CN108789635A - A kind of intelligent robot for punching - Google Patents
A kind of intelligent robot for punching Download PDFInfo
- Publication number
- CN108789635A CN108789635A CN201810404050.4A CN201810404050A CN108789635A CN 108789635 A CN108789635 A CN 108789635A CN 201810404050 A CN201810404050 A CN 201810404050A CN 108789635 A CN108789635 A CN 108789635A
- Authority
- CN
- China
- Prior art keywords
- punching
- articulated shaft
- copper foil
- puncher
- intelligent robot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/24—Perforating by needles or pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
Abstract
The invention discloses a kind of intelligent robot for punching, designing points are：Including 2 puncheres, the puncher close to let off roll installs the perforating head being relatively relatively large in diameter, the smaller perforating head of the puncher installation diameter far from let off roll.A kind of intelligent robot for punching using the present invention, can improve perforating efficiency；It also solves the problems, such as to replace the exchange position of perforating head and adjacent perforating head simultaneously.
Description
Technical field
The present invention relates to industrial robot, this mechanical technical fields of intelligence manufacture, more specifically, more particularly to it is a kind of
Intelligent robot for punching.
Background technology
Copper foil has important application in fields such as mobile phone, electric vehicles.With the continuous development of these industries, to copper foil
Performance requirement is also higher and higher.Presently, punching copper foil is as a kind of new copper foil form, and demand of the market to it is increasingly
It is vigorous.
And for copper foil hole knockout, such as application No. is：201610281641.8 a kind of lithium electricity of disclosure of the invention
The aluminium foil in pond, the punch device of copper foil and production technology, punch device include rack, pressure pump, water knife, set porous cut
Upper mold is cut, further includes feeding roller, transfer roller, punching lower die workbench, water is pressurizeed and is sent into water knife by pressure pump, by aluminium foil or copper
The feeding roller of foil is sent into punching lower die workbench by transfer roller, and the high pressure water of water knife beats feeding by cutting the hole of upper mold
Hole lower die workbench punches foil or copper foil.Cheesing process steps are as follows：1）, by the material volume of aluminium foil, copper foil be mounted on give
Expect on roller, 2）Aluminium foil, copper foil are sent on workbench to be processed by feeding roller, 3）Water is added by pressure pump
Pressure, 4）A porous cutting upper mold will be set and be sent into workbench to be processed close to aluminium foil, copper foil, start high pressure waterjet switch, make
High pressure water passes through the hole of cutting upper mold, and drilling operation is carried out to aluminium foil, copper foil.
For another example Jiangxi Lantian College journal " surface treatment of CO2 laser boring copper foils "（2nd phase in 2009）It uses
Laser punches.
However, mechanical punching is still a kind of best hole knockout at present, in the aperture of punching, the matter such as position of punching
Amount is higher.But mechanical punching is less efficient.How to improve the efficiency of punching becomes a direction of technology development.
Invention content
The purpose of the present invention is to provide a kind of intelligent robot for punching, and which solve deficiencies in the prior art
Place, improves perforating efficiency.
The technical proposal of the invention is realized in this way：
A kind of intelligent robot for punching, including：First puncher；
First puncher includes：It is located at the column of punching platform two sides, and above the column of the first puncher admittedly
Fixed first crossbeam 4-2, device 4-1, flexible card punch 4-3 are moved horizontally；
First crossbeam 4-2 includes：Supporting part 4-2-1 and holding section 4-2-2, the cross section of supporting part 4-2-1 and holding section 4-2-2
It is L-shaped；Multiple slide unit 4-2-4 for protruding from supporting part surface are provided with above supporting part 4-2-1；
Moving horizontally device 4-1 includes：Shifter ontology 4-1-1, the lower surface on shifter ontology are provided with and slide unit 4-2-4
The corresponding sliding slot 4-1-1 of shape；
Column is provided with horizontally moving device, moves horizontally device 4-1 under the action of horizontally moving device, it can be along first
Cross beam movement；
Flexible card punch 4-3 includes successively from the bottom up：Perforating head 4-3-1, it branch sleeve 4-3-2, telescopic rod 4-3-3, stretches
Power plant 4-3-4, fixed level board 4-3-5,2 vertical plate 4-3-6 are installed at the top of fixed level board 4-3-5,2
First articulated shaft 4-3-7 and the second articulated shaft 4-3-8 is set between a vertical plate 4-3-6；
The top of perforating head 4-3-1 is equipped with screw thread, is threadedly coupled with branch sleeve 4-3-2, and the top of branch sleeve 4-3-2 is fixed
In the bottom end of telescopic rod 4-3-3, the top of telescopic rod 4-3-3 is connect with the bottom end of flexible power plant 4-3-4, and stretch power dress
4-3-4 is set to be fixed on the bottom surface of fixed level board 4-3-5；
When flexible card punch 4-3 is in plumbness：The axial line of first articulated shaft 4-3-7 and the second articulated shaft 4-3-8 are in
It is same as in vertical plane, the second articulated shaft 4-3-8 is located at the top of first rotating shaft 4-3-7；
The surface of shifter ontology 4-1-1 is provided with 2 articulated slab 4-3-10, third hinge is provided between 2 articulated slabs
Spindle is connected with hydraulic telescopic device between third articulated shaft and the second articulated shaft 4-3-8.
