CN108789799A - Concrete structure intelligence health control device and its concrete curing method - Google Patents
Concrete structure intelligence health control device and its concrete curing method Download PDFInfo
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- CN108789799A CN108789799A CN201810669037.1A CN201810669037A CN108789799A CN 108789799 A CN108789799 A CN 108789799A CN 201810669037 A CN201810669037 A CN 201810669037A CN 108789799 A CN108789799 A CN 108789799A
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- concrete
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- control device
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- health control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/247—Controlling the humidity during curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Automation & Control Theory (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a kind of concrete structure intelligence health control devices, including the health control device and test block concrete strength inspection device being connected electrically, intelligent health preserving equipment and environment monitoring device, wherein, intelligent health preserving equipment includes hot steam efferent duct, room temperature cold water efferent duct and the test block health water pipe for carrying the water tank of heating function and being connected to the water tank；Test block concrete strength inspection device is used to carry out intensity monitoring to concrete test block to feed back to health control device so that it controls health parameter, and test block healthy water pipe is used to carry out and wait for that health concrete is sprayed under the conditions of to concrete test block to conserve；Environment monitoring device includes temperature-detecting device and humidity detector.Concrete structure intelligence health control device proposed by the present invention and its concrete curing method ensure that the health quality of concrete.
Description
Technical field
The present invention relates to concrete curing equipment technical fields more particularly to a kind of concrete structure intelligence health to control
Equipment and its concrete curing method.
Background technology
With the fast development of China's economy, highway and municipal room are built and civil engineerings are waited to enter high speed hair
Exhibition period.In its process of construction, the intensity of concrete and other performances do not reach after the completion of pouring stable state and
The requirement of design needs to take rational processing mode to concrete at this time, its intensity is made to reach design requirement and with good
Performance, the health of concrete is most important.
After the completion of concrete curing refers to concreting, to the reasonable of its temperature and humidity in it condenses hardening process
It controls, cementitious material is normal hydrated in guarantee concrete, reaches certain intensity, and have the process of superperformance.It closes
The health of reason in place will produce good quality effect：1, distress in concrete is reduced；2, ensure concrete structure safety；3, it improves
Concrete structure resists the ability that various factors in environment acted on and kept normal use effect；4, mass concrete is improved to apply
The final product quality of work.
At current most of engineering construction scene, the concrete curing method of use is covered after operating personnel's artificial watering
Lid geotextiles under cryogenic conditions, pass through burning boiler and generate vapor and carry out health.Such health-preserving method is by artificial governing factor system
About, since there are gaps for the professional qualities of construction worker so that the health quality of concrete is unable to get guarantee.
Invention content
The main purpose of the present invention is to provide a kind of concrete structure intelligence health control devices and its concrete to support
Generation method, it is intended to ensure the health quality of concrete.
To achieve the above object, the present invention provides a kind of concrete structure intelligence health control device, including health control
The device processed and test block concrete strength inspection device being connected electrically, intelligent health preserving equipment and environment monitoring device,
In,
The intelligence health preserving equipment includes hot steam efferent duct, the room temperature for carrying the water tank of heating function and being connected to the water tank
Cold water efferent duct and test block health water pipe；
The test block concrete strength inspection device is used to carry out intensity monitoring to concrete test block to feed back to health control device
So that it controls health parameter, test block healthy water pipe is used to carry out and wait for that health concrete is sprayed under the conditions of to concrete test block
Maintenance；
The environment monitoring device includes temperature-detecting device and humidity detector.
Preferably, the concrete structure intelligence health control device further includes intelligent health control device integral box,
The intelligence health control device integral box is integrated with environment monitoring device and health control device.
Preferably, the intelligent health control device integral box is used for equipped with visualization screen to health control device
Input concrete curing Parameter Conditions.
Preferably, the test block concrete strength inspection device includes being set in intelligent health control device integral box
Concrete strength inspection case and the automatic telescopic drawer for placing test block that can be popped up relative to it, concrete strength inspection
Case is internally provided with concrete bearing intension testing instrument.
Preferably, the automatic telescopic drawer by health control device control its relative to concrete strength inspection case from
It is dynamic flexible.
Preferably, the concrete test block holder for placing test block is provided in the automatic telescopic drawer.
