CN108807580A - A kind of electrification component forming method - Google Patents
A kind of electrification component forming method Download PDFInfo
- Publication number
- CN108807580A CN108807580A CN201810615763.5A CN201810615763A CN108807580A CN 108807580 A CN108807580 A CN 108807580A CN 201810615763 A CN201810615763 A CN 201810615763A CN 108807580 A CN108807580 A CN 108807580A
- Authority
- CN
- China
- Prior art keywords
- layer
- layer structure
- electrification component
- forming method
- laminated construction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 37
- 238000010276 construction Methods 0.000 claims abstract description 71
- 238000006243 chemical reaction Methods 0.000 claims abstract description 40
- 239000011521 glass Substances 0.000 claims abstract description 17
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 200
- 239000012790 adhesive layer Substances 0.000 claims description 43
- 239000000758 substrate Substances 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 6
- 238000003475 lamination Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 230000011218 segmentation Effects 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 230000005693 optoelectronics Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000002390 adhesive tape Substances 0.000 description 8
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 239000012528 membrane Substances 0.000 description 6
- 239000005341 toughened glass Substances 0.000 description 5
- 239000002313 adhesive film Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 239000012780 transparent material Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000005622 photoelectricity Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
- H02S20/25—Roof tile elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The present invention relates to technical field of solar batteries, and in particular to a kind of electrification component forming method.Electrification component forming method provided by the invention, one first cascade structure is first provided on a station, then one the second stepped construction is provided in adjacent stations again, form the electrification structure with photoelectric conversion layer, so that first laminated construction is placed on second laminated construction and completes to pre-fix, since first cascade structure is that laying stacks formation in the plane, position is easier to fix, the problem of being not in dislocation fold between layers, then the first cascade structure pre-fixed is placed in the second stepped construction and is pressed, form the electrification component, therefore hollowing would not occur, fold, the product quality formed after the entire solar energy bend glass laying of the problems such as deviation is more preferable, manufacturing cost can be reduced.
Description
Technical field
The present invention relates to technical field of solar batteries, and in particular to a kind of electrification component forming method.
Background technology
Solar energy bend glass watt is generally three bent tile of single glass at present, and how curved three bent tile back side of single glass is in wave
Shape, using operation in order by hand, encapsulation main technique is as follows for laying:Three bent tile of the list glass includes applying successively from the bottom to top
If three bent tempered glass, butyl adhesive tape, first layer POE glued membranes, battery chip component, second layer POE glued membranes and backboard;
The manufacturing process of current three bent tile of single glass generally carries out level laying task from bottom to top:Laying task:The
One layer of POE glued membrane, battery chip component, second layer POE glued membranes and backboard are first deposited in the butyl adhesive tape of glass back side in order
In frame, then the whole waviness blend compounds band that pressed from backboard is fixed above backboard again and enters laminating machine laminating.It is single at present
Three bent tile back side of glass is in the more curved shapes of wave, using above-mentioned technique, first layer POE glued membranes during duty cycle is long and laid processes,
Battery chip component and second layer glued membrane put after can not fixed position, finally laying backboard and while being pressed into wave-like holds
Deviation/fold easily occurs, there are fold after lamination, the bad defect such as bubble and aberration, it is final influence product it is entire develop at
This.
Invention content
(1) the technical problem to be solved by the present invention is to:Existing electrification component forming method is long and deposited there are the period
If being easy to happen deviation/fold in the process, the problems such as there are fold, bubble and aberration after lamination, and then influence the entire of product
Manufacturing cost and development cost.
(2) technical solution
In order to solve the above technical problem, the present invention provides a kind of electrification component forming methods, include the following steps:
The first laminated construction is provided, first laminated construction is formed with the layer structure converted solar energy into electrical energy, institute
It includes the photoelectric conversion layer set gradually from bottom to up, first layer structure and second layer structure to state the first laminated construction;
The second laminated construction is provided, for second laminated construction for carrying first laminated construction, described second is folded
Layer structure includes the substrate layer set gradually from bottom to up, ring-shaped groove and third layer structure, the substrate layer and the annular
The contact portion of groove is configured to continuous relief fabric;
The electrification structure with photoelectric conversion layer is formed, first laminated construction is made to be placed on second laminated construction
And it completes to pre-fix.