By the flexible of the hydraulic telescopic device that is connected between third articulated shaft and the second articulated shaft, flexible beat is enabled to
Hole device 4-3 it is horizontal with it is vertical between convert, wherein height of the height of the first articulated shaft 4-3-7 higher than third articulated shaft.
Further, hydraulic stem 4-3-9's in the hydraulic telescopic device connected between third articulated shaft and the second articulated shaft
Maximum length corresponds to the plumbness for the card punch 4-3 that stretches, the hydraulically extensible connected between third articulated shaft and the second articulated shaft
The minimum length of hydraulic stem 4-3-9 in device corresponds to the horizontality for the card punch 4-3 that stretches.
Further, the power plant 4-3-4 that stretches is hydraulic cylinder.
Further, horizontally moving device uses lead screw, is provided in the shifter ontology 4-1-1 for moving horizontally device 4-1
With the matched threaded hole of lead screw.
Further, horizontally moving device uses fluid pressure drive device：Hydraulic cylinder drive telescopic rod, telescopic rod with move horizontally
Device is connected and fixed；It is respectively provided with 1 hydraulic cylinder in 2 sides of first crossbeam, there can be 2 relatively independent levels on same crossbeam
Shifter moves.
Further, between the horizontally moving device, flexible power plant 4-3-4, third articulated shaft and the second articulated shaft
The hydraulic telescopic device of connection is connect with controller.
Further, the shape of slide unit is：Shape includes the platform of the platform of lower part and top, the platform on top
2 bevel edges setting of cross section small big trapezoidal and upper brace trapezoidal shape under being is fluted；The platform of lower part it is transversal
Face is rectangular-shaped；The one side of holding section is provided with the first protrusion 4-2-3；
It is additionally provided with protruded arm 4-1-4 in shifter ontology 4-1-1, between the protruded arm 4-1-4 and shifter ontology 4-1-1
Form a concave shaped space 4-1-3；The holding section 4-2-2 is caught in concave shaped space 4-1-3, concave shaped space 4-1-3 and protruded arm
4-1-4 and holding section 4-2-2；Protruded arm 4-1-4 is towards being provided with and the first protrusion 4-2- on the side of concave shaped space 4-1-3
3 matched second protrusion 4-1-5.
Further, puncher further includes having：Copper foil punches pressing plate 4-3-12 and driving copper foil punching pressing plate 4-3-12 stretches
The centre of the driving device 4-3-11 of contracting, copper foil punching pressing plate 4-3-12 are provided with hole 4-3- corresponding with perforating head 4-3-1
13。
Further, the top of the flexible driving device 4-3-11 of the driving copper foil punching pressing plate 4-3-12 is also secured at solid
Determine the lower surface of level board 4-3-5.
Further, the intelligent robot for punching is for punching copper foil.
A kind of intelligent robot for punching, including the first puncher above-mentioned, the first puncher include 3 or more parallel
The first crossbeam being distributed up and down, be both provided on each first crossbeam and described move horizontally device 4-1 as aforementioned, flexible beat
Hole device 4-3.
A kind of method of the replacement perforating head of intelligent robot for punching, passes through third articulated shaft and the second articulated shaft first
Between the hydraulic telescopic device driving hydraulic stem 4-3-9 that connects shorten so that flexible card punch 4-3 is horizontal；Then lead to
The driving for crossing horizontally moving device, will move horizontally device and flexible card punch is moved to beside column；Subsequently by perforating head
Back-out from branch sleeve 4-3-2 rotations, then changes the perforating head of needs.