Preferably, the water tank be provided with Cistern controller and be connected electrically water tank temperature indicator, temperature inspection
Test tube and heating water tanks resistance wire, Cistern controller is electrically connected with health control device controls signal with the health for receiving its transmission
And then control heating power and the heating time of heating water tanks resistance wire.
Preferably, atomizer is provided on the hot steam efferent duct, test block health water pipe is steamed by three-way connection and heat
Vapour efferent duct is connected to room temperature cold water efferent duct.
Present invention further propose that a kind of concrete curing for the concrete structure intelligence health control device that base is above-mentioned
Method includes the following steps：
While casting concrete, prepares concrete test block and be placed in test block concrete strength inspection device；
After health control device obtains the temperature and humidity data that environment monitoring device obtains, when temperature is more than preset temperature and sky
When air humidity degree is less than default humidity, intelligent health preserving equipment opens room temperature cold water spray model, when temperature is less than or equal to default temperature
When spending, intelligent health preserving equipment opens Low Temperature Thermal steam curing pattern, and curing time is detected according to the strength test of concrete test block
Output control.
Preferably, it when the conditioned time deficiency preset number of days of concrete test block and detection intensity reach design requirement, supports
Raw control device, which is controlled to intelligent health preserving equipment, sends out order persistence health, until pouring the time reaches preset number of days；
When the conditioned time of concrete test block reaches preset number of days and detection intensity is not up to design requirement, automatic telescopic drawer
Pop-up continues health and detects a concrete strength at interval of preset time, until the intensity of concrete test block reaches design
Terminate health after it is required that.
Concrete structure intelligence health control device proposed by the present invention, has the advantages that：
1, this control device is highly integrated, and collection is received, monitored, detecting, being controlled in one, avoids because the artificial of construction site is broken
Detection error caused by bad, control accuracy are high；
2, its high degree of automation of this control device only need to input relevant parameter by technical staff in concreting, such as pour
Build the conditions such as time, design strength, you can be automatically performed entire health flow, be not necessarily to human intervention, health effect is compared to tradition
Artificial health is substantially improved；
3, this control device is equipped with temperature and humidity monitoring probe, monitoring of environmental can change in real time, become automatically according to environment
Mode adjustment is made in change, is adjusted without artificial, adapts to the health control under various environment automatically；
4, this control device, which is equipped with, has feedback mechanism, can adjust conditioned time in time according to concrete strength inspection result, protects
Demonstrate,prove the quality of health；
5, intelligence degree is high, this control device is integrated with health control device, whole can record and analyze health parameter, and
Health report is automatically generated after health, draws health curve, grasps concrete quality variation convenient for construction technical staff, has
Conducive to the management and control to concrete structure final product quality.
Description of the drawings
Fig. 1 is structure of the concrete structure intelligence health control device of the present invention when being positioned in continuous steel frame box beam
Schematic diagram；
Fig. 2 is the structural schematic diagram of concrete structure intelligence health control device of the present invention.
In figure,（1）Temperature and humidity monitoring probe；（2）Intelligent health control device integral box；（3）Health control device；
（4）Test block equal conditions health nozzle；（5）Test block health water pipe；（6）Automatic telescopic drawer；（7）Concrete test block holder；
（8）Concrete bearing intension testing instrument；（9）Concrete strength inspection case；（10）Test block hot steam health conduit；（11）Three-way connection；
（12）Test block room temperature cold water health conduit；（13）Connecting cable；（14）Water tank temperature indicator；（15）Cistern controller；
（16）Temperature detection pipe；（17）Heating water tanks resistance wire；（18）Water tank；（19）Atomizer；（20）Hot steam efferent duct；（21）Water
Case exports aqueduct valve；（22）Room temperature cold water efferent duct；（23）Continuous steel frame box beam；（24）Bridge pier.
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific implementation mode
It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not intended to limit the present invention.
It should be noted that in the description of the present invention, term " transverse direction ", " longitudinal direction ", "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, and is not the dress of instruction or hint meaning
It sets or element must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as the limit to the present invention
System.In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply relative importance.
Referring to Figures 1 and 2, in this preferred embodiment, a kind of concrete structure intelligence health control device, including health
Control device 3（For computerized equipment）And test block concrete strength inspection device, the intelligent health dress being connected electrically
It sets and environment monitoring device, wherein
Intelligent health preserving equipment includes water tank 18 with heating function and the hot steam efferent duct 20 be connected to the water tank 18, normal
Warm cold water efferent duct 22 and test block health water pipe 5；
Test block concrete strength inspection device be used for concrete test block carry out intensity monitoring feed back to health control device 3 for
It controls health parameter, and test block health water pipe 5 is used to carry out and wait for that health concrete is sprayed under the conditions of to concrete test block to support
Shield；
Environment monitoring device includes temperature-detecting device and humidity detector.
