CN108774679A - A kind of efficient automatic quenching device for axial workpiece - Google Patents
A kind of efficient automatic quenching device for axial workpiece Download PDFInfo
- Publication number
- CN108774679A CN108774679A CN201810838784.3A CN201810838784A CN108774679A CN 108774679 A CN108774679 A CN 108774679A CN 201810838784 A CN201810838784 A CN 201810838784A CN 108774679 A CN108774679 A CN 108774679A
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- CN
- China
- Prior art keywords
- cylinder
- axial workpiece
- connecting plate
- efficient automatic
- frequency
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/28—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for plain shafts
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
A kind of efficient automatic quenching device for axial workpiece, including quenching chamber and workbench, the workbench bottom is equipped with support leg, one end of the workbench is equipped with controller, the quenching chamber is internally provided with high-frequency hardening machine, the high-frequency hardening machine is equipped with radio-frequency induction coil, the high-frequency hardening machine is electrically connected with radio-frequency induction coil, the lower section of the radio-frequency induction coil is equipped with mounting table, the both ends of the mounting table are fixed between high-frequency hardening machine and quenching chamber interior walls, groove is equipped among the mounting table, groove is equipped with first baffle, the present invention overcomes the deficiencies in the prior art, reasonable design, it is compact-sized, it ensure that the quality of axial workpiece, facilitate operation, reduce the labor intensity of worker, save the working time, it improves work efficiency.
Description
Technical field
The present invention relates to Machining of Shaft-type Parts technical fields, and in particular to a kind of efficient automatic quenching for axial workpiece
Device.
Background technology
Axial workpiece before processing, generally will first be heat-treated blank, or after the completion of its turning to its into
Row heat treatment is typically necessary and is quenched again after Machining of Shaft-type Parts, obtained since the working environment of axial workpiece needs
Cementation zone improves mechanical performance to ensure the surface strength of axial workpiece.But since the prior art limits, generally
All it is to be taken out one by one, labor intensity is big, quenches by manually part is placed in the induction coil of high-frequency hardening machine one by one
The fiery time is difficult to unification, causes the quality of product irregular, while wasting worker's time, can not improve working efficiency.
Invention content
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of efficient automatic quenching device for axial workpiece, gram
The deficiencies in the prior art are taken, reasonable design is compact-sized, ensure that the quality of axial workpiece, facilitates operation, reduces
The labor intensity of worker, saves the working time, improves work efficiency.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs：
A kind of efficient automatic quenching device for axial workpiece, including quenching chamber and workbench, the workbench bottom
Equipped with support leg, one end of the workbench is equipped with controller, and the quenching chamber is internally provided with high-frequency hardening machine, the high frequency
Quenching press is equipped with radio-frequency induction coil, and the high-frequency hardening machine is electrically connected with radio-frequency induction coil, the radio-frequency induction coil
Lower section be equipped with mounting table, the both ends of the mounting table are fixed between high-frequency hardening machine and quenching chamber interior walls, the mounting table
Centre is equipped with groove, and groove is equipped with first baffle, and a side-lower of the mounting table is equipped with the first cylinder, first cylinder
Front end connects first baffle, and the central part of rear end connecting working table top surface, the workbench has square hole, the square hole
Lower section be equipped with cooler bin, one end of the cooler bin is equipped with collecting box, and the upper end inner wall of the cooler bin is equipped with coolant liquid
Sparge pipe, cooler bin upper end side are equipped with the second cylinder, and second cylinder front end connects the second plate washer, and rear end connects work
Make platform bottom surface, the lower end of the second baffle is equipped with filter layer, and filter layer slant setting, and peace is fixed in one end of the filter layer
Loaded on cooling chamber interior wall, the top of the high-frequency induction coil is equipped with alignment layers, has round hole, the positioning on the alignment layers
Layer top is equipped with feeding box, and the top of the feeding box is equipped with feeding port, the both sides of the feeding port be equipped with third connecting plate and
4th connecting plate is installed with demarcation strip, is set below the feeding port between the third connecting plate and the 4th connecting plate
There are the first connecting plate, one end of first connecting plate to be fixedly installed in feeding chamber interior wall, the top surface of first connecting plate is set
There are third cylinder, the front end of the third cylinder to connect the second connecting plate, rear end connects feeding chamber interior wall, second connecting plate
One end be equipped with push rod, the feeding box is internally provided with the 4th cylinder, and the front end of the 4th cylinder connects third baffle, after
End connection feeding box inner bottom surface.