A kind of intelligent robot for punching, including 2 puncheres, 2 puncheres are set using the first puncher above-mentioned
Meter, the puncher close to let off roll install the perforating head being relatively relatively large in diameter, and the puncher installation diameter far from let off roll is smaller
Perforating head.
Further, robot for punching punching when, first beat macropore, after spile.
A kind of copper foil split air conditioner with punching functions, the direction of advance for installing copper foil include：Let off roll 1, punching platform 2
And robot for punching 4, driven roller 3, wind-up roll 8；
Punching platform 2 includes：Support column, punching landing slab 2-1, strip-shaped hole 2-2 is only set on punching landing slab 2-1, is being beaten
Waste collecting tank below hole landing slab 2, scrap collecting tank are used to collect the waste material of punching.
The strip-shaped hole 2-2 is corresponding with the perforating head of robot for punching 4.
Further, guide roller 2-3,2-4 is fixedly installed in the rear and front end of punching platform 2, in guide roller 2-3 and/or 2-4
Angular transducer is set.
A kind of post-processing split air conditioner with robot for punching, the direction of advance for installing copper foil include：Let off roll 1, punching
Platform 2 and robot for punching 4, anti-oxidation treatment trough 5, rinse bath 6, drying unit 7, driven roller 3, wind-up roll 8；Let off roll is placed
Copper foil be hair foil.
Further, anti-oxidation treatment trough, including：Anti-oxidation processing groove body 5-1, anti-oxidation treatment trough blocking roller 5-2 and
The anti-oxidation processing solution being contained in anti-oxidation processing groove body 5-1 is provided with guiding in the front end of anti-oxidation processing groove body 5-1
Roller is provided with driven roller and guide roller in the rear end of anti-oxidation processing groove body 5-1.
Further, rinse bath 6, including：Cleaning groove body 6-1, it cleans blocking roller 6-2 and is contained in cleaning groove body 6-1
Rinsing solution, cleaning groove body 6-1 front end be provided with guide roller, cleaning groove body 6-1 rear end be provided with driven roller with
Guide roller；The both sides of copper foil are provided with syringe pipe.
Further, it between let off roll and anti-oxidation treatment trough, is additionally provided with along the direction of advance of copper foil：Pickling
Slot, descaling bath remove the oxide layer of the hair foil after punching.
Further, inlet tube flow control valve 9-5 on inlet tube is installed in descaling bath 9 and/or pacifies on outlet tube
Take on liquid pipe flow control valve 9-7；Inlet tube is adjusted by inlet tube flow control valve 9-5, outlet tube flow control valve 9-7
Amount and outlet tube amount, and then adjust the liquid level in pickling groove body 9-1.
Further, liquid level sensor is provided in descaling bath, for detecting the liquid level in descaling bath body.
Further, inlet tube flow control valve 9-5, outlet tube flow control valve 9-7, liquid level sensor connect with controller
It connects.
Further, inlet tube flow control valve is also installed on inlet tube in anti-oxidation treatment trough and/or is going out liquid
Outlet tube flow control valve is installed on pipe；Inlet tube is adjusted by inlet tube flow control valve, outlet tube flow control valve
The amount of amount and outlet tube, and then adjust the liquid level in anti-oxidation groove body；It is provided with liquid level sensor in anti-oxidation treatment trough,
For detecting the liquid level in descaling bath body.
A kind of working method of the post-processing split air conditioner with robot for punching, hair foil first pass through after let off roll comes out
Then punching is finally wound to wind-up roll successively through overpickling, anti-oxidation processing, washing, drying again.
The beneficial effects of the present invention are：
First, one of central scope of the application is：Propose a kind of robot for punching（Embodiment one）, it is arranged on crossbeam and stretches
Contracting card punch, improves perforating efficiency；Also solve asking for the exchange position for replacing perforating head and adjacent perforating head simultaneously
Topic.
Second, one of central scope of the application is：It proposes and how to be passed through using sensor to monitor copper foil under perforating head
The length crossed.
Third, one of central scope of the application are：Propose the copper foil post-processing split air conditioner with punching functions（Implement
Example two）, add punching functions in post-processing split air conditioner so that the copper foil trimming after punching is also equipped with antioxidation coating, carries
The high performance of punching copper foil.
4th, one of central scope of the application is：Be arranged 2 puncheres, first beat macropore, after spile, to ensure
Drilling quality and perforating efficiency.
