Three-way reverser
Technical Field
The invention belongs to the field of material conveying, and particularly relates to a three-way reverser for material split conveying.
Background
The working state of the existing three-way reverser for normal discharging is shown in figure 1, materials enter from the inlet of the three-way reverser, are discharged from the discharge port of the three-way reverser, and are directly fed in and directly discharged out, and are similar to a pipeline. At this time, the reversing baffle is in a vertical state, and the bypass passage is blocked. When the material conveying path needs to be changed, the three-way reverser is switched to the working state shown in fig. 2 by external power, the reversing baffle is at a certain angle (larger than the material repose angle) to block the channel for normal discharging, and the material is reflected on the reversing baffle after entering from the feeding port of the three-way reverser and enters the bypass channel. Thus realizing bypass blanking. The power for switching the reversing baffle can be manpower, an electric push rod, a pneumatic push rod, an electrohydraulic push rod and the like.
As shown in fig. 3-4, the existing three-way reverser is easy to cause blockage and failure when working, when the material at the discharge port does not flow, the material is accumulated in the internal channel of the three-way reverser, and once the reversing baffle acts, the reversing baffle is deformed or the rotating shaft of the reversing baffle is sheared. In addition, when the existing three-way reverser normally discharges, the fall of materials from an inlet to an outlet is large, and the impact of the materials often damages outlet equipment of the three-way reverser. When the material is fed in the bypass state, the material directly impacts the reversing baffle, so that the abrasion is large, and the reversing baffle is easy to grind and perforate. Meanwhile, the existing three-way reverser is inconvenient to maintain.
Aiming at the defects of the existing three-way reverser, the invention provides the anti-blocking three-way reverser, which solves the defects that the existing three-way reverser is easy to block, the blocking material is faulty, the reversing baffle is worn, the downstream equipment is damaged by materials, the maintenance is inconvenient and the like.
Disclosure of Invention
First, the technical problem to be solved
The invention aims to solve the technical problems that the existing three-way commutator is easy to block, cause material blockage to fail, lead the reversing baffle to wear out, cause materials to damage downstream equipment, cause inconvenient maintenance and the like.
(II) technical scheme
In order to solve the technical problems, the invention provides a three-way reverser, which comprises a main pipeline provided with a feed inlet and a first discharge outlet, a side pipeline communicated with the side wall of the main pipeline and provided with a second discharge outlet, and a reversing baffle plate, wherein the reversing baffle plate is arranged between the main pipeline and the side pipeline through a rotating shaft and is used for switching the feed inlet to be respectively communicated with the first discharge outlet and the second discharge outlet; the reversing baffle is characterized in that a plurality of parallel reflecting plates for receiving materials are arranged on the reversing baffle; the feeding hole is provided with a first reflecting plate and a second reflecting plate with different heights; the second reflecting plate and the first reflecting plate are oppositely arranged based on the axis of the main pipeline.
The junction of the main pipeline and the side pipeline is provided with a fixed baffle, and the fixed baffle divides the junction into an upper channel and a lower channel.
The reversing baffle is connected with the upper end of the fixed baffle in a matched mode, and is used for switching the feeding hole to be communicated with the first discharging hole and the second discharging hole respectively.
Wherein, the lower extreme of fixed baffle is provided with the two side reflecting plates that accept the material.
The material level switch is arranged below the double-side reflecting plates and used for detecting blocking materials and sending control signals to the reversing baffles for reversing.
The inner side reflecting plates of the double-side reflecting plates are arranged in the main pipeline, and the outer side reflecting plates are arranged in the side pipeline.
And a third reflecting plate is arranged in the main pipeline and close to the first discharge hole and used for receiving materials from reflecting plates at the inner sides of the double-side reflecting plates.
The third reflecting plate and the inner reflecting plate of the double-side reflecting plate are oppositely arranged based on the axis of the main pipeline.
The end part of the reversing baffle is provided with a stop block for positioning the reversing baffle.
Wherein, be provided with the observation hole on the three-way reversing device for observe the transportation situation of its inside material.
