CN108790349B - High-performance TPO waterproof coiled material and preparation method thereof - Google Patents

High-performance TPO waterproof coiled material and preparation method thereof Download PDF

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CN108790349B
CN108790349B CN201810613720.3A CN201810613720A CN108790349B CN 108790349 B CN108790349 B CN 108790349B CN 201810613720 A CN201810613720 A CN 201810613720A CN 108790349 B CN108790349 B CN 108790349B
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coiled material
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thermoplastic polyolefin
waterproof coiled
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CN108790349A (en
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刘启南
袁俊
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HUBEI JOYOUNG WATERPROOFING MATERIAL TECHNOLOGY Co.,Ltd.
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Hubei Joyoung Waterproofing Material Technology Co ltd
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B32B2307/5825—Tear resistant
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    • C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention provides a high-performance TPO waterproof coiled material, which is a multilayer laminated structure formed by compounding and solidifying a modified thermoplastic polyolefin material layer, a non-woven fabric reinforcing layer, a fireproof flame-retardant layer, a framework reinforcing layer and an antioxidant surface layer, wherein the thickness of the coiled material is 2-5mm, and the modified thermoplastic polyolefin material layer is a polyolefin composite material layer prepared from ethylene propylene diene monomer, polypropylene, chicle, butyl methacrylate and an auxiliary agent. The modified thermoplastic polyolefin waterproof coiled material has the advantages of high tear resistance, high tensile resistance, high photooxidation resistance, high flame retardant property and high waterproof property.

Description

High-performance TPO waterproof coiled material and preparation method thereof
Technical Field
The invention relates to a thermoplastic polyolefin waterproof coiled material and a preparation method thereof, in particular to a high-performance TPO waterproof coiled material and a preparation method thereof, belonging to the technical field of waterproof materials.
Background
The Thermoplastic Polyolefin (TPO) waterproof coiled material is a sheet thermoplastic rubber elastic waterproof material which is prepared by taking vinyl resin as a base material and adopting an advanced polymerization technology and a specific formula, is a new material which is popular in the United states and Europe in recent years, does not contain plasticizer in ingredients, does not have the migration and brittleness of the plasticizer, has the comprehensive characteristics of high tensile strength, good wear resistance, strong ultraviolet resistance, smooth surface, high reflectivity, pollution resistance and the like, is easy to process, can be welded, is convenient to construct, is completely recycled, is green and environment-friendly, and can be called as a top-grade waterproof material in the world at present. The TPO waterproof coiled material is suitable for being used as a single-layer external leakage waterproof layer of roofing engineering and is also suitable for waterproofing of roofing, basements, water storage tanks and other building engineering of protective layers.
The increasing living standard leads people to have higher and higher requirements on thermoplastic polyolefin waterproof rolls, so that the thermoplastic polyolefin waterproof rolls with high tear resistance, tensile resistance, photo-oxidation resistance, flame retardance and waterproof performance meeting the market demands need to be developed.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a modified thermoplastic polyolefin waterproof roll with high tear resistance, tensile resistance, photo-oxidation resistance, flame retardance and waterproof performance and a preparation method thereof.
The invention provides a high-performance TPO waterproof coiled material, which is a multilayer laminated structure formed by compounding and solidifying a modified thermoplastic polyolefin material layer, a non-woven fabric reinforcing layer, a fireproof flame-retardant layer, a framework reinforcing layer and an antioxidant surface layer, wherein the thickness of the coiled material is 2-5mm, and the modified thermoplastic polyolefin material layer is a polyolefin composite material layer prepared from ethylene propylene diene monomer, polypropylene, chicle, butyl methacrylate and an auxiliary agent.
As a further improvement of the invention, the fireproof flame-retardant layer is a coating layer formed by a silicone resin composition.
As a further improvement of the invention, the anti-oxidation surface layer is a polyvinyl chloride layer added with a high-efficiency light stabilizer compound.
As a further improvement of the invention, the high-efficiency light stabilizer compound is prepared by compounding Chimassor 2020 and Tinuvin XT 847.
As a further improvement of the invention, the mixture ratio of Chimassor 2020 to Tinuvin XT847 is as follows: 4:1-1:1.
As a further improvement of the invention, the ratio of Chimassorb 2020 to Tinuvin XT847 is 3: 1.