5th, one of central scope of the application is：Device is moved horizontally to use along the power plant that first crossbeam moves
Fluid pressure drive device, hydraulic cylinder drive telescopic rod, telescopic rod to be connected and fixed with device is moved horizontally；There can be 2 on same crossbeam
Relatively independent moves horizontally device（Perforating head）It can be moved along the cross section of copper foil.
6th, one of central scope of the application is：In punching, driving flexible driving copper foil punching pressing plate 4-3-12
Device 4-3-11 driving copper foil punchings pressing plate 4-3-12 is moved down, and copper foil is pressed on punching platform 2, to be further ensured that punching position
The accuracy set.
7th, all power plants in the application can be connect with controller, to realize the Automated water of equipment
It is flat.
Description of the drawings
The present invention is described in further detail for embodiment in below in conjunction with the accompanying drawings, but does not constitute to the present invention's
Any restrictions.
Fig. 1 is the structural schematic diagram of the copper foil split air conditioner with punching functions in embodiment one.
Fig. 2 is the decomposition diagram of the robot for punching in embodiment one.
Fig. 3 is the schematic diagram under another visual angle of the robot for punching in embodiment one.
Fig. 4 is the schematic diagram that the flexible card punch in the robot for punching in embodiment one is under plumbness.
Fig. 5 is the schematic diagram that the flexible card punch in the robot for punching in one is under horizontality.
Fig. 6 is the front schematic view of the puncher in embodiment one.
Fig. 7 is the design diagram that perforating head in embodiment one determines copper foil position.
Fig. 8 is time diagram of the copper foil in descaling bath pickling of embodiment two.
Fig. 9 is the structural schematic diagram of the copper foil post-processing split air conditioner with punching functions of embodiment two.
Figure 10 is the structural schematic diagram of the copper foil post-processing split air conditioner with punching functions of embodiment three.
Figure 11 is the design diagram of the puncher of example IV.
Figure 12 is the design diagram of the robot for punching in embodiment five.
Specific implementation mode
Embodiment one：As shown in Figure 1, a kind of copper foil split air conditioner with punching functions, installs the direction of advance packet of copper foil
It includes：Let off roll 1, punching platform 2 and robot for punching 4, driven roller 3, wind-up roll 8；
Punching platform 2 includes：Support column, punching landing slab 2-1, strip-shaped hole 2-2 is only set on punching landing slab 2-1, is being beaten
Waste collecting tank below hole landing slab 2, scrap collecting tank are used to collect the waste material of punching.
The strip-shaped hole 2-2 is corresponding with the perforating head of robot for punching 4；
Robot for punching 4 includes：First puncher, the first puncher include the column for being located at punching platform two sides,
It is provided with first crossbeam 4-2 above the column of first puncher, moves horizontally device 4-1, flexible card punch 4-3；
Include in first crossbeam 4-2：Supporting part 4-2-1, holding section 4-2-2, supporting part 4-2-1 are transversal with holding section 4-2-2's
Face is L-shaped；
Multiple slide unit 4-2-4 for protruding from supporting part surface are provided with above supporting part 4-2-1, the shape of slide unit is：Shape, includes the platform of the platform of lower part and top, the cross section of the platform on top be under small big trapezoidal and top
2 bevel edges setting of the trapezoidal shape of platform is fluted；The cross section of the platform of lower part is rectangular-shaped；The one side of holding section is arranged
There is the first protrusion 4-2-3.
