CN108788764A - A kind of friction welding apparatus and its application method - Google Patents
A kind of friction welding apparatus and its application method Download PDFInfo
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- CN108788764A CN108788764A CN201811095485.1A CN201811095485A CN108788764A CN 108788764 A CN108788764 A CN 108788764A CN 201811095485 A CN201811095485 A CN 201811095485A CN 108788764 A CN108788764 A CN 108788764A
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- gear
- rotary shaft
- rotation
- hydraulic
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
- B23K20/125—Rotary tool drive mechanism
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
- B23K20/126—Workpiece support, i.e. backing or clamping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/08—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for flash removal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Transmission Devices (AREA)
Abstract
The invention discloses a kind of friction welding apparatus and its application methods, including rack, the first hydraulic fluid tank is equipped in the rack, the first hydraulic cavities are equipped in first hydraulic fluid tank, the first hydraulic tube for being equipped on the right side of first hydraulic cavities and being connected to upper and lower side, it is fixed in first hydraulic tube, sliding is equipped in first hydraulic cavities, it is fixed with first motor in described, the first motor be connected by power has, first gear chamber is equipped in the rack, the lower face is set to the first gear intracavitary, first gear chamber lower face is fixed with the first spur gear, the second gear chamber being located in the rack is equipped on the upside of the first gear chamber, rotation is equipped with the first rotary shaft between the second gear chamber and the first gear chamber, it is described to be fixed in first rotary shaft of the first gear chamber.
Description
Technical field
The present invention relates to friction welding technology field, specifically a kind of friction welding apparatus and its application method.
Background technology
Friction welding technology is applied to multiple industrial circles at present, but current friction welding apparatus majority can only be used in less
The part of several regular sizes needs that mold or individually machinery is used alone for irregular part, causes manpower and material resources
On waste, propose this friction welding (FW) invention equipment in view of the above problems.
Invention content
Deficiency in view of the above technology, the present invention propose a kind of friction welding apparatus and its application method.
A kind of friction welding apparatus and its application method of the present invention, including rack are equipped with the first hydraulic fluid tank in the rack,
It is equipped with the first hydraulic cavities in first hydraulic fluid tank, is equipped on the right side of first hydraulic cavities and the first hydraulic pressure for being connected to upper and lower side
Pipe is fixed in first hydraulic tube, in first hydraulic cavities sliding be equipped with, it is described in be fixed with first motor,
The first motor be connected by power has, and first gear chamber is equipped in the rack, and the lower face is set to the first gear chamber
Interior, first gear chamber lower face is fixed with the first spur gear, is equipped on the upside of the first gear chamber and is located at the rack
Interior second gear chamber, rotation is described to be located at equipped with the first rotary shaft between the second gear chamber and the first gear chamber
It is fixed in first rotary shaft of the first gear chamber, first gear bottom of chamber portion is equipped with the magnetic force being connected
Chamber, the magnetic force intracavitary sliding are equipped with magnetic board, compression bullet are fixed between the magnetic board and magnetic force bottom of chamber end wall
Spring, magnetic force bottom of chamber end wall are fixed with electromagnet, and first rotary shaft bottom end is fixedly connected with the magnetic board, is located at
First bevel gear is fixed in first rotary shaft of the second gear chamber, the second gear chamber right end wall is equipped with skin
Band chamber, rotation is equipped with the second rotary shaft between the belt chamber and the second gear chamber, positioned at the second gear intracavitary
It is fixed with the second bevel gear engaged with the first bevel gear in second rotary shaft, is located at described the of the belt intracavitary
The first belt pulley is fixed in two rotary shafts, the belt chamber right end wall rotation is equipped with third rotary shaft, the third rotation
The second belt pulley is fixed on axis, first belt pulley is connect with second belt pulley by belt, and the rack is right
Side is equipped with processing cavity for opening forward, and the processing cavity left end wall rotation is equipped with the second screw thread case, the second screw thread case left end
Wall is fixedly connected with the third rotary shaft, and thread cavity is equipped in the second screw thread case, and the thread cavity internal thread is connected with
Threaded block, the threaded block internal thread are connected with, and the processing cavity aft bulkhead rotation is equipped with the 4th rotary shaft, the 4th rotation
It is fixed with the second spur gear on axis, first connecting rod is hinged in the 4th rotary shaft, left and right pair is equipped in the processing cavity
The first connecting rod case of title, the first connecting rod case is interior to be equipped with first connecting rod chamber symmetrical above and below, the first connecting rod lower end and institute
It is hinged to state first connecting rod chamber, the first connecting rod chamber of lower end is hinged with second connecting rod, and the first connecting rod case central rotational is set
There is the first threaded rod, is equipped with screw thread case in the processing cavity, the screw thread box back is fixed with litter, the processing cavity rear end
Wall is equipped with slide block chamber, is slided in the slide block chamber and is equipped with sliding block, the sliding block is fixedly connected with the litter, first screw thread
Bar left end is threadedly coupled with the screw thread case, and the second motor is fixed in the screw thread case, and the first threaded rod left end prolongs
It stretches place connect with second motor power, is equipped with second connecting rod case in the processing cavity, the second connecting rod case is interior equipped with the
Two connecting rod chambers, the second connecting rod of lower end is hinged with so-called second connecting rod chamber, is fixed among the second connecting rod case
Dead axle, the fixing axle lower end are fixed with vibration box, and described vibration box or so end inner wall is fixed with alternating electromagnet, described
Sliding cavity is equipped in vibration box, sliding is fixed between the seismic mass and the vibration box equipped with seismic mass in the sliding cavity
Equipped with symmetrical spring up and down, the seismic mass base end wall is fixed with the second hydraulic fluid tank, is set in second hydraulic fluid tank
There are the second hydraulic cavities, slided in second hydraulic cavities and be equipped with the second hydraulic plate, is equipped in second hydraulic fluid tank and is connected to institute
Second hydraulic tube at second hydraulic cavities or so end is stated, the second hydraulic valve, second liquid are fixed in second hydraulic tube
Pressing plate right end wall is fixed with the second hydraulic stem, and the second hydraulic stem right end wall is fixed with push plate.
