CN108816474A - The finely divided wind filter mechanism of recycled aggregate of waste concrete - Google Patents
The finely divided wind filter mechanism of recycled aggregate of waste concrete Download PDFInfo
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- CN108816474A CN108816474A CN201810681594.5A CN201810681594A CN108816474A CN 108816474 A CN108816474 A CN 108816474A CN 201810681594 A CN201810681594 A CN 201810681594A CN 108816474 A CN108816474 A CN 108816474A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/10—Mills in which a friction block is towed along the surface of a cylindrical or annular member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/20—Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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Abstract
本发明公开一种废弃混凝土再生骨料用细粉碎风力筛选机构,包括预粉碎圆盘组件、离心式破碎下料装置、刺辊压合式粉碎装置、风力筛选装置。离心式破碎下料装置位于预粉碎圆盘组件的下方,刺辊压合式粉碎装置位于离心式破碎下料装置的下方;风力筛选装置用以将从所述下料通口落下的粉料进行筛分。本发明的粉碎集成了离心粉碎、碾压粉碎、滚动粉碎等多种粉碎方式,利用离心粉碎大容积、大载负的优点进行预粉碎,从而减轻后道粉碎的负荷、提高后道粉碎的效率,在过渡落料阶段,采用一边离心粉碎一边下料的方式进行过渡粉碎,再利用碾压粉碎、滚动粉碎相结合的粉碎方式,实现对靶位的剧烈挤压、搅动,实现颗粒的彻底粉碎。
The invention discloses a finely crushed wind-powered screening mechanism for recycled aggregates of waste concrete, which comprises a pre-crushed disc assembly, a centrifugal crushing and feeding device, a licker-in roller pressing type crushing device, and a wind-powered screening device. The centrifugal crushing and feeding device is located under the pre-crushing disc assembly, and the licker-in crushing device is located under the centrifugal crushing and feeding device; the wind screening device is used to screen the powder falling from the feeding port point. The pulverization of the present invention integrates multiple pulverization methods such as centrifugal pulverization, rolling pulverization, and rolling pulverization, and utilizes the advantages of large volume and large load of centrifugal pulverization for pre-crushing, thereby reducing the load of subsequent pulverization and improving the efficiency of subsequent pulverization , in the transitional blanking stage, the transitional crushing is carried out by the way of centrifugal crushing and blanking at the same time, and then the crushing method combined with rolling crushing and rolling crushing is used to realize the intense extrusion and agitation of the target position and the thorough crushing of the particles .
Description
技术领域technical field
本发明涉及建筑材料技术领域,尤其涉及废弃混凝土再生骨料用细粉碎风力筛选机构。The invention relates to the technical field of building materials, in particular to a finely crushed wind-powered screening mechanism for recycled aggregates of waste concrete.
背景技术Background technique
随着社会经济的发展、城乡一体化的进程、城市规模的扩大,每年因拆迁重建、维护修固而产生的废弃混凝土数以亿吨计。废弃混凝土若直接进行堆放或填埋,不仅要花费大量的运费,给环境造成二次污染。若能对废弃混凝土进行提炼,实现资源的再生利用,不仅能减少对环境的污染,保护生态环境,符合可持续发展的要求;同时能节约能源、降低成本消耗。With the development of social economy, the process of urban-rural integration, and the expansion of urban scale, hundreds of millions of tons of waste concrete are produced every year due to demolition, reconstruction, maintenance and repair. If waste concrete is directly stacked or landfilled, it will not only cost a lot of freight, but also cause secondary pollution to the environment. If the waste concrete can be refined to realize resource recycling, it can not only reduce environmental pollution, protect the ecological environment, and meet the requirements of sustainable development; at the same time, it can save energy and reduce cost consumption.
骨料是混凝土中起骨架或填充作用的粒状松散材料。包括粗骨料、细骨料,其中粗骨料为粒径大于5mm的骨料称为粗骨料,细骨料为直径5mm以下的骨料。Aggregate is a granular loose material that acts as a skeleton or filling in concrete. Including coarse aggregate and fine aggregate, among which coarse aggregate is aggregate with a particle size greater than 5mm, called coarse aggregate, and fine aggregate is aggregate with a diameter of less than 5mm.
废弃混凝土再生骨料按照工艺流程由前至后依次包括预处理、分选、破碎、粉碎、筛分、分级等工艺:其中,预处理是对粒径大于300mm的混凝土块体进行锤击,除去钢筋和各种杂质;分选是将预处理后的混凝土块体进行分选,依次除去铁质杂质和非铁质杂质;破碎是分选处理后的混凝土块体通过破碎处理;粉碎是将破碎后的大颗粒粉碎形成小颗粒;筛分将粉碎处理后的小颗粒进行筛分,并得到符合要求的粒径分别为20-40mm、5-20mm以及小于5mm的颗粒;分级是将粒径小于5mm的再生混凝土骨料进行风力分级处理,除去粒径小于0.15mm的微粉,获得0.15-0.5mm的颗粒。凝土块体破碎后的细粉碎筛选处理,即粉碎、筛分、分级等工序的处理效能、处理的精细程度是影响再生骨料提取量、提取率、提取效率的重要环节。Waste concrete recycled aggregates include pretreatment, sorting, crushing, crushing, screening, grading and other processes according to the process flow from front to back: Among them, pretreatment is to hammer concrete blocks with a particle size greater than 300mm to remove Steel bars and various impurities; sorting is to sort the pretreated concrete blocks to remove iron impurities and non-ferrous impurities in turn; crushing is to crush the sorted concrete blocks; crushing is to crush The final large particles are crushed to form small particles; sieving is to sieve the crushed small particles, and obtain particles with a particle size of 20-40mm, 5-20mm and less than 5mm; The 5mm recycled concrete aggregate is subjected to wind classification treatment to remove fine powder with a particle size of less than 0.15mm, and obtain particles of 0.15-0.5mm. The fine crushing and screening treatment of crushed concrete blocks, that is, the processing efficiency and fineness of crushing, screening, grading and other processes are important links that affect the extraction amount, extraction rate, and extraction efficiency of recycled aggregates.
而现有技术粉碎多采用辊轮碾碎、叶轮刀旋转切割等方式,辊轮碾碎的粉碎作用仅存在于对辊之间的间隙区域,导致单位时间处理量小、工作效率慢、工作精度低的不足;而叶轮刀旋转切割存在对叶轮刀的损伤较大、需要经常更变刀具且存在不方便下料的不足。另外,现有技术的粉碎多为单级粉碎的方式,进而导致再生混凝土的骨料回收效率不高,因此需要多次重复粉碎,导致工业操作流水性差。However, in the prior art, roller crushing and impeller knife rotary cutting are mostly used for crushing. The crushing effect of roller crushing only exists in the gap area between the pair of rollers, resulting in small processing capacity per unit time, slow work efficiency, and low work accuracy. However, the rotary cutting of the impeller knife has the disadvantages of greater damage to the impeller knife, the need to change the cutter frequently, and the disadvantage of inconvenient blanking. In addition, most of the crushing in the prior art is a single-stage crushing method, which leads to low aggregate recovery efficiency of recycled concrete, so repeated crushing is required, resulting in poor flow of industrial operations.
发明内容Contents of the invention
本发明针对现有技术的不足,提供粉碎效果好、提高再生混凝土的骨料回收率的废弃混凝土再生骨料用细粉碎风力筛选机构。The invention aims at the deficiencies of the prior art, and provides a fine crushing wind-powered screening mechanism for recycled aggregates of waste concrete, which has good crushing effect and improves the aggregate recovery rate of recycled concrete.