Moving horizontally device 4-1 includes：Shifter ontology 4-1-1, the lower surface on shifter ontology is provided with and slide unit
The corresponding sliding slot 4-1-1 of 4-2-4 shapes is additionally provided with protruded arm 4-1-4, the protruded arm 4- in shifter ontology 4-1-1
A concave shaped space 4-1-3 is formed between 1-4 and shifter ontology 4-1-1；The holding section 4-2-2 is caught in concave shaped space 4-1-3
In, concave shaped space 4-1-3 and protruded arm 4-1-4 and holding section 4-2-2；Protruded arm 4-1-4 is towards the side of concave shaped space 4-1-3
On be provided with and the matched second protrusion 4-1-5 of the first protrusion 4-2-3；
Column is provided with horizontally moving device, moves horizontally device 4-1 under the action of horizontally moving device, it can be along first
Cross beam movement；
Lead screw may be used in horizontally moving device, is provided in the shifter ontology 4-1-1 for moving horizontally device 4-1 and lead screw phase
The threaded hole of cooperation；
Flexible card punch 4-3 includes successively from the bottom up：Perforating head 4-3-1, it branch sleeve 4-3-2, telescopic rod 4-3-3, stretches
Power plant 4-3-4, fixed level board 4-3-5,2 vertical plate 4-3-6 are installed at the top of fixed level board 4-3-5,2
First articulated shaft 4-3-7 and the second articulated shaft 4-3-8, the first articulated shaft 4-3-7 and second is set between a vertical plate 4-3-6
The axial line of articulated shaft 4-3-8 is in and is same as in vertical plane, and the second articulated shaft 4-3-8 is located at the top of first rotating shaft 4-3-7；
The surface of shifter ontology 4-1-1 is provided with 2 articulated slab 4-3-10, third hinge is provided between 2 articulated slabs
Spindle is connected with hydraulic stem 4-3-9 between third articulated shaft and the second articulated shaft 4-3-8；
By the flexible of hydraulic stem 4-3-9, enable to flexible card punch 4-3 it is horizontal with it is vertical between convert, wherein first
The height of articulated shaft 4-3-7 is higher than the height of third articulated shaft.
Preferably, the maximum length of hydraulic stem 4-3-9 corresponds to the plumbness for the card punch 4-3 that stretches, hydraulic stem 4-3-9's
Minimum length corresponds to the horizontality for the card punch 4-3 that stretches.
The design of the puncher of embodiment one is particularly suitable for the situation of 3 or more card punch, 3 or more punchings
The perforating head 4-3-1 of device is when in plumbness, it is arranged in a straight line in one；As shown in fig. 6, being provided with 3 on column
One crossbeam is mounted on 3 first crossbeams and moves horizontally device 4-1 and flexible card punch 4-3, in order to replace punching
Head, especially intermediate card punch, hydraulic stem 4-3-9 shorten so that flexible card punch 4-3 is horizontal, and then passes through water
The effect of flat mobile device such as lead screw is moved into beside column, then turns round perforating head from branch sleeve 4-3-2 rotations
Go out, then changes the perforating head of needs（Replace when, with perforating head still can work normally）.
Meanwhile the realistic meaning of the puncher of embodiment one also resides in：For the situation of copper foil different pore size, different size
Perforating head have to be exchanged with each other position, and the design of embodiment one just meets this demand for exchanging position.
The puncher of embodiment one is connect with controller.
The advance of copper foil is in such a way that one stops into one, i.e., when the copper foil for needing to punch passes through puncher, copper foil stops
Advance, after punching, then proceedes to advance.
And forward travel distance when in order to determine that copper foil passes through puncher, it is led in the rear and front end fixed setting of punching platform 2
To roller 2-3,2-4, angular transducer is set in guide roller 2-3 and/or 2-4, the radius of the angle * guide rollers of rotation as passes through
The length of the guide roller is crossed, then the distance between perforating head and guide roller 2-3,2-4 are fixed, it is possible thereby to determine, are needed
Whether the position of the copper foil of punching passes through perforating head.For example, as shown in fig. 7, copper foil needs to punch at 3m, guide roller 2-3 with
Horizontal distance between the contact point distance and perforating head of copper foil is 1m, when guide roller rotated 3.5m, before copper foil stops at this time
Into puncher punches copper foil.
The effect that multiple angular transducers are arranged is mutually to calibrate.
The shortcomings that embodiment two, embodiment one, is that the section of the copper foil after punching is easy oxidation.This how is solved to ask
Topic, being embodiment two will solve the problems, such as.
The central scope of embodiment two is, robot for punching and post-processor structure is integral, main wound
New place is that robot for punching is arranged before post-processor.
Post-processing split air conditioner with robot for punching, it is specific as follows：The copper foil that let off roll is placed is hair foil, in embodiment
Between 1 punching platform 2 and robot for punching 4 and wind-up roll 8, also it is disposed with along the direction of advance of copper foil：Oxygen
Change treatment trough 5, rinse bath 6, drying unit 7.
Hair foil is after punching, and then after the processing of anti-oxidation treatment trough 5, all surface of hair foil includes punching shape
At inner surface can form antioxidation coating, and then significantly more efficient can form high performance copper foil.
Other one big effect of embodiment two is that punching will necessarily make copper foil adhere to the copper generated in drill process
Powder passes through anti-oxidation treatment trough 5, rinse bath 6, it can be ensured that the removing of copper powder.
