CN108808194A - 6GHz SHF bands Memorability lateral pressure resistant coaxial cable and insulation material formula - Google Patents

6GHz SHF bands Memorability lateral pressure resistant coaxial cable and insulation material formula Download PDF

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Publication number
CN108808194A
CN108808194A CN201810521448.6A CN201810521448A CN108808194A CN 108808194 A CN108808194 A CN 108808194A CN 201810521448 A CN201810521448 A CN 201810521448A CN 108808194 A CN108808194 A CN 108808194A
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CN
China
Prior art keywords
memorability
6ghz
pressure resistant
lateral pressure
coaxial cable
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810521448.6A
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Chinese (zh)
Inventor
朱正翔
简裕利
章黎明
刘晨阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Wanma Tianyi Communication Wire & Cable Co ltd
Original Assignee
Zhejiang Wanma Tianyi Communication Wire & Cable Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Wanma Tianyi Communication Wire & Cable Co ltd filed Critical Zhejiang Wanma Tianyi Communication Wire & Cable Co ltd
Priority to CN201810521448.6A priority Critical patent/CN108808194A/en
Publication of CN108808194A publication Critical patent/CN108808194A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P3/00Waveguides; Transmission lines of the waveguide type
    • H01P3/02Waveguides; Transmission lines of the waveguide type with two longitudinal conductors
    • H01P3/06Coaxial lines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102Azo-compounds
    • C08J9/103Azodicarbonamide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/04N2 releasing, ex azodicarbonamide or nitroso compound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene

Abstract

The present invention relates to electric wire product manufacturing fields.There is provided a kind of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable and special physically foamed pe insulation material formulas for purpose, the cable made with this formula, its transmission band bandwidth is up to 6GHz and has shape memory, can bear larger external impacts.Technical solution is:A kind of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable, including conductor and the Memorability polyethylene foamed insulating layer, bending resistance fold-type aluminium foil, screening braid and the restrictive coating that are sequentially coated on from inside to outside on conductor;Using hard PVC as sheath material, the shore hardnesses of Ying Du≤90 are conducive to improve cable lateral pressure resistant performance the restrictive coating;The screening braid is woven using tinned copper wire, it is therefore intended that improves the inoxidizability of cable;Jie Ju≤16mm are woven, its object is to return loss peak value caused by lay of braiding is moved on to 6GHz or more.

