CN108796881B - Efficient and automatic scouring printing and dyeing process - Google Patents
Efficient and automatic scouring printing and dyeing process Download PDFInfo
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- CN108796881B CN108796881B CN201810682825.4A CN201810682825A CN108796881B CN 108796881 B CN108796881 B CN 108796881B CN 201810682825 A CN201810682825 A CN 201810682825A CN 108796881 B CN108796881 B CN 108796881B
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- desizing
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- 238000004043 dyeing Methods 0.000 title claims abstract description 100
- 238000009991 scouring Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000007639 printing Methods 0.000 title claims abstract description 26
- 239000004744 fabric Substances 0.000 claims abstract description 316
- 238000009990 desizing Methods 0.000 claims abstract description 74
- 239000012535 impurity Substances 0.000 claims abstract description 69
- 238000009999 singeing Methods 0.000 claims abstract description 44
- 238000005406 washing Methods 0.000 claims abstract description 27
- 238000003860 storage Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 67
- 238000003825 pressing Methods 0.000 claims description 35
- 239000007921 spray Substances 0.000 claims description 10
- 230000000694 effects Effects 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 5
- 239000002184 metal Substances 0.000 description 40
- 238000005485 electric heating Methods 0.000 description 21
- 238000003756 stirring Methods 0.000 description 19
- 239000000975 dye Substances 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 238000000926 separation method Methods 0.000 description 7
- 238000007664 blowing Methods 0.000 description 6
- 238000005086 pumping Methods 0.000 description 6
- 238000001179 sorption measurement Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/02—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length
- D06B5/08—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length through fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/04—Singeing by contact with heated elements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/12—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in zig-zag manner over series of guiding means
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a printing and dyeing process for efficient automatic scouring, which comprises the following steps: firstly, placing the cloth on a conveyer belt, conveying the cloth to a singeing machine through the conveyer belt, and burning down fluff on the cloth by the singeing machine; secondly, conveying the cloth burnt by the singeing machine to a desizing machine through a conveying belt, and performing desizing treatment on the cloth by the desizing machine; thirdly, the cloth is conveyed to a scouring machine through a conveying belt, and more cloth is scoured at one time conveniently through the arrangement of a first material storage roller and a second material storage roller in a scouring box in the scouring machine; fourthly, the scoured cloth is subjected to impurity removal treatment by an impurity removal device on the scouring machine; fifthly, then, washing the cloth after impurity removal in a washing tank; sixthly, conveying the washed cloth to a dyeing machine through a conveyer belt, and dyeing the cloth by the dyeing machine. Compared with the prior art, the invention greatly improves the scouring efficiency when scouring the cloth, and has good dyeing effect and low labor intensity.
Description
Technical Field
The invention relates to the field of cloth printing and dyeing, in particular to a printing and dyeing process with efficient and automatic boiling-off.
Background
At present, the development of the fabric printing and dyeing industry is faster and faster, the competition is more and more intense, and the quality of a finished fabric product is determined by the printing and dyeing processing technology of the fabric, so that the printing and dyeing technology of the fabric plays a significant role in the field of fabric production. The traditional printing and dyeing process of the cloth generally comprises singeing, desizing, scouring, printing and dyeing and the like, and the traditional singeing process is that the fabric rapidly passes through high-temperature flame in a flat width mode or rubs over a hot metal surface to enable fluff on the surface of the cloth to be rapidly heated and burnt, so that the fluff on the surface of the cloth is effectively removed. And then, the cloth after the singeing process is sent to the next desizing process, wherein the desizing process is mainly to coat sizing agents before the warp is woven so as to improve the strength and the wear resistance of the warp, but the sizing agents increase the consumption of dyeing chemicals during printing and dyeing, so that the desizing operation is required. And (3) after desizing, performing a scouring process, further removing incompletely removed sizing agent and most of natural impurities, washing with water, removing the impurities from the cloth, and finally dyeing to finish the printing and dyeing operation of the cloth. However, in the conventional singeing process, the contact area between the fabric and the flame or the metal surface is small, so that the area of the fabric burnt by the fluff after the flame once is also small, and the singeing needs to be performed for many times, which is low in efficiency. When traditional desizing immerse the cloth in aqueous and rinse repeatedly, the operation is inconvenient and desizing inefficiency. During traditional scouring, the cloth is generally cleaned manually after the scouring of the cloth is finished, so that the labor intensity is high and the efficiency is low. And when carrying out dyeing process, the dyestuff in traditional dyeing case can take place to precipitate because the gravity reason of dyestuff after a period of use, need stir again, let dyestuff and aqueous solution mix, and in order not to destroy the cloth during the stirring, need take out the cloth for whole dyeing process stops, thereby greatly reduced dyeing efficiency.
In view of the above, the applicant has made an intensive study to solve the above problems and has made the present invention.
Disclosure of Invention
The invention mainly aims to provide a high-efficiency automatic scouring printing and dyeing process which has the characteristics of high scouring automation degree, good printing and dyeing effect and low labor intensity.
