CN108796822A - A kind of melt-blown polyphenylene sulfide nonwoven cloth filter material and preparation method thereof for reducing tar content - Google Patents
A kind of melt-blown polyphenylene sulfide nonwoven cloth filter material and preparation method thereof for reducing tar content Download PDFInfo
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- CN108796822A CN108796822A CN201810837474.XA CN201810837474A CN108796822A CN 108796822 A CN108796822 A CN 108796822A CN 201810837474 A CN201810837474 A CN 201810837474A CN 108796822 A CN108796822 A CN 108796822A
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- Prior art keywords
- polyphenylene sulfide
- melt
- nonwoven cloth
- filter material
- blown
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/08—Filter cloth, i.e. woven, knitted or interlaced material
- B01D39/083—Filter cloth, i.e. woven, knitted or interlaced material of organic material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/14—Stretch-spinning methods with flowing liquid or gaseous stretching media, e.g. solution-blowing
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Artificial Filaments (AREA)
- Nonwoven Fabrics (AREA)
Abstract
It is disclosed by the invention a kind of for reducing the melt-blown polyphenylene sulfide nonwoven cloth filter material of tar content and its application, the preparation method of the filtering material specifically includes the drying of following steps a. polyphenylene sulfides, b. polyphenylene sulfide meltblown spinning, the collection of c. polyphenylene sulfide non-woven fabrics, d. rolling and moldings.The melt-blown polyphenylene sulfide nonwoven cloth filter material accounts for overall ranging from 1/4~1 of filter stick, preferred 1/3-1/2, which has excellent adsorption effect to tar, and at low cost, and is influenced on cigarette mouthfeel small.
Description
Technical field
The invention belongs to textile material field of nonwoven fabric technology, and in particular to a kind of melt-blown polyphenyl for reducing tar content
Thioether nonwoven cloth filter material and preparation method thereof.
Background technology
Polyphenylene sulfide (PPS) is a kind of novel high-performance thermoplastic resin, has high mechanical strength, high temperature resistant, chemically-resistant
Drug, the advantages that fire retardant, thermal stability is good, excellent electrical properties.PPS fibers have excellent chemical-resistant reagent and water-disintegrable,
And flame retardant property.It can be used as flame-retardant textile, flue gas filtering material etc..
The patent or document announced at present are all the PPS fibers prepared using melt spinning method, for using melt-blown
Legal system make preparation for dropping low tar amount melt-blown polyphenylene sulfide nonwoven cloth filter material document it is less.The prior art, Publication No.
The patent of invention of CN107722274A discloses a kind of preparation method of melt-blown non-woven material, specifically discloses and changes non-woven material
The preparation process of material is:The feeding area temperature of screw extruder is 270~310 DEG C, and compressional zone temperature is 290~330 DEG C, melting
Area's temperature is 300~340 DEG C, and tip nozzles temperature is 300~330 DEG C, and hot air temperature is 280~330 DEG C, meltblown beam temperature
Degree is 290~315 DEG C, and heat air pressure is 0.01~0.05MPa, and metering revolution speed is 12~25Hz, receives distance range and is
Although 15~40cm, this application disclose the preparation of non-woven material, however, it does not find that it can be for reducing cigarette smoke
The purposes of middle tar, and specific for reduce cigarette coke tar filtering material preparation method.
It is existing as filtering material in the prior art for polyphenylene sulfide (PPS), but be mostly using molten
Melt spinning and prepare non-woven fabrics later, this method is complicated, the present invention is directed to prepare a kind of non-woven fabrics of melt-blown polyphenylene sulfide, prepares work
Skill is simple, and is made as the filtering material of cigarette, using the special molecular structure of polyphenylene sulfide, reaches excellent to tar
Adsorption effect.
Invention content
In view of the above problems, present invention aims at propose a kind of melt-blown polyphenylene sulfide for reducing tar content
Nonwoven cloth filter material and preparation method thereof, this method mainly prepare polyphenylene sulfide non-woven fabrics by meltblown, specifically include
Following steps:
A. the drying of polyphenylene sulfide
B. polyphenylene sulfide meltblown spinning
Polyphenylene sulfide after drying is subjected to melt-spraying spinning by screw extruder and melt-blowing equipment, feed zone melts
Tabetisol, compressional zone and drawing-off hot blast temperature graded.