Further technical solution, the first gear chamber upper end wall rotation are equipped with the 5th rotary shaft, the 5th rotary shaft
On be fixed with the third spur gear that can be engaged with first spur gear, be fixed in the 5th rotary shaft positioned at described
Third hand tap gear on the upside of third spur gear, the first gear chamber right end wall rotation are equipped with the 6th rotary shaft, the 6th rotation
It is fixed with the 4th bevel gear engaged with the third hand tap gear in shaft, is fixed with positioned at institute in the 6th rotary shaft
The worm screw on the right side of the 4th bevel gear is stated, the first gear chamber right end wall rotation is equipped with the 7th rotary shaft, the 7th rotary shaft
On be fixed with the turbine that can be engaged with the worm screw, fixed block is equipped in the processing cavity, described fixed block or so end is equipped with
Symmetrical knee-piece, the interior rotation of the fixed block are equipped with the second threaded rod, and the knee-piece is connected with second threaded rod by screw thread
Connect, polished rod be fixed in the knee-piece, the polished rod is slidably connected with the knee-piece, the second threaded rod left end with it is described
7th rotary shaft is connected by DC electromagnet.
Further technical solution, first gear bottom of chamber end wall are equipped with third gear cavity, the third gear cavity and institute
Rotation is equipped with the 8th rotary shaft between stating first gear chamber, is located at fixed in the 8th rotary shaft of the first gear intracavitary
Equipped with the 4th spur gear that can be engaged with first spur gear, it is located in the 8th rotary shaft in the third gear cavity
It is fixed with the 5th spur gear, rotation is equipped with the 9th rotary shaft between the processing cavity and the third gear cavity, positioned at described
The 6th spur gear that can be engaged with the 5th spur gear is fixed in the 9th rotary shaft in third gear cavity, it is described
9th rotary shaft upper end is fixedly connected with the fixed block.
According to a kind of above-mentioned friction welding apparatus and its application method, it is as follows：
When original state, second motor is closed with the first motor, described, described most to be pushed up positioned at first hydraulic fluid tank
End, second hydraulic plate are located at the second hydraulic cavities left end, and the electromagnet is closed, and the electromagnet is opened, described
Magnetic board enters the magnetic force intracavitary with the 7th spur gear, and the first bevel gear is not engaged with the second bevel gear.
In use, user selects for article shape, when the part that needs to process irregular shape or rectangular
Part is positioned on the fixed block when part, top half part is positioned over the push plate and the seismic mass is convex
Go out between part, the hydraulic oil in the second hydraulic cavities right side passes through second hydraulic tube and second hydraulic valve enters
On the left of second hydraulic cavities, second hydraulic plate is pushed into right side by hydraulic oil, and second hydraulic plate drives described second
Hydraulic stem moves right, and second hydraulic stem drives the push plate to move right, the push plate and the seismic mass protrusion
Divide and clamp the top half part, the first motor is opened, and hydraulic oil is entered by described with first hydraulic tube
In first hydraulic cavities, described drop to is engaged with the third spur gear, and the first motor is opened, the first motor
The rotation is driven, it is described that the first spur gear rotation, first spur gear is driven to drive the third spur gear rotation,
The third spur gear drives the 5th rotary shaft rotation, the 5th rotary shaft to drive the third hand tap gear rotation, institute
It states third hand tap gear and drives the 4th bevel gear rotation, the 4th bevel gear drives the 6th rotary shaft rotation, described
6th rotary shaft drives the worm screw rotation, the worm screw that the turbine rotation, the turbine is driven to drive the 7th rotation
Shaft rotation is dynamic, and the 7th rotary shaft drives the second threaded rod rotation, second threaded rod to drive the knee-piece to centre
It is mobile, object is clamped, while second motor is opened, second motor drives the first threaded rod rotation, described
First threaded rod drives the symmetrical first connecting rod case mobile to centre, the first connecting rod and the first connecting rod chamber
Elongation, the second connecting rod chamber decline, and the second connecting rod chamber drives the fixing axle to decline, and the fixing axle drives the shake
Dynamic case declines, and top half part is driven to be adjacent to lower half portion part, and the alternating electromagnet is opened, and the seismic mass is in institute
It states and is moved fast left and right under the suction of alternating electromagnet, part is made to weld.
When needing to process cylindrical component, first spur gear is engaged with the 4th spur gear after clamping, described
First spur gear drives the 4th spur gear rotation, and the 4th spur gear drives the 8th rotary shaft rotation, and described the
Eight rotary shafts drive the 5th spur gear rotation, the 5th spur gear that the 6th spur gear is driven to rotate, and the described 6th
Spur gear drives the 9th rotary shaft rotation, the 9th rotary shaft that the fixed block rotation, the fixed block is driven to drive
The knee-piece rotation, makes top half part and lower half portion part friction welding.