In order to achieve the above purpose, the solution of the invention is:
a printing and dyeing process for efficient automatic scouring, wherein the printing and dyeing process for efficient automatic scouring comprises the following steps:
firstly, placing the cloth on a conveyer belt, conveying the cloth to a singeing machine through the conveyer belt, and burning down fluff on the cloth by the singeing machine;
secondly, conveying the cloth burnt by the singeing machine to a desizing machine through a conveying belt, and performing desizing treatment on the cloth by the desizing machine;
thirdly, conveying the desized cloth to a scouring machine through a conveying belt, and scouring the cloth at high temperature by the scouring machine; the scouring machine comprises a scouring box, an impurity removing device and a rinsing bath, wherein the scouring box, the impurity removing device and the rinsing bath are sequentially arranged, a plurality of first storage rollers and a plurality of second storage rollers are arranged in the scouring box, the plurality of first storage rollers and the plurality of second storage rollers are vertically arranged, and the first storage rollers and the second storage rollers are vertically arranged in a staggered mode; the impurity removing device comprises an impurity removing support, a rotating gear, lifting racks, a lifting motor, a cloth pressing piece and a first connecting piece, wherein the impurity removing support is fixed on the ground, the rotating gear and the lifting motor are arranged on two sides of the impurity removing support, the lifting motor drives the rotating gear to rotate, two lifting racks are respectively meshed with the rotating gear, two ends of the cloth pressing piece are respectively connected with the lower ends of the two lifting racks, a plurality of high-pressure spray heads are further arranged on the cloth pressing piece, and the water outlet direction of the high-pressure spray heads is arranged downwards; the water washing tank comprises two water inlet pressure rods and two water washing guide rods, wherein the two water inlet pressure rods are arranged inside the water washing tank, and the two water washing guide rods are arranged on the side wall of the water washing tank in the same horizontal direction;
fourthly, the scoured cloth is subjected to impurity removal treatment by an impurity removal device on the scouring machine;
fifthly, then, washing the cloth after impurity removal in a washing tank;
sixthly, conveying the washed cloth to a dyeing machine through a conveyer belt, and dyeing the cloth by the dyeing machine.
Further, still be equipped with impurity on the boiling-off machine and hold chamber, edulcoration conveyer belt, conveying roller, edulcoration motor and second connecting piece, impurity holds the chamber and is located the below of compress piece, the conveying roller has two and all is located the below of compress piece, the second connecting piece has two just the one end of second connecting piece and the inside wall that impurity held the chamber are connected, the other end and the conveying roller of second connecting piece rotate to be connected, the edulcoration conveyer belt cover is established on the conveying roller, the edulcoration motor drives the conveying roller rotates, the direction of advance of edulcoration conveyer belt is opposite with the direction of advance of cloth.
Furthermore, the bottom of a boiling-off box on the boiling-off machine is conical, a third water outlet is also arranged on the impurity containing cavity, and the third water outlet is communicated with the boiling-off box.
After the structure is adopted, the high-efficiency automatic scouring printing and dyeing process is characterized in that after cloth is singed and desized, the cloth is conveyed to the scouring machine through the conveying belt, the scouring box in the scouring machine is used for scouring the cloth at high temperature, the first material storage roller and the second material storage roller in the scouring box guide the cloth, more cloth can be conveniently scoured in the scouring box at the same time, and the cloth in the scouring box can be conveniently taken out. Then the impurity removing device removes impurities on the boiled cloth, the cloth is extruded under certain pressure through the cloth pressing piece, so that the friction force between the cloth pressing piece and the cloth is increased, the cloth is subjected to hot water spray washing treatment through the high-pressure spray head to achieve the function of removing the impurities, and finally the cloth is subjected to water washing operation through the water washing tank, so that the next step of printing and dyeing is facilitated.
Compared with the prior art, the invention greatly improves the boiling-off efficiency during boiling-off of the cloth, greatly improves the impurity removal effect after boiling-off of the cloth, saves energy and reduces the labor intensity.
Drawings
Fig. 1 is a schematic perspective view of a singeing machine according to the present invention.
Figure 2 is a top view of the singeing machine of the present invention.
Fig. 3 is a front view of the singeing machine of the present invention.
FIG. 4 is a schematic view of the structure of the circular electrothermal metal cylinder, the circular cylindrical bag and the regional negative pressure device in the singeing machine of the present invention.
Fig. 5 is a schematic perspective view of an annular cylindrical bag in the singeing machine of the present invention.
FIG. 6 is a schematic perspective view of the sectional negative pressure device and the annular electrothermal metal cylinder in the singeing machine according to the present invention.
Fig. 7 is a schematic perspective view of the desizing machine of the present invention.
Fig. 8 is a front view, partly in section, of a desizing machine according to the invention.
FIG. 9 is a top view of the inventive desizing machine.
FIG. 10 is a schematic view of the construction of the boiling-off machine of the present invention.
FIG. 11 is a schematic perspective view of the dyeing machine of the present invention.
FIG. 12 is a schematic view showing the internal structure of the dyeing machine of the present invention.
FIG. 13 is a plan view of the dyeing machine of the present invention.