(III) beneficial effects
The three-way commutator provided by the invention solves the technical problems that the existing three-way commutator is easy to block, the blocking material fails, the reversing baffle is worn, the downstream equipment is damaged by materials, the maintenance is inconvenient, and the like. The design of the multiple reflecting plates of the three-way reverser effectively solves the problem that the three-way reverser is worn in the conveying process of materials; the reversing baffle and the reflecting plate are combined to effectively avoid the occurrence of blocking; the design of access door and observation hole makes the operating personnel in time discover trouble and conveniently overhaul.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a prior art three-way diverter main pipe blanking configuration;
FIG. 2 is a schematic diagram of a prior art three-way diverter bypass pipeline blanking configuration;
FIG. 3 is a schematic diagram of a prior art three-way diverter main pipe plug;
FIG. 4 is a schematic diagram of a prior art three-way diverter bypass line plug;
FIG. 5 is a schematic view of the three-way diverter of the present invention;
FIG. 6 is a schematic diagram of the normal blanking structure of the three-way diverter of the present invention;
FIG. 7 is a schematic diagram of the structure of the three-way diverter bypass pipeline blanking of the present invention;
FIG. 8 is a schematic diagram of the main pipeline plugging structure of the three-way diverter of the present invention;
Reference numerals: 1. a main pipe; 2. a bypass pipe; 3. a feed inlet; 4. a first discharge port; 5. a second discharge port; 6. a reversing baffle; 7. a first reflection plate; 8. a second reflection plate; 9. a rotating shaft; 10. a fixed baffle; 11. a double-sided reflection plate; 12. a third reflection plate; 13. a parallel reflection plate; 14. a stop block; 15. an observation hole; 16. and a material level switch.
Detailed Description
The following detailed description of specific embodiments of the invention is provided in connection with the accompanying drawings and examples. The following examples are only illustrative of the present invention and are not intended to limit the scope of the invention.
As shown in fig. 5, the three-way reverser provided by the invention comprises a main pipeline 1 provided with a feed inlet 3 and a first discharge outlet 4, wherein the main pipeline 1 is vertically arranged, a side pipeline 2 communicated with the main pipeline 1 is arranged on the side wall of the main pipeline 1, and a second discharge outlet 5 is arranged on the side pipeline 2. A reversing baffle 6 is arranged in the main pipeline 1 and is communicated with the main pipeline 1 and the side pipeline 2, the lower end of the reversing baffle 6 is arranged on a fixed baffle 10 through a rotating shaft 9, and the reversing baffle 6 can rotate in the pipeline around the rotating shaft and is used for switching the feed inlet 3 to be respectively communicated with the first discharge port 4 and the second discharge port 5; a plurality of parallel reflecting plates 13 for receiving materials are arranged on the reversing baffle 6; the feeding hole 3 is provided with a first reflecting plate 7 and a second reflecting plate 8 with different heights; the second reflecting plate 8 is disposed opposite to the first reflecting plate 7 based on the axis of the main pipe.
The junction of trunk line 1 with the side pipeline 2 is provided with fixed baffle 10, fixed baffle 10 divides the junction into two upper and lower passageway.
Further, the reversing baffle 6 is connected with the upper end of the fixed baffle 10 through a rotating shaft 9, and is used for switching the feed inlet 3 to be respectively communicated with the first discharge port 4 and the second discharge port 5. Wherein, the lower end of the fixed baffle 10 is provided with a double-sided reflecting plate 11 for receiving materials. A material level switch 16 is arranged below the double-sided reflecting plate 11 and is used for detecting blocking materials and sending control signals to the reversing baffle to reverse. Wherein, the inboard reflecting plate of two side reflecting plates 11 set up in the trunk line 1, the outside reflecting plate set up in the side pipeline 2, both sides reflecting plate all are used for accepting the material from the first reflecting plate 7.
Further, a third reflecting plate 12 is disposed in the main pipe 1 near the first discharge port 4, and is used for receiving materials from the reflecting plates on the inner sides of the double-sided reflecting plates 11. Wherein the third reflecting plate 12 is disposed opposite to the reflecting plate on the inner side of the double-sided reflecting plate 11 based on the axis of the main pipe 1.
