A kind of equipment making hollow six ribs brick galvanized wire
Technical field
The present invention relates to processing unit (plant) technical field, more particularly to a kind of machine making hollow six ribs brick galvanized wire
Tool.
Background technology
In highway engineering, hollow six ribs brick is main side slope protection prefabricated section, and in order to increase hollow six
The intensity of rib brick, is provided with galvanized wire in hollow six ribs brick, but due to hollow six ribs brick small volume, and existing hollow six rib
Galvanized wire in brick is generally processed lack of standardization, causes the protective layer of six rib brick of precast hollow excessive or too small, so causing prefabricated
Hollow six ribs brick the phenomenon that being susceptible to crack and fracture, meanwhile, in current construction, the galvanized wire of the hollow six ribs brick of coiling
It is often artificial to carry out, construction cost is not only increased, and be difficult to ensure the quality of galvanized wire, and working efficiency is low.
Therefore, how to provide that a kind of efficiently easy to operate and the equipment of hollow six ribs brick galvanized wire specification can be improved is this field skill
The problem of art personnel's urgent need to resolve.
Invention content
In view of this, the present invention provides a kind of equipment making hollow six ribs brick galvanized wire, it can improve and at present fall behind
Galvanized wire circle manufacture craft improves and makes hollow six ribs brick galvanized wire specification, and hollow six ribs brick galvanized wire obtained is made to have the shape of specification
Shape and size improve construction quality and efficiency, and easy to use, quick, and construction cost is low, can in practice be obtained extensively in engineering
General popularization and application.
To achieve the goals above, the present invention adopts the following technical scheme that:
A kind of equipment making hollow six ribs brick galvanized wire, including galvanized wire apparatus for placing in the same plane, straightening around
Silk machine and automatic winding galvanized wire former, and the galvanized wire apparatus for placing successively with the straightening spiral filament forming machine and described twine automatically
It is coaxially set around galvanized wire former, has the function that, from moving-coil hexagonal prisms galvanized wire placenta, there is easy to operate and efficiency
High effect;And the galvanized wire on the galvanized wire apparatus for placing will be placed on by straightening spiral filament forming machine setting described automatic
It winds on galvanized wire former, to the profit before forming hexagonal prisms galvanized wire placenta by the automatic winding galvanized wire former
Galvanized wire is stretched with the straightening spiral filament forming machine, on the one hand correct leads to lead due to being placed on the galvanized wire apparatus for placing
Silk problem in irregular shape improves and encloses efficiency and circle precision processed, on the other hand, can make galvanized wire stress, ensures that galvanized wire exists
The hexagonal prisms galvanized wire placenta structure formed on the automatic winding galvanized wire former compacts effectively, shape specification, and size is accurate;
Wherein, the galvanized wire apparatus for placing includes that galvanized wire places pedestal, and is arranged in the galvanized wire by cast column
The galvanized wire rack on pedestal is placed, and the galvanized wire rack and the cast column are rotatablely connected, so as to will be spare
Galvanized wire be placed on the galvanized wire rack formation galvanized wire circle, and the galvanized wire rack for being placed with galvanized wire circle can be made
It is rotated automatically around the cast column after under tension, it is efficient to during circle hexagonal prisms galvanized wire placenta, realize
The effect of spare galvanized wire is quickly provided for the automatic winding galvanized wire former;
The straightening spiral filament forming machine includes supporting rack, is fixed at the supporting rack lid on support frame as described above top, and setting
Machine straightening device in support frame as described above, so as to by the machine straightening device being arranged in support frame as described above to coming from
It states galvanized wire on galvanized wire rack and carries out straightening, on the one hand can correcting due to being placed on the galvanized wire apparatus for placing