The invention provides a preparation method of a high-performance TPO waterproof coiled material, which comprises the following steps:
a. preparing a modified thermoplastic material layer: adding ethylene propylene diene monomer, polypropylene, chicle, butyl methacrylate, zinc oxide and stearic acid into a double-screw extruder for blending, melting at 190-;
b. preparing an antioxidant surface layer: adding polyvinyl chloride, Chimassor 2020, Tinuvin XT847 and an auxiliary agent into a double-screw extruder for blending, melting at the temperature of 130-;
c. preparing a high-performance TPO waterproof coiled material: the modified thermoplastic polyolefin material layer and the non-woven fabric reinforcing layer are subjected to hot pressing by a three-roll mill, then are cooled and then are subjected to hot press molding with the fireproof flame-retardant layer, the framework reinforcing layer and the antioxidant surface layer in sequence by the three-roll mill, and then are subjected to cooling, deviation rectification, edge cutting, rolling and packaging to prepare the high-performance TPO waterproof coiled material, wherein the rotating speeds of three rolls of the three-roll mill are different.
As a further improvement of the invention, the mixture ratio of the raw materials is as follows: 30-40 parts of ethylene propylene diene monomer, 30-40 parts of polypropylene, 10-20 parts of chicle, 10-20 parts of butyl methacrylate and 0-1.5 parts of accelerator zinc dialkyl dithiophosphate/2-thiol benzothiazole zinc salt.
As a further improvement of the invention, the dosage ratio of the accelerator zinc dialkyl dithiophosphate/2-thiol benzothiazole zinc salt is 0-1.5:0-1.5
Compared with the prior art, the invention has the beneficial effects that:
1. the high-performance TPO waterproof coiled material is a multilayer laminated structure formed by compounding and solidifying a modified thermoplastic polyolefin material layer, a non-woven fabric reinforcing layer, a fireproof flame-retardant layer, a framework reinforcing layer and an antioxidant surface layer, has high tear resistance and tensile resistance, high light oxidation resistance, high flame retardance and high waterproof performance, and is suitable for industrial popularization and production.
2. The modified thermoplastic polyolefin material layer is a polyolefin composite material layer prepared from ethylene propylene diene monomer, polypropylene, chicle, butyl methacrylate and an auxiliary agent, is different from the traditional raw materials of ethylene propylene diene monomer and polypropylene, and is added with chicle and butyl methacrylate, the chicle has good toughness, acid and alkali corrosion resistance and oil resistance, the butyl methacrylate has high strength, and the combination of the two substances improves the mechanical property of the polyolefin composite material and expands the application field of TPO waterproof coiled materials.
3. The invention adopts a partial vulcanization method to establish a cross-linking structure among the ethylene propylene diene monomer, the polypropylene, the chicle and the butyl methacrylate, can overcome the defects of poor toughness and non-oil resistance of the ethylene propylene diene monomer, improves the wear resistance of the waterproof coiled material, and greatly improves the strength, the compression set, the solvent resistance, the tensile tearing resistance and the impact resistance.
4. The invention adopts zinc dialkyl dithiophosphate/2-thiol benzothiazole zinc salt as an accelerator and has good synergistic effect, and the prepared modified thermoplastic polyolefin material has the advantages of accelerated vulcanization rate, improved crosslinking degree and excellent mechanical property.
5. In the preparation method, the three rollers of the three-roller mill have different rotating speeds, and the rollers with different rotating speeds have a speed difference, so that the hot-pressed modified thermoplastic polyolefin material layer and the non-woven fabric reinforced layer have a pushing force along the rolling direction in addition to the rolling force along the diameter direction of the rollers, the non-woven fabric reinforced layer is rubbed into the modified thermoplastic polyolefin material layer, the adhesive force between the two layers is increased, and the adhesion stability between the multiple layers of materials is improved.
Drawings
FIG. 1 is a schematic structural diagram of a high-performance TPO waterproofing membrane of the present invention.
In the figure: 1. a layer of modified thermoplastic polyolefin material; 2. a non-woven fabric reinforcement layer; 3. a fire resistant and flame retardant layer; 4. a skeletal reinforcement layer; 5. an antioxidant surface layer.
Detailed Description
Example 1
Firstly preparing a modified thermoplastic polyolefin material layer 1: adding 20 parts of ethylene propylene diene monomer, 30 parts of polypropylene, 8 parts of chicle, 10 parts of butyl methacrylate, 0.1 part of zinc oxide and 0.03 part of stearic acid into a double-screw extruder in equipment for blending, melting at the temperature of 190 ℃ plus 200 ℃, adding sulfur, reacting for 3min, supplementing 10 parts of ethylene propylene diene monomer, 2 parts of chicle and sulfur, reacting for 5-10min, and extruding a modified thermoplastic polyolefin material layer 1;
and preparing an antioxidant surface layer 5: adding 100 parts of polyvinyl chloride, 0.8 part of Chimassor 2020, 0.2 part of Tinuvin XT847 and an auxiliary agent into a double-screw extruder for blending, melting at the temperature of 130-150 ℃ for 2-3min, and then extruding an antioxidant surface layer 5;
the modified thermoplastic polyolefin material layer 1 and the non-woven fabric reinforcing layer 2 are subjected to hot pressing by a three-roll mill, then are cooled and then are subjected to hot press molding by the three-roll mill with the fireproof flame-retardant layer 3, the framework reinforcing layer 4 and the antioxidant surface layer 5 in sequence, and then are subjected to cooling, deviation correction, trimming, cutting, rolling and packaging to prepare the high-performance TPO waterproof coiled material, wherein the rotating speeds of three rolls of the three-roll mill are different, and the rotating speeds of the rolls are respectively 250 revolutions per minute, 300 revolutions per minute and 350 revolutions per minute.