After welding, the hydraulic oil on the left of second hydraulic cavities passes through second hydraulic tube and second hydraulic pressure
Valve enters on the right side of second hydraulic cavities, and second hydraulic plate is moved to the left, and second hydraulic plate drives described the
Two hydraulic stems are moved to the left, and second hydraulic stem drives the push plate to be moved to the left, and upper part is unclamped, and second motor is inverse
Turn, the vibration box moves up, while the electromagnet disconnects, and searches book magnetic board and is returned to by the elasticity of the holddown spring
The first gear intracavitary, at this time first spur gear engaged with the 7th spur gear, the 7th spur gear drives institute
The rotation of the first rotary shaft is stated, first rotary shaft drives the first bevel gear to rotate, described in the first bevel gear drive
Second bevel gear rotates, and the second bevel gear drives the second rotary shaft rotation, and second rotary shaft drives described the
One pulley rotation, first belt pulley drive the second pulley rotation of Sohu of Soviet Union, and second belt pulley drives described the
Three rotary shafts rotate, and the third rotary shaft drives the second screw thread case rotation, the second screw thread case to drive the lathe tool
It axially moves right, is turned the part being had more because of being solidified after thawing at this time.
After waiting for turning, first spur gear is engaged with the third spur gear, unclamps part, user, which takes, to rub
Wiping is soldered complete part back part and is returned to initial position.
The beneficial effects of the invention are as follows：
In use, user selects for article shape, when the part or square parts for needing processing irregular shape
When part is positioned on the fixed block, top half part is positioned over the push plate and the seismic mass protrusion
/, the hydraulic oil in the second hydraulic cavities right side passes through described in second hydraulic tube and second hydraulic valve entrance
On the left of second hydraulic cavities, second hydraulic plate is pushed into right side by hydraulic oil, and second hydraulic plate drives second hydraulic pressure
Bar moves right, and second hydraulic stem drives the push plate to move right, and the push plate will with seismic mass protrusion part
The top half part clamping, the first motor are opened, and hydraulic oil passes through described in the entrance of described and first hydraulic tube
In first hydraulic cavities, described drop to is engaged with the third spur gear, and the first motor is opened, and the first motor drives
The rotation, described to drive the first spur gear rotation, first spur gear drives the third spur gear rotation, described
Third spur gear drives the 5th rotary shaft rotation, and the 5th rotary shaft drives the third hand tap gear rotation, and described the
Third hand tap gear band moves the 4th bevel gear rotation, and the 4th bevel gear drives the 6th rotary shaft to rotate, and the described 6th
Rotary shaft drives the worm screw rotation, the worm screw that the turbine rotation, the turbine is driven to drive the 7th rotation shaft rotation
Dynamic, the 7th rotary shaft drives the second threaded rod rotation, second threaded rod to drive the knee-piece mobile to centre,
Object is clamped, while second motor is opened, second motor drives the first threaded rod rotation, first spiral shell
Rasp bar drives the symmetrical first connecting rod case mobile to centre, and the first connecting rod is extended with the first connecting rod chamber,
The second connecting rod chamber declines, and the second connecting rod chamber drives the fixing axle to decline, and the fixing axle drives the vibration box
Decline, top half part is driven to be adjacent to lower half portion part, the alternating electromagnet is opened, and the seismic mass is in the friendship
It is moved fast left and right under the suction of galvanic electricity magnet, part is made to weld.
When needing to process cylindrical component, first spur gear is engaged with the 4th spur gear after clamping, described
First spur gear drives the 4th spur gear rotation, and the 4th spur gear drives the 8th rotary shaft rotation, and described the
Eight rotary shafts drive the 5th spur gear rotation, the 5th spur gear that the 6th spur gear is driven to rotate, and the described 6th
Spur gear drives the 9th rotary shaft rotation of Sohu of Soviet Union, the 9th rotary shaft to drive the fixed block rotation, the fixed block band
The dynamic knee-piece rotation, makes top half part and lower half portion part friction welding.
After welding, the hydraulic oil on the left of second hydraulic cavities passes through second hydraulic tube and second hydraulic pressure
Valve enters on the right side of second hydraulic cavities, and second hydraulic plate is moved to the left, and second hydraulic plate drives described the
Two hydraulic stems are moved to the left, and second hydraulic stem drives the push plate to be moved to the left, and upper part is unclamped, and second motor is inverse
Turn, the vibration box moves up, while the electromagnet disconnects, and searches book magnetic board and is returned to by the elasticity of the holddown spring
The first gear intracavitary, at this time first spur gear engaged with the 7th spur gear, the 7th spur gear drives institute
The rotation of the first rotary shaft is stated, first rotary shaft drives the first bevel gear to rotate, described in the first bevel gear drive
Second bevel gear rotates, and the second bevel gear drives the second rotary shaft rotation, and second rotary shaft drives described the
One pulley rotation, first belt pulley drive the second pulley rotation of Sohu of Soviet Union, and second belt pulley drives described the
Three rotary shafts rotate, and the third rotary shaft drives the second screw thread case rotation, the second screw thread case to drive the lathe tool
It axially moves right, is turned the part being had more because of being solidified after thawing at this time.
After waiting for turning, first spur gear is engaged with the third spur gear, unclamps part, user, which takes, to rub
Wiping is soldered complete part back part and is returned to initial position.
Apparatus of the present invention are simple in structure, and using simplicity, apparatus of the present invention can cope with the friction welding (FW) of the object of various shapes
It connects, and there is turning function, can complete to weld front and back most of process, high degree of automation.
Description of the drawings
The present invention is described in detail by following specific embodiment and attached drawing for ease of explanation,.
Fig. 1 is a kind of friction welding apparatus of the present invention and its overall structure diagram of application method.
Fig. 2 is the structure sectional view at A-A in Fig. 1.
Fig. 3 is the enlarged structure schematic diagram at B in Fig. 1.
Fig. 4 is the structure sectional view at C-C in Fig. 1.