Lead to the problem that galvanized wire is in irregular shape, improve and enclose efficiency and circle precision processed, another aspect can make galvanized wire stress, ensure
The hexagonal prisms galvanized wire placenta structure that galvanized wire is formed on the automatic winding galvanized wire former compacts effectively, shape specification, ruler
It is very little accurate;
The automatic winding galvanized wire former includes molding pedestal, power device for forming, molding executive device and dynamic cunning
Wheel, and the molding pedestal is formed with high pedestal and low pedestal, and the side of the low pedestal is provided with sliding rail, and head end has
T-type boss, tail end are connected with the high pedestal, and the power device for forming is arranged on the high pedestal;The movable pulley is set
It sets on the sliding rail;
So as to so that the automatic winding galvanized wire former is executed by the power device for forming for the molding
Device provides power, realizes the effect from moving-coil hexagonal prisms galvanized wire placenta, and on the sliding rail of the low pedestal side
Be arranged movable pulley, to make the galvanized wire from the straightening spiral filament forming machine first pass through the movable pulley be connected to it is described molding execute dress
It sets, thereby may be ensured that galvanized wire is a-circle-by-a-circle and be evenly spaced in the molding executive device, non-overlapping copies, to advantageous
Clearly demarcated, compact-sized, shape specification, ruler in the layer of structure of the hexagonal prisms galvanized wire placenta formed by the molding executive device
It is very little accurate;
The molding executive device includes hexagonal prisms galvanized wire moulding bed, transmission shaft and cover board, and the transmission shaft is across described
Hexagonal prisms galvanized wire moulding bed, and tail end is fixedly connected with the power device for forming, and head end is arranged on the T-type boss, institute
It states cover board by strut to be arranged on the high pedestal, and the cover board top surface is in axial direction provided with galvanized wire cutting mouth,
So as to which hexagonal prisms galvanized wire placenta similar with hollow six ribs brick shape is made by the hexagonal prisms galvanized wire moulding bed circle, work as system
After the completion of standby, molding hexagonal prisms galvanized wire placenta can be cut off by the galvanized wire cutting mouth being arranged on the cover board, make six ribs
The notch uniformity specification of column galvanized wire placenta, and when and by the hexagonal prisms galvanized wire placenta of cut-out proposes the hexagonal prisms galvanized wire moulding bed
Afterwards, it is accurately bound again along cut-off port, makes the shape of the six rib brick galvanized wire disks formed after binding and hollow six ribs brick
Shape it is identical, and stipulated that the length of binding connector is that the distance between one group of adjacent described angle bar is more adjacent than five groups of residue
The distance between angle bar difference, ensure that six rib brick galvanized wire disk sizes obtained are accurate, hollow six ribs brick prepared to improve
In six rib brick galvanized wire disks shape and size specification.
Preferably, it includes pedestal, pallet and bearing A that the galvanized wire, which places pedestal, and the pedestal welds the support successively
The bottom end of disk and the cast column ensures that the galvanized wire places the stabilized structure of pedestal, and it is vertical that the bearing A is arranged the cast
Column is placed on the pallet, and rotational support is provided for the galvanized wire rack.
Preferably, the galvanized wire rack includes round turntable and the reinforcing steel bar upright post that is arranged on the round turntable,
And the reinforcing steel bar upright post is arranged along the even circumferential of round turntable, so as to so that spare galvanized wire is made galvanized wire snare and is located at institute
It states on reinforcing steel bar upright post, spare galvanized wire is avoided mutually to be wound in rambling state and reduce entire working efficiency, the circle
Turntable is arranged the cast column and is placed on the bearing A, to ensure the rotation precision of the round turntable.
Preferably, the pedestal is welded by the channel steel being arranged in a mutually vertical manner, and when ensureing to pull galvanized wire, makes the circle
The bottom stress of turntable is most uniform, reduces and shakes.
