CN108816850A - A kind of pipeline system seam flange auto-cleaner - Google Patents
A kind of pipeline system seam flange auto-cleaner Download PDFInfo
- Publication number
- CN108816850A CN108816850A CN201811005173.7A CN201811005173A CN108816850A CN 108816850 A CN108816850 A CN 108816850A CN 201811005173 A CN201811005173 A CN 201811005173A CN 108816850 A CN108816850 A CN 108816850A
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- CN
- China
- Prior art keywords
- motor
- transmission belt
- support
- flange
- driving wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 59
- 238000004140 cleaning Methods 0.000 claims abstract description 44
- 230000002146 bilateral effect Effects 0.000 claims abstract description 5
- 230000000694 effects Effects 0.000 claims abstract description 4
- 230000005611 electricity Effects 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 241000233855 Orchidaceae Species 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of pipeline system seam flange auto-cleaners, including conveying assembly, flange rotary component and automated cleaning head;Wherein, conveying assembly includes first support and conveying device;Flange rotary component includes the first roller and driving transmission device, and driving transmission device is connect with the first drum drive;Flange rotary component at least two and bilateral symmetry;Automated cleaning head includes second support, horizontal mobile device and longitudinal moving device, and horizontal mobile device lower part is connected with cleaning device.Adjust the movement that cleaning head is pressed in the cooperation of the position on welded flange weld seam flange rotary components, can it is automatic, quick, accurately clean seam flange.Seam flange is cleaned using the present invention, realizes automation, continuous-flow type operation, labor intensity of workers is greatly decreased, reduces personnel cost, cleaning efficiency is high, and cleaning effect is good.
Description
Technical field
The invention belongs to seam flange cleaning technology fields, and in particular to a kind of pipeline system seam flange automated cleaning
Machine.
Background technique
Currently, all kinds of flanges with weld seam are widely used in the production fields such as petroleum, chemical industry, pharmacy, flange
Quality be directly related to production safety.Flange after finalization of the manufacture, due to process conditions etc., is easy to accumulate in commissure
The problems such as impurity and greasy dirt, these substances may cause burn into fine crack in the use process of flange, and then lead to method
The cracking of blue weld seam even destroys, greatly the safety of the service life and whole equipment of influence flange, in production process
The person and property safety generate serious threat.But existing seam flange cleaning is manually cleaning flange weldering
Seam, labor intensity of workers is big, low efficiency, at high cost, and the cleaning quality of weld seam is uncontrollable, directly affects flange itself
Quality.Therefore, how efficiently, the weld seam of automated cleaning flange in high quality, have become improve welded flange service life and
The crucial problem of safety.
Summary of the invention
For the above-mentioned problems in the prior art, the purpose of the present invention is to provide a kind of pipeline system seam flanges
Auto-cleaner, to realize the automated cleaning of seam flange.
To achieve the above object, the present invention uses following technical scheme:
A kind of pipeline system seam flange auto-cleaner, which is characterized in that including conveying assembly, flange rotary component and automatic
Cleaning head;
The conveying assembly includes first support and the conveying device that is arranged in first support;
The flange rotary component includes the first roller being arranged in first support and driving transmission device, driving transmission device
It is connect with the first drum drive;The flange rotary component at least two and bilateral symmetry;
The automated cleaning head includes second support, and second support is equipped with horizontal mobile device and longitudinal moving device, laterally
Mobile device lower part is connected with cleaning device by first connecting rod.
A kind of pipeline system seam flange auto-cleaner, which is characterized in that the conveying device includes first
Bearing block, the first rotating wheel, the first transmission belt, first motor, first motor output shaft, the first driving wheel, the second transmission belt,
Two bearing bracket, the second driving wheel and the second rotating wheel;The upper one end of first support is fixed with first bearing seat, and the other end is solid
Surely it is equipped with second bearing seat;It is connected with the first rotating wheel in first bearing seat, the first biography is movably equipped on the first rotating wheel
The other end of dynamic band, the first transmission belt is equipped with the second rotating wheel, and the second rotating wheel is flexibly connected with second bearing seat, the second rotation
It is fixed with the second driving wheel on wheel, the second transmission belt is provided on the second driving wheel, the other end activity of the second transmission belt is set
There is the first driving wheel, the first driving wheel is fixedly connected with first motor output shaft, and first motor is fixedly connected with first support.
