CN108794027A - A kind of electromagnetic crucible heat-resisting material - Google Patents

A kind of electromagnetic crucible heat-resisting material Download PDF

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Publication number
CN108794027A
CN108794027A CN201810762704.0A CN201810762704A CN108794027A CN 108794027 A CN108794027 A CN 108794027A CN 201810762704 A CN201810762704 A CN 201810762704A CN 108794027 A CN108794027 A CN 108794027A
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parts
crucible heat
resisting
crucible
heat
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邱泽坚
邱嵘熙
张茗贵
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Foshan Gaojie Industrial Furnace Co Ltd
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Foshan Gaojie Industrial Furnace Co Ltd
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
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    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
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    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
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    • C04B2235/3817Carbides
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
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    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3852Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
    • C04B2235/386Boron nitrides
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3891Silicides, e.g. molybdenum disilicide, iron silicide

Abstract

The invention discloses a kind of electromagnetic crucible heat-resisting materials, and by mass fraction, its material component includes:45-58 parts of aluminium oxide, 24-32 parts of silicon carbide, 2-6 parts of yttrium oxide, 12-20 parts of white carbon, 8-14 parts of calcium carbonate, 4-12 parts of boron nitride, 5-9 parts of alumina silicate, 1-3 parts of nickle silicide, 6-14 parts of bonding agent.Electromagnetic crucible heat-resisting material, most importantly its high temperature resistant long with high strength, service life can be applied and be smelted in refractory metal, can smelt various metals, applicability is wide.