Preferably, the machine straightening device includes pressure rotary axis, silk rolling rotation axis, spring ring and Limit screw, and described
The both ends of pressure rotary axis and the silk rolling rotation axis are linkage section, and centre is straightening section, and the spring ring is arranged in institute
State between the linkage section of pressure rotary axis and the linkage section of the silk rolling rotation axis, so as to by the spring ring according to not
Diameter with galvanized wire adjusts the silk rolling mouth distance between the pressure rotary axis and the silk rolling rotation axis, the pressure rotary axis
It is rotatablely connected with support frame as described above with the silk rolling rotation axis, so as to so that the galvanized wire being straightened turns with the pressure respectively
Moving axis and the silk rolling rotation axis generate relative motion, realize the effect of straightening, the Limit screw and the pressure rotary axis
It is vertically arranged, and pressure rotary axis described in the head end top pressure of the Limit screw, tail end passes through support frame as described above lid and passes through limit
Position nut is fixed, and so as to provide pressure by the Limit screw for the pressure rotary axis, is realized when galvanized wire passes through institute
When stating the silk rolling mouth between pressure rotary axis straightening section and told silk rolling rotation axis straightening section, the pressure rotary axis is not to moving up
Dynamic effect realizes good straightening effect to make the pressure rotary axis and the silk rolling transmission shaft clamp galvanized wire always,
The six rib brick galvanized wire disks to enclose shape and the equal specification of size processed provide basic guarantee.
Preferably, the linkage section of the pressure rotary axis is identical with the diameter of the linkage section of the silk rolling rotation axis, and institute
The straightening section for stating pressure rotary axis is identical as the diameter of straightening section of silk rolling rotation axis.
Preferably, the diameter ratio of the straightening section of the pressure rotary axis and linkage section is 1.5~2:1, to avoid being arranged
The height of the spring ring between the pressure rotary axis and the silk rolling rotation axis influences the tune of the pressure rotary axis
Silk rolling distance between straight section and the straightening section of the silk rolling rotation axis;
Preferably, the diameter ratio of the straightening section of the silk rolling rotation axis and linkage section is 1.5~2:1, to avoid being arranged
The height of the spring ring between the pressure rotary axis and the silk rolling rotation axis influences the tune of the pressure rotary axis
Silk rolling distance between straight section and the straightening section of the silk rolling rotation axis.
Preferably, the head end of the Limit screw is provided with discoid bolt head, described in the discoid bolt head top pressure
Pressure rotary axis, and the diameter ratio of the discoid bolt head and the pressure rotary axis is 2~3:1, so as to avoid
In straightening work, the Limit screw is detached from the effect of the pressure rotary axis.
Preferably, the silk rolling rotation axis is by the thread spindle of lathe progress silk rolling processing, and the silk rolling rotation axis
Silk mouth width degree and galvanized wire it is of same size, galvanized wire is wound into together during preventing circle galvanized wire processed.
Preferably, the power device for forming includes motor and switch-box, and the motor electrically connects with the switch-box
It connects, the shaft of the motor is fixedly connected with the tail end of the transmission shaft, to control the automatic winding galvanized wire former
Working condition, it is easy to operate.
Preferably, there is brake apparatus on the switch-box, it can be by brake apparatus when there is unfavorable condition during use
Leave the motor off work.
Preferably, the head end of the transmission shaft is provided with bearing B, and the bearing B is convex in the T-type by fastener setting
On platform, to provide rotational support by the T-type boss and the bearing B for the transmission shaft, and the bearing B can be protected
Demonstrate,prove the rotation precision of the transmission shaft.
Preferably, the hexagonal prisms galvanized wire moulding bed is made of two identical terminal pads and six identical angle bar, and institute
The both ends that two terminal pads are respectively welded at each angle bar are stated, six angle bar surround hollow hexagonal prism, and wherein one
The distance between adjacent described angle bar of group is than the big 4-6mm of the distance between remaining five groups of adjacent angle bar, and remaining five
The distance between the adjacent angle bar of group is identical, to make the hexagonal prisms galvanized wire moulding bed form the shape of similar hollow six ribs brick
Shape, to cut the connector that six ribs brick galvanized wire disk after molding provides binding, i.e. the length of regulation binding connector is one group adjacent
The distance between described angle bar is than the distance between remaining five groups of adjacent angle bar difference, to ensure formed after binding six
The shape of rib brick galvanized wire disk is identical as the hollow shape of six ribs brick, and size is accurate, is prepared in hollow six ribs brick to improve
Six ribs turn the shape and size specification of galvanized wire disk.