Beneficial effects of the present invention:Electrification component forming method provided by the invention first provides one on a station
Then first cascade structure provides second stepped construction on yet another station, form the power generation with photoelectric conversion layer
Structure makes first laminated construction be placed on second laminated construction and completes to pre-fix, since first cascade structure is
The problem of laying stacks formation in the plane, and position is easier to fix, is not in dislocation fold between layers, then will
The first cascade structure pre-fixed is placed in the second stepped construction and is pressed, and forms the electrification component, therefore would not
The product quality formed after the entire solar energy bend glass laying of the problems such as hollowing, fold, deviation occur is more preferable, can reduce life
Produce manufacturing cost.
Further, the first laminated construction of the offer, including:
Photoelectric conversion layer is provided, the photoelectric conversion layer is set as solar battery chip;
First layer structure is provided, the first layer structure is adhesive layer, for bonding the photoelectric conversion layer and the second layer
Structure;
Second layer structure is provided, the second layer structure is waterproof layer, and the waterproof layer is used for waterproof;
The solar battery chip, the first layer structure, the second layer structure are set gradually from bottom to up, and
The first layer structure and the second layer structure are placed on the first designated position of the solar battery chip.
Further, the first layer structure is configured to that the solar battery chip can be covered.
Further, the second layer structure is configured to that first layer structure can be covered.
Further, the backboard is set as flexible back plate.
Further, it is described by the solar battery chip, the first layer structure, the second layer structure from down toward
On set gradually, including:
Photoelectric conversion layer, first layer structure, second layer structure are tentatively fixed;
Further, the photoelectric conversion layer, the preliminary fixation of first layer structure and second layer structure include:
To at least side of photoelectric conversion layer, first layer structure and second layer structure under the first assigned temperature, make photoelectricity
Conversion layer, first layer structure are connected with second layer structure.
Further, the second laminated construction of the offer includes:
Substrate layer is provided, the substrate layer is for carrying ring-shaped groove and the third layer structure;
Ring-shaped groove is provided, the ring-shaped groove includes the bonding piece of specified quantity, and the bonding piece annular spread is in institute
It states on substrate layer;
Third layer structure is provided, the third layer structure is adhesive layer;
The third layer structure is put into the ring-shaped groove of bonding piece formation, and is arranged on the substrate layer, it is described
Third layer structure is placed in the second designated position of the ring-shaped groove.
Further, the substrate layer is set as one kind of inorganic transparent material or transparent polyester material.
Further, the substrate layer is bend glass.
Further, the bonding piece of the specified quantity is 4 to 20.
Further, the electrification structure with photoelectric conversion layer is formed, first laminated construction is made to be placed in described second
It on laminated construction and completes to pre-fix, specific steps include:
The first cascade structure and second stepped construction are tentatively fixed for the first time, described first be fixed as it is multiple
The segmentation pressing of profiling tool for stitching;
The first cascade structure and second stepped construction are fixed for tentatively second, it is described to be fixed as gluing for the second time
Knot is fixed.
Further, the multiple profiling tool for stitching segmentation, which presses, includes:
First cascade structure is divided into multistage, each section corresponds to a profiling tool for stitching, with the first layer
On the basis of stack structure a side, the profiling tool for stitching is aligned and is pushed successively.
Further, it is described be adhesively fixed including:
The profiling tool for stitching pressed status is kept, under second assigned temperature, completes first cascade structure, the
Connection between two stepped constructions and first cascade structure and the second stepped construction.
Further, first assigned temperature and the second assigned temperature are set as 120-150 DEG C.