The exit of test block health water pipe 5 is provided with test block equal conditions health nozzle 4.Room temperature cold water efferent duct 22 goes out
Water tank output aqueduct valve 21 is also equipped at mouthful.In the present embodiment, environment monitoring device is temperature and humidity monitoring probe 1.
After the health for completing concrete, by health control device 3 according to the temperature of real-time collecting, humidity, maintenance pattern, strong concrete
Degree draws out relation curve, is convenient for construction technical staff management and control.Health control device 3 is as reception control command and data feedback
The core of processing sends variation instruction in real time, starts variation program.Environment monitoring device for monitoring construction site environment in real time
Temperature, humidity condition, according to site environment be health control device 3 provide variation adjust data foundation.Test block concrete
Intensity detecting device is guided by the control of health control device 3, for regulating tank water temperature and output form.
This concrete structure intelligence health control device should be positioned over similar precast beam field, prestressed concrete when in use
The steady reliable position in the concretings such as native Continuous Rigid Box top surface of the beam and cushion cap scene.
Specifically, this concrete structure intelligence health control device further includes intelligent health control device integral box 2, should
Intelligent health control device integral box 2 is integrated with environment monitoring device and health control device 3.
Further, intelligent health control device integral box 2 is used for equipped with visualization screen to health control device 3
Input concrete curing Parameter Conditions（Such as concreting time, concrete design strength）.
Test block concrete strength inspection device includes the concrete strength being set in intelligent health control device integral box 2
Detection case 9 and relative to its can pop up for placing the automatic telescopic drawer 6 of test block, inside concrete strength inspection case 9
It is provided with concrete bearing intension testing instrument 8.Automatic telescopic drawer 6 controls it relative to concrete strength by health control device 3
9 automatic telescopic of detection case.The concrete test block holder 7 for placing test block is provided in automatic telescopic drawer 6.
Specifically, water tank 18 be provided with Cistern controller 15 and be connected electrically water tank temperature indicator 14, temperature
Detection pipe 16 and heating water tanks resistance wire 17, Cistern controller 15 are electrically connected with health control device 3 to receive supporting for its transmission
Raw control signal, and then control heating power and the heating time of heating water tanks resistance wire 17.
In addition, being provided with atomizer 19 on hot steam efferent duct 20, test block health water pipe 5 is steamed by three-way connection 11 and heat
Vapour efferent duct 20 is connected to room temperature cold water efferent duct 22.
When temperature be more than 5 DEG C when, air humidity be less than 80% when, this parameter is transferred to health control by environment monitoring device
Device 3 starts room temperature cold water spray model by health control device 3；When temperature be less than 5 DEG C when, into cryogenic conditions under construct,
Parameter is transferred to health control device 3 by environment monitoring device, starts Low Temperature Thermal steam curing pattern.
Health control device 3 send out instruction control can heating atomization Cistern controller 15 work.When Cistern controller 15
When receiving startup room temperature cold water spray model instruction, heating water tanks resistance wire 17 does not work, and is controlled often by Cistern controller 15
Warm cold water efferent duct 22 opens valve, and thus pipeline supplies water to spray system, starts concrete spraying health promotion.Work as Cistern controller
15 receive when starting Low Temperature Thermal steam curing mode instruction, and heating water tanks resistance wire 17 is started to work, in heating water tank 18
Cold water transmits signals to Cistern controller 15, by Cistern controller after temperature detection pipe 16 detects that water temperature reaches requirement
15 control atomizers 19 work, and atomization hot steam is exported by hot steam efferent duct 20, open steam under cryogenic conditions and support
It is raw.
The test block concrete strength inspection device course of work is as follows：Test block is prepared in concreting, automatic telescopic is taken out
Drawer 6 pops up, and concrete test block is placed on the test block holder of automatic telescopic drawer 6, same by the test block being disposed there above
Etc. conditions health nozzle 4 to test block carry out under the conditions of spray conserve.After concreting 3 days, controlled by health control device 3
Automatic telescopic drawer 6 bounces back in case, carries out intensity detection to test block by concrete bearing intension testing instrument 8, and testing result is anti-
It is fed to health control device 3, after the completion of strength tester detection, automatic telescopic drawer 6 pops up, continuation cured under same condition, and every 12
Hour repeats to detect primary.
