e. arranged in alignment with the drill bit on the punching mechanism). The material is dialled through dialling material claw 424 to the realization is to the fine setting of bamboo strip piece, guarantees that the perforator can punch between two parties.
Specifically, as shown in fig. 21 and 22, the plug 421 is mounted on the plug mounting plate 423 through the ejector rod 422, the plug mounting plate 423 is slidably mounted on two D1 guide rods (shown as component 425), the lower ends of the two material-pulling claws 424 are respectively mounted on the plug mounting plate 423 through D1 hinge shafts in a hinged manner, D1 hinge shafts are arranged in parallel to the bamboo strip sheets, the middle parts of the two material-pulling claws 424 are respectively connected with the top ends of the two D1 guide rods through connecting rods 426 in a hinged manner, the lower ends of the D1 guide rods are mounted on the D1 lifting mechanism, D1 springs (shown as component 427) for supporting the plug mounting plate 423 are arranged on the D1 guide rods on the lower side of the plug mounting plate 423, a mounting plate limiting component 428 for preventing the plug mounting plate 423 from moving upwards is arranged on the upward moving path of the plug mounting plate 423, and the pressing plate 430. The D1 elevating mechanism comprises a D1 cylinder (shown as part 450) which is vertically arranged, a D1 mounting plate (shown as part 441) which is horizontally arranged is arranged at the top end of a D1 cylinder piston cylinder, each drill which forms a punching mechanism is mounted on the D1 mounting plate, a D2 mounting plate (shown as part 429) is arranged above the D1 mounting plate, the ejection unit 420 is arranged on the D2 mounting plate, a vertically arranged D2 guide rod (shown as part 442) is arranged on the lower plate surface of the D2 mounting plate, the D2 guide rod and the D1 mounting plate form sliding guide fit, a D2 spring (shown as part 443) is arranged on the rod body of the D2 guide rod between the D1 mounting plate and the D2 mounting plate, and the elastic force of the D2 spring is larger than that of the D1 spring. Therefore, the jacking, righting and punching actions of the main board can be realized by one set of driving source, and the equipment cost is reduced.
The pressure plate 430 is provided with a blank portion 431 at a position corresponding to the drill, and the blank portion 431 is formed by cutting the edge portion (edge portion near the discharging end of the conveyor belt D) of the pressure plate 430 into the body thereof. The hollow part 431 is mainly provided to facilitate the subsequent material moving device 510 to move the bamboo boards after the holes are punched for assembly. The pressing plate 430 is arranged corresponding to the material moving device 510. The conveying direction of the bamboo chips on the D conveying belt is perpendicular to the body length direction of the bamboo chips.
The bamboo frame plate assembling equipment 500 is implemented by adopting the scheme shown in fig. 23 and 24, and comprises a bolt assembling device 600 for vertically arranging bolts in an arrangement mode, a material moving device 510 for moving the bamboo batten sheets after punching to the upper side of the bolt assembling device 600, a bamboo batten unloading device 520 for unloading the bamboo batten sheets on the material moving device 510 onto the bolts for sleeving and stacking, and a nut assembling device for assembling nuts on the top ends of the bolts.
Specifically, the material moving device 510 includes an E1 material moving device and an E2 material moving device which are arranged on two outer sides above the bolt assembling device 600 and have the same structure, and the E1 material moving device and the E2 material moving device respectively move bamboo strips with different plate orientations. Move material device 510 and include the material movable mounting seat that moves that is arranged parallel to the bamboo strip piece, move material movable mounting seat slidable mounting on the E1 guide rail of horizontal arrangement, move and set up pin 511 on the lower face of material movable mounting seat at interval, pin 511 corresponds with the pilot hole on the bamboo strip piece and arranges, pin 511 and the pilot hole interference fit on the bamboo strip piece. The movable material moving mounting base is arranged on an E1 mounting rack in a lifting mode, and an E1 mounting rack is arranged on an E1 guide rail in a horizontal arrangement in a sliding mode. The bamboo chip unloading device 520 comprises horizontally arranged unloading pieces 521, the unloading pieces 521 are installed on an E2 mounting frame in a lifting mode, notches for containing the pins 511 are formed in the body of the unloading pieces 521 and the edge portions corresponding to the material moving devices 510, and the notches are arranged corresponding to the pins 511. The E2 mounting rack is slidably mounted on a horizontally arranged E2 guide rail, both side edges of the discharging piece 521 are provided with notches for accommodating the pins 511 into the body, and the discharging piece 521 is mounted between the E1 material moving device and the E2 material moving device.