In the figure:
singeing machine-1; a first base-11; a support frame-12; a first motor-13;
a first rotating shaft-14; an annular electric heating metal cylinder-15; a lumen-151;
adsorption pores-152; an annular cylindrical bag-16; a vent-161; a first water inlet-162;
a first outlet-163; a first draw frame-171; a second draw frame-172;
a third cloth guiding frame-173; a fourth draw frame-174; negative pressure pumping device-18;
an air extraction duct-181; a bottom plate-191; a first inclined plate-192; a second inclined plate-193;
a first side plate-194; a second side plate-195; an unsealed volume-196;
desizing machine-2; a second base-21; a second front base-211; a second rear base-212;
a desizing cover-22; a cloth flow port-221; a second rotating shaft-23; a desizing drum-24;
a cloth pressing rod-25; a first three-dimensional cloth guide-26; a second three-dimensional cloth guide-27;
a bottom piece-271; a guide-272; intrados-2721; extrados-2722;
a water outlet nozzle-28; a second water outlet-291; a separation plate-292;
a water flowing hole-2921; a filter screen-293;
scouring machine-3; boiling-off box-31; a first stock roll-311; a second stock roll-312;
an impurity removal device-32; an impurity removal bracket-321; a rotating gear-322; a lifting rack-323;
cloth presser-324; a first connector-325; high pressure showerhead-326; an impurity accommodating chamber-327;
a third outlet port-3271; an impurity removal conveyor belt-328; a delivery roll-329;
a second link 3210; a rinsing bath-33; a water inlet pressure rod-331; washing the guide rod-332 with water;
dyeing machine-4; a third base-41; dye box-42; a first dyeing cloth guide roller-431;
a second dyeing cloth guide roll-432; a third dyeing cloth guide roller-433; hot air blowing device-44;
an air outlet pipeline-441; a one-way valve 442; a stirring motor-45; a stirring shaft-451;
stirring blade-452; a security pane-46; a water through hole-461.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
In the figure, the arrow A direction is the advancing direction of the cloth, and the arrow B direction is the advancing direction of the impurity removing conveyor belt.
As shown in fig. 1-13, a high efficiency automated scouring printing process, wherein the high efficiency automated scouring printing process comprises the steps of:
firstly, placing cloth on a conveyer belt, conveying the cloth to a singeing machine 1 through the conveyer belt, and burning down fluff on the cloth by the singeing machine 1; the singeing machine 1 comprises a first base 11, a support frame 12, a first motor 13, a first rotating shaft 14, an annular electric heating metal cylinder 15, an annular cylindrical bag 16, a regional negative pressure device, a first cloth guiding frame 171, a second cloth guiding frame 172 and a negative pressure pumping device 18, wherein the support frame 12 is erected on the first base 11, one end of the first rotating shaft 14 horizontally penetrates through the support frame 12 and is connected with the first motor 13, the other end of the first rotating shaft 14 is connected with the annular electric heating metal cylinder 15, an inner cavity 151 is formed on the annular electric heating metal cylinder 15, a plurality of adsorption holes 152 communicated with the inner cavity 151 are formed on the outer circumferential surface of the annular electric heating metal cylinder 15, vent holes 161 matched with the adsorption holes 152 are formed on the annular cylindrical bag 16, a first water inlet 162 for water inlet and a first water outlet 163 for water outlet, and the first water inlet 162 and the first water outlet 163 are both communicated with the annular cylindrical bag 16, the annular cylindrical bag 16 is arranged in the inner cavity 151 and is attached to the wall of the inner cavity 151, the vent holes 161 are correspondingly communicated with the adsorption holes 152, the regional negative pressure device is arranged in the inner cavity 151, the regional negative pressure device is connected with the negative pressure pumping device 18 through an air pumping pipeline 181, the first cloth guiding frame 171 and the second cloth guiding frame 172 are symmetrically distributed on two sides of the annular electric heating metal cylinder 15, and the horizontal heights of the first cloth guiding frame 171 and the second cloth guiding frame 172 are lower than the horizontal height of the annular electric heating metal cylinder 15.
After the singeing machine 1 adopts the structure, when singeing is to be carried out, the cloth is conveyed to the singeing machine 1 through the conveying belt, the traveling track of the cloth is that the cloth firstly passes through the lower part of the first cloth guiding frame 171, the cloth is wiped by the outer surface of the annular electrothermal metal cylinder 15, and then the cloth penetrates out from the lower part of the second cloth guiding frame 172, the annular electrothermal metal cylinder 15 in the singeing machine 1 transfers heat to the cloth attached to the surface of the cloth, the cloth is heated, so that fluff on the cloth is quickly heated and burnt, the cloth body is tight in material and slow in heating, and when the cloth body does not reach an ignition point, the cloth already leaves the surface of the annular electrothermal metal cylinder 15 under the rotation of the annular electrothermal metal cylinder 15. The rotating annular electric heating metal cylinder 15 enables the cloth to be always in contact with the metal surface with high enough temperature, and the metal surface with the reduced contact temperature with the cloth has enough time to continue to prepare for next singeing after being heated again. The annular cylindrical bag 16 is filled with hot water flowing out of the desizing machine 2 and the scouring machine 3, so that the annular electric heating metal cylinder 15 is heated by the annular cylindrical bag 16, and the purpose of fully utilizing energy is achieved. The annular electric heating metal cylinder 15 is also connected with an electrifying wire (not shown), and the surface of the annular electric heating metal cylinder 15 is heated by electrifying the annular electric heating metal cylinder 15, so that the singeing operation is ensured to have high enough temperature. And under the effect of the negative pressure pumping device 18, the cloth passing through the annular electric heating metal cylinder 15 is adsorbed on the outer surface of the annular electric heating metal cylinder 15, so that singeing is more sufficient, and the cloth is effectively prevented from deviating during singeing to influence the singeing range and the singeing effect.