When conditioned time was less than 7 days but detection intensity is to reach design requirement, to ensure concrete quality, health control
Device 3 to can the functional water tank controller 15 of heating atomization send out order persistence health, until pouring the time reaches 7 days, health
Control device 3 to can the functional water tank controller 15 of heating atomization send out instruction and be stopped, health terminates.It is reached when pouring the time
By 7 days, when detection intensity is not up to design requirement, automatic telescopic drawer 6 popped up, and repeats this step and continues health, continues every 12
Concrete strength of hour detection, until concrete strength terminates health after reaching design requirement, and is recorded by computer
Concrete strength variation relation is analyzed convenient for later stage technical staff.
The concrete structure intelligence health control device that the present embodiment proposes, has the advantages that：
1, this control device is highly integrated, and collection is received, monitored, detecting, being controlled in one, avoids because the artificial of construction site is broken
Detection error caused by bad, control accuracy are high；
2, its high degree of automation of this control device only need to input relevant parameter by technical staff in concreting, such as pour
Build the conditions such as time, design strength, you can be automatically performed entire health flow, be not necessarily to human intervention, health effect is compared to tradition
Artificial health is substantially improved；
3, this control device is equipped with temperature and humidity monitoring probe, monitoring of environmental can change in real time, become automatically according to environment
Mode adjustment is made in change, is adjusted without artificial, adapts to the health control under various environment automatically；
4, this control device, which is equipped with, has feedback mechanism, can adjust conditioned time in time according to concrete strength inspection result, protects
Demonstrate,prove the quality of health；
5, intelligence degree is high, this control device is integrated with health control device 3, whole can record and analyze health parameter, and
Health report is automatically generated after health, draws health curve, and concrete quality variation is grasped convenient for construction technical staff,
Be conducive to the management and control to concrete structure final product quality.
The present invention proposes a kind of concrete curing method of concrete structure intelligence health control device.
Referring to Figures 1 and 2, in this preferred embodiment, one kind being based on above-mentioned concrete structure intelligence health control device
Concrete curing method, include the following steps：
While casting concrete, prepares concrete test block and be placed in test block concrete strength inspection device；
After health control device 3 obtains the obtained temperature and humidity data of environment monitoring device, when temperature be more than preset temperature and
When air humidity is less than default humidity, intelligent health preserving equipment opens room temperature cold water spray model, is preset when temperature is less than or equal to
When temperature, intelligent health preserving equipment opens Low Temperature Thermal steam curing pattern, and curing time is examined according to the strength test of concrete test block
Survey output control.
Can such as it be arranged：When temperature be more than 5 DEG C when, air humidity be less than 80% when, this parameter is transferred to by environment monitoring device
Health control device 3 starts room temperature cold water spray model by health control device 3；When temperature is less than 5 DEG C, into low temperature item
It constructs under part, parameter is transferred to health control device 3 by environment monitoring device, starts Low Temperature Thermal steam curing pattern.
Specifically, it when the conditioned time deficiency preset number of days of concrete test block and detection intensity reach design requirement, supports
Raw control device 3, which is controlled to intelligent health preserving equipment, sends out order persistence health, until pouring the time reaches preset number of days；
When the conditioned time of concrete test block reaches preset number of days and detection intensity is not up to design requirement, automatic telescopic drawer
6 pop-ups continue health and detect a concrete strength at interval of preset time, until the intensity of concrete test block reaches design
Terminate health after it is required that.
It these are only the preferred embodiment of the present invention, be not intended to limit the scope of the invention, it is every to utilize this hair
Equivalent structure transformation made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant technical fields,
Similarly it is included within the scope of the present invention.
Claims (10)
1. a kind of concrete structure intelligence health control device, which is characterized in that including health control device and with its electricity
The test block concrete strength inspection device of connection, intelligent health preserving equipment and environment monitoring device, wherein
The intelligence health preserving equipment includes hot steam efferent duct, the room temperature for carrying the water tank of heating function and being connected to the water tank
Cold water efferent duct and test block health water pipe；
The test block concrete strength inspection device is used to carry out intensity monitoring to concrete test block to feed back to health control device
So that it controls health parameter, test block healthy water pipe is used to carry out and wait for that health concrete is sprayed under the conditions of to concrete test block
Maintenance；
The environment monitoring device includes temperature-detecting device and humidity detector.