The moving direction of the bamboo strip sheets on the bamboo frame plate assembling equipment is perpendicular to the length direction of the bamboo strip sheets.
When two sets of material moving devices 510 are provided, the discharging device is preferably implemented by using the scheme shown in fig. 29, 30 and 31. That is, the discharging device includes a discharging member 521, the discharging member 521 is rotatably mounted on the lifting assembly, the rotating assembly adjusts the discharging member 521 to rotate, U-shaped accommodating portions (illustrated as a member 521a) are disposed at intervals on the discharging member 521, and the U-shaped accommodating portions can enable rod bodies vertically arranged outside the discharging member 521 to be translated into the U-shaped accommodating portions.
The discharging member 521 may be formed of a plate body, and the U-shaped receiving portion is formed of a notch formed in an edge portion of the plate body. Or the discharging member 521 is formed by a rod body, and the U-shaped accommodating part is formed by U-shaped members arranged at intervals on the rod body of the rod body. The selection is carried out according to specific conditions.
As shown in fig. 29, two ends of the discharging member 521 are rotatably mounted on the lifting slider 5210 through H1 one-way bearings, the rotating assembly includes adjusting gears 5211 respectively disposed inside the lifting slider 5210, the adjusting gears 5211 are mounted on the discharging member 521 through H2 one-way bearings, a vertically disposed driving rack 5212 coupled to the adjusting gears 5211 is disposed beside the adjusting gears 5211, the H1 one-way bearing is in a free rotation state and the H2 one-way bearing is in a locked state during the rising process of the adjusting gears 5211, the H1 one-way bearing is in a locked state and the H1 one-way bearing is in a free rotation state during the falling process of the adjusting gears 5211, the adjusting gear 5211 is rotated at an angle w, w is m1 × 360 ° + m2, m1 is a natural number, m2 is e [170 °, 190 ° ], and when the discharging member 521 is located at the highest end, the discharging member 521 is horizontally disposed. The lifting assembly is composed of two rodless cylinders arranged vertically, and the lifting slide block 5210 is installed on an outer magnetic ring sleeve on the rodless cylinders.
Preferably, w is m1 × 360 ° +180 °. This mode can go up the lift in-process at every turn and adjust the opening orientation of the last U-shaped holding portion of piece 521 of unloading to the material demand that moves that adapts to both sides and move the material device.
The scheme shown in fig. 32 can also be adopted for implementation, two ends of the discharging member 521 are rotatably mounted on the lifting slider 5210, the rotating assembly comprises rotation adjusting units respectively arranged on the inner sides of the lifting sliders 5210, the U-shaped accommodating portion is arranged between the two rotation adjusting units, each rotation adjusting unit comprises a turning adjusting member 5221 respectively arranged on the discharging member 521 and extending towards two outer sides, turning driving members 5222 respectively arranged corresponding to the turning adjusting members 5221 are arranged on the outer sides of the turning adjusting members 5221, the turning driving members 5222 move towards one side of the turning adjusting members 5221 and abut against the turning adjusting members 5221, so that the opening of the U-shaped accommodating portion points to one side of the turning driving member 5222 abutting against the turning adjusting members 5221 when the discharging member 521 is turned to be arranged horizontally and the discharging member 521 is arranged horizontally. The lifting assembly can be composed of a screw nut driving mechanism, a slide block guide rod driving mechanism and the like.
The specific implementation scheme is as follows: when the discharging member 521 is in a free state, the discharging member 521 is vertically arranged, the opening of the U-shaped accommodating portion points upward, the turning adjusting member 5221 is obliquely arranged upward, the lower end of the turning adjusting member 5221 is connected with the discharging member 521 into a whole, and the turning driving member 5222 is obliquely arranged and the height of the turning driving member 5222 close to one end of the discharging member 521 is larger.
Or: when the discharging member 521 is in a free state, the discharging member 521 is vertically arranged, the opening of the U-shaped accommodating portion points downward, the turning adjusting member 5221 is obliquely arranged downward, the high end of the turning adjusting member 5221 is connected with the discharging member 521 into a whole, and the turning driving member 5222 is obliquely arranged, and the height of the turning driving member 5222 far away from one end of the discharging member 521 is larger.