Wherein, anti-oxidation treatment trough, including：Anti-oxidation processing groove body 5-1, anti-oxidation treatment trough blocking roller 5-2, Yi Jisheng
The anti-oxidation processing solution being placed in anti-oxidation processing groove body 5-1 is provided with guiding in the front end of anti-oxidation processing groove body 5-1
Roller is provided with driven roller and guide roller in the rear end of anti-oxidation processing groove body 5-1.
Wherein, rinse bath 6, including：Cleaning groove body 6-1, it cleans blocking roller 6-2 and is contained in cleaning groove body 6-1
Rinsing solution is provided with guide roller in the front end of cleaning groove body 6-1, is provided with driven roller in the rear end of cleaning groove body 6-1 and leads
To roller；The both sides of copper foil are provided with syringe pipe.
Further, it between let off roll and anti-oxidation treatment trough, is additionally provided with along the direction of advance of copper foil：Pickling
Slot, descaling bath remove the oxide layer of the hair foil after punching.
The production technology of embodiment two is：Hair foil first passes through punching after let off roll comes out, then again successively by anti-
Oxidation processes, washing, drying, finally wind to wind-up roll.Further, the scheme of optimization is, as shown in figure 9, punching
Between anti-oxidation processing, through overpickling.
In the scheme of embodiment two, the copper foil of let off roll has larger meaning using hair foil.It is given birth to according to traditional copper foil
Production. art：Foil machine-wind-up roll collects hair foil, and hair foil is handled by post-processor, and then there is the copper foil of antioxidation coating on surface again
It is handled by puncher, above-mentioned technique, first, the hole periphery of the copper foil after punching will necessarily form oxide layer, influences performance, it is right
It is possible to not reach requirement in high performance copper foil.Meanwhile if above-mentioned technique is changed to：Foil machine-wind-up roll collects hair foil, hair
Foil is handled by post-processor, and then surface has the copper foil of antioxidation coating using the post-processing with puncher of embodiment two
Its " hair foil-punching-oxygen for comparing with embodiment two of machine, i.e. " the anti-oxidation anti-oxidation post-processing of post-processing-punching-of hair foil-"
Change post-processing " for technique, which increase the techniques of anti-oxidation processing, however, its effect and bad in practice.
The reason is that, one be different users demand it is multifarious, the perforated area of copper foil is simultaneously discontinuous.For not connecting
Continuous copper foil, the principle normally handled are that perforated area enters in anti-oxidation treatment trough, and non-perforated region does not enter anti-oxidation place
It manages in slot.But the processing of this principle can bring a problem, copper foil antioxidation coating can be caused uneven along direction of advance.
And if copper foil does not differentiate between perforated area, non-perforated region, enters in anti-oxidation treatment trough, increases the thickness of antioxidation coating（It can
The requirement of thickness can be met, meanwhile, 2 processing seem that previous processing is nonsensical）, meanwhile, copper foil perforated area is prevented
Oxide layer can not also form one with original antioxidation coating.
Thus it can be explained, for the post-processing of copper foil, the selection for the treatment of process has huge meaning, meanwhile, and
Non-process process number is The more the better.
When hair foil in embodiment two is using pickling, anti-oxidation treatment trough, due to the needs of punching, a lance will produce
Shield.When due to punching, copper foil needs halt and punch and need the regular hour, at this point, the copper foil of front descaling bath,
There may be long problems for residence time in anti-oxidation treatment trough.
For example, being referred in CN102418129A：Pickling uses sulfuric acid, at 25-40 °, a concentration of 100-200g/L, and the time
In 4-5s.
It, can be by way of improving perforating efficiency, still for solving the problems, such as this, perforating efficiency is by punching number
All various influences such as amount, shape, mechanical precision.Embodiment two solves the problems, such as this from another angle to start with.
In descaling bath 9 inlet tube flow control valve 9-5 is installed on inlet tube and/or outlet tube is installed on outlet tube
Flow control valve 9-7；By inlet tube flow control valve 9-5, outlet tube flow control valve 9-7 come adjust inlet tube amount and
The amount of outlet tube, and then adjust the liquid level in pickling groove body 9-1.
Liquid level sensor is provided in descaling bath, for detecting the liquid level in descaling bath body.
Inlet tube flow control valve 9-5, outlet tube flow control valve 9-7, liquid level sensor are connect with controller.