本发明通过以下技术手段实现解决上述技术问题的:一种废弃混凝土再生骨料用细粉碎风力筛选机构,包括预粉碎圆盘组件、离心式破碎下料装置、刺辊压合式粉碎装置、风力筛选装置;The present invention solves the above-mentioned technical problems through the following technical means: a finely crushed wind-powered screening mechanism for waste concrete recycled aggregates, including a pre-crushed disc assembly, a centrifugal crushing and feeding device, a licker-in crushing device, and a wind-powered screening mechanism. device;
所述预粉碎圆盘组件包括导向台、挡块;所述导向台呈上端较窄而下端较阔的圆台状,所述挡块外围在所述导向台的侧面且所述挡块的底部与所述导向台的侧面转动连接或接触,其包括内层挡块层以及外层挡块层,所述内层挡块层上开设有上下贯通的下料缺口;在所述下料缺口的底部接通有导料管,所述导料管的出料端向下倾斜至其中轴线与所述导向台的中轴线交合为止;所述内层挡块层其内侧面为轧臼壁;所述导向台通过导向台电机驱动其转动;所述导向台转动方向与所述挡块的转动方向相反;The pre-crushing disc assembly includes a guide table and a stopper; the guide table is in the shape of a circular platform with a narrower upper end and a wider lower end, and the periphery of the stopper is on the side of the guide table and the bottom of the stopper is in contact with the The side of the guide table is connected or contacted by rotation, which includes an inner block layer and an outer block layer, and a blanking gap that penetrates up and down is provided on the inner layer block layer; at the bottom of the blanking gap A material guide tube is connected, and the discharge end of the material guide tube is inclined downward until the central axis intersects with the central axis of the guide table; the inner surface of the inner block layer is a rolling socket wall; the The guide table is driven to rotate by the guide table motor; the rotation direction of the guide table is opposite to that of the stopper;
所述离心式破碎下料装置位于所述导料管的下方,所述离心式破碎下料装置包括滚筒、旋转组件;所述滚筒上下开口,所述导料管的底部位于所述滚筒其顶部开口的上方,所述旋转组件呈倾斜状且转动配合地限位在所述滚筒的内部空腔中;所述旋转组件包括第一旋转件、第二旋转件,所述第一旋转件的一端与所述滚筒的内部空腔的一段内侧壁连接,其另一端向下倾斜;所述第二旋转件的一端与所述第一旋转件的另一端铰接,所述第二旋转件的另一端能向下倾斜至与所述滚筒的内部空腔的另一段内侧壁接触;在所述第二旋转件与所述第一旋转件的铰接处安装有扭簧,所述第二旋转件的另一端的底部与所述滚筒的内部空腔的另一段内侧壁之间吸合或者卡合;The centrifugal crushing and feeding device is located below the material guide pipe, and the centrifugal crushing and feeding device includes a drum and a rotating assembly; the drum has upper and lower openings, and the bottom of the feed pipe is located on the top of the drum. Above the opening, the rotating assembly is oblique and limited in the inner cavity of the drum in a rotationally fit manner; the rotating assembly includes a first rotating member and a second rotating member, and one end of the first rotating member It is connected with a section of the inner wall of the inner cavity of the drum, and its other end is inclined downward; one end of the second rotating member is hinged with the other end of the first rotating member, and the other end of the second rotating member It can be inclined downward to contact with another section of the inner wall of the inner cavity of the drum; a torsion spring is installed at the hinge of the second rotating member and the first rotating member, and the other part of the second rotating member The bottom of one end is sucked or engaged with the other inner wall of the inner cavity of the drum;
所述刺辊压合式粉碎装置包括粉碎腔,所述粉碎腔上下导通;所述粉碎腔中设置有上压板、下压板、针刺辊、下料板,所述针刺辊为多个,相互呈水平分布一排,所述上压板、下压板分别位于所述针刺辊的上方、下方;所述上压板、下压板能在竖直方向相向运动或者背向运动且所述上压板、下压板的侧面均与所述粉碎腔的内侧壁密封接触;在所述上压板上开设有进料口,在所述下压板上还开设有下料通口,所述下料通口通过所述下料板盖合;所述下压板向下运动能实现所述下料板向下翻动而致使所述下料通口开口;The licker-in crushing device includes a crushing chamber, and the crushing chamber is connected up and down; the crushing chamber is provided with an upper pressing plate, a lower pressing plate, an acupuncture roller, and a blanking plate, and there are a plurality of acupuncture rollers. A row is arranged horizontally with each other, and the upper pressing plate and the lower pressing plate are respectively located above and below the acupuncture roller; the upper pressing plate and the lower pressing plate can move toward each other or move backwards in the vertical direction and the upper pressing plate, the lower pressing plate The sides of the lower pressing plate are all in sealing contact with the inner side wall of the crushing chamber; a feeding port is opened on the upper pressing plate, and a feeding opening is opened on the lower pressing plate, and the feeding opening passes through the The blanking plate is covered; the downward movement of the lower pressing plate can realize the downward turning of the blanking plate and cause the opening of the blanking port;
所述风力筛选装置用以将从所述下料通口落下的粉料进行筛分。The wind screening device is used to screen the powder falling from the feeding opening.
优选地,在所述下料缺口处安装有过筛;所述导向台其侧面的底边向上弯曲形成U形翻边结构,所述内层挡块层其内侧面的底边呈倒S形结构,所述倒S形结构与所述U形翻边结构相接触;Preferably, a sieve is installed at the blanking gap; the bottom edge of the side of the guide table is bent upward to form a U-shaped flanging structure, and the bottom edge of the inner surface of the inner block layer is in an inverted S shape structure, the inverted S-shaped structure is in contact with the U-shaped flanging structure;
优选地,所述滚筒的内侧壁设置有针刺或者所述滚筒的内侧壁为凹凸面,所述旋转组件的上表面也设置有针刺或者旋转组件的上表面为凹凸面。Preferably, the inner wall of the drum is provided with acupuncture or the inner wall of the drum is a concave-convex surface, and the upper surface of the rotating assembly is also provided with acupuncture or the upper surface of the rotating assembly is concave-convex.
优选地,所述上压板的底面、所述下压板的顶面均为凹凸面;所述粉碎腔中竖直设置有多根丝杆,每根丝杆的上段、丝杆的下段的螺纹方向均相反,所述上压板通过第一螺套套接在丝杆的上段,所述下压板通过第二螺套套接在丝杆的下段;所述下料板的一端与所述下料通口的一侧铰接,在料板与下料通口的铰接处安装有第二扭簧;述下料板的另一端为自由端,所述下料板的自由端能卡合或者吸合在所述下料通口的另一侧上;在丝杆的下段滑动配合地套设有滑动套,所述滑动套与所述下压板的底部之间通过第一弹性件连接,所述下料板的自由端与所述滑动套之间通过第二弹性件连接。Preferably, the bottom surface of the upper pressing plate and the top surface of the lower pressing plate are concave-convex surfaces; a plurality of screw rods are vertically arranged in the crushing chamber, and the thread direction of the upper section of each screw rod and the lower section of the screw rod is On the contrary, the upper pressing plate is sleeved on the upper section of the screw rod through the first screw sleeve, and the lower pressing plate is sleeved on the lower section of the screw rod through the second screw sleeve; One side is hinged, and a second torsion spring is installed at the hinge of the material plate and the blanking port; the other end of the blanking plate is a free end, and the free end of the blanking plate can be engaged or sucked on the On the other side of the blanking port; the lower section of the screw rod is slidably fitted with a sliding sleeve, and the sliding sleeve is connected to the bottom of the lower pressing plate through a first elastic member. The free end is connected with the sliding sleeve through a second elastic member.