Description of the drawings
The advantages of above-mentioned and/or additional aspect of the invention, will be apparent in the description from combination following accompanying drawings to embodiment
Be readily appreciated that, wherein:
Fig. 1 is the process flow chart for the electrification component forming method that an embodiment provides in the application;
Fig. 2 is the process flow chart for the first laminated construction of the offer that another embodiment provides in the application;
Fig. 3 is the process flow chart for the second laminated construction of the offer that another embodiment provides in the application.
Fig. 4 is that the formation that another embodiment provides in the application carries the electrification structure of photoelectric conversion layer, is made described
First laminated construction is placed on second laminated construction and completes the process flow chart pre-fixed.
Specific implementation mode
To better understand the objects, features and advantages of the present invention, below in conjunction with the accompanying drawings and specific real
Mode is applied the present invention is further described in detail.It should be noted that in the absence of conflict, the implementation of the application
Feature in example and embodiment can be combined with each other.
As shown in Figure 1, the present invention provides a kind of electrification component forming method, include the following steps:
S1 provides the first laminated construction, and first laminated construction is formed with the layer structure converted solar energy into electrical energy,
First laminated construction includes the photoelectric conversion layer set gradually from bottom to up, first layer structure and second layer structure;
S2, provides the second laminated construction, and second laminated construction is for carrying first laminated construction, and described second
Laminated construction includes the substrate layer set gradually from bottom to up, ring-shaped groove and third layer structure, the substrate layer and the ring
The contact portion of shape groove is configured to continuous relief fabric;
S3 forms the electrification structure with photoelectric conversion layer, first laminated construction is made to be placed in the second lamination knot
On structure and complete to pre-fix.
Electrification component forming method provided by the invention first provides a first cascade structure, then on a station
One the second stepped construction is provided on yet another station, forms the electrification structure with photoelectric conversion layer, makes described first to fold
Layer structure is placed on second laminated construction and completes to pre-fix, since first cascade structure is that laying stacks shape in the plane
At, position is easier to fix, the problem of being not in dislocation fold between layers, the first cascade knot that then will pre-fix
It sets up in the second stepped construction and being pressed, forms the electrification component, therefore hollowing, fold, deviation would not occur
The problems such as the laying of entire solar energy bend glass after the product quality that is formed it is more preferable, manufacturing cost can be reduced.
As shown in Fig. 2, step S1:The offer first cascade structure, including following sub-step:
S1-1, provides photoelectric conversion layer, and the photoelectric conversion layer is set as solar battery chip;
S1-2 provides first layer structure, and the first layer structure is adhesive layer, for bonding photoelectric conversion layer and the second layer
Structure;
S1-3 provides second layer structure, and the second layer structure is waterproof layer, and the waterproof layer is used for waterproof;
S1-4 lays the solar battery chip, the adhesive layer, the waterproof layer successively from bottom to up, and institute
It states adhesive layer and the waterproof is placed on the first designated position of the solar battery chip.First designated position is excellent
It is selected as the location mid-shaft of solar battery chip.
Preferably in sub-step S1-2, the adhesive layer covering solar battery chip, and the adhesive layer
Each side long 1-6mm in side more corresponding than the solar battery chip, the adhesive layer are completely covered on the sun
The upside of energy chip, can protect the solar battery chip, and the adhesive layer can be bonded the solar battery chip
With the waterproof layer;Preferably, each side of adhesive layer described herein is more corresponding than the solar battery chip
Side long 1mm, 2mm, 3mm, 4mm or 6mm;Optionally the adhesive layer is POE adhesive films, and the POE adhesive films have viscosity,
Solar battery chip and waterproof layer can be bonded.Preferably, the sticky bigger after the POE adhesive films are heated, therefore can lead to
The mode for crossing heating improves adhesion strength.