Description

6GHz SHF bands Memorability lateral pressure resistant coaxial cable and insulation material formula
Technical field
The present invention relates to electric wire product manufacturing field more particularly to a kind of 6GHz SHF bands Memorability lateral pressure resistant are same Shaft cable and special physically foamed pe insulation material formula.
Background technology
Increasingly mature with video transmission technology, more and more competitive sports or outdoor sports pass through the system that broadcasts live System propagates to all over the world.Live broadcast system is usually multimachine position system.Because wired connection can fully ensure that front end is taken the photograph Camera to director system signal stabilization, therefore in the system of multimachine position be responsible for transmission signal cable all will use comprehensive cable into Row wired connection.It is appreciated for network-side and television spectators for exquisite match video or performance picture is presented, system is to synthesis Cable proposes following require:1, the comprehensive cable has to comply with the requirement of delay, because this is to ensure that each seat in the plane signal is same The key element of step;2, the comprehensive cable necessarily requires enough bandwidth, because to avoid interference signal for mobile instructor in broadcasting System cannot use relay, and cable transmission bandwidth is wider, and the spacing of each seat in the plane and director system can be longer, is Cost of uniting can be lower;3, cable will have certain voltage endurance capability, because field condition is more complicated, flow of the people is bigger , therefore cable is inevitably trampled or is collided with.But in practical engineering application, it has been found that existing comprehensive cable is past It is past to meet above-mentioned requirements well, therefore mobile director system is smoothed out in order to ensure relaying, often through shortening seat in the plane Spacing and setting cabling channel place the cable means such as trampled or collided with and make up the deficiency of existing cable.
Invention content
It is an object of the invention to solve the deficiency of above-mentioned background technology, it is anti-to provide a kind of 6GHz SHF bands Memorability Side pressure coaxial cable and special physically foamed pe insulation material formula, the cable made with this formula, transmission band band Wide reachable 6GHz simultaneously has shape memory, can bear larger external impacts.
To achieve the above object, technical solution provided by the invention is:
A kind of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable, including conductor and being sequentially coated on from inside to outside are led Memorability polyethylene foamed insulating layer, bending resistance fold-type aluminium foil, screening braid on body and restrictive coating;
Using hard PVC as sheath material, the shore hardnesses of Ying Du≤90 are conducive to improve cable anti-side the restrictive coating Press performance;
The screening braid is woven using tinned copper wire, it is therefore intended that improves the inoxidizability of cable;Braiding Jie Ju≤ 16mm, its object is to return loss peak value caused by lay of braiding is moved on to 6GHz or more.
The bending resistance fold-type aluminium foil is combined by aluminium foil/PP films/three layers of aluminium foil;Aluminum foil thickness is 10-20 microns, PP films Thickness is 8-12 microns.And existing conventional aluminium foil generally uses PET film as middle layer, the present invention uses PP films as middle layer Purpose be that the good advantage resistant to bending of PP toughnesss of material is utilized, to improve the lateral pressure resistant performance of cable.
The inner wire is oxygen-free copper or Copper covered steel material, a diameter of 1.02-1.63mm of inner wire.
The Memorability polyethylene foamed insulating layer is by the way of nitrogen gas foaming that special physical blowing polyethylene is exhausted Edge material is fabricated to insulating layer.The characteristic feature of the Memorability polyethylene foamed insulating layer is the special physical blowing polyethylene Insulation Material has shape memory;When there is pressure in the external world, the elastomeric component in insulation can prevent the deformation of insulation from keeping As former state, to play the role of lateral pressure resistant.The elastomer is similar to the dielectric constant of polyethylene, can guarantee that cable has in this way Excellent transmittability.
A kind of special physically foamed pe insulation formula of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable, including Ingredient is:Ldpe resin, high-density polyethylene resin, antioxidant, azo dicarbonamide and olefin type elastomer, Corresponding parts by weight are respectively 20,70-75,0.5,0.5 and 4-9.
The ldpe resin should have good processing performance and lower dielectric constant, dielectric constant ≦2.28;
The high-density polyethylene resin should have larger melt strength and lower dielectric constant, dielectric constant ≦2.30;
The antioxidant is PE antioxidant.
The azo dicarbonamide is foaming agent and nucleating agent in physically foamed pe insulation material, this material have compared with High surface-active can effectively reduce the surface tension of melt liquid, and be arranged in liquid film surface electric double layer and surround gas wall, Bubble is formed, then foam is formed by single isolated bubbles.Under heating condition, assist extraneous nitrogen that can both make the PE of solid core Layer is transformed into foaming structure.