优选地,所述针刺辊的数量为奇数个,每一个针刺辊的端部均套接有第一滚动轮,所有第一滚动轮之间通过第一滚动皮带连接;其中一个第一滚动轮通过第一滚动轮电机驱动,在所述第一滚动轮电机的输出轴上套设有第一锥形齿轮,在其中一个丝杆上套接有第二锥形齿轮,所述第一锥形齿轮与所述第二锥形齿轮之间通过换向组件实现相互传动;所述换向组件包括第三锥形齿轮、第四锥形齿轮,所述第一锥形齿轮与第三锥形齿轮啮合,所述第三锥形齿轮与所述第四锥形齿轮通过轴连接,第四锥形齿轮与所述第二锥形齿轮啮合;每一个丝杆上还套接有第二滚动轮,所有丝杆通过第二滚动轮皮带连接。Preferably, the number of the needling rollers is an odd number, and the end of each needling roller is sleeved with a first rolling wheel, and all the first rolling wheels are connected by a first rolling belt; one of the first rolling wheels The wheel is driven by the first scroll wheel motor, the first bevel gear is sleeved on the output shaft of the first scroll wheel motor, and the second bevel gear is sleeved on one of the screw rods, the first bevel gear The mutual transmission between the bevel gear and the second bevel gear is realized through the reversing assembly; the reversing assembly includes the third bevel gear, the fourth bevel gear, the first bevel gear and the third bevel gear gear meshing, the third bevel gear is connected to the fourth bevel gear through a shaft, and the fourth bevel gear is meshing with the second bevel gear; each screw rod is also sleeved with a second rolling wheel , all screw rods are connected by the second roller belt.
优选地,所述针刺辊的数量为偶数个,从起始位置的针刺辊至终止位置的针刺辊两两位一组,每一组针刺辊的端部分别套接有第一齿轮、第二齿轮,所述第一齿轮、第二齿轮啮合,所述第一轮齿通过第一齿轮电机驱动;在所述第一齿轮电机的输出轴上套设有第一锥形齿轮,在其中一个丝杆上套接有第二锥形齿轮,所述第一锥形齿轮与所述第二锥形齿轮之间通过换向组件实现相互传动;所述换向组件包括第三锥形齿轮、第四锥形齿轮,所述第一锥形齿轮与第三锥形齿轮啮合,所述第三锥形齿轮与所述第四锥形齿轮通过轴连接,第四锥形齿轮与所述第二锥形齿轮啮合;每一个丝杆上还套接有第二滚动轮,所有丝杆通过第二滚动轮皮带连接。Preferably, the number of the needling rollers is an even number, from the needling rollers at the starting position to the needling rollers at the end position in groups of two or two, and the ends of each group of needling rollers are respectively sleeved with first gear, the second gear, the first gear and the second gear mesh, and the first gear teeth are driven by the first gear motor; the first bevel gear is sleeved on the output shaft of the first gear motor, A second bevel gear is sleeved on one of the screw rods, and the mutual transmission between the first bevel gear and the second bevel gear is realized through a reversing assembly; the reversing assembly includes a third bevel gear, the fourth bevel gear, the first bevel gear is meshed with the third bevel gear, the third bevel gear is connected with the fourth bevel gear through a shaft, the fourth bevel gear is connected with the The second bevel gear meshes; each screw mandrel is also sleeved with a second rolling wheel, and all the screw mandrels are connected through the second rolling wheel belt.
优选地,所述粉碎腔的底部设置有导向板组件,所述导向板组件包括第一倾斜板、第二倾斜板;所述第一倾斜板、第二倾斜板分别位于所述粉碎腔的底部的两端且相向倾斜;其中,第二倾斜板其自上而下方向的中轴线的延长线与所述第一倾斜板其自上而下方向的中轴线相交。Preferably, a guide plate assembly is provided at the bottom of the crushing chamber, and the guide plate assembly includes a first inclined plate and a second inclined plate; the first inclined plate and the second inclined plate are respectively located at the bottom of the crushing chamber The two ends are inclined towards each other; wherein, the extension line of the central axis of the second inclined plate from top to bottom intersects the central axis of the first inclined plate from top to bottom.
优选地,所述风力筛选装置包括风机、底板、下料倾斜板;沿着所述底板的长度方向间隔开设有下料通槽,每一个下料通槽的底部均设置有下料倾斜板;所述风机用以将从所述下料通口落下的粉料按照重力的不同吹入至对应的下料通槽中。Preferably, the wind screening device includes a blower fan, a bottom plate, and a blanking inclined plate; along the length direction of the bottom plate, a blanking channel is arranged at intervals, and the bottom of each blanking channel is provided with a blanking inclined plate; The blower is used to blow the powder falling from the feeding opening into the corresponding feeding slot according to the gravity.
优选地,所述上压板、下压板的侧面均通过橡胶层与所述粉碎腔的内侧壁密封接触;所述进料口上安装有蛇形结构的进料通道;所述进料通道其上端开口较阔而下端开口较窄。Preferably, the sides of the upper pressing plate and the lower pressing plate are in sealing contact with the inner sidewall of the crushing chamber through a rubber layer; a feeding channel with a serpentine structure is installed on the feeding port; the upper end of the feeding channel is open Wider and narrower at the lower end.
本发明还公开一种废弃混凝土再生骨料用细粉碎机构,包括预粉碎圆盘组件、离心式破碎下料装置、刺辊压合式粉碎装置;The invention also discloses a fine crushing mechanism for recycled aggregate of waste concrete, which includes a pre-crushing disc assembly, a centrifugal crushing and feeding device, and a licker-in crushing device;
所述预粉碎圆盘组件包括导向台、挡块;所述导向台呈上端较窄而下端较阔的圆台状,所述挡块外围在所述导向台的侧面且所述挡块的底部与所述导向台的侧面转动连接或接触,其包括内层挡块层以及外层挡块层,所述内层挡块层上开设有上下贯通的下料缺口;在所述下料缺口的底部接通有导料管,所述导料管的出料端向下倾斜至其中轴线与所述导向台的中轴线交合为止;所述内层挡块层其内侧面为轧臼壁;所述导向台通过导向台电机驱动其转动;所述导向台转动方向与所述挡块的转动方向相反;The pre-crushing disc assembly includes a guide table and a stopper; the guide table is in the shape of a circular platform with a narrower upper end and a wider lower end, and the periphery of the stopper is on the side of the guide table and the bottom of the stopper is in contact with the The side of the guide table is connected or contacted by rotation, which includes an inner block layer and an outer block layer, and a blanking gap that penetrates up and down is provided on the inner layer block layer; at the bottom of the blanking gap A material guide tube is connected, and the discharge end of the material guide tube is inclined downward until the central axis intersects with the central axis of the guide table; the inner surface of the inner block layer is a rolling socket wall; the The guide table is driven to rotate by the guide table motor; the rotation direction of the guide table is opposite to that of the stopper;
所述离心式破碎下料装置位于所述导料管的下方,所述离心式破碎下料装置包括滚筒、旋转组件;所述滚筒上下开口,所述导料管的底部位于所述滚筒其顶部开口的上方,所述旋转组件呈倾斜状且转动配合地限位在所述滚筒的内部空腔中;所述旋转组件包括第一旋转件、第二旋转件,所述第一旋转件的一端与所述滚筒的内部空腔的一段内侧壁连接,其另一端向下倾斜;所述第二旋转件的一端与所述第一旋转件的另一端铰接,所述第二旋转件的另一端能向下倾斜至与所述滚筒的内部空腔的另一段内侧壁接触;在所述第二旋转件与所述第一旋转件的铰接处安装有扭簧,所述第二旋转件的另一端的底部与所述滚筒的内部空腔的另一段内侧壁之间吸合或者卡合;The centrifugal crushing and feeding device is located below the material guide pipe, and the centrifugal crushing and feeding device includes a drum and a rotating assembly; the drum has upper and lower openings, and the bottom of the feed pipe is located on the top of the drum. Above the opening, the rotating assembly is oblique and limited in the inner cavity of the drum in a rotationally fit manner; the rotating assembly includes a first rotating member and a second rotating member, and one end of the first rotating member It is connected with a section of the inner wall of the inner cavity of the drum, and its other end is inclined downward; one end of the second rotating member is hinged with the other end of the first rotating member, and the other end of the second rotating member It can be inclined downward to contact with another section of the inner wall of the inner cavity of the drum; a torsion spring is installed at the hinge of the second rotating member and the first rotating member, and the other part of the second rotating member The bottom of one end is sucked or engaged with the other inner wall of the inner cavity of the drum;
所述刺辊压合式粉碎装置包括粉碎腔,所述粉碎腔上下导通;所述粉碎腔中设置有上压板、下压板、针刺辊、下料板,所述针刺辊为多个,相互呈水平分布一排,所述上压板、下压板分别位于所述针刺辊的上方、下方;所述上压板、下压板能在竖直方向相向运动或者背向运动且所述上压板、下压板的侧面均与所述粉碎腔的内侧壁密封接触;在所述上压板上开设有进料口,在所述下压板上还开设有下料通口,所述下料通口通过所述下料板盖合;所述下压板向下运动能实现所述下料板向下翻动而致使所述下料通口开口。The licker-in crushing device includes a crushing chamber, and the crushing chamber is connected up and down; the crushing chamber is provided with an upper pressing plate, a lower pressing plate, an acupuncture roller, and a blanking plate, and there are a plurality of acupuncture rollers. A row is arranged horizontally with each other, and the upper pressing plate and the lower pressing plate are respectively located above and below the acupuncture roller; the upper pressing plate and the lower pressing plate can move toward each other or move backwards in the vertical direction and the upper pressing plate, the lower pressing plate The sides of the lower pressing plate are all in sealing contact with the inner side wall of the crushing chamber; a feeding port is opened on the upper pressing plate, and a feeding opening is opened on the lower pressing plate, and the feeding opening passes through the The blanking plate is covered; the downward movement of the lower pressing plate can realize the downward turning of the blanking plate and cause the opening of the blanking port.