Further, the second layer structure described in sub-step S1-3 is configured to that first layer structure can be covered.Described
Two-layer structure is waterproof layer;Preferably, the size of the waterproof layer is more than the size of the adhesive layer, and the waterproof layer is every
A side long 5-10mm in side more corresponding than the adhesive layer, the waterproof layer is for protecting adhesive layer and solar cell core
Piece;Preferably, each side of waterproof layer side long 5mm, 7mm, 8mm or 10mm more corresponding than the adhesive layer;Institute
It states waterproof layer and is set as backboard, the backboard is flexible back plate, it is preferable that the backboard is Flexible aluminum sheet, the Flexible aluminum sheet
It is covered on the adhesive layer and forms film layer structure.
Optionally, described by the solar battery chip, the first layer structure, described in sub-step S1-4
Two-layer structure is set gradually from bottom to up, including:Photoelectric conversion layer, first layer structure, second layer structure are tentatively fixed.Photoelectricity turns
It is tentatively fixed to change layer, adhesive layer, waterproof layer;By tentatively being fixed to photoelectric conversion layer, adhesive layer, waterproof layer, keep three preliminary
An entirety is formed, in this way in mobile or pressing first cascade structure, photoelectric conversion layer, adhesive layer, waterproof can be prevented
Occurs the problems such as dislocation, fold between layer, convenient for the compound of first cascade structure and the second stepped construction.
The photoelectric conversion layer, the preliminary fixation of first layer structure and second layer structure include:To photoelectric conversion layer, first layer
At least side of structure and second layer structure makes photoelectric conversion layer, first layer structure and second layer knot under the first assigned temperature
Structure connects.
Specifically, be heated to assigned temperature to the side of photoelectric conversion layer, adhesive layer and waterproof layer, make photoelectric conversion layer,
One side bonds of adhesive layer and waterproof layer;Further, first assigned temperature is 120-150 DEG C.Preferably, by light
The side blowing hot-air of electric conversion layer, adhesive layer and waterproof layer is heated to assigned temperature:120-150℃.
In the first laminated construction technique of the offer:First solar battery chip is fixed by plane carrier in work
On position, fixed by carrier frame and sucker cooperation, the back side of solar battery chip is upward at this time;Then it is cut according to size
Adhesive layer, the length of each side of the adhesive layer is all higher than the solar battery chip and corresponds to the length of side of side, and covers
It covers the solar battery chip, and adhesive layer is laid in the solar battery chip location mid-shaft;Optionally, pass through machine
Tool arm adhesive layer is placed in the location mid-shaft of the solar battery chip;Waterproof layer is cut according to size, the waterproof layer is
Backboard, each side long 5-10mm in side more corresponding than the adhesive layer of the backboard, the backboard after cutting is placed in
On the adhesive layer.
Waterproof layer, adhesive layer and solar battery chip after above-mentioned put carry out preliminary fixation and specifically include:Three
Five points are selected to carry out blowing hot wind heating in a side after layer laying at equal intervals, the temperature of blowing hot wind is 120-150 DEG C, this
During heating, adhesive layer generates viscosity to sample, is bonded waterproof layer and solar battery chip, makes solar battery chip, glues
The side of knot layer and waterproof layer is adhesively fixed, and realizes preliminary fixed.First cascade structure can be avoided to carry movement in this way
When occur between backboard, adhesive layer and solar battery chip dislocation offset the problem of, it is ensured that relative position between three
Stability and veracity.
As shown in figure 3, step 2:The second laminated construction of the offer includes following sub-step:
S2-1 provides substrate layer, and the substrate layer is for carrying ring-shaped groove and the third layer structure;
S2-2 provides ring-shaped groove, and the ring-shaped groove includes the bonding piece of specified quantity, the bonding piece annular spread
On the substrate layer;
S2-3, provides third layer structure, and the third layer structure is adhesive layer;
The third layer structure is put into the ring-shaped groove of bonding piece formation by S2-4, and is arranged on the substrate layer,
The third layer structure is placed in the second designated position of the ring-shaped groove.