In detail: after the rod body vertically arranged outside the discharging piece 521 is translated into the U-shaped containing part to be in place, the central line of the rod body and the axial line of the rotary installation of the discharging piece 521 are positioned in the same vertical plane. The rod body is a pin 511 on the material moving device, and the overturning driving piece 5222 is fixed on the movable material moving mounting seat.
In the above embodiment, the state of the discharging part 521 is adjusted by the adaptability in the moving process of the material moving device to be matched with the material moving device, so that the effect that one group of discharging devices is matched with two groups of material moving devices is realized, the occupied space of the discharging devices is small, and the arrangement and assembly of other mechanisms are facilitated.
The nut assembling device comprises nut supply grooves 531 which are arranged corresponding to the bolts, and nut mounting sleeves 532 which take out the nuts on the nut supply grooves 531 and are mounted at the upper ends of the bolts, wherein the nut mounting sleeves 532 are mounted on nut mounting plates, the nut mounting plates are mounted on an E3 mounting frame in a lifting mode, and an E3 mounting frame is mounted on an E3 guide rail which is horizontally arranged in a sliding mode. Further comprises a washer supply sleeve 700 for receiving a washer on the bolt.
Through the equipment of above-mentioned equipment to realize the automatic equipment of bamboo frame board, improve production efficiency.
The bolt assembling device 600 adopted in the invention comprises a bolt fixing seat, clamping assemblies 611 for fixing bolts are arranged on the bolt fixing seat in an arrangement mode, and a bolt feeding mechanism for supplying bolts to the clamping assemblies 611 is arranged beside the bolt fixing seat.
Further, as shown in fig. 24 and 25, the bolt fixing seat is formed by a roller body 610, the roller body 610 is rotatably installed on the bolt assembling machine frame, and the clamping assemblies 611 for fixing the bolts are arranged on the roller body 610 at intervals along the circumferential direction thereof. The bolt feeding mechanism comprises bolt feeding units which are correspondingly arranged with the clamping components 611 respectively, the bolt feeding units are located on the lower side of the roller body 610, each bolt feeding unit comprises a bolt guide groove 620 for arranging and pushing bolts, the groove width of each bolt guide groove 620 is matched with the size of a bolt head of each bolt, an F-shaped gap 431 for enabling a bolt rod body of each bolt to penetrate through and move is formed in the groove bottom of each bolt guide groove 620, and one end of each bolt guide groove 620 is provided with a bolt pushing mechanism 210 for pushing the bolts in the bolt guide grooves 620 to the clamping components 611 to be clamped and fixed.
In detail, the bolt pushing mechanism 210 includes a bolt pushing clamp 630 disposed at an end of the bolt guiding groove 620, the bolt pushing clamp 630 is disposed corresponding to a center line of the roller body 610, the bolt pushing clamp 630 is slidably mounted on the bolt assembling bracket along a vertical direction, a groove-shaped portion is disposed at an upper end of the bolt pushing clamp 630, the shape of the groove-shaped portion is consistent with that of the bolt guiding groove 620, a feeding hole for a bolt on the bolt guiding groove 620 to enter the bolt pushing clamp 630 is formed in a clamping wall of one side of the bolt pushing clamp 630 close to the bolt guiding groove 620, the width of the feeding hole is smaller than the outer diameter of the bolt head, the bottom of the bolt pushing clamp 630 is slidably mounted on an F push rod (a drawing part 642) along the vertical direction, an F spring (a drawing part 641) supporting the bolt pushing clamp 630 is sleeved on a rod body of the F push rod, and the F push. The clamping assembly 611 is configured as an electric three-jaw chuck. Four rows of gripping assemblies 611 are provided on roller body 610. Implement through above-mentioned structure, when wearing the cover pile to the bamboo strip piece, realize the uninstallation of the assembly of bolt and the bamboo frame plate assembled, improve the packaging efficiency. Meanwhile, the assembly of the screw is reliable and orderly. The F pushrod is connected to the F cylinder (shown as element 640).