Preferably, the shape of the terminal pad is that cutting is justified, and is avoided during from moving-coil silk, the hexagonal prisms galvanized wire
Moulding bed collides with the cover board.
It can be seen via above technical scheme that compared with prior art, hollow six are made the present disclosure provides a kind of
The equipment of rib brick galvanized wire, may be implemented following technique effect:
1. by galvanized wire apparatus for placing, straightening spiral filament forming machine and automatic winding galvanized wire former collective effect, make to be placed on
Galvanized wire on galvanized wire apparatus for placing passes sequentially through machine straightening device and automatic winding galvanized wire former, realizes the stringent guarantee system of enclosing
Made of galvanized wire disk there are accurate shape and size, the effect for making hollow six ribs brick galvanized wire disk specification is improved, to when will
After six rib brick brick galvanized wire disks obtained are placed in hollow six ribs brick through the invention, then asking for hollow six ribs brick fracture is reduced
Topic.
2. the galvanized wire being placed on galvanized wire apparatus for placing passes sequentially through straightening spiral filament forming machine and connects hexagonal prisms galvanized wire with movable pulley
Moulding bed, and by opening the switch-box on automatic winding galvanized wire former, realize the effect for automatically turning on and enclosing galvanized wire processed, operation
Simply, efficient, controllability is strong, and can make galvanized wire uniform winding on hexagonal prisms galvanized wire moulding bed, improves lead made of circle system
The structure and quality of wire tray.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 attached drawings are a kind of overall structure diagram for the equipment making hollow six ribs brick galvanized wire of the present invention;
Fig. 2 attached drawings are a kind of side view of the galvanized wire apparatus for placing for the equipment making hollow six ribs brick galvanized wire of the present invention;
Fig. 3 attached drawings are a kind of vertical view of the galvanized wire apparatus for placing for the equipment making hollow six ribs brick galvanized wire of the present invention;
Fig. 4 attached drawings are a kind of side view of the straightening spiral filament forming machine for the equipment making hollow six ribs brick galvanized wire of the present invention;
Fig. 5 attached drawings are a kind of knot of the automatic winding galvanized wire former for the equipment making hollow six ribs brick galvanized wire of the present invention
Structure schematic diagram;
Fig. 6 attached drawings are a kind of side of the automatic winding galvanized wire former for the equipment making hollow six ribs brick galvanized wire of the present invention
View.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The embodiment of the invention discloses a kind of equipments making hollow six ribs brick galvanized wire, including lead in the same plane
Silk apparatus for placing 1, straightening spiral filament forming machine 2 and automatic winding galvanized wire former 3, and galvanized wire apparatus for placing 1 successively with straightening wrapping wire
Machine 2 and automatic winding galvanized wire former 3 are coaxially set;
Wherein, galvanized wire apparatus for placing 1 includes that galvanized wire places pedestal 11, and is placed in galvanized wire by the setting of cast column 13
Galvanized wire rack 12 on pedestal 11, and galvanized wire rack 12 is rotatablely connected with cast column 13;
Straightening spiral filament forming machine 2 includes supporting rack 21, is fixed at the supporting rack lid 22 on 21 top of supporting rack, and setting exists
Machine straightening device 20 in supporting rack 21;
Automatic winding galvanized wire former 3 includes molding pedestal, power device for forming, molding executive device and movable pulley
36, and be molded pedestal and be formed with high pedestal 31 and low pedestal 32, and the side of low pedestal 32 is provided with sliding rail 322, head end tool
There are T-type boss 321, tail end to be connected with high pedestal 31, power device for forming is arranged on high pedestal 31;Movable pulley 36 is arranged in cunning
On rail 322;
Molding executive device includes hexagonal prisms galvanized wire moulding bed 35, transmission shaft 37 and cover board 38, and transmission shaft 37 passes through six ribs
Column galvanized wire moulding bed 35, and tail end is fixedly connected with power device for forming, and head end is arranged on T-type boss 321, and cover board 38 passes through
Strut 39 is arranged on high pedestal 31, and 38 top surface of cover board is in axial direction provided with galvanized wire cutting mouth.