Secondly, conveying the cloth burnt by the singeing machine 1 to a desizing machine 2 through a conveying belt, and desizing the cloth by the desizing machine 2;
thirdly, conveying the desized cloth to a scouring machine 3 through a conveying belt, and scouring the cloth at high temperature by the scouring machine 3;
fourthly, the scoured cloth is subjected to impurity removal treatment by an impurity removal device 32 on the scouring machine 3;
fifthly, then, the cloth after impurity removal is washed in a washing tank 33;
sixthly, the cloth after washing is conveyed to a dyeing machine 4 through a conveyer belt, and the cloth is dyed by the dyeing machine 4.
After the printing and dyeing process is adopted, the singeing effect of the cloth is better, the cloth is not easy to deviate when the singeing process is carried out, the negative pressure pumping device 18 adsorbs the cloth, so that the area of the annular electric heating metal cylinder 15 for heating and singeing the cloth is increased, the singeing efficiency is greatly improved, the desizing machine 2, the scouring machine 3 and the dyeing machine 4 are used for processing the cloth in a subsequent procedure, the printing and dyeing efficiency of the cloth is further improved, and the labor intensity is reduced.
Preferably, the desizing machine 2 includes a second base 21, a desizing cover 22, a second rotating rod shaft 23, a second motor (not shown), a desizing drum 24, a cloth pressing rod 25, a first three-dimensional cloth guiding member 26 and a second three-dimensional cloth guiding member 27, the length direction of the second base 21 is consistent with the cloth advancing direction, the desizing cover 22 is covered on the second base 21, a water outlet nozzle 28 is further disposed on the upper portion of the desizing cover 22, cloth flow ports 221 are disposed on both side portions of the desizing cover 22, the second rotating rod shaft 23 is disposed along the length direction of the second base 21, the second motor drives the second rotating rod shaft 23 to rotate, and the desizing drum 24 is disposed on the second rotating rod shaft 23 and is driven by the second rotating rod shaft 23 to rotate; the second base 21 comprises a second front base 211 and a second rear base 212, the second front base 211 is arranged in front of the second rear base 212, the cloth pressing rod 25, the first three-dimensional cloth guiding piece 26 and the second three-dimensional cloth guiding piece 27 are arranged on the second front base 211 at intervals along the cloth advancing direction, the cloth pressing rod 25 and the second base 21 are horizontally arranged, the first three-dimensional cloth guiding piece 26 and the second three-dimensional cloth guiding piece 27 both comprise a bottom piece 271 and a guide piece 272, the bottom piece 271 is arranged at the bottom of the guide piece 272 and connected with the second front base 211, the guide piece 272 comprises an inner arc surface 2721 and an outer arc surface 2722, the arc length of the inner arc surface 2721 is smaller than that of the outer arc surface 2722, the first three-dimensional cloth guiding piece 26 and the second three-dimensional cloth guiding piece 27 are respectively arranged at two sides of the second base 21 in the width direction, the inner arc surface 2721 of the first three-dimensional cloth guiding piece 26 and the inner arc surface 2721 of the second three-dimensional cloth guiding piece 27 are arranged oppositely, thereby preparing for the spiral winding of the cloth and rubbing the cloth in advance through the extrados 2722 of the guide 272, so that the subsequent desizing is easier, and the cloth in the desizing machine 2 passes through the cloth pressing rod 25, the first three-dimensional cloth guiding piece 26, the second three-dimensional cloth guiding piece 27, the cloth flowing port 221, the desizing drum 24 and the cloth flowing port 221 in sequence.
After the structure of the desizing machine 2 is adopted, the cloth is singed by the singeing machine 1 and then conveyed to the desizing machine 2 by the conveying belt, the cloth firstly passes through the lower part of the cloth pressing rod 25, is spirally turned on one side and then is abutted against the outer cambered surface 2722 of the guide part 272 on the first three-dimensional cloth guiding part 26, and is then spirally turned on one side and then is abutted against the outer cambered surface 2722 of the guide part 272 on the second three-dimensional cloth guiding part 27. At this moment, the cloth presents spiral structure between the three-dimensional cloth piece that draws 26 and the three-dimensional cloth piece that draws 27 of first solid for the cloth realizes faster cooperation with desizing cylinder 24 when entering into desizing cover 22, and the spiral encircleing of cloth lets desizing cylinder 24 can once only carry out the desizing to more cloth in desizing cylinder 24's surface moreover, improves the desizing efficiency of cloth. In general, during the desizing, the fabric is desized by an enzyme desizing or an oxidant desizing mode, friction desizing is performed on the fabric under the rotation of the desizing drum 24, water is sprayed downwards from the water outlet nozzle 28 to wash the fabric, and the removal of the slurry on the fabric is realized, namely, the desizing is completed.