As shown in fig. 27 and 28, the gasket sleeving apparatus 700 includes a gasket feeding mechanism for feeding the gasket and a gasket transferring mechanism for transferring the gasket output from the gasket feeding mechanism, the gasket transferring mechanism is connected to the G driving mechanism, and the G driving mechanism adjusts the gasket transferring mechanism to be in two states;
the first state is as follows: the gasket transferring mechanism and the gasket feeding mechanism are arranged correspondingly, and the gasket output by the gasket feeding mechanism is moved onto the gasket transferring mechanism;
the two states are: the gasket transferring mechanism is arranged corresponding to the bolt for stringing the gaskets, and the gaskets on the gasket transferring mechanism are moved to the bolt for stringing.
Specifically, the method comprises the following steps: the gasket transfer mechanism is provided with a gasket accommodating chamber for accommodating a bolt, the gasket accommodating chamber is provided with a gasket inlet and a gasket outlet, and the G driving mechanism adjusts the gasket accommodating chamber to be in two states:
the method comprises the following steps: the gasket inlet is arranged opposite to the gasket output port on the gasket feeding mechanism;
the second is as follows: the gasket outlet is arranged corresponding to the bolt of the gasket to be sleeved.
In detail, the feeding direction of the gasket inlet is a horizontal direction; the discharge direction of the gasket outlet is vertical.
The gasket accommodating chamber is formed by a box body 710 for accommodating a single gasket, a gasket inlet is formed in the side wall of the box body 710, a gasket outlet is formed in the bottom of the box body 710, and the box body 710 is driven to move horizontally by a G driving mechanism; the gasket feeding mechanism comprises a gasket arrangement groove 790 which is horizontally arranged and a ring supply assembly which is arranged at one end of the gasket arrangement groove 790 and supplies and pushes the gasket into the arrangement groove, and a discharge port of the gasket arrangement groove 790 is arranged corresponding to a gasket inlet which is arranged on the box body 710.
A horizontally arranged movable bottom plate 720 is arranged at the outlet of the gasket, the movable bottom plate 720 is connected with the box body 710 in a sliding fit manner, a bottom plate adjusting piece is arranged on the translation path of the box body 710, and the bottom plate adjusting piece adjusts the movable bottom plate 720 to open or close the outlet of the gasket; the box body 710 is provided with a baffle plate 730 which is vertically arranged and used for blocking the discharge end of the gasket arrangement groove 790, and the plate length of the baffle plate 730 is consistent with the length of the moving path of the box body 710; the G driving mechanism comprises a horizontally arranged push rod 760, the box body 710 is connected with the rod end part of the push rod 760, a G sliding block (a part 740 shown in the figure) is arranged on the rod body of the push rod 760, the G sliding block is connected with the movable bottom plate 720, and a G spring (a part 750 shown in the figure) for driving the G sliding block to move towards one side of the box body 710 is sleeved on the rod body of the push rod 760; the bottom plate adjusting member is constituted by a stopper 780 provided on the cassette bottom moving path to block the translation of the movable bottom plate 720. Push rod 760 is connected to a G cylinder (shown as element 770).
The mechanism can effectively sleeve the washers on the bolt one by one in a string manner. The number of the gasket housing devices 700 is the same as the number of bolts constituting the bamboo frame plate. The washer setting device 700 is disposed corresponding to the bolts on the roller body.