As shown in figure 8, to control the time of contact of copper foil and solution, substantially mobile from A points to B points of copper foil when
Between, in other words：Copper foil moves AB sections（AB sections are length of the copper foil from A points to B points, have direct relation with the height of liquid level）
The required time.It is possible thereby to know：By adjusting the height of liquid level, it can be ensured that：Time of the copper foil in pickling solution is not
As for long.Particularly, solution height can be less than blocking roller.
For this purpose, using for reference my earlier application：2018102554448 mode, in anti-oxidation treatment trough on inlet tube
Inlet tube flow control valve is also installed and/or outlet tube flow control valve is installed on outlet tube；Pass through inlet tube flow control
Valve processed, outlet tube flow control valve adjust the amount of inlet tube and the amount of outlet tube, and then adjust the liquid in anti-oxidation groove body
Position；It is provided with liquid level sensor in anti-oxidation treatment trough, for detecting the liquid level in descaling bath body.It is intended that
Time of the copper foil in anti-oxidation tank is controlled, to control the thickness of antioxidation coating.It is to be noted that：Above-mentioned single flow
Control valve designs（Only setting inlet tube flow control valve or the installation outlet tube flow control valve on outlet tube）, liquid can be completed
The rise and fall of position, however, it is relatively slow to the service speed of liquid level, also, are only arranged flow control on outlet tube
Valve, when improving liquid level, since the flow of inlet tube can not adjust, indeed through the flow for reducing outlet tube
It is promoted, and does so the circulation rate that can influence groove body solution.Therefore, for oxidation rinsing device 5, in inlet tube, go out
Flow control valve is respectively provided in liquid pipe, can meet simultaneously liquid level promotion, reduce speed and to solution circulation rate this two
Kind demand.
The demand of embodiment three, copper foil punching is varied, when copper foil needs the aperture punched difference larger, especially
When the two contact is closer, drilling quality how is punched and ensured, being embodiment two will solve the problems, such as.
2 puncheres are arranged in the mode of embodiment three, are matched with punching platform 2.Puncher close to let off roll is installed
The perforating head being relatively relatively large in diameter, the smaller perforating head of the puncher installation diameter far from let off roll.
When implementing three drilling operation, effect is：First beat macropore, after spile, be compared to：First spile, after
It beats for macropore, prevents when macropore, aperture are close, the two is got through, better.Meanwhile macropore, aperture are separately beaten, and are also had
Help improve perforating efficiency.
Macropore, aperture in embodiment three are not meant that：There are two types of the apertures of copper foil, and refers to：Close to let off roll
It is big that the perforating head of puncher installation is compared to the perforating head that the puncher far from let off roll is installed.In each puncher
On, multiple card punch still can be set, and perforating head still can be different.
Example IV, embodiment one move horizontally device moving along first crossbeam, are moved by lead screw, this
There is waste in move mode, essentially for the space application of crossbeam because a crossbeam, which can only correspond to 1, moves horizontally device, i.e.
1 perforating head can only be driven to move.
As shown in figure 11, example IV is changed to hydraulic-driven by device is moved horizontally along the power plant that first crossbeam moves
Device, hydraulic cylinder drive telescopic rod, telescopic rod to be connected and fixed with device is moved horizontally；And it can be arranged 1 in 2 sides of first crossbeam
A hydraulic cylinder, effect are：There can be 2 relatively independent to move horizontally device on same crossbeam（Perforating head）It can be along copper
It moves the cross section of foil.
Embodiment five, as shown in figure 12, robot for punching further include having：Copper foil punches pressing plate 4-3-12 and driving copper
Foil punches the flexible driving device 4-3-11 of pressing plate 4-3-12, and the centre of copper foil punching pressing plate 4-3-12 is provided with and perforating head 4-
The corresponding hole 4-3-13 of 3-1.
The top of the flexible driving device 4-3-11 of the driving copper foil punching pressing plate 4-3-12 is also secured at fixed level
The lower surface of plate 4-3-5.
In punching, driving device 4-3-11 driving copper foil punching pressing plates 4- flexible driving copper foil punching pressing plate 4-3-12
3-12 is moved down, and copper foil is pressed on punching platform 2, to be further ensured that the accuracy of punch position.
It should be noted that：The robot for punching that embodiment one, three, four, five provides, is also applied for beating for other materials
Hole, such as aluminium foil, paper foil.