The test is carried out by adopting GB27789-2011 Thermoplastic Polyolefin (TPO) waterproof coiled material standard, and the result is as follows:
Figure BDA0001696310610000031
Figure BDA0001696310610000041
example 2
Firstly preparing a modified thermoplastic polyolefin material layer 1: adding 30 parts of ethylene propylene diene monomer, 40 parts of polypropylene, 15 parts of chicle, 20 parts of butyl methacrylate, 0.15 part of zinc oxide and 0.06 part of stearic acid into a double-screw extruder in equipment for blending, melting at the temperature of 190 ℃ plus 200 ℃, adding 1.5 parts of zinc dialkyl dithiophosphate and 1.5 parts of 2-thiol benzothiazole zinc salt as accelerators, adding sulfur after reacting for 1min, reacting for 3min, supplementing 10 parts of ethylene propylene diene monomer, 5 parts of chicle and sulfur, reacting for 5-10min, and extruding a modified thermoplastic polyolefin material layer 1;
and preparing an antioxidant surface layer 5: adding 100 parts of polyvinyl chloride, 0.5 part of Chimassor 2020, 0.5 part of Tinuvin XT847 and an auxiliary agent into a double-screw extruder for blending, melting at the temperature of 130-150 ℃ for 2-3min, and then extruding an antioxidant surface layer 5;
the modified thermoplastic polyolefin material layer 1 and the non-woven fabric reinforcing layer 2 are subjected to hot pressing by a three-roll mill, then are cooled and then are subjected to hot press molding by the three-roll mill with the fireproof flame-retardant layer 3, the framework reinforcing layer 4 and the antioxidant surface layer 5 in sequence, and then are subjected to cooling, deviation correction, trimming, cutting, rolling and packaging to prepare the high-performance TPO waterproof coiled material, wherein the rotating speeds of three rolls of the three-roll mill are different, and the rotating speeds of the rolls are respectively 250 revolutions per minute, 300 revolutions per minute and 350 revolutions per minute.
The test is carried out by adopting GB27789-2011 Thermoplastic Polyolefin (TPO) waterproof coiled material standard, and the result is as follows:
Figure BDA0001696310610000042
Figure BDA0001696310610000051
example 3
Firstly preparing a modified thermoplastic polyolefin material layer 1: adding 25 parts of ethylene propylene diene monomer, 35 parts of polypropylene, 10 parts of chicle, 15 parts of butyl methacrylate, 0.12 part of zinc oxide and 0.05 part of stearic acid into a double-screw extruder in equipment for blending, melting at the temperature of 190 ℃ plus 200 ℃, adding 0.75 part of zinc dialkyl dithiophosphate and 0.75 part of zinc promoter 2-mercaptobenzothiazole, adding sulfur after reacting for 1min, reacting for 3min, supplementing 10 parts of ethylene propylene diene monomer, 5 parts of chicle and sulfur, reacting for 5-10min, and extruding a modified thermoplastic polyolefin material layer 1;
and preparing an antioxidant surface layer 5: adding 100 parts of polyvinyl chloride, 0.6 part of Chimassor 2020, 0.4 part of Tinuvin XT847 and an auxiliary agent into a double-screw extruder for blending, melting at the temperature of 130-150 ℃ for 2-3min, and then extruding an antioxidant surface layer 5;
the modified thermoplastic polyolefin material layer 1 and the non-woven fabric reinforcing layer 2 are subjected to hot pressing by a three-roll mill, then are cooled and then are subjected to hot press molding by the three-roll mill with the fireproof flame-retardant layer 3, the framework reinforcing layer 4 and the antioxidant surface layer 5 in sequence, and then are subjected to cooling, deviation correction, trimming, cutting, rolling and packaging to prepare the high-performance TPO waterproof coiled material, wherein the rotating speeds of three rolls of the three-roll mill are different, and the rotating speeds of the rolls are respectively 250 revolutions per minute, 300 revolutions per minute and 350 revolutions per minute.
30-40 parts of ethylene propylene diene monomer, 30-40 parts of polypropylene, 10-20 parts of chicle, 10-20 parts of butyl methacrylate and 0-1.5 parts of accelerator zinc dialkyl dithiophosphate/2-thiol benzothiazole zinc salt.