Preferably, in sub-step S2-4, second designated position is the location mid-shaft of the ring-shaped groove;Wherein,
In sub-step S2-1, the substrate layer is set as one kind of inorganic transparent material or transparent polyester material, it is preferable that the nothing
Machine transparent material is the glass containing silica;Further, the substrate layer is bend glass, the table of the bend glass
Face is in wavy;Preferably, the substrate layer is three bent tempered glass, and described three bent tempered glass ultrawhite light transmittances are high;It is preferred that
Ground, in sub-step S2-3, the adhesive layer is POE adhesive films, and in sub-step S2-4, the bond is butyl adhesive tape.
Preferably, the bond of the specified quantity is 4-20, wherein each side can be made of a butyl adhesive tape;Certainly,
Each side can also be that two butyl adhesive tape of butyl adhesive tape four of butyl adhesive tape three are spliced to form, four butyl adhesive tape
It is placed on described three bent tempered glass and forms an annular groove-like structure, it is described and then cut the second layer according to size and bond
Layer, the size of the adhesive layer is identical as the size of adhesive layer, and then adhesive layer is laid in ring-shaped groove, forms described the
Two stepped constructions.
As shown in figure 4, step S3:The electrification structure with photoelectric conversion layer is formed, first laminated construction is made to be placed in
It on second laminated construction and completes to pre-fix, specific steps include following sub-step:
S3-1 tentatively fixes the first cascade structure and second stepped construction for the first time, and described first fixes
It is segmented and presses for multiple profiling tool for stitching;
S3-2, the first cascade structure and second stepped construction is tentatively fixed for the second time, and described second solid
It is set to and is adhesively fixed.
Preferably, in sub-step S3-1, the multiple profiling tool for stitching segmentation pressing includes:By first cascade structure
It is divided into multistage, each section corresponds to a profiling tool for stitching, on the basis of described first cascade structure a side, by institute
Profiling tool for stitching is stated to be aligned and push successively.So that backboard, adhesive layer, solar battery chip and adhesive layer are with three bent steel
It is in wavy fitting to change glass;Further, first cascade structure is divided into three sections, each section corresponds to an arc profiling pressure
Jig is closed, then pushes arc profiling tool for stitching successively, shaping is fixed, segmentation, which carries out pressing, can improve the steady of pressing
It is qualitative, the case where avoiding the occurrence of intermediate hollowing, misplace.Certainly, can also be to be divided into two sections, four sections, five sections etc. in this application
First cascade mechanism is pressed together in the second stacking mechanism, can equally realize to reduce occur in bonding processes in the application
Dislocation, offset, fold, hollowing purpose, objective without departing from the present invention design philosophy, should belong to the present invention protection model
It encloses.
Further, be adhesively fixed described in sub-step 3-2 including:The profiling tool for stitching pressed status is kept,
Under the second assigned temperature, the second assigned temperature completes first cascade structure, the second stepped construction and first cascade structure and the
Connection between two stepped constructions.It is described be adhesively fixed including:Second assigned temperature is 120-150 DEG C.It is described specified second
At a temperature of heat, complete viscous between first cascade structure, the second stepped construction and first cascade structure and the second stepped construction
Tying fixation includes:120-150 DEG C of hot wind is blown from first cascade structural edge position.Specifically ring-shaped groove is being constituted from backsheet layer
Bond outer surface select 12 hot spots, since ring-shaped groove is rectangular, four hot spots on each side, then
120-150 DEG C of blowing hot-air so that bond heating generates each layer and three bent tempered glass of viscosity while fixed laying, finally
Jig is risen again, and enters laminating machine laminating.
Solar battery chip and the adhesive layer in the first cascade structure are put into the ring-shaped groove, and institute
It states backboard and takes the upper end for being placed on the bond for constituting ring-shaped groove, the edge alignment of two adhesive layers.In the application
Described in the lower surface of solar battery chip of first cascade mechanism be pressed together on the adhesive layer of second stepped construction
Upper surface.