Further, a stop block 14 is arranged at the end of the reversing baffle 6, and is used for positioning the reversing baffle 6.
Further, an observation hole 15 is formed in the three-way commutator and used for observing the transportation condition of materials in the three-way commutator.
Referring to fig. 6, when the reversing baffle 6 is in a vertical state, the materials enter from the feed inlet 3, are stacked on the second reflecting plate 8, slide down onto the first reflecting plate 7 under the action of the second reflecting plate 8 when stacked to a certain amount, then slide down onto the double-sided reflecting plate 11 under the action of the first reflecting plate 7, slide down onto the inner side plate of the third reflecting plate 12 after being stacked on the double-sided reflecting plate 11, and finally are discharged out of the three-way reverser through the first discharge port 4 of the main pipe 1 after being stacked on the inner side plate of the third reflecting plate 12.
Referring to fig. 7, when the reversing baffle 6 is in an inclined state, i.e., the lower end of the reversing baffle 6 is connected with the upper end of the fixed baffle 10, the material enters from the feed port 3, is firstly accumulated on the second reflecting plate 8, and when accumulated to a certain amount, slides down onto the first reflecting plate 7 under the action of the second reflecting plate 8, then slides down onto the outer side plate of the double-sided reflecting plate 11 under the action of the first reflecting plate 7, and finally is discharged out of the three-way reverser through the second discharge port 5 of the bypass pipeline 2 after being accumulated on the outer side plate of the double-sided reflecting plate 11.
As can be seen from fig. 6 to 7, when the materials are transported in the three-way reverser, the materials are all transported through the action between the reflecting plates, which solves the defects that the existing three-way reverser has too large material drop, so that the materials are damaged when falling down, or the three-way reverser is worn and damaged, and the like. The principle of material accumulation abrasion prevention on the reflecting plate is completed by adopting abrasion between materials to replace abrasion between materials and equipment, so that the integrity of the materials is ensured, the abrasion between the materials and the three-way reverser is reduced, and the service life of the three-way reverser is prolonged.
Referring to fig. 7, when the main pipe of the three-way diverter is blocked, the materials are accumulated in the main pipe until the materials are accumulated to the state shown in fig. 8, and at the moment, the materials enter the side pipe from the channel below the double-side reflecting plate and are discharged from the second discharge port of the side pipe, so that the problem that the whole three-way diverter is blocked by the materials is avoided. At this moment, the reversing baffle can work normally, switches the three-way reversing device to discharge from the side pipeline, and then a worker can overhaul and clear the blockage of the main pipeline through the access door, and the work of the three-way reversing device is not stopped.
Referring to fig. 8, when the side pipeline of the three-way diverter is blocked, the materials are accumulated in the side pipeline until the materials are accumulated to the state shown in fig. 8, and at the moment, the materials enter the main pipeline from the channel below the double-side reflecting plates and are discharged from the first discharge port of the main pipeline, so that the problem that the whole three-way diverter is blocked by the materials is avoided. At this moment, the reversing baffle can work normally, switches the three-way reversing device to discharge from the main pipeline, and then a worker can overhaul and clear away the blocking material of the side pipeline through the access door, and the work of the three-way reversing device is not required to be stopped.
The three-way commutator solves the technical problems that the existing three-way commutator is easy to block, the blocking material fails, the reversing baffle is worn, the downstream equipment is damaged by materials, the maintenance is inconvenient, and the like. The design of the multiple reflecting plates of the three-way reverser effectively solves the problem that the three-way reverser is worn in the conveying process of materials; the reversing baffle and the reflecting plate are combined to effectively avoid the occurrence of blocking; the design of access door and observation hole makes the operating personnel in time discover trouble and conveniently overhaul.
The above embodiments are only for illustrating the present invention, and are not limiting of the present invention. It is to be understood that, based on the above embodiments, a person skilled in the art can obtain the above embodiments, and modifications of the connection relationship of the structure other than those described in the above embodiments to achieve the same purpose are included in the spirit and scope of the present invention, and all the modifications are included in the scope of the claims.