The olefin type elastomer plays the role of toughener in the formula system.The olefin type elastomer is A kind of polyolefine material made of ethylene and the copolymerization of propylene or other alpha-olefins (such as 1- butylene, 1- hexenes, 1- octenes etc.).It should Elastomer shows the high resiliency of rubber at normal temperatures, and at high temperature then can as thermoplastic resin plasticizing forming.Whole In a formula system, olefin type elastomer proportion can be allocated according to requirement of engineering, the lateral pressure resistant ability that cable requires is higher Olefin type elastomer ratio then needs more.In engineering application, olefin type elastomer parts by weight are 4-9, preferably 5-7.
Beneficial effects of the present invention:
1) the present invention provides a kind of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable, which is highly suitable for existing The wired connection that needs in the live broadcast system of field are frequently moved or may be trampled;
2) cable has ultra-wide transmission bandwidth, up to 6GHz, greatly extends the wiring of each seat in the plane and director system Spacing improves the stability of signal transmission;
3) cable have very high lateral pressure resistant ability, even if when trampled will not be damaged at the scene.
Description of the drawings
Fig. 1 is the main structure diagram of invention.
Specific implementation mode
By embodiment, the invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1, the poly- second of Memorability foaming that the present invention includes conductor 5 and is sequentially coated on from inside to outside on conductor Alkene insulating layer 4, bending resistance fold-type aluminium foil 3, screening braid 2 and restrictive coating 1.
The restrictive coating 1 is using hard PVC as sheath material, the shore hardnesses of Ying Du≤90.
The screening braid 2 is woven using tinned copper wire, preferably weaves Jie Ju≤16mm, its object is to will weave section 6GHz or more is moved on to away from caused return loss peak value.
The bending resistance fold-type aluminium foil 3 is combined by aluminium foil/PP films/three layers of aluminium foil, and aluminum foil thickness is 10-20 microns (excellent Select 15 microns), PP film thicknesses are 8-12 microns (preferably 10 microns).The present invention uses purpose of the PP films as middle layer, is Using the good advantage resistant to bending of PP toughnesss of material, to improve the lateral pressure resistant of cable.
The Memorability polyethylene foamed insulating layer 4 is exhausted by special physical blowing polyethylene by the way of nitrogen gas foaming Edge material is fabricated to insulating layer.
The inner wire 5 is oxygen-free copper or Copper covered steel material, and inner wire diameter is preferably 1.02-1.63mm.
The PE antioxidant is polyolefin (PE) special antioxidant.
Embodiment 1
A kind of special physically foamed pe insulation formula of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable, including Ingredient is:Ldpe resin, high-density polyethylene resin, antioxidant, azo dicarbonamide and olefin type elastomer, Corresponding parts by weight are respectively 20,72,0.5,0.5 and 6;
Preparation method is:First weigh ldpe resin, high-density polyethylene resin, antioxidant, azo dicarbonamide And olefin type elastomer, above-mentioned raw material are weighed according to parts by weight, then above-mentioned material is imported in mixing tank and is stirred 15-20 parts of clocks, then the material mixed is added by the charge door of extruder, it is kneaded by the spiro rod plasticizing of extruder, recirculated water Graininess is cut into after cooling.It can be prepared by above-mentioned special physically foamed pe insulation material.
After testing, the 6GHz SHF band Memorability lateral pressure resistant coaxial cables that embodiment 1 makes, the comparison with normal cable Data are as follows:
Embodiment 2
A kind of special physically foamed pe insulation formula of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable, including Ingredient is:Ldpe resin, high-density polyethylene resin, antioxidant, azo dicarbonamide and olefin type elastomer, Corresponding parts by weight are respectively 20,70,0.5,0.5 and 9.
Preparation method is same as Example 1.
After testing, the 6GHz SHF band Memorability lateral pressure resistant coaxial cables that embodiment 2 makes, the comparison with normal cable Data are as follows:
Embodiment 3
A kind of special physically foamed pe insulation formula of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable, including Ingredient is:Ldpe resin, high-density polyethylene resin, antioxidant, azo dicarbonamide and olefin type elastomer, Corresponding parts by weight are respectively 20,75,0.5,0.5 and 4.
Preparation method is same as Example 1.
After testing, the 6GHz SHF band Memorability lateral pressure resistant coaxial cables that embodiment 3 makes, the comparison with normal cable Data are as follows:
It is learnt by embodiment detection data:The bandwidth of the present invention is 5-6 times of normal cable, and pressure-resistant performance is normal cable 2 times or more, transmission performance is 5-6 times of normal cable, disclosure satisfy that live broadcast system needs.