A kind of pipeline system seam flange auto-cleaner, which is characterized in that the driving transmission device includes
4th transmission belt, third driving wheel, 3rd bearing seat, the 4th driving wheel and the 5th motor;First roller and 3rd bearing seat are living
It is dynamic to connect, it is fixedly connected with third driving wheel on the first roller, the 4th transmission belt, the 4th transmission belt are provided on third driving wheel
The other end be provided with the 4th driving wheel, the 4th driving wheel is fixedly connected with the output shaft of the 5th motor, the 5th motor and first
Bracket is fixedly connected.
A kind of pipeline system seam flange auto-cleaner, which is characterized in that the horizontal mobile device includes
First rotating shaft, third transmission belt and the second motor, the longitudinal moving device include first support and third motor, the cleaning
Device includes cleaning head and the 4th motor;Second support is flexibly connected with first support, and third electricity is fixed in second support
Machine, and both ends are fixed with first rotating shaft and the second motor respectively is equipped with the between first rotating shaft and the output shaft of the second motor
Three transmission belts, third transmission belt are fixedly connected with first connecting rod, and first connecting rod is fixedly connected with the 4th motor, the output of the 4th motor
Axis is fixedly connected with cleaning head.
A kind of pipeline system seam flange auto-cleaner, which is characterized in that the conveying assembly is at least two
It is a.
Compared with prior art, beneficial effects of the present invention:Ingenious in design, structurally reasonable, high degree of automation of the invention,
It is easy to use.It adjusts cleaning head and is pressed in the position on welded flange weld seam to realize and be accurately positioned, cooperate flange rotary components
Movement, can it is automatic, quick, accurately clean seam flange.Seam flange is cleaned using the present invention, realizes automation, flowing water
Labor intensity of workers is greatly decreased in formula operation, reduces personnel cost, and cleaning efficiency is high, and cleaning effect is good, and improving welded flange makes
With service life and safety, guarantee the person and property safety in flange use process.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
In figure:1- bottom plate, 2- first support, 3- first bearing seat, the first rotating wheel of 4-, the first transmission belt of 5-, 6- first motor,
7- first motor output shaft, the first driving wheel of 8-, the second transmission belt of 9-, 10- second bearing seat, the second driving wheel of 11-, 12-
Two rotating wheels, 13- second support, 14- first rotating shaft, 15- third transmission belt, the second motor of 16-, 17- third motor, 18-
One connecting rod, the 4th motor of 19-, the 4th motor output shaft of 20-, 21- cleaning head, 22- welded flange, the first roller of 23-, 24-
Four transmission belts, 25- third driving wheel, 26- 3rd bearing seat, the 4th driving wheel of 27-, the 5th motor of 28-, the 6th motor of 29-,
The 5th driving wheel of 30-, the 5th transmission belt of 31-, 32- second tin roller, 33- fourth bearing seat, the 6th driving wheel of 34-.
Specific embodiment
Technical solution of the present invention is further described below in conjunction with Figure of description:
As shown in Figure 1, a kind of pipeline system seam flange auto-cleaner of the invention, including conveying assembly, flange rotary group
Part and automated cleaning head.The conveying assembly includes first support 2 and the conveying device that is arranged in first support 2;The method
Blue rotary components include the first roller 23 being arranged in first support 2 and driving transmission device, driving transmission device and first
Roller 23 is sequentially connected;The flange rotary component at least two and bilateral symmetry;The automated cleaning head includes second
Frame 13, second support 13 are equipped with horizontal mobile device and longitudinal moving device, and horizontal mobile device lower part passes through first connecting rod
18 are connected with cleaning device.
The conveying device includes first bearing seat 3, the first rotating wheel 4, the first transmission belt 5, the 6, first electricity of first motor
Machine output shaft 7, the first driving wheel 8, the second transmission belt 9, second bearing seat 10, the second driving wheel 11 and the second rotating wheel 12.The
One end of one bracket 2 is fixed with first bearing seat 3, and the other end of first support 2 is fixed with second bearing seat 10, described
It is connected with the first rotating wheel 4 in first bearing seat 3, the first transmission belt 5, the first transmission are movably equipped on the first rotating wheel 4
The other end with 5 is equipped with the second rotating wheel 12, is fixed with the second driving wheel 11 on the second rotating wheel 12, the second rotating wheel 12 with
Second bearing seat 10 is flexibly connected, and is provided with the second transmission belt 11 on second driving wheel 11, the second transmission belt 11 it is another
One end is movably equipped with the first driving wheel 8, and the first driving wheel 8 is fixedly connected with first motor output shaft 7, and the fixation of first motor 6 is set
It sets in first support 1.Preferably, the conveying assembly is symmetrical set two.
