CN108786815B - Mesoporous carbon-based catalyst and application thereof in polyether amine synthesis - Google Patents

Mesoporous carbon-based catalyst and application thereof in polyether amine synthesis Download PDF

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CN108786815B
CN108786815B CN201710300569.3A CN201710300569A CN108786815B CN 108786815 B CN108786815 B CN 108786815B CN 201710300569 A CN201710300569 A CN 201710300569A CN 108786815 B CN108786815 B CN 108786815B
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catalyst
mass
mesoporous carbon
polyether polyol
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CN108786815A (en
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孙颖
徐杰
杜文强
石松
高进
赵丽
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Dalian Institute of Chemical Physics of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/46Ruthenium, rhodium, osmium or iridium
    • B01J23/462Ruthenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C213/00Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton
    • C07C213/02Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton by reactions involving the formation of amino groups from compounds containing hydroxy groups or etherified or esterified hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/321Polymers modified by chemical after-treatment with inorganic compounds
    • C08G65/325Polymers modified by chemical after-treatment with inorganic compounds containing nitrogen
    • C08G65/3255Ammonia

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Abstract

The invention discloses a mesoporous carbon-based catalyst and application thereof in polyether amine synthesis. The catalyst takes CMK-3 mesoporous carbon as a substrate, one or more metals of Ni, Ru or Cu are loaded on the surface of the catalyst by an impregnation method, and the catalyst is used after reduction. The catalyst can efficiently catalyze polyether glycol with the number average molecular weight of 200-5000 for ammonification and hydrogenation to synthesize polyether amine, wherein the primary amine rate can reach more than 95%. The carrier has the characteristics of uniform mesopores and higher specific surface, so that hydrogen, ammonia and polyether polyol can be well mixed in a pore channel in the reaction process, the required hydrogen pressure is low, the applicable substrate has wide molecular weight, the catalyst is low in use amount, the thermal stability is good, and the service life of the catalyst is long.