The controller is electrically connected with the first cylinder, the second cylinder, third cylinder and the 4th cylinder respectively.
Bottom surface one end of the cooler bin is equipped with liquid outlet, and the inner bottom surface of the cooler bin is equipped with the gradient, and cooler bin
Inner bottom surface and the angle of horizontal plane be 20 °.
The inner bottom surface of the collecting box is equipped with the gradient, and the inner bottom surface of collecting box and the angle of horizontal plane are 20 °.
The quantity of the demarcation strip is four pieces, and the spacing between four pieces of demarcation strips is equal.
One end of first connecting plate, which is equipped with, to be tilted.
The surface of the third baffle is equipped with protrusion, and raised spacing is consistent with plate spacing is separated.
(3) advantageous effect
An embodiment of the present invention provides a kind of efficient automatic quenching devices for axial workpiece.Have following beneficial to effect
Fruit：By the first cylinder and the second cylinder, the cool time and cooling time of axial workpiece can be effectively controlled, ensures axis class zero
The quality of part can be automatically controlled the whereabouts of axial workpiece, facilitate operation, be subtracted by third cylinder and the 4th cylinder
The small labor intensity of worker can be carried out at the same time multiple axial workpieces by radio-frequency induction coil, alignment layers and feeding box
Quenching, saves the working time, improves work efficiency.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 agent structure schematic diagrams of the present invention；
Fig. 2 feeding box structural schematic diagrams of the present invention；
Fig. 3 alignment layers overlooking structure diagrams of the present invention；
Fig. 4 third cylinders of the present invention connect overlooking structure diagram with push rod；
Fig. 5 feeding port side structure schematic views of the present invention.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
The every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
A kind of efficient automatic quenching device for axial workpiece, including quenching chamber 1 and workbench 3,3 bottom of the workbench
Portion is equipped with support leg 2, and one end of the workbench 3 is equipped with controller 9, and the quenching chamber 1 is internally provided with high-frequency hardening machine 4,
The high-frequency hardening machine 4 is equipped with radio-frequency induction coil 5, and the high-frequency hardening machine 4 is electrically connected with radio-frequency induction coil 5, described
The lower section of radio-frequency induction coil 5 is equipped with mounting table 7, and the both ends of the mounting table 7 are fixed in high-frequency hardening machine 4 and quenching chamber 1
Between wall, groove is equipped among the mounting table 7, groove is equipped with first baffle 6, and a side-lower of the mounting table 7 is equipped with
First cylinder 8,8 front end of the first cylinder connect first baffle 6,3 top surface of rear end connecting working table, in the workbench 3
There is center portion point square hole, the lower section of the square hole to be equipped with cooler bin 12, and bottom surface one end of the cooler bin 12 is equipped with out liquid
Mouthful, the inner bottom surface of the cooler bin 12 is equipped with the gradient, and the inner bottom surface of cooler bin 12 and the angle of horizontal plane are 20 °, institute
The one end for stating cooler bin 12 is equipped with collecting box 15, and the inner bottom surface of the collecting box 15 is equipped with the gradient, and the inside of collecting box 15
The angle of bottom surface and horizontal plane is 20 °, and the upper end inner wall of the cooler bin 12 is equipped with coolant liquid sparge pipe 10, the cooler bin
12 upper ends side are equipped with the second cylinder 13, and 13 front end of the second cylinder connects the second plate washer, 3 bottom surface of rear end connecting working table,
By the first cylinder 8 and the second cylinder 13, the cool time and cooling time of axial workpiece can be effectively controlled, ensures axis class zero
The quality of part, the lower end of the second baffle 14 are equipped with filter layer 11, and 11 slant setting of filter layer, and the one of the filter layer 11
End is fixedly installed in 12 inner wall of cooler bin, and the top of the high-frequency induction coil is equipped with alignment layers 16, has on the alignment layers 16
Round hole 18,16 top of the alignment layers are equipped with feeding box 17, and the top of the feeding box 17 is equipped with feeding port 28, the feeding
The both sides of mouth 28 are equipped with third connecting plate 25 and the 4th connecting plate 27, consolidate between 25 and the 4th connecting plate 27 of the third connecting plate
Dingan County is equipped with demarcation strip 26, and the quantity of the demarcation strip 26 is four pieces, and the spacing between four pieces of demarcation strips 26 is equal, it is described on
The lower section of material mouth 28 is equipped with the first connecting plate 19, and one end of first connecting plate 19, which is equipped with, to be tilted, first connecting plate 19
One end be fixedly installed in 17 inner wall of feeding box, by radio-frequency induction coil 5, alignment layers 16 and feeding box 17, can simultaneously into
The quenching of the multiple axial workpieces of row, saves the working time, improves work efficiency, the top surface of first connecting plate 19 is equipped with
Third cylinder 20, the second connecting plate 21 of front end connection of the third cylinder 20, rear end connection 17 inner wall of feeding box, described second
One end of connecting plate 21 is equipped with push rod 22, and the feeding box 17 is internally provided with the 4th cylinder 23, before the 4th cylinder 23
End connection third baffle 24, rear end connect 17 inner bottom surface of feeding box, and the surface of the third baffle 24 is equipped with protrusion, and protrusion
Spacing is consistent with 26 spacing of demarcation strip, the controller 9 respectively with the first cylinder 8, the second cylinder 13, third cylinder 20 and
4th cylinder 23 is electrically connected, and by third cylinder 20 and the 4th cylinder 23, can automatically control the whereabouts of axial workpiece, convenient
Operation, reduces the labor intensity of worker.