Preferably, the desizing machine 2 is further provided with a separation plate 292 having a water flow hole 2921, the separation plate 292 is horizontally disposed inside the water receiving tank, and the separation plate 292 is located at a position half of the horizontal height of the water receiving tank. Still be equipped with filter screen 293 in the water receiving tank, filter screen 293 level is established in the water receiving tank just filter screen 293 is located the below of separation plate 292 makes the thick liquids and the water after the cloth desizing separate through separation plate 292 that has discharge orifice 2921, and the water after the separation recycles.
Preferably, there are two cloth pressing rods 25, two first three-dimensional cloth guiding pieces 26 and two second three-dimensional cloth guiding pieces 27 on the desizing machine 2, the two cloth pressing rods 25 are symmetrically arranged with respect to the desizing cover 22, the two first three-dimensional cloth guiding pieces 26 are symmetrically arranged with respect to the desizing cover 22, the two second three-dimensional cloth guiding pieces 27 are symmetrically arranged with respect to the desizing cover 22, the symmetrically arranged cloth pressing rods 25, the first three-dimensional cloth guiding pieces 26 and the second three-dimensional cloth guiding pieces 27 are all arranged on the second rear base 212, and cloth sequentially passes through the cloth pressing rods 25, the first three-dimensional cloth guiding pieces 26, the second three-dimensional cloth guiding pieces 27, the desizing drum 24, the second three-dimensional cloth guiding pieces 27, the first three-dimensional cloth guiding pieces 26 and the cloth pressing rods 25. Through the arrangement of the symmetrically arranged cloth pressing rod 25, the first three-dimensional cloth guiding piece 26 and the second three-dimensional cloth guiding piece 27, the cloth can be spirally turned over after coming out of the desizing roller 24, and finally the cloth is flatly laid, so that the cloth can be smoothly conveyed to the next process step through the conveying belt.
And, in order to let the outlet nozzle 28 in the desizing machine 2 spray the hydrothermal heat of spilling obtain abundant utilization, still be equipped with water on the desizing machine 2 and accomodate the groove, water accomodates the groove and establishes on the second base 21 and be located the below of desizing cover 22, the lateral part in water accomodate the groove still is equipped with second delivery port 291, second delivery port 291 leads to pipe with first water inlet 162 intercommunication to for annular electric heat metal cylinder 15 supplies heat, environmental protection and energy saving more.
Preferably, the scouring machine 3 comprises a scouring box 31, an impurity removing device 32 and a rinsing bath 33, wherein the scouring box 31, the impurity removing device 32 and the rinsing bath 33 are sequentially arranged, a plurality of first storage rollers 311 and a plurality of second storage rollers 312 are arranged in the scouring box 31, the plurality of first storage rollers 311 and the plurality of second storage rollers 312 are vertically arranged, and the first storage rollers 311 and the second storage rollers 312 are vertically arranged in a staggered manner; the impurity removing device 32 comprises an impurity removing support 321, a rotating gear 322, lifting racks 323, lifting motors, a cloth pressing piece 324 and a first connecting piece 325, the impurity removing support 321 is fixed on the ground, the rotating gear 322 and the lifting motors (not shown) are arranged on two sides of the impurity removing support 321, the lifting motors drive the rotating gear 322 to rotate, two lifting racks 323 are respectively meshed with the rotating gear 322, two ends of the cloth pressing piece 324 are respectively connected with the lower ends of the two lifting racks 323, a plurality of high-pressure spray heads 326 are further arranged on the cloth pressing piece 324, and the water outlet direction of the high-pressure spray heads 326 is arranged downwards; the rinsing bath 33 comprises a water inlet pressure rod 331 and two water inlet guide rods 332, the water inlet pressure rod 331 is arranged inside the rinsing bath 33, and the two water inlet guide rods 332 are arranged on the side wall of the rinsing bath 33 at the same level.
After the scouring machine 3 adopts the above structure, after the desizing operation of the cloth is finished, the cloth is conveyed to the scouring machine 3 through the conveying belt, the scouring box 31 in the scouring machine 3 scours the cloth at high temperature, the first storage roller 311 and the second storage roller 312 in the scouring box 31 guide the cloth and are convenient for more cloths to be stored in the scouring box 31 and scour simultaneously. Also make things convenient for the cloth to carry out from boiling-off case 31 through the setting of first storage roller 311 and second storage roller 312, when having avoided traditional technology directly to fish out the cloth, the cloth of fishing out is disorderly and still need arrange by the manual work when carrying out next technology, leads to inefficiency, and workman's amount of labour increases. The impurity on the cloth is got rid of by edulcoration device 32 after the boiling off, drives the rotation of rotating gear 322 through the rotation of lifting motor in edulcoration device 32, drives lifting rack 323 by rotating gear 322 again and reciprocates to the realization is to the regulation of cloth pressure, and then the indirect frictional force of adjusting between cloth pressing spare 324 and the cloth. The cloth is pressed by the cloth pressing member 324 under a certain pressure, so that the cloth 324 is used for removing impurities on the cloth and further removing slurry which is not completely removed in the previous desizing process. And simultaneously, the high-pressure nozzle 326 carries out hot water spray washing treatment on the cloth, so that the function of washing and separating impurities and slurry from the cloth is achieved, and finally the washing operation is carried out on the cloth through the washing tank 33, so that the cloth is more fresh and cool, the next step of printing and dyeing is facilitated, and the cloth dyeing effect is more perfect.