C. the collection of polyphenylene sulfide non-woven fabrics
D. rolling and molding.
The concrete operations of the step a be by a certain amount of polyphenylene sulfide under conditions of temperature is 40~100 DEG C
Dry 12~36h, makes its water content be less than 0.2%.
The design parameter of the step b is:Screw extruder draw ratio is 25~50:1,140~190 DEG C of feed zone melts
290-310 DEG C of tabetisol, 320~340 DEG C of compressional zone;200~280 DEG C of drawing-off hot blast temperature;Screw speed is 10~70r/min;
Wind pressure is 0.15~0.4MPa;
Further the design parameter of preferred steps b is:Screw extruder draw ratio is 25~35:1, feed zone 180~
190 DEG C, 300~310 DEG C of melting zone, 320~330 DEG C of compressional zone;250~270 DEG C of drawing-off hot blast temperature;Screw speed is 30-
50r/min;Wind pressure is 0.15~0.4MPa;
When meltblown prepares PPS non-woven fabrics, the control of temperature influences big, temperature to the performance for being meltblown polyphenylene sulfide non-woven fabrics
The raising of the gradient distribution of degree can ensure that PPS uniformly melts, and improve PPS flow stabilities to greatest extent so that prepare
The diameter of the non-woven fabrics gone out is small, and thickness is evenly distributed, and has larger specific surface area, filter efficiency high.
The present invention controls 0.15~0.4MPa of wind pressure, under conditions of the wind pressure, fiber can obtain adequately by experiment
Drawing-off, obtained fibre diameter is small, is conducive to the filter effect for improving filtering material.
The concrete operations of the step c are that the polyphenylene sulfide fibre sprayed through spinneret is collected through autoadhesion, winding, are obtained
Polyphenylene sulfide non-woven fabrics.Wherein, lace curtaining is 40~120cm at a distance from spinneret, and lace curtaining output frequency is 5~10r/min.
After polyphenylene sulfide is prepared in melt-blown, need to carry out rolling and molding to it, rolling and molding largely affects
The filter effect of polyphenylene sulfide non-woven fabrics.
High molecular material generally existing is heat-shrinked, because under heat condition, there are internal stress for PPS fibers, higher than PPS glass
In the environment of glass transition temperature, fiber molecule chain relaxation, to make non-woven fabrics shrink.On the other hand, since melt-blown is made
The crystallinity of standby PPS non-woven fabrics is relatively low, PPS can be made to crystallize under hot environment, and temperature is higher, crystalline rate
Faster, crystallinity is higher, and strand arranges more closely, so that the percent thermal shrinkage of non-woven fabrics increases, heat-shrinkable is very
The filter effect of filtering material is affected in big degree.
Hot rolling technology is the key means for preparing polyphenylene sulfide fibre filtering material, and present invention finds be in hot-rolled temperature
85-95℃;Hot rolling pressure is more than 10MPa-25MPa, and when the hot rolling time is 2-5 seconds, using the short time, high temperature hot pressing ensured
The necessary hole of filter material material and good thermal contraction performance so that for reducing the melt-blown polyphenylene sulfide non-woven fabrics mistake of tar content
Filter material material has preferable filter effect.If hot rolling overlong time, the contraction that polyphenylene sulfide fibre can be caused violent destroys melt-blown
Three-dimensional structure in spun non-woven cloth reduces filter effect.
The polyphenylene sulfide meltblown spinning processing temperature is 140~340 DEG C, molecular weight 10-15w, preferably 12-15w.
The selection of polyphenylene sulfide raw material is the key that prepare melt spraying non-woven fabrics, when the molecular weight of polyphenylene sulfide is small,
Mobility is strong after polyphenylene sulfide melting, cannot function as the spinning solution of melt-spraying spinning, the spinning solution being meltblown out is difficult into fibre, Wu Fazheng
Fiber often is prepared, i.e., enabled to obtain a few fibres, the poor mechanical property of the fiber can not be applied in production and use.When
The molecular weight of polyphenylene sulfide is excessively high, and numerical value fusing point is higher, and its mobility is too low, and non-woven fabrics is prepared as spinning solution melt-blown
When, as-spun fibre difficulty or ease drawing-off, therefore fibre diameter is larger, the filter effect for the non-woven fabrics being prepared out is bad, the present invention
By repeatedly attempting, it is found that molecular weight is most suitable for spinning between the viscosity of the polyphenylene sulfide of 9-12w, and the fiber prepared is straight
Diameter is small, and porosity is high.