本发明的优点在于:本发明的粉碎集成了离心粉碎、碾压粉碎、滚动粉碎等多种粉碎方式,利用离心粉碎大容积、大载负的优点进行预粉碎,从而减轻后道粉碎的负荷、提高后道粉碎的效率,在过渡落料阶段,采用一边离心粉碎一边下料的方式进行过渡粉碎,再利用碾压粉碎、滚动粉碎相结合的粉碎方式,实现对靶位的剧烈挤压、搅动,实现颗粒的彻底粉碎;本发明各个粉碎阶段相辅相成、且连贯性强、各个粉碎阶段顺序作业,能极大地提高粉碎效率。The advantage of the present invention is that: the crushing of the present invention integrates multiple crushing methods such as centrifugal crushing, rolling crushing, and rolling crushing, and pre-crushing is carried out by utilizing the advantages of large volume and large load of centrifugal crushing, thereby reducing the load of subsequent crushing, Improve the efficiency of subsequent crushing. In the transitional blanking stage, the transitional crushing is carried out by means of centrifugal crushing and blanking at the same time, and then the crushing method combined with rolling crushing and rolling crushing is used to achieve intense extrusion and agitation of the target position. , to achieve thorough crushing of particles; each crushing stage of the present invention complements each other and has strong coherence, and each crushing stage operates sequentially, which can greatly improve crushing efficiency.
在本发明在预粉碎阶段,采用导向台、挡块同时转动且导向台转动方向与挡块的转动方向相反,相比单向转动,提高了颗粒撞击的激烈程度以及撞击次数;由于本发明预粉碎阶段采用转动式顺序下料,即下料位置与下料缺口具体所在的位置一致,而导致颗粒下料位置不一致,则本发明通过导料管的出料端向下倾斜至其中轴线与导向台的中轴线交合为止,过筛后的颗粒能实现落料位置的始终一致。In the pre-crushing stage of the present invention, the guide table and the block are rotated at the same time and the direction of rotation of the guide table is opposite to that of the block. Compared with the one-way rotation, the intensity and the number of impacts of the particles are improved; The crushing stage adopts rotary sequential feeding, that is, the feeding position is consistent with the specific position of the feeding gap, and the particle feeding position is inconsistent, so the present invention tilts down to the central axis and guides through the discharge end of the material guide pipe. The sieved particles can achieve consistent discharge position until the central axis of the table intersects.
本发明的离心式破碎下料装置在起到过渡输送装置的前提下,还能伴随着粉碎,实现一边粉碎一边下料的效果。本发明在刺辊压合式粉碎阶段,利用能上下运动的上压板、下压板配合能滚动的针刺辊,实现碾压、搅动、挤压破碎的同步进行,极大提高粉碎效果。本发明中所有过筛、筛网均优选为现有技术的振动筛。The centrifugal crushing and unloading device of the present invention can also realize the effect of unloading while pulverizing along with pulverization on the premise of functioning as a transition conveying device. In the licker-in crushing stage, the invention utilizes the upper and lower pressing plates that can move up and down to cooperate with the rolling needling rollers to realize simultaneous rolling, agitation, extrusion crushing, and greatly improve the crushing effect. All sieves and screen cloths in the present invention are preferably vibrating screens of the prior art.
附图说明Description of drawings
图1本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构的侧面结构示意图。Fig. 1 is a schematic diagram of the side structure of a finely crushed wind-powered screening mechanism for waste concrete regenerated aggregates of the present invention.
图2本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构的立体示意图。Fig. 2 is a three-dimensional schematic diagram of a finely pulverized wind-powered screening mechanism for waste concrete regenerated aggregate of the present invention.
图3本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构中预粉碎圆盘组件的结构示意图。Fig. 3 is a structural schematic diagram of a pre-crushing disc assembly in a fine-grinding wind-powered screening mechanism for waste concrete recycled aggregates according to the present invention.
图4本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构中离心式破碎下料装置的内部结构示意图。Fig. 4 is a schematic diagram of the internal structure of a centrifugal crushing and unloading device in a finely crushed wind-powered screening mechanism for recycled aggregates of waste concrete according to the present invention.
图5本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构中旋转组件的结构示意图。Fig. 5 is a structural schematic diagram of a rotating assembly in a finely crushed wind-powered screening mechanism for waste concrete recycled aggregates according to the present invention.
图6本发明中图5的局部放大示意图。Fig. 6 is a partially enlarged schematic diagram of Fig. 5 in the present invention.
图7本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构中刺辊压合式粉碎装置的结构示意图。Fig. 7 is a structural schematic diagram of a licker-in type crushing device in a fine crushing wind-force screening mechanism for recycled aggregate of waste concrete according to the present invention.
图8本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构中下料板的结构示意图。Fig. 8 is a structural schematic diagram of a blanking plate in a finely crushed wind-powered screening mechanism for waste concrete regenerated aggregates of the present invention.
图9本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构中上压板的结构示意图。Fig. 9 is a structural schematic diagram of an upper platen in a finely crushed wind-powered screening mechanism for waste concrete regenerated aggregates of the present invention.
图10本发明一种废弃混凝土再生骨料用细粉碎风力筛选机构中第一齿轮与第二齿轮在配合状态下的结构示意图。Fig. 10 is a schematic diagram of the structure of the first gear and the second gear in the matching state of a finely crushed wind-powered screening mechanism for recycled aggregates of waste concrete according to the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
实施例1Example 1
如图1所示,本实施例公开一种废弃混凝土再生骨料用细粉碎风力筛选机构,包括预粉碎圆盘组件105、离心式破碎下料装置106、刺辊压合式粉碎装置107、风力筛选装置108。As shown in Figure 1, this embodiment discloses a finely crushed wind-powered screening mechanism for waste concrete recycled aggregates, including a pre-crushed disc assembly 105, a centrifugal crushing and feeding device 106, a licker-in crushing device 107, and a wind-powered screening mechanism. device 108 .