In order to advanced optimize above-mentioned technical proposal, it includes pedestal 111, pallet 112 and bearing that galvanized wire, which places pedestal 11,
A115, and pedestal 111 welds the bottom end of pallet 112 and cast column 13 successively, bearing A115 is arranged cast column 13 and is placed in
On pallet 112.
In order to advanced optimize above-mentioned technical proposal, galvanized wire rack 12 includes round turntable 121 and is arranged in circle
Reinforcing steel bar upright post 122 on turntable 121, and reinforcing steel bar upright post 122 is arranged along the even circumferential of round turntable 121,121 sets of round turntable
If cast column 13 is placed on bearing A115.
In order to advanced optimize above-mentioned technical proposal, pedestal 111 is welded by the channel steel being arranged in a mutually vertical manner.
In order to advanced optimize above-mentioned technical proposal, machine straightening device 20 include pressure rotary axis 201, silk rolling rotation axis 202,
The both ends of spring ring 203 and Limit screw 204, pressure rotary axis 201 and silk rolling rotation axis 202 are linkage section, and centre is
Straightening section, and spring ring 203 is arranged between the linkage section and the linkage section of silk rolling rotation axis 202 of pressure rotary axis 201, pressure
Rotation axis 201 and silk rolling rotation axis 202 are rotatablely connected with supporting rack 21, and Limit screw 204 is vertical with pressure rotary axis 201 to be set
It sets, and the head end top pressure pressure rotary axis 201 of Limit screw 204, tail end passes through supporting rack lid 22 and consolidated by stop nut 205
It is fixed.
In order to advanced optimize above-mentioned technical proposal, the connection of the linkage section and silk rolling rotation axis 202 of pressure rotary axis 201
The diameter of section is identical, and the straightening section of pressure rotary axis 201 is identical as the diameter of straightening section of silk rolling rotation axis 202.
In order to advanced optimize above-mentioned technical proposal, the straightening section of pressure rotary axis 201 and the diameter ratio of linkage section are 1.5
~2:1.
In order to advanced optimize above-mentioned technical proposal, the straightening section of silk rolling rotation axis 202 and the diameter ratio of linkage section are 1.5
~2:1.
In order to advanced optimize above-mentioned technical proposal, the head end of Limit screw 204 is provided with discoid bolt head, discoid
Bolt head top pressure pressure rotary axis 201, and the diameter ratio of discoid bolt head and pressure rotary axis 201 is 2~3:1.
In order to advanced optimize above-mentioned technical proposal, silk rolling rotation axis 202 is that the screw thread of silk rolling processing is carried out by lathe
Axis, and the silk mouth width degree of silk rolling rotation axis 202 and galvanized wire is of same size.
In order to advanced optimize above-mentioned technical proposal, power device for forming includes motor 33 and switch-box 34, and motor 33
It is electrically connected with switch-box 34, and the shaft of motor 33 is fixedly connected with the tail end of transmission shaft 37.
In order to advanced optimize above-mentioned technical proposal, there is brake apparatus on switch-box 34.
In order to advanced optimize above-mentioned technical proposal, the head end of transmission shaft 37 is provided with bearing B40, and bearing B40 passes through
Fastener 41 is arranged on T-type boss 321.
In order to advanced optimize above-mentioned technical proposal, hexagonal prisms galvanized wire moulding bed 35 is by two identical terminal pads 351 and six
A identical angle bar 352 forms, and two terminal pads 351 are respectively welded at the both ends of each angle bar 352, and six angle bar 352 enclose
At hollow hexagonal prism, and the distance between adjacent angle bar 352 of one of which than between remaining five groups of adjacent angle bar 352 away from
From big 4-6mm, and the distance between remaining five groups of adjacent angle bar 352 are identical.
In order to advanced optimize above-mentioned technical proposal, the shape of terminal pad 351 is that cutting is justified.