The driving transmission device includes the 4th transmission belt 24, third driving wheel 25,3rd bearing seat 26, the 4th driving wheel
27 and the 5th motor 28.One end of first roller 23 is flexibly connected with 3rd bearing seat 26, also fixed on the first roller 23 to connect
It is connected to third driving wheel 25, the 4th transmission belt 24 is provided on third driving wheel 25, the other end of the 4th transmission belt 24 is provided with
4th driving wheel 27, the 4th driving wheel 27 are fixedly connected with the output shaft of the 5th motor 28, and the 5th motor 28 and first support 2 are solid
Fixed connection.The flange rotary component is two and bilateral symmetry.
The horizontal mobile device includes first rotating shaft 14, third transmission belt 15 and the second motor 16.The longitudinal movement
Device includes first support 13 and third motor 17, and the cleaning device includes cleaning head 21 and the 4th motor 19.In welding
22 top of orchid is provided with cleaning head 21, and the other end of cleaning head 21 is fixedly connected with the output shaft 20 of the 4th motor, the 4th motor
19 are fixed on first connecting rod 18, and first connecting rod 18 is fixedly connected with third transmission belt 15, one end of third transmission belt 15
It is flexibly connected with first rotating shaft 14, the other end is flexibly connected with the output shaft of the second motor 16, first rotating shaft 14 and the second motor
16 are respectively fixedly disposed at the both ends of second support 13.One end of second support 13 is flexibly connected with first support 2, described
One end of second support 13 is also fixed with third motor 17(Purpose is so that second support 13 is transported along about 2 first support
It is dynamic, adjust automated cleaning head 21).The automated cleaning head is at least arranged 1.
Operation instruction:The rotation of the first driving wheel 8 is driven by first motor 6, and then drives second to pass by the first driving wheel 8
Dynamic band 9 rotates, the second rotating wheel 12 that the second transmission belt 9 will drive the second driving wheel 11 and be fixedly connected with the second driving wheel 11
It is rotated around second bearing seat 10, due to the rotation of the second rotating wheel 12, will drive the first transmission belt 5 around the first rotating wheel 4
Rotation, when being placed with welded flange 22 on the first transmission belt 5, welded flange 22 can by the first transmission belt 5 with to the left or to
Right movement.Being symmetrical set two is to more easily transmit the welded flange before cleaning and the welding after conveying cleaning
Orchid 22.The realization pipeline system operation that can be convenient improves handling efficiency.
It can make welded flange 22 between the first roller 23 and second tin roller 32 by the flange rotary component of setting
Rotation, principle are to drive the rotation of the 4th driving wheel 27, the rotation of the 4th driving wheel 27 by the rotation of the 5th motor 28
It will drive the rotation of the 4th conveyer belt 24, the rotation of the 4th transmission belt 24 will drive the rotation of third driving wheel 25, and third driving wheel
25 are fixedly connected with the first roller 23, and the first roller 23 is flexibly connected with 3rd bearing seat 26, so the first roller 23 can be around
3rd bearing seat 26 rotates, and due to welded flange 22 since the gravity of itself is pressed in the first roller 23 and second tin roller 32
On, therefore the rotation of the first roller 23 will drive the welded flange 22 being pressed between the first roller 23 and the second rolling 32 and rotate.Side
Just the cleaning of weld seam on welded flange is completed.
By the rotation of third motor 17, the vertical position of adjustable second support 13, and then cleaning head is adjusted indirectly
The height of 21 opposite 22 weld seams of welded flange can drive third transmission belt 15 to rotate, in turn by the rotation of the second motor 16
Drive is fixedly connected with left-right position of the first connecting rod 18 relative to welded flange 22 with third transmission belt 15, passes through the 4th motor 19
Rotation, adjustable cleaning head 21 is pressed in the exact position on welded flange weld seam, cooperates the movement of flange rotary components, can
With the cleaning seam flange of automatic quick.