如图2-3所示,预粉碎圆盘组件105包括导向台1051、挡块。导向台1051呈上端较窄而下端较阔的圆台状,挡块外围在导向台1051的侧面且挡块的底部与导向台1051的侧面转动连接或接触,其包括内层挡块层10521以及外层挡块层10522,内层挡块层10521上开设有上下贯通的下料缺口1053,优选地,在下料缺口1053处安装有过筛网(图中未画出)。在下料缺口1053的底部接通有导料管1054,导料管1054的出料端向下倾斜至其中轴线与导向台1051的中轴线交合为止。内层挡块层10521其内侧面为轧臼壁。导向台1051通过导向台电机驱动其转动。导向台1051转动方向与挡块的转动方向相反。As shown in FIGS. 2-3 , the pre-shredded disc assembly 105 includes a guide table 1051 and a stopper. The guide platform 1051 is in the shape of a circular platform with a narrower upper end and a wider lower end. The periphery of the stopper is on the side of the guide platform 1051 and the bottom of the stopper is rotationally connected or in contact with the side surface of the guide platform 1051. It includes an inner stopper layer 10521 and an outer Layer stopper layer 10522 and inner stopper layer 10521 are provided with a blanking gap 1053 that penetrates up and down. Preferably, a screen (not shown) is installed at the blanking gap 1053 . A feed pipe 1054 is connected to the bottom of the blanking gap 1053, and the discharge end of the feed pipe 1054 is inclined downward until the central axis intersects with the central axis of the guide platform 1051. The inner surface of the inner block layer 10521 is the wall of the socket. The guide table 1051 is driven to rotate by the guide table motor. The direction of rotation of the guide table 1051 is opposite to that of the stopper.
如图4-7所示,离心式破碎下料装置106位于导料管1054的下方,离心式破碎下料装置106包括滚筒1061、旋转组件。滚筒1061上下开口,导料管1054的底部位于滚筒1061其顶部开口的上方,旋转组件呈倾斜状且转动配合地限位在滚筒1061的内部空腔中。旋转组件包括第一旋转件10621、第二旋转件10622,第一旋转件10621的一端与滚筒1061的内部空腔的一段内侧壁连接,其另一端向下倾斜。第二旋转件10622的一端与第一旋转件10621的另一端铰接,第二旋转件10622的另一端能向下倾斜至与滚筒1061的内部空腔的另一段内侧壁接触。在第二旋转件10622与第一旋转件10621的铰接处安装有扭簧10623,第二旋转件10622的另一端的底部与滚筒1061的内部空腔的另一段内侧壁之间吸合或者卡合。As shown in Figures 4-7, the centrifugal crushing and feeding device 106 is located below the material guide pipe 1054, and the centrifugal crushing and feeding device 106 includes a drum 1061 and a rotating assembly. The drum 1061 has upper and lower openings, the bottom of the material guide tube 1054 is located above the top opening of the drum 1061 , and the rotating assembly is inclined and limited in the inner cavity of the drum 1061 in a rotationally fit manner. The rotating assembly includes a first rotating member 10621 and a second rotating member 10622. One end of the first rotating member 10621 is connected to a section of the inner wall of the inner cavity of the drum 1061, and the other end is inclined downward. One end of the second rotating member 10622 is hinged to the other end of the first rotating member 10621 , and the other end of the second rotating member 10622 can be inclined downward to contact another section of the inner wall of the inner cavity of the drum 1061 . A torsion spring 10623 is installed at the hinge between the second rotating member 10622 and the first rotating member 10621, and the bottom of the other end of the second rotating member 10622 is sucked or engaged with another section of the inner wall of the inner cavity of the drum 1061 .
如图7-8所示,刺辊压合式粉碎装置107包括粉碎腔,粉碎腔上下导通。粉碎腔中设置有上压板1071、下压板1072、针刺辊1073、下料板1074,针刺辊1073为多个,相互呈水平分布一排,上压板1071、下压板1072分别位于针刺辊1073的上方、下方。上压板1071、下压板1072能在竖直方向相向运动或者背向运动且上压板1071、下压板1072的侧面均与粉碎腔的内侧壁密封接触。在上压板1071上开设有进料口,在下压板1072上还开设有下料通口,下料通口通过下料板1074盖合。下压板1072向下运动能实现下料板1074向下翻动而致使下料通口开口。As shown in FIGS. 7-8 , the licker-in crushing device 107 includes a crushing chamber, and the crushing chamber is connected up and down. The crushing chamber is provided with an upper platen 1071, a lower platen 1072, an acupuncture roller 1073, and a lower plate 1074. There are a plurality of acupuncture rollers 1073, which are horizontally distributed in a row. The upper platen 1071 and the lower platen 1072 are respectively located 1073 above and below. The upper pressing plate 1071 and the lower pressing plate 1072 can move towards each other or move backwards in the vertical direction, and the sides of the upper pressing plate 1071 and the lower pressing plate 1072 are in sealing contact with the inner sidewall of the crushing chamber. On the upper pressing plate 1071, a feeding opening is provided, and on the lower pressing plate 1072, a feeding opening is provided, and the feeding opening is covered by the cutting plate 1074. The downward movement of the lower pressing plate 1072 can realize the downward turning of the blanking plate 1074 and cause the opening of the blanking port.
风力筛选装置108用以将从下料通口落下的粉料进行筛分。The wind screening device 108 is used to screen the powder falling from the discharge port.
本发明将经破碎装置破碎后的大颗粒落入至导向台1051上,并在导向台1051的导向作用下向下流动,在挡块的阻挡作用下,停留在导向台1051的侧面上,通过导向台电机驱动导向台1051旋转,旋动挡块,导向台1051转动产生离心力,配合轧臼壁,能实现大颗粒中的团聚物、块状物的的预粉碎,停止导向台1051转动或者降低导向台1051转动速率,预粉碎后的颗粒通过过筛网过筛至导料管1054中。颗粒落到滚筒1061中,并限位在旋转组件上,启动旋转组件电机,带动旋转组件转动,旋转组件在离心力的作用下,不断撞击滚筒1061的内壁,实现进一步的过渡粉碎,当落在旋转组件上的颗粒的重量超过第二旋转件10622的承载负荷时,第二旋转件10622的另一端与滚筒1061的内部空腔分离,第二旋转件10622向下转动,颗粒从第二旋转件10622与滚筒1061的内部空腔之间的开口落下,随后,在扭簧10623的回弹作用下,第二旋转件10622的另一端的底部与滚筒1061的内部空腔相吸合或者卡合。从第二旋转件10622与滚筒1061的内部空腔之间的开口落下的颗粒落入中粉碎腔中,限位在粉碎腔、上压板1071、下压板1072之间形成的的空间中。将上压板1071、下压板1072相向运动且启动针刺辊1073滚动,该空间中的颗粒受到上压板1071、下压板1072的挤压力以及针刺辊1073滚动所产生的粉碎作用,颗粒被极大程度的粉碎,上压板1071、下压板1072复位,继续将下压板1072向下运动,下料板1074向下翻动而致使粉碎后的颗粒从下料通口开口落下,完成粉碎工艺。In the present invention, the large particles crushed by the crushing device fall onto the guide platform 1051, and flow downward under the guidance of the guide platform 1051, and stay on the side of the guide platform 1051 under the blocking action of the stopper, and pass through The guide table motor drives the guide table 1051 to rotate, rotate the stopper, the guide table 1051 rotates to generate centrifugal force, cooperates with the wall of the rolling mortar, can realize the pre-crushing of agglomerates and lumps in the large particles, stop the guide table 1051 from rotating or lower The guide table 1051 rotates at a high speed, and the pre-crushed particles are sieved into the feed pipe 1054 through a sieve. The particles fall into the drum 1061 and are limited on the rotating assembly. The motor of the rotating assembly is started to drive the rotating assembly to rotate. When the weight of the particles on the drum exceeds the bearing load of the second rotating member 10622, the other end of the second rotating member 10622 is separated from the inner cavity of the drum 1061, and the second rotating member 10622 rotates downward, and the particles are transferred from the second rotating member 10622 to the drum 1061. Openings between the inner cavities of the roller 1061 drop down, and then, under the rebound action of the torsion spring 10623 , the bottom of the other end of the second rotating member 10622 is sucked or engaged with the inner cavity of the roller 1061 . Particles falling from the opening between the second rotating member 10622 and the inner cavity of the drum 1061 fall into the middle crushing chamber and are limited in the space formed between the crushing chamber, the upper pressing plate 1071 and the lower pressing plate 1072 . Move the upper pressing plate 1071 and the lower pressing plate 1072 towards each other and start the rolling of the acupuncture roller 1073, the particles in this space are crushed by the pressing force of the upper pressing plate 1071, the lower pressing plate 1072 and the rolling of the acupuncture roller 1073, and the particles are extremely To crush to a large extent, the upper pressing plate 1071 and the lower pressing plate 1072 are reset, and the lower pressing plate 1072 continues to move downward, and the lower pressing plate 1074 is flipped downward so that the crushed particles fall from the opening of the feeding port, and the crushing process is completed.