Description

Mesoporous carbon-based catalyst and application thereof in polyether amine synthesis
Technical Field
The invention relates to the field of chemistry and chemical engineering, in particular to a mesoporous carbon-based catalyst and application thereof in polyether amine synthesis.
Background
The polyether amine is a polymer with a main chain of a polyether structure and an active functional group at the tail end of the polymer as an amino group. Because of the adjustability of a series of properties such as reactivity, toughness, viscosity and hydrophilicity of the polyetheramine and the possibility of the amine group to react with various compounds, the special molecular structure of the polyetheramine endows the polyetheramine with excellent comprehensive properties, and the current commercial polyetheramines comprise a series of products which are monofunctional, difunctional and trifunctional and have the molecular weight of 200 to 5000. The polyurea epoxy resin curing agent is widely applied to the fields of polyurea spraying, large-scale composite material preparation, epoxy resin curing agent and the like. The synthesis method of polyether amine mainly comprises a high-pressure catalytic ammoniation method, a leaving group method, an amino butenoic acid esterification method, a polyether nitrile alkylation method and the like. The method for synthesizing the polyether amine by the catalytic ammoniation method has the advantages of stable product quality, better environmental protection requirement conformity and the like, and is the main method for industrially producing the polyether amine at present. Most of the catalysts used in the current catalytic ammoniation method are catalysts such as framework series, for example, the catalyst disclosed in patent US3128311 is framework nickel, and in patent CN 105713191 a, the catalyst is selected from at least one of raney nickel, raney cobalt, raney copper, raney iron and raney nickel cobalt. However, the skeleton series still have low total amine value and low primary amine rate. Low universality of molecular weight and the like
The mesoporous carbon is a non-silicon-based mesoporous material with high specific surface area (up to 2500 m)2Per gram) and pore volume (up to 2.25cm3And/g) are highly expected to be applied to catalyst carriers, hydrogen storage materials, electrode materials and the like, and therefore, the catalyst is highly regarded by people. Compared with pure mesoporous silicon materials, mesoporous carbon materials exhibit special properties: the specific surface area and the porosity are high; the aperture size is adjustable within a certain range; the mesoporous shape is various, and the pore wall composition, structure and property are adjustable; high thermal stability and hydrothermal stability can be obtained by optimizing synthesis conditionsSex; simple synthesis, easy operation and no physiological toxicity. The CMK-3 type mesoporous carbon is a mesoporous carbon material prepared by using SBA-15 as a hard template method, and has an ordered mesoporous pore channel structure, the pore size is 3.9nm, and the specific surface area is 1500 m-2Within the range of/g, the pore volume is between 0.7 and 1.5 cc/g. The ordered mesoporous structure provides an internal reaction site for reaction, and the longer pore structure better restricts the diffusion of a reaction substrate, so that the reaction is more complete, and the product has higher primary amine rate.
Disclosure of Invention
The invention provides a mesoporous carbon-based catalyst and application thereof in polyether amine synthesis. The invention takes CMK-3 as a substrate, and active metal is loaded on the surface of the substrate as a catalyst. The invention utilizes mesoporous pore canals with ordered mesoporous carbon as reaction sites, restricts the diffusion of reaction substrates, is beneficial to complete reaction, and thus, the product has higher primary amine rate.
The catalyst takes CMK-3 mesoporous carbon as a substrate, one or more metals of Ni, Ru or Cu are loaded on the surface of the catalyst by an impregnation method, and the catalyst is used after reduction.
The catalyst according to the invention is characterized in that it can be prepared according to the following steps: putting PVP-k90 water solution into a flask, adding one or more water soluble salts of Ni, Ru or Cu, stirring to dissolve, adding CMK-3, stirring to obtain suspension, heating to 30-60 deg.C, preferably 35 deg.C, and stirring for 1-12 hr, preferably 6 hr. Then NaBH is added4Stirring for 10-60min, filtering to obtain black solid, and drying to obtain the mesoporous carbon-based catalyst.
According to the invention, it is characterized in that: the mass fraction of the PVP-k90 aqueous solution is 0.5-30%, preferably 5%. The mass of the PVP-k90 aqueous solution is 5-100 times, preferably 9 times that of CMK-3.
The catalyst of claim 1, wherein: the total amount of Ni, Ru or Cu metal is 0.5-20% of CMK-3.
According to the invention, it is characterized in that: adding NaBH4The mass is 5 to 20 times, preferably 10 times the mass of the metal.
The use of the mesoporous carbon catalyst of claim 1 in the catalytic preparation of polyetheramines from polyether polyols.
According to the invention, it is characterized in that: the reaction is a kettle type reaction.
According to the invention, it is characterized in that: the polyether polyol has a number average molecular weight of 200-.
According to the invention, it is characterized in that: the reaction temperature is 100-300 ℃, preferably 220-250 ℃; the reaction time is 1-12h, preferably 4 h; the amount of the mesoporous carbon-based catalyst is 0.1-100% of the mass of the polyether polyol, and preferably 0.5-2%; the pressure of the reaction hydrogen is 1-20MPa, preferably 5-8 MPa; the weight ratio of polyether polyol to liquid ammonia is 1: 0.1 to 1, preferably 1: 0.2-0.5.
The invention has the beneficial effects that:
compared with the traditional barium hydroxide catalyst, the catalyst has the advantages of regular structure, high specific surface area, mesoporous structure which is beneficial to the mixing of the catalyst, the catalyst and the catalyst, low hydrogen pressure, wide applicable substrate molecular weight, low catalyst usage amount, good thermal stability and long service life of the catalyst.
The specific implementation mode is as follows:
the process provided by the present invention is described in detail below with reference to examples, but the present invention is not limited thereto in any way.
Drawings
Fig. 1 is a TEM electron micrograph of mesoporous carbon-based catalyst a.
Fig. 2 is a nitrogen adsorption and desorption curve of the mesoporous carbon-based catalyst a.
EXAMPLE 1 preparation of Material A
200g of PVP-k90 aqueous solution with the mass fraction of 10% was put into a flask, and 10g of Ni (NO) was added3) 2·6H2O, stirring until dissolved, adding 15g of CMK-3 powder, stirring to obtain a suspension, heating to 35 ℃, and stirring for 6 hours. Then 20g of NaBH was added4Stirring for 30min, filtering to obtain black solid, and drying to obtain the mesoporous carbon-based catalyst A.
EXAMPLE 2 preparation of Material B
200g of PVP-k90 aqueous solution with the mass fraction of 15% are put into a flask, and 5g of RuCl is added3·3H2O, stirring until dissolved, adding 10g of CMK-3 powder, stirring to obtain a suspension, heating to 40 ℃, and stirring for 8 hours. Then 20g of NaBH was added4Stirring for 40min, filtering to obtain black solid, and drying to obtain the mesoporous carbon-based catalyst B.
EXAMPLE 3 preparation of Material C
200g of a 15% PVP-k90 aqueous solution was placed in a flask, and 5g of Cu (NO) was added3) 2·3H2O, stirring until dissolved, adding 10g of CMK-3 powder, stirring to obtain a suspension, heating to 30 ℃, and stirring for 12 hours. Then 20g of NaBH was added4Stirring for 20min, filtering to obtain black solid, and drying to obtain the mesoporous carbon-based catalyst C.
EXAMPLE 4 preparation of Material D
200g of a 5% PVP-k90 aqueous solution was placed in a flask, and 2g of Ni (NO) was added3) 2·6H2O,3g Cu(NO3)2·3H2Stirring to dissolve O, adding 10g CMK-3 powder, stirring to obtain suspension, heating to 40 deg.C, and stirring for 12 hr. Then 30g of NaBH was added4Stirring for 60min, filtering to obtain black solid, and drying to obtain the mesoporous carbon-based catalyst D.
Example 5:
100g of polyether polyol with the number average molecular weight of 230 is added into a high-pressure synthesis kettle, 10g of catalyst A is added, 50g of liquid ammonia is injected after the high-pressure synthesis kettle is closed, stirring is started, the temperature is heated to 220 ℃, hydrogen is injected until the pressure is 8.0MPa, and the reaction is carried out for 4 hours. And separating liquid ammonia after the reaction is finished to obtain a product D230, wherein the total amine value of the obtained product is 8.7meq/g, and the primary amine rate is 99.8%.
Example 6:
100g of polyether polyol with the number average molecular weight of 403 is added into a high-pressure synthesis kettle, 10g of catalyst B is added, 100g of liquid ammonia is injected after the high-pressure synthesis kettle is closed, stirring is started, the temperature is heated to 260 ℃, hydrogen is injected until the pressure is 6.5MPa, and the reaction lasts for 8 hours. And separating liquid ammonia after the reaction is finished to obtain a product D403, wherein the total amine value of the obtained product is 6.8meq/g, and the primary amine rate is 99.2%.
Example 7:
100g of polyether polyol with the number average molecular weight of 2000 is added into a high-pressure synthesis kettle, 5g of catalyst C is added, 60g of liquid ammonia is injected after the high-pressure synthesis kettle is closed, stirring is started, the temperature is heated to 220 ℃, hydrogen is injected until the pressure is 6.0MPa, and the reaction lasts for 8 hours. And separating liquid ammonia after the reaction is finished to obtain a product D2000, wherein the total amine value of the obtained product is 1.05meq/g, and the primary amine rate is 99.1%.
Example 8:
100g of polyether polyol with the number average molecular weight of 5000 is added into a high-pressure synthesis kettle, 10g of catalyst D is added, 30g of liquid ammonia is injected after the high-pressure synthesis kettle is sealed, stirring is started, the temperature is heated to 200 ℃, hydrogen is injected until the pressure is 9.0MPa, and the reaction lasts for 12 hours. And after the reaction is finished, separating liquid ammonia to obtain a product D5000, wherein the total amine value of the obtained product is 0.54meq/g, and the primary amine rate is 99.8%.