Specific implementation mode
As shown in Figure 1, a kind of friction welding apparatus and its application method of the present invention, including rack 10, in the rack 10
Equipped with the first hydraulic fluid tank 58, the first hydraulic cavities 61 are equipped in first hydraulic fluid tank 58, first hydraulic cavities, 61 right side is equipped with
With the first hydraulic tube 62 for being connected to upper and lower side, it is fixed with 57 in first hydraulic tube 62, it is sliding in first hydraulic cavities 61
Dynamic be equipped in 60, described 60 is fixed with first motor 59, and 59 be connected by power of the first motor has 55, set in the rack 10
There are first gear chamber 56,55 lower face to be set in the first gear chamber 56,56 lower face of first gear chamber is fixed
Equipped with the first spur gear 54,56 upside of the first gear chamber is equipped with the second gear chamber 65 being located in the rack 10, described
Rotation is equipped with the first rotary shaft 63 between second gear chamber 65 and the first gear chamber 56, described to be located at the first gear chamber
The 7th spur gear 53 is fixed in 56 first rotary shaft 63,56 bottom of first gear chamber is equipped with the magnetic being connected
Power chamber 76, the interior sliding of the magnetic force chamber 76 is equipped with magnetic board 74, solid between the magnetic board 74 and 76 base end wall of magnetic force chamber
Surely it is equipped with holddown spring 75,76 base end wall of magnetic force chamber is fixed with electromagnet 77,63 bottom end of the first rotary shaft and institute
It states magnetic board 74 to be fixedly connected, first bevel gear is fixed in first rotary shaft 63 of the second gear chamber 65
64,65 right end wall of the second gear chamber is equipped with belt chamber 12, is rotated between the belt chamber 12 and the second gear chamber 65
Equipped with the second rotary shaft 11, it is fixed in the second rotary shaft 11 in the second gear chamber 65 and the first cone tooth
The second bevel gear 66 of 64 engagement of wheel, the first belt is fixed in second rotary shaft 11 in the belt chamber 12
Wheel 73, the rotation of 12 right end wall of the belt chamber are equipped with third rotary shaft 78, the second skin are fixed in the third rotary shaft 78
Belt wheel 13, first belt pulley 73 are connect with second belt pulley 13 by belt, and 10 right side of the rack is equipped with opening
Forward processing cavity 17, the rotation of 17 left end wall of the processing cavity are equipped with the second screw thread case 79, the 79 left end wall of the second screw thread case
It is fixedly connected with the third rotary shaft 78, thread cavity 80,80 internal thread of the thread cavity is equipped in the second screw thread case 79
It is connected with threaded block 81,81 internal thread of the threaded block is connected with lathe tool axis 82, and the rotation of 17 aft bulkhead of the processing cavity is equipped with the
Four rotary shafts 19 are fixed with the second spur gear 18 in the 4th rotary shaft 19, are hinged in the 4th rotary shaft 19
One connecting rod 20, the processing cavity 17 is interior to be equipped with symmetrical first connecting rod case 22, is equipped with up and down in the first connecting rod case 22
Symmetrical first connecting rod chamber 21,20 lower end of the first connecting rod is hinged with the first connecting rod chamber 21, and described the first of lower end connects
Rod cavity 21 is hinged with second connecting rod 24, and 22 central rotational of first connecting rod case is equipped with the first threaded rod 16, the processing cavity 17
Interior to be equipped with screw thread case 15,15 rear end of screw thread case is fixed with litter 84, and 17 aft bulkhead of the processing cavity is equipped with slide block chamber 86,
Sliding is equipped with sliding block 85 in the slide block chamber 86, and the sliding block 85 is fixedly connected with the litter 84, first threaded rod 16
Left end is threadedly coupled with the screw thread case 15, and the second motor 14, first threaded rod 16 are fixed in the screw thread case 15
Left end extended spot and 14 be connected by power of the second motor, the processing cavity 17 is interior to be equipped with second connecting rod case 26, and described second connects
Second connecting rod chamber 25 is equipped in rod box 26, the second connecting rod 24 of lower end is hinged with so-called second connecting rod chamber 25, and described second
Fixing axle 27 is fixed among connecting rod case 26,27 lower end of the fixing axle is fixed with vibration box 28, and the vibration box 28 is left
Right end inner wall is fixed with alternating electromagnet 31, and sliding cavity 29 is equipped in the vibration box 28, slides and sets in the sliding cavity 29
There is seismic mass 30, symmetrical spring 32 up and down, the shake are fixed between the seismic mass 30 and the vibration box 28
30 base end wall of motion block is fixed with the second hydraulic fluid tank 72, is equipped with the second hydraulic cavities 67 in second hydraulic fluid tank 72, and described second
Sliding is equipped with the second hydraulic plate 71 in hydraulic cavities 67, and second hydraulic fluid tank 72 is interior left equipped with second hydraulic cavities 67 are connected to
Second hydraulic tube 69 of right end, the second hydraulic valve 70 is fixed in second hydraulic tube 69, and second hydraulic plate 71 is right
End wall is fixed with the second hydraulic stem 68, and second hydraulic stem, 68 right end wall is fixed with push plate 33.
Valuably, 56 upper end wall of first gear chamber, which rotates, is equipped with the 5th rotary shaft 51, in the 5th rotary shaft 51
It is fixed with the third spur gear 50 that can be engaged with first spur gear 54, is fixed with and is located in the 5th rotary shaft 51
The third hand tap gear 52 of 50 upside of the third spur gear, the rotation of 56 right end wall of the first gear chamber are equipped with the 6th rotary shaft
45, the 4th bevel gear 46 engaged with the third hand tap gear 52, the 6th rotation are fixed in the 6th rotary shaft 45
The worm screw 44 positioned at 46 right side of the 4th bevel gear is fixed in shaft 45, the rotation of 56 right end wall of the first gear chamber is set
There is the 7th rotary shaft 42, the turbine 43 that can be engaged with the worm screw 44, the processing are fixed in the 7th rotary shaft 42
Fixed block 36 is equipped in chamber 17, the end of the fixed block 36 or so is equipped with symmetrical knee-piece 35, and the interior rotation of the fixed block 36 is equipped with
Second threaded rod 37, the knee-piece 35 are connected through a screw thread with second threaded rod 37, and light is fixed in the knee-piece 35
Bar 38, the polished rod 38 are slidably connected with the knee-piece 35, and 37 left end of the second threaded rod is logical with the 7th rotary shaft 42
Cross the connection of DC electromagnet 83.