通过颗粒过筛网将从下料通口开口落下的颗粒进行筛分,将粒径小于5mm的颗粒进行高空落料,并通过风力筛选装置108分离出粒径小于0.15~0.1mm的微尘、杂质,完成筛分。The particles falling from the opening of the feeding port are screened through the particles passing through the sieve, and the particles with a particle size of less than 5mm are discharged at a high altitude, and the fine dust with a particle size of less than 0.15-0.1mm is separated by the wind screening device 108, Impurities, complete sieving.
本发明的粉碎集成了离心粉碎、碾压粉碎、滚动粉碎等多种粉碎方式,利用离心粉碎大容积、大载负的优点进行预粉碎,从而减轻后道粉碎的负荷、提高后道粉碎的效率,在过渡落料阶段,采用一边离心粉碎一边下料的方式进行过渡粉碎,再利用碾压粉碎、滚动粉碎相结合的粉碎方式,实现对靶位的剧烈挤压、搅动,实现颗粒的彻底粉碎;本发明各个粉碎阶段相辅相成、且连贯性强、各个粉碎阶段顺序作业,能极大地提高粉碎效率。在本发明在预粉碎阶段,采用导向台1051、挡块同时转动且导向台1051转动方向与挡块的转动方向相反,相比单向转动,提高了颗粒撞击的激烈程度以及撞击次数;由于本发明预粉碎阶段采用转动式顺序下料,即下料位置与下料缺口1053具体所在的位置一致,而导致颗粒下料位置不一致,则本发明通过导料管1054的出料端向下倾斜至其中轴线与导向台1051的中轴线交合为止,过筛后的颗粒能实现落料位置的始终一致。本发明的离心式破碎下料装置106在起到过渡输送装置的前提下,还能伴随着粉碎,实现一边粉碎一边下料的效果。本发明在刺辊压合式粉碎阶段,利用能上下运动的上压板1071、下压板1072配合能滚动的针刺辊1073,实现碾压、搅动、挤压破碎的同步进行,极大提高粉碎效果。本发明中所有过筛、筛网均优选为现有技术的振动筛。The pulverization of the present invention integrates multiple pulverization methods such as centrifugal pulverization, rolling pulverization, and rolling pulverization, and utilizes the advantages of large volume and large load of centrifugal pulverization for pre-crushing, thereby reducing the load of subsequent pulverization and improving the efficiency of subsequent pulverization , in the transitional blanking stage, the transitional crushing is carried out by the way of centrifugal crushing and blanking at the same time, and then the crushing method combined with rolling crushing and rolling crushing is used to realize the intense extrusion and agitation of the target position and the thorough crushing of the particles ; Each crushing stage of the present invention complements each other, and the coherence is strong, and each crushing stage operates sequentially, which can greatly improve the crushing efficiency. In the pre-crushing stage of the present invention, the guide table 1051 and the block are rotated at the same time, and the direction of rotation of the guide table 1051 is opposite to that of the block. Compared with unidirectional rotation, the intensity of particle impact and the number of impacts are improved; In the pre-crushing stage of the invention, the rotary sequential feeding is adopted, that is, the feeding position is consistent with the specific position of the feeding gap 1053, and the particle feeding position is inconsistent, so the present invention tilts downward through the discharge end of the material guide pipe 1054 to Until the central axis intersects with the central axis of the guide table 1051, the sieved particles can achieve consistent discharge position all the time. The centrifugal crushing and unloading device 106 of the present invention can also realize the effect of unloading while pulverizing along with pulverization under the premise of serving as a transition conveying device. In the licker-in crushing stage, the present invention utilizes the upper platen 1071 and the lower platen 1072 that can move up and down and the needling roller 1073 that can roll to realize the synchronous rolling, agitation, extrusion crushing, and greatly improve the crushing effect. All sieves and screen cloths in the present invention are preferably vibrating screens of the prior art.
在有些实施例中,导向台1051其侧面的底边向上弯曲形成U形翻边结构,内层挡块层10521其内侧面的底边呈倒S形结构,倒S形结构与U形翻边结构相接触。由于本发明导向台1051其侧面的底边与内层挡块层10521其内侧面的底边相挂,能保证两者相对旋转的前提下,保证两者之间的结合紧密程度、防止漏料。In some embodiments, the bottom edge of the side surface of the guide platform 1051 is bent upward to form a U-shaped flange structure, and the bottom edge of the inner side surface of the inner block layer 10521 is in an inverted S-shaped structure, and the inverted S-shaped structure and the U-shaped flange structure in contact. Since the bottom edge of the side surface of the guide table 1051 of the present invention is connected to the bottom edge of the inner surface of the inner block layer 10521, the relative rotation of the two can be ensured, the tightness of the combination between the two can be ensured, and material leakage can be prevented. .
在有些实施例中,滚筒1061的内侧壁设置有针刺或者滚筒1061的内侧壁为凹凸面,旋转组件的上表面也设置有针刺或者旋转组件的上表面为凹凸面。In some embodiments, the inner wall of the drum 1061 is provided with acupuncture or the inner wall of the drum 1061 is a concave-convex surface, and the upper surface of the rotating assembly is also provided with acupuncture or the upper surface of the rotating assembly is concave-convex.
实施例2Example 2
如图7、8所示,本实施例与上述实施例的区别在于,上压板1071的底面、下压板1072的顶面均为凹凸面。粉碎腔中竖直设置有多根丝杆1075,每根丝杆1075的上段、丝杆1075的下段的螺纹方向均相反,上压板1071通过第一螺套套接在丝杆1075的上段,下压板1072通过第二螺套套接在丝杆1075的下段。下料板1074的一端与下料通口的一侧铰接,在下料板1074与下料通口的铰接处安装有第二扭簧1078;料板的另一端为自由端,下料板1074的自由端能卡合或者吸合在下料通口的另一侧上。在丝杆1075的下段滑动配合地套设有滑动套1077,滑动套1077与下压板1072的底部之间通过第一弹性件(图中未画出)连接,下料板1074的自由端与滑动套1077之间通过第二弹性件1079连接。As shown in FIGS. 7 and 8 , the difference between this embodiment and the above-mentioned embodiments is that the bottom surface of the upper pressing plate 1071 and the top surface of the lower pressing plate 1072 are concave-convex surfaces. A plurality of screw mandrels 1075 are vertically arranged in the crushing chamber, and the thread directions of the upper section of each screw mandrel 1075 and the lower section of the screw mandrel 1075 are opposite. 1072 is sleeved on the lower section of the screw rod 1075 through the second screw sleeve. One end of the blanking plate 1074 is hinged with one side of the blanking port, and a second torsion spring 1078 is installed at the hinge of the blanking plate 1074 and the blanking port; The free end can snap or suck on the other side of the discharge port. The lower segment of the screw mandrel 1075 is slidably fitted with a sliding sleeve 1077, which is connected with the bottom of the lower pressing plate 1072 by a first elastic member (not shown in the figure), and the free end of the blanking plate 1074 is connected to the sliding sleeve. The sleeves 1077 are connected by a second elastic member 1079 .