Embodiment:
A kind of equipment making hollow six ribs brick galvanized wire disclosed by the embodiments of the present invention, including lead in the same plane
Silk apparatus for placing 1, straightening spiral filament forming machine 2 and automatic winding galvanized wire former 3, and galvanized wire apparatus for placing 1 successively with straightening wrapping wire
Machine 2 is connected with 3 coaxial line of automatic winding galvanized wire former;
And the step of circle six rib brick galvanized wire disk of system, is as follows:
Ready galvanized wire is placed on the galvanized wire rack 12 in galvanized wire apparatus for placing 1, and makes ready lead by S1
Reinforcing steel bar upright post 122 circle of the silk on galvanized wire rack 12 is set, and reinforcing steel bar upright post 122 is arranged on round turntable 121, round
Turntable 121 can be rotated by bearing A115 around the cast column 13 being fixed on pallet 112;
The end for being placed on the galvanized wire on galvanized wire rack 12 is passed through straightening spiral filament forming machine 2, and makes the end of galvanized wire by S2
Across the machine straightening device 20 being arranged in supporting rack 21, so that Limit screw 204 is in stop nut 205 and loosen state, lift
Pressure rotary axis 201, by the end of galvanized wire pass through pressure rotary axis 201 straightening section and silk rolling rotation axis 202 straightening section it
Between silk rolling mouth;
S3, by the lead of the silk rolling mouth across the straightening section of pressure rotary axis 201 and the straightening section of silk rolling rotation axis 202
Silk end introduces automatic winding galvanized wire former 3 by movable pulley 36, and galvanized wire is made to be fixed on hexagonal prisms galvanized wire moulding bed 35;
S4 adjusts the lead for passing sequentially through galvanized wire apparatus for placing 1, straightening spiral filament forming machine 2 and automatic winding galvanized wire former 3
The elasticity of silk;
Limit screw 204 and pressure rotary axis 201 are vertically arranged by S5, and the head end top pressure pressure of Limit screw 204 turns
Moving axis 201, tail end pass through supporting rack lid 22 and fix, at the same time, pressure rotary axis 201 and silk rolling by stop nut 205
202 compressed spring circle 203 of rotation axis;
S6 opens switch-box 34, opens cover board 38, the shaft of motor 33 is made to drive transmission shaft 37 and hexagonal prisms galvanized wire successively
Moulding bed 35 rotates, and making galvanized wire, uniformly circle system is on hexagonal prisms galvanized wire moulding bed 35 round and round, at the same time, galvanized wire apparatus for placing
Round turntable 121 in 1 is rotated by bearing A115 around the cast column 13 being fixed on pallet 112, keeps subsequent galvanized wire logical
The system of enclosing successively of straightening spiral filament forming machine 2 is crossed on hexagonal prisms galvanized wire moulding bed 35;
S7 turns off the switch case 34 when the circle process for completing hexagonal prisms galvanized wire placenta;
S8 closes cover board 38, and galvanized wire, cutting are cut using the galvanized wire cutting mouth that hand-hold shearing unit is arranged along cover board 38
Galvanized wire is integrally proposed after the completion;
S9 is manually bound along galvanized wire connector, and the length for binding connector is one group of adjacent the distance between angle bar 352
It is more identical than the distance between remaining five groups of adjacent angle bar 352 difference, form six ribs brick galvanized wire identical with hollow six ribs brick shape
Placenta;
S10 prepares two layers of identical six ribs brick galvanized wire placenta obtained, two layers of identical six ribs brick galvanized wire placenta is passed through
Vertical galvanized wire is attached in six vertex positions of hexagon, is put into plastic mould after the completion of connection and is carried out concreting.
Each embodiment is described by the way of progressive in this specification, the highlights of each of the examples are with other
The difference of embodiment, just to refer each other for identical similar portion between each embodiment.For device disclosed in embodiment
For, since it is corresponded to the methods disclosed in the examples, so description is fairly simple, related place is said referring to method part
It is bright.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.