In order to improve the utilization rate of the site and the operation efficiency of the system, the method adopts the arrangement mode shown in fig. 26:
the system comprises 1 sorting device, 4 bamboo breaking devices, 4 finishing devices, 4 punching devices and 2 groups of bamboo frame plate assembling equipment, wherein the 2 groups of bamboo frame plate assembling equipment are respectively provided with an E1 material moving device and an E2 material moving device, an outlet formed by upward arrangement of the outer plate surface of an output bamboo strip sheet on the bamboo breaking device is marked as a b1 discharge port, and an outlet formed by downward arrangement of the outer plate surface of the output bamboo strip sheet is marked as a b2 discharge port;
the devices are respectively noted as: the device comprises a sorting device A, a bamboo breaking device B1, a bamboo breaking device B2, a bamboo breaking device B3, a bamboo breaking device B4, a C1 finishing device, a C2 finishing device, a C3 finishing device, a C4 finishing device, a D1 punching device, a D2 punching device, a D3 punching device, a D4 punching device, E1 bamboo frame plate assembling equipment and E2 bamboo frame plate assembling equipment;
the B1 bamboo breaking device, the E1 bamboo frame plate assembling equipment and the E2 bamboo frame plate assembling equipment are sequentially arranged in a row; the B1 bamboo breaking device, the B2 bamboo breaking device, the A sorting device, the B3 bamboo breaking device and the B4 bamboo breaking device are sequentially arranged in a row, the C1 finishing device, the D1 punching device, the E1 bamboo frame plate assembling equipment, the D2 punching device and the C2 finishing device are sequentially arranged in a row, and the C3 finishing device, the D3 punching device, the E2 bamboo frame plate assembling equipment, the D3 punching device and the C3 finishing device are sequentially arranged in a row;
an E1 material moving device on the E1 bamboo frame plate assembly equipment is connected with a D1 punching device, an E2 material moving device on the E1 bamboo frame plate assembly equipment is connected with a D2 punching device, an E1 material moving device on the E2 bamboo frame plate assembly equipment is connected with a D3 punching device, and an E2 material moving device on the E2 bamboo frame plate assembly equipment is connected with a D4 punching device; the D1 perforating device is connected with the C1 arranging device, the D2 perforating device is connected with the C2 arranging device, the D3 perforating device is connected with the C3 arranging device, and the D4 perforating device is connected with the C4 arranging device; a B1 discharge port of the B1 bamboo breaking device and a B1 discharge port of the B2 bamboo breaking device are connected with the C1 finishing device, a B2 discharge port of the B1 bamboo breaking device and a B2 discharge port of the B2 bamboo breaking device are connected with the C3 finishing device, a B1 discharge port of the B3 bamboo breaking device and a B1 discharge port of the B4 bamboo breaking device are connected with the C4 finishing device, and a B2 discharge port of the B3 bamboo breaking device and a B2 discharge port of the B4 bamboo breaking device are connected with the C2 finishing device.
Therefore, the whole system occupies less space and has higher operation efficiency.
The invention also provides a production process of the building bamboo frame plate, which comprises the following operations:
sorting according to the size of the bamboo sections;
respectively carrying out segmentation treatment on the sorted bamboo sections with different specifications by adopting matched segmentation cutters 231 to obtain bamboo strips;
punching the bamboo splints;
assembling the punched bamboo splint with bolts to manufacture a bamboo frame plate;
the diameter of the bamboo section a1 end is smaller than that of the a2 end; before punching, the bamboo strip plate is subjected to material arrangement treatment; the sorting process is performed on the sorting apparatus 100; the splitting treatment is carried out on a bamboo breaking device; the punching process is performed in the punching apparatus 400; assembling treatment is carried out on bamboo frame plate assembling equipment; monolith treatment is carried out on a monolith device; sorting the bamboo sections into four specifications according to the diameters of the a1 ends of the bamboo sections; selecting a proper cutting tool 231 according to the diameter of the end a2 of the bamboo segment for cutting; the adjacent two bamboo splints on the assembled bamboo frame plate face opposite directions. After the bamboo chips are stacked on the bolts for a preset number of layers, a layer of gasket is laid, and then the bamboo chips are continuously laid.
The technical scheme provided by the invention can realize continuous automatic production of the bamboo frame plate, improve the production efficiency and reduce the production cost.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.