Valuably, 56 base end wall of first gear chamber be equipped with third gear cavity 40, the third gear cavity 40 with it is described
Rotation is equipped with the 8th rotary shaft 48 between first gear chamber 56, the 8th rotary shaft 48 being located in the first gear chamber 56
On be fixed with the 4th spur gear 49 that can be engaged with first spur gear 54, be located at the third gear cavity 40 in it is described
It is fixed with the 5th spur gear 47 in 8th rotary shaft 48, rotates and is equipped between the processing cavity 17 and the third gear cavity 40
9th rotary shaft 39, being fixed in the 9th rotary shaft 39 in the third gear cavity 40 can be with the described 5 directly
The 6th spur gear 41 that gear 47 engages, 39 upper end of the 9th rotary shaft is fixedly connected with the fixed block 36.
When original state, second motor 14 is closed with the first motor 59, described, and described 60 are located at described first
58 top of hydraulic fluid tank, second hydraulic plate 71 are located at 67 left end of the second hydraulic cavities, and the electromagnet is closed, described
Electromagnet 77 is opened, and the magnetic board 74 enters with the 7th spur gear 53 in the magnetic force chamber 76, the first bevel gear
64 do not engage with the second bevel gear 66.
In use, user selects for article shape, when the part that needs to process irregular shape or rectangular
Part is positioned on the fixed block 36 when part, top half part is positioned over the push plate 33 and the vibrations
Between 30 protrusion of block point, the hydraulic oil in second hydraulic cavities, 67 right side passes through second hydraulic tube 69 and described second
Hydraulic valve 70 enters second hydraulic cavities, 67 left side, and second hydraulic plate 71 is pushed into right side, second liquid by hydraulic oil
Pressing plate 71 drives second hydraulic stem 68 to move right, and second hydraulic stem 68 drives the push plate 33 to move right, institute
It states push plate 33 to clamp the top half part with the protrusion of the seismic mass 30 part, the first motor 59 is opened, hydraulic pressure
Oil is entered by described 57 and first hydraulic tube 62 in first hydraulic cavities 61, described 60 drop to it is straight with the third
Gear 50 engages, and the first motor 59 is opened, and the first motor 59 drives 55 rotation, and described 55 drive described first
Spur gear 54 rotates, and first spur gear 54 drives the third spur gear 50 to rotate, and the third spur gear 50 drives institute
The rotation of the 5th rotary shaft 51 is stated, the 5th rotary shaft 51 drives the third hand tap gear 52 to rotate, the third hand tap gear 52
The 4th bevel gear 46 is driven to rotate, the 4th bevel gear 46 drives the 6th rotary shaft 45 to rotate, the 6th rotation
Shaft 45 drives the worm screw 44 to rotate, and the worm screw 44 drives the turbine 43 to rotate, and the turbine 43 drives the described 7th
Rotary shaft 42 rotates, and the 7th rotary shaft 42 drives second threaded rod 37 to rotate, and second threaded rod 37 drives institute
It is mobile to centre to state knee-piece 35, object is clamped, while second motor 14 is opened, second motor 14 drives described the
One threaded rod 16 rotates, and first threaded rod 16 drives the symmetrical first connecting rod case 22 mobile to centre, described
First connecting rod 20 is extended with the first connecting rod chamber 21, and the second connecting rod chamber 25 declines, and the second connecting rod chamber 25 drives institute
The decline of fixing axle 27 is stated, the fixing axle 27 drives the vibration box 28 to decline, and drives top half part and lower half portion zero
Part is adjacent to, and the alternating electromagnet 31 is opened, and the seismic mass 30 is quickly left under the suction of the alternating electromagnet 31
It moves right, part is made to weld.
When needing to process cylindrical component, first spur gear 54 is engaged with the 4th spur gear 49 after clamping,
First spur gear 54 drives the 4th spur gear 49 to rotate, and the 4th spur gear 49 drives the 8th rotary shaft 48
Rotation, the 8th rotary shaft 48 drive the 5th spur gear 47 to rotate, and the 5th spur gear 47 drives the described 6th straight
Gear 41 rotates, and the 6th spur gear 41 drives the 9th rotary shaft 39 to rotate, and the 9th rotary shaft 39 drives described
Fixed block 36 rotates, and the fixed block 36 drives the knee-piece 35 to rotate, and makes top half part and lower half portion part friction
Welding.
After welding, the hydraulic oil in second hydraulic cavities, 67 left side passes through second hydraulic tube 69 and described second
Hydraulic valve 70 enters second hydraulic cavities, 67 right side, and second hydraulic plate 71 is moved to the left, 71 band of the second hydraulic plate
It moves second hydraulic stem 68 to be moved to the left, second hydraulic stem 68 drives the push plate 33 to be moved to the left, upper part
It unclamps, second motor 14 reverses, and the vibration box 28 moves up, while the electromagnet 77 disconnects, and searches book magnetic board
74 are returned to by the elasticity of the holddown spring 75 in the first gear chamber 56, at this time first spur gear 54 and described the
Seven spur gears 53 engage, and the 7th spur gear 53 drives first rotary shaft 63 to rotate, and first rotary shaft 63 drives
The first bevel gear 64 rotates, and the first bevel gear 64 drives the second bevel gear 66 to rotate, the second bevel gear
66 drive second rotary shaft 11 to rotate, and second rotary shaft 11 drives first belt pulley 73 to rotate, and described first
Belt pulley 73 drives the second belt pulley of Sohu of Soviet Union 13 to rotate, and second belt pulley 13 drives the third rotary shaft 78 to rotate,
The third rotary shaft 78 drives the second screw thread case 79 to rotate, and the second screw thread case 79 drives the lathe tool axis 82 to the right
It is mobile, it is turned the part being had more because of being solidified after thawing at this time.