2. concrete structure intelligence health control device as described in claim 1, which is characterized in that further include intelligent health
Control device integral box, the intelligence health control device integral box are integrated with environment monitoring device and health control device.
3. concrete structure intelligence health control device as claimed in claim 2, which is characterized in that the intelligence health control
Control equipment integral box is equipped with visualization screen, for inputting concrete curing Parameter Conditions to health control device.
4. concrete structure intelligence health control device as claimed in claim 2, which is characterized in that the test block concrete
Intensity detecting device includes the concrete strength inspection case being set in intelligent health control device integral box and relative to it
The automatic telescopic drawer for placing test block that can be popped up, concrete strength inspection case are internally provided with concrete bearing intension testing
Instrument.
5. concrete structure intelligence health control device as claimed in claim 4, which is characterized in that the automatic telescopic is taken out
Drawer controls it relative to concrete strength inspection case automatic telescopic by health control device.
6. concrete structure intelligence health control device as claimed in claim 4, which is characterized in that the automatic telescopic is taken out
The concrete test block holder for placing test block is provided in drawer.
7. concrete structure intelligence health control device as described in claim 1, which is characterized in that the water tank is provided with
The Cistern controller and water tank temperature indicator being connected electrically, temperature detection pipe and heating water tanks resistance wire, water tank control
Device is electrically connected with health control device to receive the health control signal of its transmission and then control the heating of heating water tanks resistance wire
Power and heating time.
8. concrete structure intelligence health control device as described in claim 1, which is characterized in that the hot steam output
Atomizer is provided on pipe, test block health water pipe is connected to by three-way connection with hot steam efferent duct and room temperature cold water efferent duct.
9. a kind of coagulation based on the concrete structure intelligence health control device described in any one of claim 1 to 8
Native health-preserving method, which is characterized in that include the following steps：
While casting concrete, prepares concrete test block and be placed in test block concrete strength inspection device；
After health control device obtains the temperature and humidity data that environment monitoring device obtains, when temperature is more than preset temperature and sky
When air humidity degree is less than default humidity, intelligent health preserving equipment opens room temperature cold water spray model, when temperature is less than or equal to default temperature
When spending, intelligent health preserving equipment opens Low Temperature Thermal steam curing pattern, and curing time is detected according to the strength test of concrete test block
Output control.
10. the concrete curing method of concrete structure intelligence health control device as claimed in claim 9, feature exist
In, when the conditioned time deficiency preset number of days of concrete test block and detection intensity reach design requirement, health control device control
It makes to intelligent health preserving equipment and sends out order persistence health, until pouring the time reaches preset number of days；
When the conditioned time of concrete test block reaches preset number of days and detection intensity is not up to design requirement, automatic telescopic drawer
Pop-up continues health and detects a concrete strength at interval of preset time, until the intensity of concrete test block reaches design
Terminate health after it is required that.
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| CN201810669037.1A CN108789799B (en) | 2018-06-26 | 2018-06-26 | Intelligent curing control equipment for concrete structure and concrete curing method thereof |
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|---|---|---|---|
| CN201810669037.1A CN108789799B (en) | 2018-06-26 | 2018-06-26 | Intelligent curing control equipment for concrete structure and concrete curing method thereof |
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| CN108789799B CN108789799B (en) | 2020-11-27 |
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| CN110766115A (en) * | 2019-10-30 | 2020-02-07 | 中国一冶集团有限公司 | Bridge coagulation intelligent health preserving and temperature controlling system and method based on BIM model |
| CN112025949A (en) * | 2020-08-07 | 2020-12-04 | 李金岩 | Concrete quick drying equipment |
| CN113290678A (en) * | 2021-05-28 | 2021-08-24 | 中国建筑土木建设有限公司 | Intelligent spraying maintenance control method, device, equipment and medium |
| CN116117978A (en) * | 2023-03-09 | 2023-05-16 | 保利长大工程有限公司 | Intelligent curing method for concrete prefabricated parts |
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| CN116117978B (en) * | 2023-03-09 | 2024-02-13 | 保利长大工程有限公司 | Intelligent curing method for concrete prefabricated parts |
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| Publication number | Publication date |
|---|---|
| CN108789799B (en) | 2020-11-27 |
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