In conclusion electrification component forming method provided by the invention, first provides a first cascade on a station
Then structure provides second stepped construction on yet another station, form the electrification structure with photoelectric conversion layer, make institute
It states the first laminated construction to be placed on second laminated construction and complete to pre-fix, since first cascade structure is deposited in the plane
It is formed if stacking, position is easier to fix, the problem of being not in dislocation fold between layers, the then will pre-fixed
One stepped construction is placed in the second stepped construction and is pressed, and forms the electrification component, therefore hollowing, pleat would not occur
The product quality formed after the entire solar energy bend glass laying of the problems such as wrinkle, deviation is more preferable, can reduce manufacturing cost.
In the description of the present invention, it should be noted that the orientation or positional relationship of the instructions such as term "upper", "lower" is base
It in orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than indicates or imply
Signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as to this
The limitation of invention.In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relatively heavy
The property wanted.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation " " connects
It is logical ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
Can also be electrical connection to be mechanical connection;Can directly be connected to, intermediary indirect communication, Ke Yishi can also be passed through
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.In addition, in the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two
More than.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (15)
1. a kind of electrification component forming method, which is characterized in that include the following steps:
First laminated construction is provided, first laminated construction is formed with the layer structure converted solar energy into electrical energy, and described
One laminated construction includes the photoelectric conversion layer set gradually from bottom to up, first layer structure and second layer structure;
The second laminated construction is provided, second laminated construction is for carrying first laminated construction, the second lamination knot
Structure includes the substrate layer set gradually from bottom to up, ring-shaped groove and third layer structure, the substrate layer and the ring-shaped groove
Contact portion be configured to continuous relief fabric;
The electrification structure with photoelectric conversion layer is formed, so that first laminated construction is placed on second laminated construction and complete
At pre-fixing.
2. electrification component forming method according to claim 1, which is characterized in that the first laminated construction of the offer, including:
Photoelectric conversion layer is provided, the photoelectric conversion layer is set as solar battery chip;
First layer structure is provided, the first layer structure is adhesive layer, for bonding the photoelectric conversion layer and second layer structure;
Second layer structure is provided, the second layer structure is waterproof layer, and the waterproof layer is used for waterproof;
The solar battery chip, the first layer structure, the second layer structure are set gradually from bottom to up, and described
First layer structure and the second layer structure are placed on the first designated position of the solar battery chip.
3. electrification component forming method according to claim 2, which is characterized in that the first layer structure is configured to can
Cover the solar battery chip.
4. electrification component forming method according to claim 2, which is characterized in that the second layer structure is configured to can
Cover first layer structure.
5. electrification component forming method according to claim 2, which is characterized in that the backboard is set as flexible back plate.
6. the method that electrification component according to claim 2 is formed, which is characterized in that described by the solar cell core
Piece, the first layer structure, the second layer structure are set gradually from bottom to up, including:
Photoelectric conversion layer, first layer structure, second layer structure are tentatively fixed.
7. the method that electrification component according to claim 6 is formed, which is characterized in that the photoelectric conversion layer, first layer
Structure and the preliminary fixation of second layer structure include:
To at least side of photoelectric conversion layer, first layer structure and second layer structure under the first assigned temperature, make opto-electronic conversion
Layer, first layer structure are connected with second layer structure.
8. electrification component forming method according to claim 1, which is characterized in that the second lamination packs of the offer
It includes:
Substrate layer is provided, the substrate layer is for carrying ring-shaped groove and the third layer structure;
Ring-shaped groove is provided, the ring-shaped groove includes the bonding piece of specified quantity, and the bonding piece annular spread is in the base
On material layer;
Third layer structure is provided, the third layer structure is adhesive layer;
The third layer structure is put into the ring-shaped groove of bonding piece formation, and is arranged on the substrate layer, the third
Layer structure is placed in the second designated position of the ring-shaped groove.
9. electrification component forming method according to claim 8, which is characterized in that the substrate layer is set as inorganic transparent
One kind of material or transparent polyester material.