After waiting for turning, first spur gear 54 is engaged with the third spur gear 50, unclamps part, and user takes
The part back part that friction welding (FW) finishes is taken to be returned to initial position.
The beneficial effects of the invention are as follows：
In use, user selects for article shape, when the part or square parts for needing processing irregular shape
When part is positioned on the fixed block, top half part is positioned over the push plate and the seismic mass protrusion
/, the hydraulic oil in the second hydraulic cavities right side passes through described in second hydraulic tube and second hydraulic valve entrance
On the left of second hydraulic cavities, second hydraulic plate is pushed into right side by hydraulic oil, and second hydraulic plate drives second hydraulic pressure
Bar moves right, and second hydraulic stem drives the push plate to move right, and the push plate will with seismic mass protrusion part
The top half part clamping, the first motor are opened, and hydraulic oil passes through described in the entrance of described and first hydraulic tube
In first hydraulic cavities, described drop to is engaged with the third spur gear, and the first motor is opened, and the first motor drives
The rotation, described to drive the first spur gear rotation, first spur gear drives the third spur gear rotation, described
Third spur gear drives the 5th rotary shaft rotation, and the 5th rotary shaft drives the third hand tap gear rotation, and described the
Third hand tap gear band moves the 4th bevel gear rotation, and the 4th bevel gear drives the 6th rotary shaft to rotate, and the described 6th
Rotary shaft drives the worm screw rotation, the worm screw that the turbine rotation, the turbine is driven to drive the 7th rotation shaft rotation
Dynamic, the 7th rotary shaft drives the second threaded rod rotation, second threaded rod to drive the knee-piece mobile to centre,
Object is clamped, while second motor is opened, second motor drives the first threaded rod rotation, first spiral shell
Rasp bar drives the symmetrical first connecting rod case mobile to centre, and the first connecting rod is extended with the first connecting rod chamber,
The second connecting rod chamber declines, and the second connecting rod chamber drives the fixing axle to decline, and the fixing axle drives the vibration box
Decline, top half part is driven to be adjacent to lower half portion part, the alternating electromagnet is opened, and the seismic mass is in the friendship
It is moved fast left and right under the suction of galvanic electricity magnet, part is made to weld.
When needing to process cylindrical component, first spur gear is engaged with the 4th spur gear after clamping, described
First spur gear drives the 4th spur gear rotation, and the 4th spur gear drives the 8th rotary shaft rotation, and described the
Eight rotary shafts drive the 5th spur gear rotation, the 5th spur gear that the 6th spur gear is driven to rotate, and the described 6th
Spur gear drives the 9th rotary shaft rotation of Sohu of Soviet Union, the 9th rotary shaft to drive the fixed block rotation, the fixed block band
The dynamic knee-piece rotation, makes top half part and lower half portion part friction welding.
After welding, the hydraulic oil on the left of second hydraulic cavities passes through second hydraulic tube and second hydraulic pressure
Valve enters on the right side of second hydraulic cavities, and second hydraulic plate is moved to the left, and second hydraulic plate drives described the
Two hydraulic stems are moved to the left, and second hydraulic stem drives the push plate to be moved to the left, and upper part is unclamped, and second motor is inverse
Turn, the vibration box moves up, while the electromagnet disconnects, and searches book magnetic board and is returned to by the elasticity of the holddown spring
The first gear intracavitary, at this time first spur gear engaged with the 7th spur gear, the 7th spur gear drives institute
The rotation of the first rotary shaft is stated, first rotary shaft drives the first bevel gear to rotate, described in the first bevel gear drive
Second bevel gear rotates, and the second bevel gear drives the second rotary shaft rotation, and second rotary shaft drives described the
One pulley rotation, first belt pulley drive the second pulley rotation of Sohu of Soviet Union, and second belt pulley drives described the
Three rotary shafts rotate, and the third rotary shaft drives the second screw thread case rotation, the second screw thread case to drive the lathe tool
It axially moves right, is turned the part being had more because of being solidified after thawing at this time.
After waiting for turning, first spur gear is engaged with the third spur gear, unclamps part, user, which takes, to rub
Wiping is soldered complete part back part and is returned to initial position.
Apparatus of the present invention are simple in structure, and using simplicity, apparatus of the present invention can cope with the friction welding (FW) of the object of various shapes
It connects, and there is turning function, can complete to weld front and back most of process, high degree of automation.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention.Therefore, of the invention
Protection domain should be determined by the scope of protection defined in the claims.