Preferably, impurities and slurry on the cloth can be removed more effectively and quickly after the cloth is boiled. The scouring machine 3 is further provided with an impurity accommodating cavity 327, an impurity removing conveyor belt 328, a conveying roller 329, an impurity removing motor (not shown) and a second connecting piece 3210, the impurity accommodating cavity 327 is located below the cloth pressing piece 324, two conveying rollers 329 are arranged below the cloth pressing piece 324, two second connecting pieces 3210 are arranged, one end of each second connecting piece 3210 is connected with the inner side wall of the impurity accommodating cavity 327, the other end of each second connecting piece 3210 is rotatably connected with the conveying roller 329, the impurity removing conveyor belt 328 is sleeved on the conveying roller 329, the impurity removing motor drives the conveying roller 329 to rotate, and the advancing direction of the impurity removing conveyor belt 328 is opposite to the advancing direction of cloth. After adopting above-mentioned structure, the cloth after the boiling-off is in between pressure cloth piece 324 and edulcoration conveyer belt 328, and edulcoration conveyer belt 328 is opposite with the forward direction of cloth to carry out more thorough removal to impurity and thick liquids on the cloth under the effect of edulcoration conveyer belt 328 and pressure cloth piece 324. After the cloth passes through the impurity removing device 32, the cloth passes through the rinsing tank 33, passes through the upper part of the rinsing guide rod 332, passes through the lower part of the water inlet pressure rod 331 and then passes out from the upper part of the other rinsing guide rod 332, so that the cloth is ensured to be immersed in the rinsing tank 33, and the cloth is cleaned.
Preferably, the bottom of the boiling-off box 31 of the boiling-off machine 3 is tapered, so that when the boiling-off box 31 is heated from the bottom, the heated area of the boiling-off box 31 is larger, thereby accelerating the boiling-off process, shortening the boiling-off time and improving the efficiency. The impurity accommodating cavity 327 is further provided with a third water outlet 3271, the third water outlet 3271 is communicated with the boiling-off box 31, and the third water outlet 3271 is communicated with the first water inlet 162. The hot water flowing out of the third water outlet 3271 enters the annular cylindrical bag 16 to provide heat for the annular electric heating metal cylinder 15, so that the energy is fully utilized, and the energy is saved.
Preferably, the dyeing machine 4 includes a third base 41, a dyeing box 42, a dyeing cloth guide roller, a hot air blowing device 44, a stirring motor 45, a stirring shaft 451, and a plurality of stirring blades 452, the dyeing box 42 is disposed in the middle of the third base 41, the dyeing cloth guide roller includes a first dyeing cloth guide roller 431, a second dyeing cloth guide roller 432, and a third dyeing cloth guide roller 433, the first dyeing cloth guide roller 431, the second dyeing cloth guide roller 432, and the third dyeing cloth guide roller 433 are two rollers symmetrical with respect to the middle of the dyeing box 42, the first dyeing cloth guide roller 431 is disposed on the upper surface of the third base 41, the second dyeing cloth guide roller 432 is disposed on the inner side wall of the dyeing box 42, and the horizontal height of the second dyeing cloth guide roller 432 is equal to the upper surface of the third base 41, the third dyeing cloth guide roller 433 is disposed on the inner side wall of the dyeing box 42, and the horizontal height of the third dyeing cloth guide roller 432 is lower than that of the second dyeing cloth guide roller 431, the first dyeing cloth guide roller 431, the second dyeing guide roller 431, second dyeing fabric guide roller 432 and third dyeing fabric guide roller 433 parallel arrangement, blow hot air device 44 through air-out pipeline 441 with the bottom intercommunication of dyeing case 42, air-out pipeline 441 is equipped with the check valve with the intercommunication department of dyeing case 42, agitator motor 45 establishes the below in the dyeing case 42 outside, a plurality of stirring piece 452 is established bottom in the dyeing case 42, the one end of (mixing) shaft 451 is vertical to be passed dyeing case 42 is connected with agitator motor 45, the other end and the a plurality of stirring piece of (mixing) shaft 451 are connected.
After the structure of the dyeing machine 4 is adopted, the boiled cloth is dyed, the cloth is immersed in the dyeing tank 42 after passing through the first dyeing cloth guide roller 431, the second dyeing cloth guide roller 432 and the third dyeing cloth guide roller 433, and the solution for dyeing the cloth contains a dyeing agent, the cloth is dyed by the dyeing agent, and the dyeing agent is precipitated at the bottom of the dyeing tank 42 due to long dyeing time, so that the dyeing effect is poor. Therefore, the precipitated dyeing agent can be uniformly dissolved in the solution again through the blowing action of the hot air blowing device 44 in the structure of the dyeing machine 4 on the solution and the stirring action of the stirring sheet 452 on the solution, and the dyeing effect of the cloth is more uniform. Meanwhile, the action that the stirring is still stopped in the traditional dyeing process during dyeing is omitted, and the dyeing efficiency is improved. Further, the hot air blowing device 44 blows hot air into the solution, so that the temperature drop speed in the solution is reduced, and the dyeing effect is improved.