The invention also discloses a kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content, the filter core materials
Material for melt-blown polyphenylene sulfide non-woven fabrics, be meltblown polyphenylene sulfide non-woven fabrics in fibre diameter be 1-20 μm, preferably 1-10 μm, more preferably
1-5μm。
The repeat unit structure of wherein polyphenylene sulfide is as follows:
As it can be seen that PPS is mainly linear structure, flatness is preferable, contains aryl and polar group on strand, and tar
Main component is the oxide of hydrocarbon and hydrocarbon, sulfide etc., and therefore, this programme will carry out tar using polyphenylene sulfide non-woven fabrics
Filter absorption, and it is found that polyphenylene sulfide non-woven fabrics has good adsorption effect to tar.
Conventional non-woven fabrics is the fiber lapping later by the way that polymer is first prepared into fiber, passes through self-adhesion, hot sticky, change
Learn bonding or the obtained non-woven fabrics of method that tool is reinforced, this conventional non-woven fabrics because its raw material selection and it is subsequent plus
The diameter of work, fiber is generally large, often tens microns or even hundreds of microns.The present invention is prepared using meltblown
Fibre diameter is small, usually 1-20 microns, and the fiber of the polyphenylene sulfide of minor diameter has large specific surface area, while preparing
The aperture of non-woven fabrics is smaller so that non-woven fabrics has preferable mechanical property and strainability.
What a kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content disclosed by the invention was prepared
Filter stick, the melt-blown polyphenylene sulfide nonwoven cloth filter material account for overall ranging from 1/4~1 of filter stick, preferred 1/3-1/2.
A kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content disclosed by the invention, the material have
Excellent tar adsorption effect, and it is at low cost, cigarette mouthfeel is influenced small.
Description of the drawings
Fig. 1,6 cigarette filter stick structural schematic diagram of embodiment;
Description of the drawings:1, acetate fiber;2, PPS melt spraying non-woven fabrics
Specific embodiment
In order to further verify the effect and solve the problems, such as that the present invention is reached, the present invention discloses embodiment.This
The polyphenylene sulfide fusing point that embodiment uses in invention is 100~130 DEG C, and heat decomposition temperature is higher than 300 DEG C, molecular weight 9-
12w。
Embodiment 1
A kind of preparation method of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content, the preparation side
Method carries out according to the following steps:
A. the drying of polyphenylene sulfide
By a certain amount of polyphenylene sulfide, drying for 24 hours, makes its water content be less than under conditions of temperature is 100 DEG C
0.2%.
B. the preparation of polyphenylene sulfide
Screw rod area is added through hopper in polyphenylene sulfide after drying, plasticizing is obtained uniformly by screw extruding, shearing
Polyphenylene sulfide melt, subsequent melt using filtering and metering reach spinneret, when melt is squeezed out from spinneret, understand it is hot
Air drawing is polyphenylene sulfide fibre.Wherein, the basic parameter of the melt-blowing equipment is:Screw extruder draw ratio is 40:
1,190 DEG C of feed zone, 320 DEG C of melting zone, 330 DEG C of compressional zone;Drawing-off hot blast temperature is 280 DEG C;Screw speed is 5r/min;Wind
Pressure is 0.2MPa;
C. the collection of polyphenylene sulfide non-woven fabrics
The polyphenylene sulfide fibre sprayed through spinneret is collected through autoadhesion, winding, obtains polyphenylene sulfide non-woven fabrics.Wherein,
Lace curtaining is 80cm at a distance from spinneret, and lace curtaining output frequency is 10r/min.
D. rolling and molding
Hot-rolled temperature is 90 DEG C;Hot rolling pressure is more than 10MPa, and the hot rolling time is 4 seconds.
Embodiment 2
A kind of preparation method of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content, the preparation side
Method carries out according to the following steps:
A. the drying of polyphenylene sulfide
By a certain amount of polyphenylene sulfide, drying for 24 hours, makes its water content be less than under conditions of temperature is 100 DEG C
0.2%.