Claims (5)
1. a kind of pipeline system seam flange auto-cleaner, which is characterized in that including conveying assembly, flange rotary component and from
Dynamic cleaning head;
The conveying assembly includes first support(2)With setting in first support(2)On conveying device;
The flange rotary component includes being arranged in first support(2)On the first roller(23)And driving transmission device, driving
Transmission device and the first roller(23)Transmission connection;The flange rotary component at least two and bilateral symmetry;
The automated cleaning head includes second support(13), second support(13)It is equipped with horizontal mobile device and longitudinal movement dress
It sets, horizontal mobile device lower part passes through first connecting rod(18)It is connected with cleaning device.
2. a kind of pipeline system seam flange auto-cleaner according to claim 1, which is characterized in that the conveying dress
It sets including first bearing seat(3), the first rotating wheel(4), the first transmission belt(5), first motor(6), first motor output shaft
(7), the first driving wheel(8), the second transmission belt(9), second bearing seat(10), the second driving wheel(11)With the second rotating wheel
(12);First support(2)Upper one end be fixed with first bearing seat(3), the other end is fixed with second bearing seat(10);
First bearing seat(3)On be connected with the first rotating wheel(4), the first rotating wheel(4)On be movably equipped with the first transmission belt(5),
First transmission belt(5)The other end be equipped with the second rotating wheel(12), the second rotating wheel(12)With second bearing seat(10)Activity is even
It connects, the second rotating wheel(12)On be fixed with the second driving wheel(11), the second driving wheel(11)On be provided with the second transmission belt
(9), the second transmission belt(9)The other end be movably equipped with the first driving wheel(8), the first driving wheel(8)With first motor output shaft
(7)It is fixedly connected, first motor(6)With first support(2)It is fixedly connected.
3. a kind of pipeline system seam flange auto-cleaner according to claim 1, which is characterized in that the driving passes
Dynamic device includes the 4th transmission belt(24), third driving wheel(25), 3rd bearing seat(26), the 4th driving wheel(27)With the 5th electricity
Machine(28);First roller(23)With 3rd bearing seat(26)It is flexibly connected, the first roller(23)On be fixedly connected with third transmission
Wheel(25), third driving wheel(25)On be provided with the 4th transmission belt(24), the 4th transmission belt(24)The other end be provided with the 4th
Driving wheel(27), the 4th driving wheel(27)With the 5th motor(28)Output shaft be fixedly connected, the 5th motor(28)With first
Frame(2)It is fixedly connected.
4. a kind of pipeline system seam flange auto-cleaner according to claim 1, which is characterized in that described laterally to move
Dynamic device includes first rotating shaft(14), third transmission belt(15)With the second motor(16), the longitudinal moving device includes first
Bracket(13)With third motor(17), the cleaning device includes cleaning head(21)With the 4th motor(19);Second support(13)
With first support(2)It is flexibly connected, second support(13)On be fixed with third motor(17), and both ends are fixed with respectively
One shaft(14)With the second motor(16), first rotating shaft(14)With the second motor(16)Output shaft between be equipped with third transmission belt
(15), third transmission belt(15)It is fixedly connected with first connecting rod(18), first connecting rod(18)It is fixedly connected with the 4th motor(19),
4th motor output shaft(20)With cleaning head(21)It is fixedly connected.
5. a kind of pipeline system seam flange auto-cleaner according to claim 1, which is characterized in that the conveying group
Part at least two.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811005173.7A CN108816850A (en) | 2018-08-30 | 2018-08-30 | A kind of pipeline system seam flange auto-cleaner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811005173.7A CN108816850A (en) | 2018-08-30 | 2018-08-30 | A kind of pipeline system seam flange auto-cleaner |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108816850A true CN108816850A (en) | 2018-11-16 |
Family
ID=64150949
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811005173.7A Withdrawn CN108816850A (en) | 2018-08-30 | 2018-08-30 | A kind of pipeline system seam flange auto-cleaner |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN108816850A (en) |
-
2018
- 2018-08-30 CN CN201811005173.7A patent/CN108816850A/en not_active Withdrawn
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WW01 | Invention patent application withdrawn after publication | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181116 |