Meanwhile, in order to ensure safe dyeing of the cloth in the dyeing tank 42 provided with the stirring blade 452, it is avoided that the cloth is accidentally wound around the stirring blade 452 during rotation of the stirring blade 452, thereby causing damage to the cloth. Therefore, the dyeing machine 4 is further provided with a safety plate 46, the safety plate 46 is provided with a plurality of water through holes 461, the plurality of water through holes 461 are uniformly distributed on the safety plate 46, the safety plate 46 is horizontally arranged in the dyeing box 42, the safety plate 46 is arranged between the stirring sheet and the third dyeing cloth guide roller 433, and the arrangement of the safety plate 46 enables the cloth to be only above the safety plate 46, so that the cloth is effectively prevented from being damaged due to stirring of the stirring sheet.
Preferably, the singeing machine 1 further comprises a third cloth guiding frame 173 and a fourth cloth guiding frame 174, the third cloth guiding frame 173 and the fourth cloth guiding frame 174 are symmetrically distributed on the first base 11 at two sides of the annular electrothermal metal cylinder 15, and the cloth sequentially passes through the third cloth guiding frame 173, the first cloth guiding frame 171, the annular electrothermal metal cylinder 15, the second cloth guiding frame 172 and the fourth cloth guiding frame 174. The cloth passes through the upper part of the third cloth guiding frame 173, the lower part of the first cloth guiding frame 171, the outer surface of the annular electrothermal metal cylinder 15, the lower part of the second cloth guiding frame 172 and the upper part of the fourth cloth guiding frame 174 during singeing. The third cloth guiding frame 173 and the fourth cloth guiding frame 174 are arranged to store a certain amount of cloth by the third cloth guiding frame 173 before the cloth is singed by the annular electrothermal metal cylinder 15, and the third cloth guiding frame 173 and the fourth cloth guiding frame 174 increase the height of the cloth from the first base 11, so that the pollution of the accumulated dust on the first base 11 for a long time to the cloth is reduced, and the cloth is ensured to be in a clean state.
Preferably, the regional negative pressure device comprises a bottom plate 191, a first inclined plate 192, a second inclined plate 193, a first side plate 194 and a second side plate 195, the first inclined plate 192 and the second inclined plate 193 are both arranged on the bottom plate 191 along the axial direction of the annular electrothermal metal cylinder 15, the first side plate 194 and the second side plate 195 are arranged along the radial direction of the annular electrothermal metal cylinder 15 and are both connected with the bottom plate 191, the first inclined plate 192 and the second inclined plate 193, the bottom plate 191, the first inclined plate 192, the second inclined plate 193, the first side plate 194 and the second side plate 195 define an unsealed cavity 196 with an opening on one side, the unsealed cavity 196 is arranged towards the right above, and the unsealed cavity 196 is communicated with the negative pressure extraction device 18. The area extracted by the negative pressure extracting device 18 is only the area corresponding to the annular electric heating metal cylinder 15 by the area negative pressure device, the unsealed containing cavity 196 is communicated with the adsorption hole 152, so that under the action of the negative pressure extracting device 18, the cloth on the surface of the annular electric heating metal cylinder 15 is attached to the surface of the annular electric heating metal cylinder 15 and enters singeing, and under the rotation of the annular electric heating metal cylinder 15, the singed cloth is rotated away from the area corresponding to the area negative pressure device, and is separated from the annular electric heating metal cylinder 15, and then the next process program is operated. The regional vacuum may also be a circular member (not shown) having a recess that communicates with the suction line 181.