本发明通过丝杆1075转动,实现上压板1071、下压板1072相向运动或背向运动。当下压板1072向下运动直至下压板1072的的底部与滑动套1077接触时,颗粒落入至上压板1071与针刺辊1073之间空间中,继续将下压板1072向下运动,带动滑动套1077向下运动,第二弹性件1079伸长、第一弹性件压缩,第二弹性件1079伸长产生收缩力直至将下料板1074的自由端从下料通口上脱离,下料板1074翻动,实现下压板1072上颗粒的下料。下料完成后,下压板1072复位,滑动套1077复位,第二扭簧1078复位,下料板1074的自由端能重新卡合或者吸合在下料通口的另一侧上。本发明通过下压板1072向下运动即可实现下料,实现运动单元的高效配合。The present invention realizes that the upper pressing plate 1071 and the lower pressing plate 1072 move toward each other or move backwards through the rotation of the screw mandrel 1075 . When the lower pressing plate 1072 moves downward until the bottom of the lower pressing plate 1072 contacts the sliding sleeve 1077, the particles fall into the space between the upper pressing plate 1071 and the acupuncture roller 1073, and the lower pressing plate 1072 continues to move downward, driving the sliding sleeve 1077 to Moving down, the second elastic member 1079 is elongated, the first elastic member is compressed, and the second elastic member 1079 is elongated to generate a contraction force until the free end of the blanking plate 1074 is separated from the blanking port, and the blanking plate 1074 is flipped to realize The blanking of particles on the lower platen 1072. After the blanking is completed, the lower pressing plate 1072 resets, the sliding sleeve 1077 resets, the second torsion spring 1078 resets, and the free end of the blanking plate 1074 can be engaged again or sucked on the other side of the blanking port. In the present invention, unloading can be realized through the downward movement of the lower pressing plate 1072, and the efficient cooperation of the moving units can be realized.
实施例3Example 3
如图7所示,本实施例与上述实施例的区别在于,针刺辊1073的数量为奇数个,每一个针刺辊1073的端部均套接有第一滚动轮10701,所有第一滚动轮10701之间通过第一滚动皮带连接。其中一个第一滚动轮10701通过第一滚动轮电机驱动,在第一滚动轮电机的输出轴上套设有第一锥形齿轮10702,在其中一个丝杆1075上套接有第二锥形齿轮10703,第一锥形齿轮10702与第二锥形齿轮10703之间通过换向组件实现相互传动。换向组件包括第三锥形齿轮10704、第四锥形齿轮10705,第一锥形齿轮10702与第三锥形齿轮10704啮合,第三锥形齿轮10704与第四锥形齿轮10705通过轴连接,第四锥形齿轮10705与第二锥形齿轮10703啮合。每一个丝杆1075上还套接有第二滚动轮10706,所有丝杆1075通过第二滚动轮皮带或者链条连接。As shown in Figure 7, the difference between this embodiment and the above-mentioned embodiment is that the number of needling rollers 1073 is an odd number, and the end of each needling roller 1073 is sleeved with a first rolling wheel 10701, and all the first rolling wheels The wheels 10701 are connected by a first rolling belt. One of the first scroll wheels 10701 is driven by a first scroll wheel motor, a first bevel gear 10702 is sleeved on the output shaft of the first scroll wheel motor, and a second bevel gear is sleeved on one of the screw rods 1075 10703, the mutual transmission between the first bevel gear 10702 and the second bevel gear 10703 is realized through a reversing assembly. The reversing assembly includes a third bevel gear 10704 and a fourth bevel gear 10705, the first bevel gear 10702 meshes with the third bevel gear 10704, the third bevel gear 10704 is connected with the fourth bevel gear 10705 through a shaft, The fourth bevel gear 10705 meshes with the second bevel gear 10703 . Each screw mandrel 1075 is also sleeved with a second rolling wheel 10706, and all the screw mandrels 1075 are connected by the second rolling wheel belt or chain.
本发明通过第一滚动轮电机带动一个第一滚动轮10701转动,带动其他第一滚动轮10701同向转动,带动各个针刺辊1073同步同向滚动;同时第一滚动轮电机转动,带动所有锥形齿轮同步转动,实现其中一个丝杆1075的转动,进而通过第二滚动轮10706带动其他各个丝杆1075的转动。The present invention drives one first scroll wheel 10701 to rotate through the first scroll wheel motor, drives other first scroll wheels 10701 to rotate in the same direction, and drives each acupuncture roller 1073 to roll synchronously in the same direction; at the same time, the first scroll wheel motor rotates to drive all cones The gears rotate synchronously to realize the rotation of one of the screw mandrels 1075, and then drive the rotation of other screw mandrels 1075 through the second rolling wheel 10706.
当针刺辊1073的数量为奇数个时,本发明采用各个针刺辊1073同步同向运动的滚动方式,且本发明采用一个电机就有实现上述所有运动动作,起到了节约设备造价成本、减少能耗的效果。When the number of needling rollers 1073 is an odd number, the present invention adopts a rolling mode in which each needling rollers 1073 move synchronously and in the same direction, and the present invention adopts one motor to realize all the above-mentioned motion actions, which saves equipment cost, reduces The effect of energy consumption.
实施例4Example 4
如图10所示,本实施例与上述实施例的区别在于,针刺辊1073的数量为偶数个,从起始位置的针刺辊1073至终止位置的针刺辊1073两两为一组,每一组针刺辊1073的端部分别套接有第一齿轮10707、第二齿轮10708,第一齿轮10707、第二齿轮10708啮合,第一轮齿通过第一齿轮电机驱动。在第一齿轮电机的输出轴上套设有第一锥形齿轮10702,在其中一个丝杆1075上套接有第二锥形齿轮10703,第一锥形齿轮10702与第二锥形齿轮10703之间通过换向组件实现相互传动。换向组件包括第三锥形齿轮10704、第四锥形齿轮10705,第一锥形齿轮10702与第三锥形齿轮10704啮合,第三锥形齿轮10704与第四锥形齿轮10705通过轴连接,第四锥形齿轮10705与第二锥形齿轮10703啮合。每一个丝杆1075上还套接有第二滚动轮10706,所有丝杆1075通过第二滚动轮皮带连接。As shown in Figure 10, the difference between this embodiment and the above-mentioned embodiment is that the number of needle punching rollers 1073 is an even number, and the needle punching rollers 1073 at the starting position to the needle punching rollers 1073 at the end position form a group of two. The ends of each group of needling rollers 1073 are respectively sleeved with a first gear 10707 and a second gear 10708, the first gear 10707 and the second gear 10708 mesh, and the first gear teeth are driven by a first gear motor. A first bevel gear 10702 is sleeved on the output shaft of the first gear motor, and a second bevel gear 10703 is sleeved on one of the screw rods 1075. Between the first bevel gear 10702 and the second bevel gear 10703 The mutual transmission is realized through the reversing components. The reversing assembly includes a third bevel gear 10704 and a fourth bevel gear 10705, the first bevel gear 10702 meshes with the third bevel gear 10704, the third bevel gear 10704 is connected with the fourth bevel gear 10705 through a shaft, The fourth bevel gear 10705 meshes with the second bevel gear 10703 . Each screw mandrel 1075 is also sleeved with a second rolling wheel 10706, and all the screw mandrels 1075 are connected through the second rolling wheel belt.
本发明通过第一齿轮电机带动其中一个第一齿轮10707转动,该第一齿轮10707转动带动与之啮合的第二齿轮10708转动,实现与该第一齿轮10707、第二齿轮10708对应的一组针刺辊1073相向运动或者背向运动;同时该第一齿轮10707转动,通过皮带轮10709实现其他第一齿轮10707的转动,进而实现其他第二齿轮10708的转动。The present invention drives one of the first gears 10707 to rotate through the first gear motor, and the rotation of the first gear 10707 drives the rotation of the second gear 10708 meshed with it to realize a set of needles corresponding to the first gear 10707 and the second gear 10708. The licker-in rollers 1073 move toward each other or move backwards; at the same time, the first gear 10707 rotates, and the rotation of other first gears 10707 is realized through the pulley 10709, and then the rotation of other second gears 10708 is realized.