Embodiment provided above is the better embodiment of the present invention, only is used for facilitating illustrating the present invention, not to this hair
It is bright to make any form of restriction, any those of ordinary skill in the art, if not departing from the put forward skill of the present invention
In the range of art feature, using the equivalent embodiment for locally changing or modifying made by disclosed technology contents, and
Without departing from the technical feature content of the present invention, in the range of still falling within the technology of the present invention feature.
Claims (8)
1. a kind of intelligent robot for punching, including：Puncher；
Puncher includes：It is located at the column of punching platform two sides, and fixed first above the column of puncher
Crossbeam moves horizontally device, flexible card punch；
First crossbeam includes：Supporting part is provided with multiple slide units for protruding from supporting part surface above supporting part；
Moving horizontally device includes：Shifter ontology, the lower surface on shifter ontology are provided with corresponding with slide unit shape
Sliding slot；
Column is provided with horizontally moving device, moves horizontally device under the action of horizontally moving device, it can be along the first cross
Beam moves；
Flexible card punch includes successively from the bottom up：Perforating head, branch sleeve, telescopic rod stretch power plant, fixed level board,
2 vertical plates are installed at the top of fixed level board, the first articulated shaft and second hinged is set between 2 vertical plates
Axis；The top of perforating head is equipped with screw thread, is threadedly coupled with branch sleeve, and the top of branch sleeve is fixed on the bottom end of telescopic rod,
The top of telescopic rod is connect with the bottom end of flexible power plant, and flexible power plant is fixed on the bottom table of fixed level board 4-3-5
On face；
When flexible card punch is in plumbness：The axial line of first articulated shaft and the second articulated shaft is in and is same as in vertical plane,
Second articulated shaft is located at the top of first rotating shaft；
The surface of shifter ontology is provided with 2 articulated slabs, third articulated shaft is provided between 2 articulated slabs, in third
It is connected with hydraulic telescopic device between articulated shaft and the second articulated shaft；
By the flexible of the hydraulic telescopic device that is connected between third articulated shaft and the second articulated shaft, flexible card punch is enabled to
It is horizontal with it is vertical between convert, wherein height of the height of the first articulated shaft higher than third articulated shaft；
It is characterised in that it includes 2 puncheres, 2 puncheres use the design of the puncher, close to the punching of let off roll
Machine installs the perforating head being relatively relatively large in diameter, the smaller perforating head of the puncher installation diameter far from let off roll.
2. intelligent robot for punching as described in claim 1, which is characterized in that first crossbeam further includes：Holding section, carrying
The cross section of portion and holding section is L-shaped.
3. intelligent robot for punching as described in claim 1, which is characterized in that each puncher includes 3 or more flat
The capable first crossbeam being distributed up and down is both provided on each first crossbeam and moves horizontally device, flexible card punch as mentioned.
4. intelligent robot for punching as described in claim 1, which is characterized in that between third articulated shaft and the second articulated shaft
The maximum length of hydraulic stem in the hydraulic telescopic device of connection corresponds to the plumbness for the card punch that stretches, third articulated shaft and the
The minimum length of hydraulic stem in the hydraulic telescopic device connected between two articulated shafts corresponds to the horizontality for the card punch that stretches.
5. intelligent robot for punching as claimed in claim 4, which is characterized in that flexible power plant is hydraulic cylinder.
6. intelligent robot for punching as described in claim 1, which is characterized in that horizontally moving device uses lead screw, in water
It is provided in the shifter ontology of flat shifter and the matched threaded hole of lead screw.
7. intelligent robot for punching as described in claim 1, which is characterized in that horizontally moving device is filled using hydraulic-driven
It sets：Hydraulic cylinder drives telescopic rod, telescopic rod to be connected and fixed with device is moved horizontally；It is respectively provided with 1 hydraulic pressure in 2 sides of first crossbeam
Cylinder can have 2 relatively independent devices that move horizontally to move on same crossbeam.
8. intelligent robot for punching as claimed in claim 5, which is characterized in that the horizontally moving device, flexible power
The hydraulic telescopic device connected between device, third articulated shaft and the second articulated shaft is connect with controller.
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| CN201810404050.4A CN108789635B (en) | 2018-04-28 | 2018-04-28 | Intelligent punching robot |
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|---|---|---|---|
| CN201810404050.4A CN108789635B (en) | 2018-04-28 | 2018-04-28 | Intelligent punching robot |
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| CN108789635B CN108789635B (en) | 2020-12-15 |
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| CN108789635B (en) | 2020-12-15 |
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