It should be noted that, in the singeing machine, it is prior art to heat the annular electrothermal metal cylinder 15 through the power wire, and the hot air blowing device 44 is prior art, like a blower, and therefore, the principle and the corresponding structure of the power wire to heat the annular electrothermal metal cylinder 15 will not be described in detail.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (3)
1. The efficient and automatic scouring printing and dyeing process is characterized by comprising the following steps:
firstly, placing the cloth on a conveyer belt, conveying the cloth to a singeing machine through the conveyer belt, and burning down fluff on the cloth by the singeing machine;
secondly, conveying the cloth burnt by the singeing machine to a desizing machine through a conveying belt, and performing desizing treatment on the cloth by the desizing machine;
the desizing machine comprises a second base, a desizing cover, a second rotating shaft, a second motor, a desizing roller, a cloth pressing rod, a first three-dimensional cloth guiding piece and a second three-dimensional cloth guiding piece, wherein the length direction of the second base is consistent with the cloth advancing direction, the desizing cover is covered on the second base, the upper part of the desizing cover is further provided with a water outlet nozzle, the two side parts of the desizing cover are respectively provided with a cloth flowing port, the second rotating shaft is arranged along the length direction of the second base, the second motor drives the second rotating shaft to rotate, the desizing roller is arranged on the second rotating shaft and is driven by the second rotating shaft to rotate, the second base comprises a second front base and a second rear base, the second front base is arranged in front of the second rear base, and the cloth pressing rod, the first three-dimensional cloth guiding piece and the second three-dimensional cloth guiding piece are arranged on the second front base at intervals along the cloth advancing direction, the cloth pressing rod is horizontally arranged with the second base, the first three-dimensional cloth guiding piece and the second three-dimensional cloth guiding piece both comprise a bottom piece and a guiding piece, the bottom piece is arranged at the bottom of the guiding piece and connected with the second front base, the guiding piece comprises an inner arc surface and an outer arc surface, the arc length of the inner arc surface is smaller than that of the outer arc surface, the first three-dimensional cloth guiding piece and the second three-dimensional cloth guiding piece are respectively positioned at two sides of the second base in the width direction, the inner arc surface of the first three-dimensional cloth guiding piece and the inner arc surface of the second three-dimensional cloth guiding piece are oppositely arranged, and cloth in the desizing machine sequentially passes through the cloth pressing rod, the first three-dimensional cloth guiding piece, the second three-dimensional cloth guiding piece, the cloth flowing port, the desizing roller and the cloth flowing port;
the cloth passes through the cloth pressing rods, the first three-dimensional cloth guiding piece, the second three-dimensional cloth guiding piece, the desizing roller, the second three-dimensional cloth guiding piece, the first three-dimensional cloth guiding piece and the cloth pressing rods in sequence;
thirdly, conveying the desized cloth to a scouring machine through a conveying belt, and scouring the cloth at high temperature by the scouring machine; the scouring machine comprises a scouring box, an impurity removing device and a rinsing bath, wherein the scouring box, the impurity removing device and the rinsing bath are sequentially arranged, a plurality of first storage rollers and a plurality of second storage rollers are arranged in the scouring box, the plurality of first storage rollers and the plurality of second storage rollers are vertically arranged, and the first storage rollers and the second storage rollers are vertically arranged in a staggered mode; the impurity removing device comprises an impurity removing support, a rotating gear, lifting racks, a lifting motor, a cloth pressing piece and a first connecting piece, wherein the impurity removing support is fixed on the ground, the rotating gear and the lifting motor are arranged on two sides of the impurity removing support, the lifting motor drives the rotating gear to rotate, two lifting racks are respectively meshed with the rotating gear, two ends of the cloth pressing piece are respectively connected with the lower ends of the two lifting racks, a plurality of high-pressure spray heads are further arranged on the cloth pressing piece, and the water outlet direction of the high-pressure spray heads is arranged downwards; the water washing tank comprises two water inlet pressure rods and two water washing guide rods, wherein the two water inlet pressure rods are arranged inside the water washing tank, and the two water washing guide rods are arranged on the side wall of the water washing tank in the same horizontal direction;
fourthly, the scoured cloth is subjected to impurity removal treatment by an impurity removal device on the scouring machine;
fifthly, then, washing the cloth after impurity removal in a washing tank;
sixthly, conveying the washed cloth to a dyeing machine through a conveyer belt, and dyeing the cloth by the dyeing machine.
2. An efficient automatic scouring printing and dyeing process as claimed in claim 1, wherein the scouring machine is further provided with an impurity accommodating cavity, an impurity removing conveyor belt, conveying rollers, an impurity removing motor and a second connecting piece, the impurity accommodating cavity is located below the cloth pressing piece, two conveying rollers are located below the cloth pressing piece, two second connecting pieces are arranged, one end of each second connecting piece is connected with the inner side wall of the impurity accommodating cavity, the other end of each second connecting piece is rotatably connected with the conveying rollers, the impurity removing conveyor belt is sleeved on the conveying rollers, the conveying rollers are driven to rotate by the impurity removing motor, and the advancing direction of the impurity removing conveyor belt is opposite to the advancing direction of cloth.
3. A highly efficient automated scouring printing and dyeing process as claimed in claim 2, wherein the bottom of the scouring box of the scouring machine is tapered, and the impurity-containing chamber is further provided with a third water outlet which is communicated with the scouring box.
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| US1122227A (en) * | 1914-03-14 | 1914-12-22 | John S Ainley | Washing and scouring machine. |
| CN201872350U (en) * | 2010-10-20 | 2011-06-22 | 南阳天一密封制品有限公司 | Brushing device of seal plate forming machine |
| CN102154792B (en) * | 2011-04-14 | 2012-08-22 | 江阴福达染整联合机械有限公司 | Open width deoiling and preshrinking refiner |
| CN103437141B (en) * | 2013-08-28 | 2016-03-16 | 河北宁纺集团有限责任公司 | Based on the dyeing treatment process of the pure cotton fabric of pure-natural biological preparation |
| CN204000265U (en) * | 2014-08-26 | 2014-12-10 | 江阴福达染整联合机械有限公司 | Open width digit printing after washing machine |
| CN205576501U (en) * | 2016-05-03 | 2016-09-14 | 上海金堂轻纺新材料科技有限公司 | Continuous pretreatment combine of energy -concerving and environment -protective printing and dyeing |
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