当本发明的上压板1071、下压板1072相向运动时,同一组的两个针刺辊1073相向运动,对该两个针刺辊1073之间间隙处的颗粒进行轧压;当本发明的上压板1071、下压板1072背向运动时,同一组的两个针刺辊1073背向运动。When the upper pressing plate 1071 and the lower pressing plate 1072 of the present invention move towards each other, the two needling rollers 1073 of the same group move towards each other, and the particles in the gap between the two needling rollers 1073 are pressed; when the upper pressing plate of the present invention When the pressing plate 1071 and the lower pressing plate 1072 move in the opposite direction, the two needling rollers 1073 in the same group move in the opposite direction.
当针刺辊1073的数量为偶数个时,本发明采用两两针刺辊1073同步异向运动的滚动方式完成粉碎。When the number of needling rollers 1073 is an even number, the present invention adopts a rolling method in which two pairs of needling rollers 1073 move synchronously and in opposite directions to complete pulverization.
实施例5Example 5
如图2所示,本实施例与上述实施例的区别在于,粉碎腔的底部设置有导向板组件,导向板组件包括第一倾斜板10078、第二倾斜板10079。第一倾斜板10078、第二倾斜板10079分别位于粉碎腔的底部的两端且相向倾斜。其中,第二倾斜板10079其自上而下方向的中轴线的延长线与第一倾斜板10078其自上而下方向的中轴线相交。As shown in FIG. 2 , the difference between this embodiment and the above-mentioned embodiments is that a guide plate assembly is provided at the bottom of the grinding chamber, and the guide plate assembly includes a first inclined plate 10078 and a second inclined plate 10079 . The first inclined plate 10078 and the second inclined plate 10079 are respectively located at the two ends of the bottom of the crushing chamber and are inclined towards each other. Wherein, the extension line of the central axis from top to bottom of the second inclined plate 10079 intersects the central axis of the first inclined plate 10078 from top to bottom.
由于从粉碎腔的底部落下的颗粒是散落下来的,不方便颗粒的集中、以及落料方向的统一。本发明通过设置括第一倾斜板10078、第二倾斜板10079,第一倾斜板10078、第二倾斜板10079分别位于粉碎腔的底部的两端且相向倾斜,且第二倾斜板10079其自上而下方向的中轴线的延长线与第一倾斜板10078其自上而下方向的中轴线相交。如此,从粉碎腔的底部落下的颗粒部分直接落在第一倾斜板10078上,部分在第二倾斜板10079的隔挡作用下落在第一倾斜板10078上,并最终从第一倾斜板10078中落下,实现了集中下料、下料方向一致的效果。Since the particles falling from the bottom of the crushing chamber are scattered, it is inconvenient to concentrate the particles and unify the direction of falling materials. The present invention includes the first inclined plate 10078 and the second inclined plate 10079 by setting. The first inclined plate 10078 and the second inclined plate 10079 are respectively located at the two ends of the bottom of the crushing chamber and are inclined towards each other, and the second inclined plate 10079 is from the top And the extension line of the central axis in the downward direction intersects the central axis of the first inclined plate 10078 from top to bottom. In this way, the particles falling from the bottom of the crushing chamber partly fall directly on the first inclined plate 10078, partly fall on the first inclined plate 10078 under the barrier effect of the second inclined plate 10079, and finally pass through the first inclined plate 10078. Falling, realizes the effect of centralized feeding and consistent feeding direction.
实施例6Example 6
本实施例与上述实施例的区别在于,风力筛选装置108包括风机1081、底板1082、下料倾斜板1083。沿着底板1082的长度方向间隔开设有下料通槽,每一个下料通槽的底部均设置有下料倾斜板1083。风机1081用以将从下料通口落下的粉料按照重力的不同吹入至对应的下料通槽中。本发明的风力筛选装置108也可以是其他现有技术。本发明通过风机1081吹动,将5mm以下的颗粒进行筛分,风机1081吹动对颗粒产生水平推力,颗粒呈抛物线状下落,利用密度相近而粒径较小的颗粒其重量较小的原理,重量较小的微尘、杂质其下落的抛物线长度较长,落在离风机1081较远的下料通槽中,并通过下料倾斜板1083的导向作用,下滑。The difference between this embodiment and the above-mentioned embodiments is that the wind screening device 108 includes a fan 1081 , a bottom plate 1082 , and an inclined plate 1083 for cutting. Along the length direction of the bottom plate 1082, there are blanking channels at intervals, and the bottom of each blanking channel is provided with a blanking inclined plate 1083 . The fan 1081 is used to blow the powder falling from the feeding port into the corresponding feeding channel according to the gravity. The wind screening device 108 of the present invention can also be other prior art. The present invention sieves the particles below 5mm through the blowing of the fan 1081, and the blowing of the fan 1081 generates a horizontal thrust on the particles, and the particles fall in a parabolic shape. The lesser dust and impurities have a longer parabolic length of falling, and fall in the feeding channel far away from the blower fan 1081, and slide down through the guidance of the feeding inclined plate 1083.
如图9所示,在有些实施例中,上压板1071、下压板1072的侧面均通过橡胶层与粉碎腔的内侧壁密封接触。进料口上安装有蛇形结构的进料通道。进料通道其上端开口较阔而下端开口较窄。本发明蛇形结构的进料通道的设置,能满足颗粒在重力的作用下,由上至下落入至上压板1071、下压板1072之间的空间中,而当上压板1071、下压板1072相向运动时,蛇形结构的进料通道的存在,给颗粒由下至上从进料通道挤压出,增大了难度,避免颗粒从进料口挤压出。As shown in FIG. 9 , in some embodiments, the side surfaces of the upper pressing plate 1071 and the lower pressing plate 1072 are in sealing contact with the inner sidewall of the crushing chamber through a rubber layer. A feed channel with a serpentine structure is installed on the feed port. The upper opening of the feed channel is wider and the lower opening is narrower. The setting of the feeding channel of the serpentine structure of the present invention can meet the requirement that the particles fall into the space between the upper pressing plate 1071 and the lower pressing plate 1072 from top to bottom under the action of gravity, and when the upper pressing plate 1071 and the lower pressing plate 1072 move towards each other At this time, the existence of the feed channel of the serpentine structure increases the difficulty for the particles to be extruded from the feed channel from bottom to top, and prevents the particles from being extruded from the feed port.
在有些实施例中,外层挡块层10522的外壁为锯齿结构,外层挡块层10522的外壁与主动轮齿啮合。本发明通过主动齿轮转动,带动挡块转动。本发明所有电机优选为伺服电机、气缸优选为伺服气缸或者采用电动缸代替,各个伺服单元通过PLC控制中心驱动其工作。In some embodiments, the outer wall of the outer stopper layer 10522 has a sawtooth structure, and the outer wall of the outer stopper layer 10522 meshes with the teeth of the driving gear. The present invention drives the block to rotate through the rotation of the driving gear. All the motors of the present invention are preferably servo motors, and the cylinders are preferably servo cylinders or replaced by electric cylinders, and each servo unit is driven by a PLC control center to work.
需要说明的是,在本文中,如若存在第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, if there are relational terms such as first and second, etc., they are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations Any such actual relationship or order exists between. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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| CN112718075A (en) * | 2020-12-15 | 2021-04-30 | 曾维西 | Multi-bin concrete mixing device with crushing and mixing functions |
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| CN202377048U (en) * | 2011-12-28 | 2012-08-15 | 潍坊正远粉体工程设备有限公司 | Rolling mill |
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| CN100998960A (en) * | 2006-12-31 | 2007-07-18 | 杨连国 | Grinding roller mechanism derice |
| CN202377048U (en) * | 2011-12-28 | 2012-08-15 | 潍坊正远粉体工程设备有限公司 | Rolling mill |
| CN203044087U (en) * | 2012-11-05 | 2013-07-10 | 王华业 | Novel compression roller millstone machine |
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