Claims (9)

1. An application of a mesoporous carbon-based catalyst in preparation of polyether amine by catalyzing polyether polyol is characterized in that: the catalyst takes CMK-3 mesoporous carbon as a substrate, one or more than two metals of Ni, Ru or Cu are loaded on the surface of the catalyst by an immersion method, and the catalyst is used after reduction;
the catalyst is prepared according to the following steps:
adding PVP-k90 water solution into a container, adding one or more water-soluble salts of Ni, Ru or Cu, stirring to dissolve, adding CMK-3, stirring to obtain suspension, heating to 30-60 deg.C, and stirring for 1-12 hr; then NaBH is added4Stirring for 10-60min, filtering to obtain black solid, and drying to obtain mesoporous carbon-based catalyst;
the polyether polyol is mixed polyether polyol prepared by polymerization reaction of one or more of ethylene oxide, propylene oxide and butylene oxide; suitable for polyether polyol with the number average molecular weight of 200-;
the reaction temperature is 100-300 ℃; the reaction time is 1-12 h; the amount of the mesoporous carbon-based catalyst is 0.1-100% of the mass of the polyether polyol; the pressure of the reaction hydrogen is 1-20 MPa; the weight ratio of polyether polyol to liquid ammonia is 1: 0.1-1.
2. Use according to claim 1, characterized in that: the reaction temperature is 220-250 ℃; the reaction time is 4 h; the amount of the mesoporous carbon-based catalyst is 0.5-2% of the mass of the polyether polyol; the pressure of the reaction hydrogen is 5-8 MPa; the weight ratio of polyether polyol to liquid ammonia is 1: 0.2-0.5.
3. Use according to claim 1, characterized in that: the reaction is a kettle type reaction.
4. Use according to claim 1, characterized in that: heating to 35 ℃, and stirring for 6 h.
5. Use according to claim 1, characterized in that: the mass fraction of the PVP-k90 aqueous solution is 0.5-30%; the mass of the PVP-k90 aqueous solution is 5-100 times of that of CMK-3.
6. Use according to claim 5, characterized in that: the mass fraction of the PVP-k90 aqueous solution is 5%; the mass of the PVP-k90 aqueous solution is 9 times of that of CMK-3.
7. Use according to claim 1, characterized in that: the total amount of the Ni, Ru or Cu metal is CMK-30.5-20%.
8. Use according to claim 1, characterized in that: adding NaBH4The mass is 5-20 times of the metal mass.
9. Use according to claim 1, characterized in that: adding NaBH4The mass is 10 times the mass of the metal.
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CN109569653A (en) * 2018-12-19 2019-04-05 山东玉皇化工有限公司 It is a kind of for synthesizing the preparation method and application of the catalyst of amine terminated polyether

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