The test is carried out by adopting GB27789-2011 Thermoplastic Polyolefin (TPO) waterproof coiled material standard, and the result is as follows:
Figure BDA0001696310610000061
Figure BDA0001696310610000071
comparative example 1
Firstly preparing a thermoplastic polyolefin material layer by weight: adding 25 parts of ethylene propylene diene monomer, 35 parts of polypropylene, 0.12 part of zinc oxide and 0.05 part of stearic acid into a double-screw extruder in equipment for blending, melting at the temperature of 190-;
and preparing an antioxidant surface layer 5: adding 100 parts of polyvinyl chloride and an auxiliary agent into a double-screw extruder for blending, melting at the temperature of 130-150 ℃ for 2-3min, and extruding an antioxidant surface layer 5;
the modified thermoplastic polyolefin material layer 1 and the non-woven fabric reinforcing layer 2 are subjected to hot pressing by a three-roll mill, then are cooled and then are subjected to hot press molding by the three-roll mill with the fireproof flame-retardant layer 3, the framework reinforcing layer 4 and the antioxidant surface layer 5 in sequence, and then are subjected to cooling, deviation correction, trimming, cutting, rolling and packaging to prepare the high-performance TPO waterproof coiled material, wherein the rotating speeds of three rolls of the three-roll mill are different, and the rotating speeds of the rolls are respectively 250 revolutions per minute, 300 revolutions per minute and 350 revolutions per minute.
The test is carried out by adopting GB27789-2011 Thermoplastic Polyolefin (TPO) waterproof coiled material standard, and the result is as follows:
Figure BDA0001696310610000072
Figure BDA0001696310610000081
the following table shows the microscopic evaluation results of the test samples with the thickness of 0.25 mm after being irradiated by the xenon arc lamp aging tester;
Figure BDA0001696310610000082
the high-performance TPO waterproof coiled material and the preparation method thereof provided by the invention are described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are set forth only to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (5)

1. The utility model provides a high performance TPO waterproofing membrane which characterized in that: the coiled material is a multilayer laminated structure formed by compounding and solidifying a modified thermoplastic polyolefin material layer (1), a non-woven fabric reinforcing layer (2), a fireproof flame-retardant layer (3), a framework reinforcing layer (4) and an antioxidant surface layer (5), the thickness of the coiled material is 2-5mm, the modified thermoplastic polyolefin material layer (1) is a polyolefin composite material layer prepared from ethylene propylene diene monomer, polypropylene, chicle, butyl methacrylate and an auxiliary agent, and the preparation method of the high-performance TPO waterproof coiled material comprises the following steps:
a. preparation of a layer of modified thermoplastic polyolefin material (1): adding ethylene propylene diene monomer, polypropylene, chicle, butyl methacrylate, zinc oxide and stearic acid into a double-screw extruder for blending, melting at 190-;
b. preparing an antioxidant surface layer (5): adding polyvinyl chloride, Chimassorb 2020, Tinuvin XT847 and an auxiliary agent into a double-screw extruder for blending, melting for 2-3min at the temperature of 130-;
c. preparing a high-performance TPO waterproof coiled material: the modified thermoplastic polyolefin material layer (1) and the non-woven fabric reinforcing layer (2) are subjected to hot pressing by a three-roll mill, then are cooled and then are subjected to hot press molding with the fireproof flame-retardant layer (3), the framework reinforcing layer (4) and the antioxidant surface layer (5) by the three-roll mill in sequence, and then are subjected to cooling, deviation rectification, edge cutting, rolling and packaging to prepare the high-performance TPO waterproof coiled material, wherein the rotating speeds of three rollers of the three-roll mill are different.
2. The high performance TPO waterproofing membrane according to claim 1 wherein: the mixture ratio of Chimassorb 2020 to Tinuvin XT847 is as follows: 4:1-1:1.
3. The high performance TPO waterproofing membrane according to claim 2, characterized in that: the ratio of Chimassorb 2020 to Tinuvin XT847 is 3: 1.
4. The TPO waterproof coiled material with high performance according to claim 1 is characterized in that the content of raw materials is as follows: 30-40 parts of ethylene propylene diene monomer, 30-40 parts of polypropylene, 10-20 parts of chicle, 10-20 parts of butyl methacrylate, and 0-1.5 parts of accelerator zinc dialkyl dithiophosphate and 2-thiol benzothiazole zinc salt.
5. The TPO waterproof coiled material with high performance as claimed in claim 4, wherein the ratio of the zinc dialkyl dithiophosphate and the zinc 2-mercaptobenzothiazole salt is 0-1.5: 0-1.5.
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