Description

A kind of electromagnetic crucible heat-resisting material
Technical field
The present invention relates to crucible material technical field more particularly to a kind of electromagnetic crucible heat-resisting materials.
Background technology
Electromagnetic induction industrial furnace is that whirlpool is generated inside heater under the induction coil alternating electromagnetism field action in induction furnace Stream, heater fever, heater by heat transmission to metal object, to achieve the effect that heating or fusing.
And it is exactly crucible that electromagnetism smelting furnace is most important, because crucible is related to the quality and melting efficiency of metal melting. Existing crucible is made of the graphite of single composition mostly, and intensity is poor, and service life is short, most importantly its heat-resisting quantity Can be poor, it is impossible to meet the temperature of refractory metal melting.
Invention content
In view of this, the present invention provides a kind of electromagnetic crucible heat-resisting materials.
A kind of electromagnetic crucible heat-resisting material, by mass fraction, its material component includes:
Preferably, by mass fraction, its material component includes:
Preferably, by mass fraction, its material component includes:
Preferably, the white carbon is at least one of precipitated silica, gas-phase silica and superfine white carbon black.
Preferably, the white carbon is the mixing of gas-phase silica and superfine white carbon black, and mixing quality ratio is 2:1.
Preferably, the calcium carbonate is precipitated calcium carbonate or powdered whiting.
Preferably, the boron nitride is one kind in water chestnut side's boron nitride, cubic boron nitride and buergerite boron nitride.
Preferably, the bonding agent is boron glass or lead glass.
The beneficial effects of the present invention are:Electromagnetic crucible heat-resisting material, it is long with high strength, service life, most Important is its high temperature resistant, it can be applied and be smelted in refractory metal, various metals can be smelted, applicability is wide.
Specific implementation mode:
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described, Obviously, described embodiments are some of the embodiments of the present invention, instead of all the embodiments.Based on the implementation in the present invention Example, every other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to The scope of protection of the invention.
It should be appreciated that ought use in this specification and in the appended claims, term " comprising " and "comprising" instruction Described feature, entirety, step, operation, the presence of element and/or component, but one or more of the other feature, whole is not precluded Body, step, operation, element, component and/or its presence or addition gathered.
It will be further appreciated that the term "and/or" used in description of the invention and the appended claims is Refer to any combinations and all possible combinations of one or more of associated item listed, and includes these combinations.
Embodiment 1
Electromagnetic crucible heat-resisting material, by being formed as follows by mass component:
The preparation method of electromagnetic crucible heat-resisting material:
Weigh aluminium oxide, silicon carbide, yttrium oxide, precipitated silica, precipitated calcium carbonate, water chestnut side's boron nitride, the silicon of component amount Sour aluminium, nickle silicide, boron glass;
By aluminium oxide, silicon carbide, yttrium oxide, precipitated silica, precipitated calcium carbonate, water chestnut side's boron nitride, alumina silicate, nickle silicide And boron glass is added in ball mill, ratio of grinding media to material is 40 in ball mill:1, Ball-milling Time 3h;
By aluminium oxide, silicon carbide, yttrium oxide, precipitated silica, precipitated calcium carbonate, water chestnut side's boron nitride, the silicic acid after ball milling Aluminium, nickle silicide and boron glass are added into high mixer, carry out mechanical mixture, and mixing machine rotating speed is 600r/min, mixing 35min obtains batch mixing a;
Batch mixing a is added into molding machine, (crucible base) base, crushing strength 260MPa is pressed;
By type (crucible base) base progress high temperature be pre-sintered, pre-sintering temperature be 700 DEG C, be pre-sintered the time be 2.5h;
Type (crucible base) base of pre-sintering is sintered again, sintering temperature is 1350 DEG C, and sintering time 8h is obtained Heat-resisting material.
Embodiment 2
Electromagnetic crucible heat-resisting material, by being formed as follows by mass component:
The preparation method of electromagnetic crucible heat-resisting material:
Weigh aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica, powdered whiting, cubic boron nitride, the silicon of component amount Sour aluminium, nickle silicide, lead glass;
By aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica, powdered whiting, cubic boron nitride, alumina silicate, nickle silicide And lead glass is added in ball mill, ratio of grinding media to material is 35 in ball mill:1, Ball-milling Time 2h;
By aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica, powdered whiting, cubic boron nitride, the silicic acid after ball milling Aluminium, nickle silicide and lead glass are added into high mixer, carry out mechanical mixture, and mixing machine rotating speed is 820r/min, mixing 27min obtains batch mixing a;
Batch mixing a is added into molding machine, (crucible base) base, crushing strength 310MPa is pressed;
By type (crucible base) base progress high temperature be pre-sintered, pre-sintering temperature be 500 DEG C, be pre-sintered the time be 3.8h;
Type (crucible base) base of pre-sintering is sintered again, sintering temperature is 1380 DEG C, and sintering time 7h is obtained Heat-resisting material.
Embodiment 3
Electromagnetic crucible heat-resisting material, by being formed as follows by mass component:
The preparation method of electromagnetic crucible heat-resisting material:
Weigh the aluminium oxide of component amount, silicon carbide, yttrium oxide, superfine white carbon black, precipitated calcium carbonate, buergerite boron nitride, Alumina silicate, nickle silicide, boron glass;
By aluminium oxide, silicon carbide, yttrium oxide, superfine white carbon black, precipitated calcium carbonate, buergerite boron nitride, alumina silicate, silication Nickel and boron glass are added in ball mill, and ratio of grinding media to material is 20 in ball mill:1, Ball-milling Time 2h;
By aluminium oxide, silicon carbide, yttrium oxide, superfine white carbon black, precipitated calcium carbonate, buergerite boron nitride, the silicon after ball milling Sour aluminium, nickle silicide and boron glass are added into high mixer, carry out mechanical mixture, and mixing machine rotating speed is 900r/min, mixing 25min obtains batch mixing a;
Batch mixing a is added into molding machine, (crucible base) base, crushing strength 320MPa is pressed;
Type (crucible base) base progress high temperature is pre-sintered, pre-sintering temperature is 500 DEG C, and the pre-sintering time is 4h;
Type (crucible base) base of pre-sintering is sintered again, sintering temperature is 1500 DEG C, and sintering time 5h is obtained Heat-resisting material.
Embodiment 4
Electromagnetic crucible heat-resisting material, by being formed as follows by mass component:
The preparation method of electromagnetic crucible heat-resisting material:
Weigh aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica and the superfine white carbon black of component amount, powdered whiting, Cubic boron nitride, alumina silicate, nickle silicide, lead glass;
By aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica and superfine white carbon black, powdered whiting, cube nitridation Boron, alumina silicate, nickle silicide and lead glass are added in ball mill, and ratio of grinding media to material is 25 in ball mill:1, Ball-milling Time 3h;
By aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica and the superfine white carbon black, powdered whiting, vertical after ball milling Square boron nitride, alumina silicate, nickle silicide and lead glass are added into high mixer, carry out mechanical mixture, and mixing machine rotating speed is 650r/ Min mixes 32min, obtains batch mixing a;
Batch mixing a is added into molding machine, (crucible base) base, crushing strength 280MPa is pressed;
Type (crucible base) base progress high temperature is pre-sintered, pre-sintering temperature is 700 DEG C, and the pre-sintering time is 3h;
Type (crucible base) base of pre-sintering is sintered again, sintering temperature is 1460 DEG C, and sintering time 6h is obtained Heat-resisting material.
Embodiment 5
Electromagnetic crucible heat-resisting material, by being formed as follows by mass component:
The preparation method of electromagnetic crucible heat-resisting material:
Weigh aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica, precipitated calcium carbonate, water chestnut side's boron nitride, the silicon of component amount Sour aluminium, nickle silicide, lead glass;
By aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica, precipitated calcium carbonate, water chestnut side's boron nitride, alumina silicate, nickle silicide And lead glass is added in ball mill, ratio of grinding media to material is 30 in ball mill:1, Ball-milling Time 3h;
By aluminium oxide, silicon carbide, yttrium oxide, gas-phase silica, precipitated calcium carbonate, water chestnut side's boron nitride, the silicic acid after ball milling Aluminium, nickle silicide and lead glass are added into high mixer, carry out mechanical mixture, and mixing machine rotating speed is 750r/min, mixing 29min obtains batch mixing a;
Batch mixing a is added into molding machine, (crucible base) base, crushing strength 300MPa is pressed;
By type (crucible base) base progress high temperature be pre-sintered, pre-sintering temperature be 640 DEG C, be pre-sintered the time be 3.4h;
Type (crucible base) base of pre-sintering is sintered again, sintering temperature is 1420 DEG C, and sintering time 6h is obtained Heat-resisting material.
It can be shaped to electromagnetic crucible by the heat-resisting material of embodiment 1-5.It is strong that its heat-resisting material is tested respectively Degree, access times and high temperature resistance are tested, and test result is as follows:
It can be seen that the heat-resisting material of embodiment 1-5, flexural strength average out to according to the data in performance test table To 102Mpa, service life can averagely reach 362 times, and refractoriness can reach 1580 DEG C.
It is to specific embodiment provided by the present invention above.
The present invention is described in detail in specification, structural principle of the specific case used herein to the present invention And embodiment is expounded, above example is merely used to help understand the method and its core concept of the present invention;Meanwhile For those of ordinary skill in the art, according to the thought of the present invention, has change in specific embodiments and applications Become place, in conclusion the content of the present specification should not be construed as limiting the invention.