B. the preparation of polyphenylene sulfide
Screw rod area is added through hopper in polyphenylene sulfide after drying, plasticizing is obtained uniformly by screw extruding, shearing
Polyphenylene sulfide melt, subsequent melt using filtering and metering reach spinneret, when melt is squeezed out from spinneret, understand it is hot
Air drawing is polyphenylene sulfide fibre.Wherein, the basic parameter of the melt-blowing equipment is:Screw extruder draw ratio is 40:
1,190 DEG C of feed zone, 320 DEG C of melting zone, 330 DEG C of compressional zone;Drawing-off hot blast temperature is 280 DEG C;Screw speed is 5r/min;Wind
Pressure is 0.2MPa;
C. the collection of polyphenylene sulfide non-woven fabrics
The polyphenylene sulfide fibre sprayed through spinneret is collected through autoadhesion, winding, obtains polyphenylene sulfide non-woven fabrics.Wherein,
Lace curtaining is 80cm at a distance from spinneret, and lace curtaining output frequency is 10r/min.
D. rolling and molding
Hot-rolled temperature is 90 DEG C;Hot rolling pressure is more than 10MPa, and the hot rolling time is 10 seconds.
Obtain the melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content.
Embodiment 3
A kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content, the nonwoven using embodiment 1 are fabric
Standby to obtain, it is 10-20 μm to be meltblown fibre diameter in polyphenylene sulfide non-woven fabrics.
Embodiment 4
The filter stick that a kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content is prepared, the filter stick
All polyphenylene sulfide nonwoven cloth filter material is meltblown by embodiment 3 to be prepared.
Embodiment 5
The filter stick that a kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content is prepared, embodiment 3
Melt-blown polyphenylene sulfide nonwoven cloth filter material accounts for overall ranging from 1/4 of filter stick.
Embodiment 6
The filter stick that a kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content is prepared, embodiment 3
Melt-blown polyphenylene sulfide nonwoven cloth filter material accounts for overall ranging from 1/2 of filter stick.
Embodiment 7
The filter stick that a kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content is prepared, embodiment 2
Melt-blown polyphenylene sulfide nonwoven cloth filter material accounts for overall ranging from 1/2 of filter stick.
Comparative example 1
A kind of perfume filter stick for cigarettes, the filter stick have acetate fiber to be prepared.
Comparative example 2
According to the method that embodiment 1 in patent of invention CN102080276A provides, the cigarette filter stick being prepared.
Embodiment 4-7 and comparative example 1-2 are tested, filter effect of the filter stick to tar is measured, test result is shown in
Following table.
Embodiment 4 | Embodiment 5 | Embodiment 6 | Embodiment 7 | Comparative example 1 | Comparative example 2 | |
Tar (mg/ branch) | 10.2 | 12.3 | 11.5 | 12.1 | 14.5 | 13.1 |
As it can be seen that the filter stick that the filter effect of filtering material provided by the present invention is prepared relative to common acetate fiber
Want it is excellent very much, the filter effect of tar improves nearly 30%.
Claims (8)
1. a kind of melt-blown polyphenylene sulfide nonwoven cloth filter material for reducing tar content, which is characterized in that melt-blown polyphenylene sulfide
Fibre diameter is 1-20 μm in non-woven fabrics, and the processing temperature that polyphenylene sulfide meltblown prepares non-woven fabrics is 140~340 DEG C, polyphenylene sulfide
Ether molecular weight is 9-12w.
2. a kind of as described in claim 1 for reducing the preparation side of the melt-blown polyphenylene sulfide nonwoven cloth filter material of tar content
Method, it is characterised in that:Specifically include following steps
A. the drying of polyphenylene sulfide
B. polyphenylene sulfide meltblown spinning
Polyphenylene sulfide after drying is subjected to melt-spraying spinning by screw extruder and melt-blowing equipment, feed zone, melting zone,
Compressional zone and drawing-off hot blast temperature graded;
C. the collection of polyphenylene sulfide non-woven fabrics;
D. rolling and molding.
3. a kind of as claimed in claim 2 for reducing the preparation side of the melt-blown polyphenylene sulfide nonwoven cloth filter material of tar content
Method, which is characterized in that the concrete operations of the step a are to do polyphenylene sulfide under conditions of temperature is 100~110 DEG C
Dry 12~36h makes its water content be less than 0.2%.