Claims (7)

1. a kind of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable, it is characterised in that the coaxial cable include conductor (5) with And be sequentially coated on Memorability polyethylene foamed insulating layer (4) on conductor from inside to outside, bending resistance fold-type aluminium foil (3), shielding are compiled Tissue layer (2) and restrictive coating (1);
The restrictive coating is using hard PVC as sheath material, the shore hardnesses of Ying Du≤90;
The screening braid is woven using tinned copper wire;
The bending resistance fold-type aluminium foil is combined by aluminium foil/PP films/three layers of aluminium foil;Aluminum foil thickness is 10-20 microns, PP film thicknesses It is 8-12 microns;
The inner wire is oxygen-free copper or Copper covered steel material, a diameter of 1.02-1.63mm of inner wire.
The Memorability polyethylene foamed insulating layer is to use nitrogen gas foaming mode by special physically foamed pe insulation material system Insulating layer made of work.
2. 6GHz SHF bands Memorability lateral pressure resistant coaxial cable according to claim 1, it is characterised in that:The shielding Braiding Jie Ju≤16mm of braiding layer.
3. the special physically foamed pe insulation of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable described in claim 1 Formula, including ingredient be:Ldpe resin, high-density polyethylene resin, antioxidant, azo dicarbonamide and alkene Class elastomer, corresponding parts by weight are respectively 20,70-75,0.5,0.5 and 4-9.
4. the special physical blowing polyethylene of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable according to claim 3 Insulation formula, it is characterised in that:Shuo≤2.28 Jie electricity Chang of the ldpe resin.
5. the special physical blowing polyethylene of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable according to claim 4 Insulation formula, it is characterised in that:Shuo≤2.30 Jie electricity Chang of the high-density polyethylene resin.
6. the special physical blowing polyethylene of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable according to claim 5 Insulation formula, it is characterised in that:The antioxidant is PE antioxidant.
7. the special physical blowing polyethylene of 6GHz SHF bands Memorability lateral pressure resistant coaxial cable according to claim 6 Insulation formula, it is characterised in that:The parts by weight of the olefin type elastomer are 5-7.
CN201810521448.6A 2018-05-28 2018-05-28 6GHz SHF bands Memorability lateral pressure resistant coaxial cable and insulation material formula Pending CN108808194A (en)

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Application Number Priority Date Filing Date Title
CN201810521448.6A CN108808194A (en) 2018-05-28 2018-05-28 6GHz SHF bands Memorability lateral pressure resistant coaxial cable and insulation material formula

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110233001A (en) * 2019-06-21 2019-09-13 杭州三元电缆有限公司 A kind of RG-6 copper clad steel coaxial cable and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008074179A1 (en) * 2006-12-04 2008-06-26 Zte Corporation A coaxial cable and its manufacturing approach
CN101341553A (en) * 2005-12-22 2009-01-07 普雷斯曼电缆及系统能源有限公司 Electric cable comprising foaming polyolefin isolator and manufacturing method thereof
CN103345960A (en) * 2013-06-09 2013-10-09 深圳市穗榕同轴电缆科技有限公司 High-transmission-rate semi-flexible coaxial cable and method for manufacturing high-transmission-rate semi-flexible coaxial cable
CN203760217U (en) * 2013-12-27 2014-08-06 江苏帝华线缆有限公司 Special coaxial cable for high-speed rail
CN205069217U (en) * 2015-09-22 2016-03-02 浙江万马集团特种电子电缆有限公司 Two type CATV coaxial cable that glue of high shielding of resistant whipping

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101341553A (en) * 2005-12-22 2009-01-07 普雷斯曼电缆及系统能源有限公司 Electric cable comprising foaming polyolefin isolator and manufacturing method thereof
WO2008074179A1 (en) * 2006-12-04 2008-06-26 Zte Corporation A coaxial cable and its manufacturing approach
CN103345960A (en) * 2013-06-09 2013-10-09 深圳市穗榕同轴电缆科技有限公司 High-transmission-rate semi-flexible coaxial cable and method for manufacturing high-transmission-rate semi-flexible coaxial cable
CN203760217U (en) * 2013-12-27 2014-08-06 江苏帝华线缆有限公司 Special coaxial cable for high-speed rail
CN205069217U (en) * 2015-09-22 2016-03-02 浙江万马集团特种电子电缆有限公司 Two type CATV coaxial cable that glue of high shielding of resistant whipping

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110233001A (en) * 2019-06-21 2019-09-13 杭州三元电缆有限公司 A kind of RG-6 copper clad steel coaxial cable and preparation method thereof

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