10. electrification component forming method according to claim 9, which is characterized in that the substrate layer is bend glass.
11. electrification component forming method according to claim 9, which is characterized in that the bonding piece of the specified quantity is 4
To 20.
12. electrification component forming method according to claim 1, which is characterized in that form the hair with photoelectric conversion layer
Electric structure makes first laminated construction be placed on second laminated construction and completes to pre-fix, and specific steps include:
The first cascade structure and second stepped construction are tentatively fixed for the first time, described first is fixed as multiple profilings
Tool for stitching segmentation pressing;
The first cascade structure and second stepped construction are fixed for tentatively second, it is described to be fixed as bonding admittedly for the second time
It is fixed.
13. electrification component forming method according to claim 12, which is characterized in that the multiple profiling tool for stitching point
Section presses:
First cascade structure is divided into multistage, each section corresponds to a profiling tool for stitching, with the first cascade knot
On the basis of structure a side, the profiling tool for stitching is aligned and is pushed successively.
14. electrification component forming method according to claim 12, which is characterized in that it is described be adhesively fixed including:
The profiling tool for stitching pressed status is kept, under second assigned temperature, completes first cascade structure, the second layer
Connection between stack structure and first cascade structure and the second stepped construction.
15. the method formed according to any electrification component of claim 7 or 14, which is characterized in that
First assigned temperature and second assigned temperature are set as 120-150 DEG C.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810615763.5A CN108807580A (en) | 2018-06-14 | 2018-06-14 | A kind of electrification component forming method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810615763.5A CN108807580A (en) | 2018-06-14 | 2018-06-14 | A kind of electrification component forming method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108807580A true CN108807580A (en) | 2018-11-13 |
Family
ID=64086335
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810615763.5A Pending CN108807580A (en) | 2018-06-14 | 2018-06-14 | A kind of electrification component forming method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN108807580A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111063756A (en) * | 2019-12-31 | 2020-04-24 | 南京汇能新能源科技有限责任公司 | Pre-fixing back contact photovoltaic module battery device and pre-fixing method |
CN111725356A (en) * | 2020-06-30 | 2020-09-29 | 浙江晶科能源有限公司 | Preparation method of photovoltaic module |
CN117855342A (en) * | 2024-03-07 | 2024-04-09 | 昆山晟成光电科技有限公司 | High-yield curved surface double-glass-crystal silicon photovoltaic module laying lamination method |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101974962A (en) * | 2010-09-27 | 2011-02-16 | 浙江创盛光能源有限公司 | Production method of photovoltaic roof tiles |
CN102738310A (en) * | 2012-07-16 | 2012-10-17 | 中电电气(南京)光伏有限公司 | Crystalline silicon photovoltaic assembly package method capable of suppressing mutual penetration and color mixing of package films |
WO2013051717A1 (en) * | 2011-10-07 | 2013-04-11 | 旭硝子株式会社 | Multilayer body manufacturing method |
CN103715298A (en) * | 2013-12-18 | 2014-04-09 | 北京汉能创昱科技有限公司 | Curved-surface solar module manufacturing method |
US20150324045A1 (en) * | 2014-05-08 | 2015-11-12 | Innolux Corporation | Curved touch display device and method for forming the same |
KR20160102767A (en) * | 2015-02-23 | 2016-08-31 | 안성룡 | The method for attaching a flexible panel to the curved window glass |
CN105398181B (en) * | 2015-11-25 | 2018-03-13 | 武汉华星光电技术有限公司 | For bend glass cover plate and the laminating apparatus and applying method of flat-faced screen |