Claims (8)

1. a kind of electromagnetic crucible heat-resisting material, which is characterized in that by mass fraction, its material component includes:
2. crucible heat-resisting material according to claim 1, which is characterized in that by its material component packet of mass fraction It includes:
3. crucible heat-resisting material according to claim 2, which is characterized in that by its material component packet of mass fraction It includes:
4. according to any crucible heat-resisting materials of claim 1-3, it is characterised in that:The white carbon is that precipitation is white At least one of carbon black, gas-phase silica and superfine white carbon black.
5. crucible heat-resisting material according to claim 4, it is characterised in that:The white carbon be gas-phase silica with And the mixing of superfine white carbon black, mixing quality ratio are 2:1.
6. according to any crucible heat-resisting materials of claim 1-3, it is characterised in that:The calcium carbonate is lightweight carbon Sour calcium or powdered whiting.
7. according to any crucible heat-resisting materials of claim 1-3, it is characterised in that:The boron nitride is water chestnut side's nitrogen Change one kind in boron, cubic boron nitride and buergerite boron nitride.
8. according to any crucible heat-resisting materials of claim 1-3, it is characterised in that:The bonding agent is boron glass Or lead glass.
CN201810762704.0A 2018-07-12 2018-07-12 A kind of electromagnetic crucible heat-resisting material Pending CN108794027A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020214755A1 (en) * 2019-04-17 2020-10-22 Materion Corporation Crucibles and compositions and processes for making same

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104961445A (en) * 2015-05-13 2015-10-07 苏州市英富美欣科技有限公司 Composite ceramic material used for crucible and preparation method thereof
CN107686354A (en) * 2017-09-18 2018-02-13 佛山市高捷工业炉有限公司 A kind of blank of crucible

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104961445A (en) * 2015-05-13 2015-10-07 苏州市英富美欣科技有限公司 Composite ceramic material used for crucible and preparation method thereof
CN107686354A (en) * 2017-09-18 2018-02-13 佛山市高捷工业炉有限公司 A kind of blank of crucible

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020214755A1 (en) * 2019-04-17 2020-10-22 Materion Corporation Crucibles and compositions and processes for making same
TWI761809B (en) * 2019-04-17 2022-04-21 美商萬騰榮公司 Crucibles and compositions and processes for making same

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Application publication date: 20181113