Claims (4)
1. a kind of friction welding apparatus and its application method of the present invention, including rack, the first hydraulic fluid tank, institute are equipped in the rack
State and be equipped with the first hydraulic cavities in the first hydraulic fluid tank, be equipped on the right side of first hydraulic cavities with the first hydraulic tube for being connected to upper and lower side,
Be fixed in first hydraulic tube, in first hydraulic cavities sliding be equipped with, it is described in be fixed with first motor, it is described
First motor be connected by power has, and first gear chamber is equipped in the rack, and the lower face is set to the first gear intracavitary, institute
It states first gear chamber lower face and is fixed with the first spur gear, the be located in the rack is equipped on the upside of the first gear chamber
Two gear cavities, between the second gear chamber and the first gear chamber rotation be equipped with the first rotary shaft, it is described to be located at described the
It is fixed in first rotary shaft of one gear cavity, first gear bottom of chamber portion is equipped with the magnetic force chamber being connected, described
The sliding of magnetic force intracavitary is equipped with magnetic board, and holddown spring is fixed between the magnetic board and magnetic force bottom of chamber end wall, described
Magnetic force bottom of chamber end wall is fixed with electromagnet, and first rotary shaft bottom end is fixedly connected with the magnetic board, is located at described the
First bevel gear is fixed in first rotary shaft of two gear cavities, the second gear chamber right end wall is equipped with belt chamber,
Rotation is equipped with the second rotary shaft between the belt chamber and the second gear chamber, is located at the second rotation of the second gear intracavitary
It is fixed with the second bevel gear engaged with the first bevel gear in shaft, is located at second rotation of the belt intracavitary
The first belt pulley is fixed on axis, the belt chamber right end wall, which rotates, is equipped with third rotary shaft, solid in the third rotary shaft
Surely it is equipped with the second belt pulley, first belt pulley is connect with second belt pulley by belt, is equipped on the right side of the rack
Processing cavity for opening forward, the processing cavity left end wall rotation are equipped with the second screw thread case, the second screw thread case left end wall and institute
It states third rotary shaft to be fixedly connected, thread cavity is equipped in the second screw thread case, the thread cavity internal thread is connected with threaded block,
The threaded block internal thread is connected with, and the processing cavity aft bulkhead, which rotates, is equipped with the 4th rotary shaft, solid in the 4th rotary shaft
Surely it is equipped with the second spur gear, first connecting rod is hinged in the 4th rotary shaft, symmetrical the is equipped in the processing cavity
One connecting rod case, the first connecting rod case is interior to be equipped with first connecting rod chamber symmetrical above and below, the first connecting rod lower end and described first
Connecting rod chamber is hinged, and the first connecting rod chamber of lower end is hinged with second connecting rod, and the first connecting rod case central rotational is equipped with first
Threaded rod, the processing cavity is interior to be equipped with screw thread case, and the screw thread box back is fixed with litter, and the processing cavity aft bulkhead is equipped with
Slide block chamber, the interior sliding of the slide block chamber are equipped with sliding block, and the sliding block is fixedly connected with the litter, the first threaded rod left end
Be threadedly coupled with the screw thread case, be fixed with the second motor in the screw thread case, the first threaded rod left end extended spot with
The second motor power connection, the processing cavity is interior to be equipped with second connecting rod case, and second connecting rod is equipped in the second connecting rod case
Chamber, the second connecting rod of lower end is hinged with so-called second connecting rod chamber, is fixed with fixing axle among the second connecting rod case, institute
It states fixing axle lower end and is fixed with vibration box, described vibration box or so end inner wall is fixed with alternating electromagnet, the vibration box
It is interior to be equipped with sliding cavity, it is slided in the sliding cavity and is equipped with seismic mass, be fixed between the seismic mass and the vibration box
Under symmetrical spring, the seismic mass base end wall is fixed with the second hydraulic fluid tank, second is equipped in second hydraulic fluid tank
Hydraulic cavities, the interior sliding of second hydraulic cavities are equipped with the second hydraulic plate, are equipped in second hydraulic fluid tank and are connected to described second
Second hydraulic tube at hydraulic cavities or so end, the second hydraulic valve is fixed in second hydraulic tube, and second hydraulic plate is right
End wall is fixed with the second hydraulic stem, and the second hydraulic stem right end wall is fixed with push plate.
2. a kind of friction welding apparatus according to claim 1 and its application method, it is characterised in that：The first gear chamber
Upper end wall rotation is equipped with the 5th rotary shaft, and the third that can be engaged with first spur gear is fixed in the 5th rotary shaft
Spur gear, the third hand tap gear being fixed in the 5th rotary shaft on the upside of the third spur gear, first tooth
It takes turns the rotation of chamber right end wall and is equipped with the 6th rotary shaft, the engaged with the third hand tap gear is fixed in the 6th rotary shaft
Four bevel gears, the worm screw being fixed in the 6th rotary shaft on the right side of the 4th bevel gear, the first gear chamber
The rotation of right end wall is equipped with the 7th rotary shaft, and the turbine that can be engaged with the worm screw is fixed in the 7th rotary shaft, described
Fixed block is equipped in processing cavity, described fixed block or so end is equipped with symmetrical knee-piece, and the interior rotation of the fixed block is equipped with the second spiral shell
Rasp bar, the knee-piece are connected through a screw thread with second threaded rod, and polished rod, the polished rod and institute are fixed in the knee-piece
It states knee-piece to be slidably connected, the second threaded rod left end is connect with the 7th rotary shaft by DC electromagnet.
3. a kind of friction welding apparatus according to claim 1 and its application method, it is characterised in that：The first gear chamber
Base end wall is equipped with third gear cavity, and rotation is equipped with the 8th rotary shaft, position between the third gear cavity and the first gear chamber
In being fixed with the 4th straight-tooth that can be engaged with first spur gear in the 8th rotary shaft of the first gear intracavitary
Wheel, is fixed with the 5th spur gear in the 8th rotary shaft in the third gear cavity, the processing cavity with it is described
Rotation is equipped with the 9th rotary shaft between third gear cavity, fixed in the 9th rotary shaft in the third gear cavity to set
There are the 6th spur gear that can be engaged with the 5th spur gear, the 9th rotary shaft upper end to be fixedly connected with the fixed block.