Claims (9)
1. A production process of a building bamboo frame plate comprises the following operations:
sorting according to the size of the bamboo sections;
respectively carrying out segmentation treatment on the sorted bamboo sections with different specifications by adopting matched segmentation cutters to obtain bamboo strips;
punching the bamboo splints;
assembling the punched bamboo splint with bolts to manufacture a bamboo frame plate;
the diameter of the bamboo section a1 end is smaller than that of the a2 end;
the sorting treatment is carried out on a sorting device;
the sorting device is provided with a material storage mechanism for storing and discharging the cut bamboo sections one by one, and a sorting mechanism for sorting the bamboo sections discharged by the material storage mechanism, wherein the sorting mechanism sorts the bamboo sections according to the diameters of the bamboo sections;
the sorting mechanism is provided with a moving assembly for moving each bamboo section, sorting blanking ports which are sequentially arranged are arranged on the moving path of the bamboo sections, the opening and closing state of each sorting blanking port is associated with the diameter of the bamboo section passing through the sorting blanking port, and the sorting blanking ports are used for sorting the bamboo sections in different diameter ranges;
the moving assembly comprises an A1 supporting piece and an A2 supporting piece which respectively support two ends of the bamboo section, the sorting blanking port comprises an A1 sorting blanking port arranged on an A11 supporting piece and an A2 sorting blanking port arranged on an A2 supporting piece, the A1 sorting blanking port and the A2 sorting blanking port are correspondingly arranged, the a1 end of the bamboo section is placed on the A1 supporting piece, the a2 end of the bamboo section is placed on the a2 supporting piece, the diameter of the a1 end of the bamboo section is smaller than that of the a2 end, the A1 sorting blanking port is provided with an A1 closing piece, the A2 sorting blanking port is provided with an A2 closing piece, and the A1 closing piece and the A2 closing piece are used for realizing the opening and closing of the sorting blanking port by adjusting the posture according to the diameter of the a end of the bamboo section of the sorting;
be provided with the A pivot between the adjacent sorting blanking mouth respectively, the both ends of A pivot are rotated respectively and are installed on A1 support piece and A21 support piece, A1 closure piece comprises a trigger lever, the one end and the perpendicular form rigid coupling of A pivot of trigger lever, the other end of trigger lever is the overhanging form, the B closure piece comprises one fender pole, the one end of keeping off the pole is passed through A articulated shaft and is connected with A2 support piece is articulated, be provided with on the A articulated shaft and order about the torsional spring that keeps off the pole and reset, A pivot and A articulated shaft parallel form are arranged, the axle head that the A pivot is close to A2 support piece is provided with the latch hook of L type, the latch hook includes the latch hook horizontal pole that sets up with the perpendicular fixed connection's of pivot latch hook montant and the overhanging end of latch hook montant, still be provided with the A stopper on the A2 support piece, the trigger lever is the different:
the first state is as follows: the transverse arrangement of the blocking-opening rod prevents the a2 end of the bamboo section from falling from the A2 sorting blanking port, the free end of the blocking-opening rod is locked between the A limiting block and the locking hook cross rod, the A limiting block is positioned above the locking hook cross rod, and the rod body of the trigger rod extends to be arranged corresponding to the A1 sorting blanking port;
the two states are: the end a1 of the bamboo section falls from the A1 sorting blanking port and abuts against the trigger rod to rotate to regulate the locking hook to be opened, the blocking rod turns downwards around the A hinge shaft, and the end a2 of the bamboo section falls from the A2 sorting blanking port.
2. The production process of a building bamboo frame board according to claim 1, further comprising: and (4) carrying out material arrangement treatment on the bamboo strip plate before punching treatment.
3. A process for producing a building bamboo plank as claimed in claim 1, wherein: the splitting treatment is carried out on a bamboo breaking device.
4. A process for producing a building bamboo plank as claimed in claim 1, wherein: the punching process is performed in a punching device.
5. A process for producing a building bamboo plank as claimed in claim 1, wherein: the assembling process is carried out on the bamboo frame plate assembling equipment.
6. A process for producing a building bamboo plank as claimed in claim 2, wherein: monolith treatment is carried out on a monolith device.
7. A process for producing a building bamboo plank as claimed in claim 1, wherein: the bamboo sections are sorted into four specifications according to the diameters of the bamboo section a1 ends, and the proper cutting tools are selected according to the diameters of the bamboo section a2 ends for cutting.
8. A process for producing a building bamboo plank as claimed in claim 1, wherein: after the bamboo chips are stacked on the bolts for a preset number of layers, a layer of gasket is laid, and then the bamboo chips are continuously laid.
9. A process for producing a building bamboo plank as claimed in claim 1, wherein: the adjacent two bamboo splints on the assembled bamboo frame plate face opposite directions.
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| WO1997049531A2 (en) * | 1996-06-27 | 1997-12-31 | Henricus Johannes Vekemans | Method for manufacturing bamboo chips and bamboo wool, as well as product manufactured from bamboo chips and/or bamboo wool |
| US7785681B2 (en) * | 2005-06-24 | 2010-08-31 | Dick Liao | Elongate laminated wooden handles and method of manufacturing same |
| CN205167130U (en) * | 2015-05-26 | 2016-04-20 | 郭建刚 | Automatic kludge of bamboo frame plate |
| CN107336303A (en) * | 2017-07-06 | 2017-11-10 | 湖北省林业科学研究院 | A kind of bamboo processing method and device |
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