4. a kind of as claimed in claim 2 for reducing the preparation side of the melt-blown polyphenylene sulfide nonwoven cloth filter material of tar content
The design parameter of method, the step b is:Screw extruder draw ratio is 25~50:1,140~190 DEG C of feed zone, melting zone
290-310 DEG C, 320~340 DEG C of compressional zone;200~280 DEG C of drawing-off hot blast temperature;Screw speed is 10~70r/min;Wind pressure
For 0.15~0.4MPa.
5. a kind of as claimed in claim 2 for reducing the preparation side of the melt-blown polyphenylene sulfide nonwoven cloth filter material of tar content
Method, which is characterized in that the concrete operations of the step c are that the polyphenylene sulfide fibre sprayed through spinneret is received through autoadhesion, winding
Collection obtains polyphenylene sulfide non-woven fabrics, and lace curtaining is 40~120cm at a distance from spinneret, and lace curtaining output frequency is 5~10r/min.
6. a kind of as claimed in claim 2 for reducing the preparation side of the melt-blown polyphenylene sulfide nonwoven cloth filter material of tar content
Method, which is characterized in that the hot-rolled condition of the step d non-woven fabrics is that hot-rolled temperature is less than 80 DEG C, and the hot rolling time is 5-15 seconds.
7. a kind of be prepared for reducing the melt-blown polyphenylene sulfide nonwoven cloth filter material of tar content as described in claim 1
Filter stick, the melt-blown polyphenylene sulfide nonwoven cloth filter material accounts for overall ranging from 1/4~1 of filter stick.
8. a kind of be prepared for reducing the melt-blown polyphenylene sulfide nonwoven cloth filter material of tar content as claimed in claim 8
Filter stick, the melt-blown polyphenylene sulfide nonwoven cloth filter material accounts for the ranging from 1/3-1/2 of filter stick totality.
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CN201810837474.XA CN108796822A (en) | 2018-07-26 | 2018-07-26 | A kind of melt-blown polyphenylene sulfide nonwoven cloth filter material and preparation method thereof for reducing tar content |
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CN201810837474.XA CN108796822A (en) | 2018-07-26 | 2018-07-26 | A kind of melt-blown polyphenylene sulfide nonwoven cloth filter material and preparation method thereof for reducing tar content |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115323506A (en) * | 2022-06-30 | 2022-11-11 | 武汉纺织大学 | Pipeline type strong meshing extruder and method for preparing PPS fiber and non-woven fabric |
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CN103080418A (en) * | 2010-09-07 | 2013-05-01 | 东丽株式会社 | Nonwoven fabric comprising polyphenylene sulfide fibers |
CN104795525A (en) * | 2015-05-13 | 2015-07-22 | 武汉纺织大学 | Melt-blowing polyphenylene sulphide non-woven fabric lithium battery diaphragm and preparation method thereof |
EP2650419B1 (en) * | 2010-12-06 | 2016-09-28 | Mitsui Chemicals, Inc. | Melt-blown nonwoven fabric, and production method and device for same |
CN107794645A (en) * | 2017-11-23 | 2018-03-13 | 湖北中烟工业有限责任公司 | A kind of hydrophobic permeable polyphenylene sulfide filter membrane for cigarette filter and preparation method thereof |
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- 2018-07-26 CN CN201810837474.XA patent/CN108796822A/en active Pending
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Publication number | Priority date | Publication date | Assignee | Title |
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CN103080418A (en) * | 2010-09-07 | 2013-05-01 | 东丽株式会社 | Nonwoven fabric comprising polyphenylene sulfide fibers |
EP2650419B1 (en) * | 2010-12-06 | 2016-09-28 | Mitsui Chemicals, Inc. | Melt-blown nonwoven fabric, and production method and device for same |
CN104795525A (en) * | 2015-05-13 | 2015-07-22 | 武汉纺织大学 | Melt-blowing polyphenylene sulphide non-woven fabric lithium battery diaphragm and preparation method thereof |
CN107794645A (en) * | 2017-11-23 | 2018-03-13 | 湖北中烟工业有限责任公司 | A kind of hydrophobic permeable polyphenylene sulfide filter membrane for cigarette filter and preparation method thereof |
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Application publication date: 20181113 |