CN108054229A (en) * | 2017-12-29 | 2018-05-18 | 成都中建材光电材料有限公司 | A kind of thin-film solar cells package assembling and its method for packing |
-
2018
- 2018-06-14 CN CN201810615763.5A patent/CN108807580A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101974962A (en) * | 2010-09-27 | 2011-02-16 | 浙江创盛光能源有限公司 | Production method of photovoltaic roof tiles |
WO2013051717A1 (en) * | 2011-10-07 | 2013-04-11 | 旭硝子株式会社 | Multilayer body manufacturing method |
CN102738310A (en) * | 2012-07-16 | 2012-10-17 | 中电电气(南京)光伏有限公司 | Crystalline silicon photovoltaic assembly package method capable of suppressing mutual penetration and color mixing of package films |
CN103715298A (en) * | 2013-12-18 | 2014-04-09 | 北京汉能创昱科技有限公司 | Curved-surface solar module manufacturing method |
US20150324045A1 (en) * | 2014-05-08 | 2015-11-12 | Innolux Corporation | Curved touch display device and method for forming the same |
KR20160102767A (en) * | 2015-02-23 | 2016-08-31 | 안성룡 | The method for attaching a flexible panel to the curved window glass |
CN105398181B (en) * | 2015-11-25 | 2018-03-13 | 武汉华星光电技术有限公司 | For bend glass cover plate and the laminating apparatus and applying method of flat-faced screen |
CN108054229A (en) * | 2017-12-29 | 2018-05-18 | 成都中建材光电材料有限公司 | A kind of thin-film solar cells package assembling and its method for packing |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111063756A (en) * | 2019-12-31 | 2020-04-24 | 南京汇能新能源科技有限责任公司 | Pre-fixing back contact photovoltaic module battery device and pre-fixing method |
CN111725356A (en) * | 2020-06-30 | 2020-09-29 | 浙江晶科能源有限公司 | Preparation method of photovoltaic module |
CN117855342A (en) * | 2024-03-07 | 2024-04-09 | 昆山晟成光电科技有限公司 | High-yield curved surface double-glass-crystal silicon photovoltaic module laying lamination method |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108807580A (en) | A kind of electrification component forming method | |
US20090272436A1 (en) | Non-glass photovoltaic module and methods for manufacture | |
EP0877427A2 (en) | Solar-cell module and method of manufacturing the same | |
CN101669214A (en) | Use of a polymer composite for the production of photovoltaic modules | |
WO2008112180A2 (en) | Heat transfer and wiring considerations for a photo voltaic receiver for solar concentrator applications | |
CN111628226B (en) | Lamination process and lamination device | |
CN110311151B (en) | Method for producing sealed catalyst-coated membranes | |
CN101621088A (en) | Thin film solar cell component and encapsulation method thereof | |
CN113809193A (en) | Curved surface photovoltaic assembly and preparation method thereof | |
CN108767058A (en) | A kind of solar cell module and its packaging method | |
CN107947319B (en) | Preparation method of self-charging mobile power supply | |
CN208111461U (en) | A kind of flexible solar cell module | |
CN108169829A (en) | Photovoltaic reflective membrane and preparation method thereof | |
CN209328922U (en) | A kind of reflective glue film, Reflecting backboard and photovoltaic module | |
JP3220294U (en) | Photovoltaic building materials with built-in solar cell components | |
CN111923556A (en) | Large complex special-shaped curved surface composite heat-insulating layer and preparation method thereof | |
CN110634982A (en) | Light-reflecting unidirectional transmission film layer, photovoltaic module and preparation method of photovoltaic module | |
US20220416105A1 (en) | Photovoltaic tile and method for manufacturing the same | |
CN110649113A (en) | Thin-film solar cell module and manufacturing method of portable power generation board | |
CN211045451U (en) | Shingle assembly | |
CN212461973U (en) | Battery cell, battery and electronic product | |
CN207731938U (en) | A kind of photovoltaic module | |
EP4451349A1 (en) | Busbar-free assembly and manufacturing method therefor, and method for connecting battery to solder ribbon | |
US20110315187A1 (en) | Photovoltaic module | |
CN220873596U (en) | Photovoltaic module and photovoltaic system |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20181113 |
|
WD01 | Invention patent application deemed withdrawn after publication |