4. a kind of friction welding apparatus according to claim 1-3 and its application method, its step are as follows：
When original state, second motor is closed with the first motor, described, described most to be pushed up positioned at first hydraulic fluid tank
End, second hydraulic plate are located at the second hydraulic cavities left end, and the electromagnet is closed, and the electromagnet is opened, described
Magnetic board enters the magnetic force intracavitary with the 7th spur gear, and the first bevel gear is not engaged with the second bevel gear；
In use, user selects for article shape, when the part or square parts for needing processing irregular shape
When part is positioned on the fixed block, top half part is positioned over the push plate and the seismic mass protrusion
/, the hydraulic oil in the second hydraulic cavities right side passes through described in second hydraulic tube and second hydraulic valve entrance
On the left of second hydraulic cavities, second hydraulic plate is pushed into right side by hydraulic oil, and second hydraulic plate drives second hydraulic pressure
Bar moves right, and second hydraulic stem drives the push plate to move right, and the push plate will with seismic mass protrusion part
The top half part clamping, the first motor are opened, and hydraulic oil passes through described in the entrance of described and first hydraulic tube
In first hydraulic cavities, described drop to is engaged with the third spur gear, and the first motor is opened, and the first motor drives
The rotation, described to drive the first spur gear rotation, first spur gear drives the third spur gear rotation, described
Third spur gear drives the 5th rotary shaft rotation, and the 5th rotary shaft drives the third hand tap gear rotation, and described the
Third hand tap gear band moves the 4th bevel gear rotation, and the 4th bevel gear drives the 6th rotary shaft to rotate, and the described 6th
Rotary shaft drives the worm screw rotation, the worm screw that the turbine rotation, the turbine is driven to drive the 7th rotation shaft rotation
Dynamic, the 7th rotary shaft drives the second threaded rod rotation, second threaded rod to drive the knee-piece mobile to centre,
Object is clamped, while second motor is opened, second motor drives the first threaded rod rotation, first spiral shell
Rasp bar drives the symmetrical first connecting rod case mobile to centre, and the first connecting rod is extended with the first connecting rod chamber,
The second connecting rod chamber declines, and the second connecting rod chamber drives the fixing axle to decline, and the fixing axle drives the vibration box
Decline, top half part is driven to be adjacent to lower half portion part, the alternating electromagnet is opened, and the seismic mass is in the friendship
It is moved fast left and right under the suction of galvanic electricity magnet, part is made to weld；It is described after clamping when needing to process cylindrical component
First spur gear is engaged with the 4th spur gear, and first spur gear drives the 4th spur gear to rotate, and the described 4th
Spur gear drives the 8th rotary shaft rotation, the 8th rotary shaft to drive the 5th spur gear rotation, and the described 5th is straight
Gear drives the 6th spur gear rotation, the 6th spur gear to drive the 9th rotary shaft rotation, the 9th rotation
Axis drives the fixed block rotation, the fixed block to drive the knee-piece rotation, make top half part and lower half portion part
Friction welding；After welding, the hydraulic oil on the left of second hydraulic cavities passes through second hydraulic tube and second liquid
Pressure valve enters on the right side of second hydraulic cavities, and second hydraulic plate is moved to the left, and second hydraulic plate drives described
Second hydraulic stem is moved to the left, and second hydraulic stem drives the push plate to be moved to the left, and upper part is unclamped, second motor
It reverses, the vibration box moves up, while the electromagnet disconnects, and searches book magnetic board and is returned by the elasticity of the holddown spring
To the first gear intracavitary, first spur gear is engaged with the 7th spur gear at this time, and the 7th spur gear drives
The first rotary shaft rotation, first rotary shaft drive the first bevel gear rotation, the first bevel gear to drive institute
Second bevel gear rotation is stated, the second bevel gear drives second rotary shaft to rotate, described in the second rotary shaft drive
First pulley rotation, first belt pulley drive the second pulley rotation of Sohu of Soviet Union, described in second belt pulley drives
Third rotary shaft rotates, and the third rotary shaft drives the second screw thread case rotation, the second screw thread case to drive the vehicle
Cutter shaft moves right, and is turned the part being had more because of being solidified after thawing at this time；After waiting for turning, first spur gear
It is engaged with the third spur gear, unclamps part, user's part back part that friction welding (FW) finishes of taking is returned to initial position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811095485.1A CN108788764A (en) | 2018-09-19 | 2018-09-19 | A kind of friction welding apparatus and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811095485.1A CN108788764A (en) | 2018-09-19 | 2018-09-19 | A kind of friction welding apparatus and its application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108788764A true CN108788764A (en) | 2018-11-13 |
Family
ID=64082181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811095485.1A Withdrawn CN108788764A (en) | 2018-09-19 | 2018-09-19 | A kind of friction welding apparatus and its application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108788764A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909599A (en) * | 2019-04-02 | 2019-06-21 | 嘉兴宜鸿贸易有限公司 | Metallic conduit welder |
| CN110695671A (en) * | 2019-10-29 | 2020-01-17 | 诸暨亚目发动机有限公司 | Star type engine rivet jointing equipment |
-
2018
- 2018-09-19 CN CN201811095485.1A patent/CN108788764A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909599A (en) * | 2019-04-02 | 2019-06-21 | 嘉兴宜鸿贸易有限公司 | Metallic conduit welder |
| CN110695671A (en) * | 2019-10-29 | 2020-01-17 | 诸暨亚目发动机有限公司 | Star type engine rivet jointing equipment |
| CN110695671B (en) * | 2019-10-29 | 2020-05-01 | 诸暨亚目发动机有限公司 | Star type engine rivet jointing equipment |
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Application publication date: 20181113 |
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