When needing to carry out high-frequency quenching to axial workpiece, the first cylinder 8, the second cylinder 13, the are arranged by controller 9
Axial workpiece is put into feeding port 28 by the run duration of three cylinders 20 and the 4th cylinder 23, worker, and third cylinder 20 pushes away
Bar 22 moves, and the axial workpiece for being placed on bottom is pushed in third baffle 24, the 4th cylinder 23 moves upwards promotion third
Axial workpiece is adjusted to vertical drop state by baffle 24, and axial workpiece is dropped through the round hole 18 on alignment layers 16, one end
It falls on the first baffle 6 on mounting table 7, the other end rests in round hole 18, opens high-frequency hardening machine 44, axis class zero at this time
Part is reached after a certain period of time by high-frequency heating, and the first cylinder 8 controls first baffle 6 and opens, and axial workpiece is fallen in cooler bin 12
Filter layer 11 on, by coolant liquid sparge pipe 10 spray coolant liquid to axial workpiece on, cooled down, while coolant liquid passes through
Liquid outlet flows out, and avoids accumulating, and after cooling, the second cylinder 13 controls second baffle 14 and opens, and axial workpiece rolls down to receipts
In header 15, quenching is completed.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
Invention is explained in detail, it will be understood by those of ordinary skill in the art that：It still can be to aforementioned each implementation
Technical solution recorded in example is modified or equivalent replacement of some of the technical features；And these modification or
It replaces, the spirit and scope for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution.
Claims (7)
1. a kind of efficient automatic quenching device for axial workpiece, including quenching chamber and workbench, the workbench bottom are set
There are support leg, one end of the workbench to be equipped with controller, it is characterised in that：The quenching chamber is internally provided with high-frequency quenching
Machine, the high-frequency hardening machine are equipped with radio-frequency induction coil, and the high-frequency hardening machine is electrically connected with radio-frequency induction coil, the height
The lower section of frequency induction coil is equipped with mounting table, and the both ends of the mounting table are fixed between high-frequency hardening machine and quenching chamber interior walls,
Groove is equipped among the mounting table, groove is equipped with first baffle, and a side-lower of the mounting table is equipped with the first cylinder, institute
The first cylinder front end connection first baffle is stated, the central part of rear end connecting working table top surface, the workbench has square hole,
The lower section of the square hole is equipped with cooler bin, and one end of the cooler bin is equipped with collecting box, the upper end inner wall peace of the cooler bin
Equipped with coolant liquid sparge pipe, cooler bin upper end side is equipped with the second cylinder, and second cylinder front end connects the second plate washer,
The lower end of rear end connecting working table bottom surface, the second baffle is equipped with filter layer, and filter layer slant setting, the filter layer
One end is fixedly installed in cooling chamber interior wall, and the top of the high-frequency induction coil is equipped with alignment layers, has circle on the alignment layers
Hole, is equipped with feeding box above the alignment layers, and the top of the feeding box is equipped with feeding port, and the both sides of the feeding port are equipped with the
Three connecting plates and the 4th connecting plate are installed with demarcation strip, the feeding between the third connecting plate and the 4th connecting plate
The lower section of mouth is equipped with the first connecting plate, and one end of first connecting plate is fixedly installed in feeding chamber interior wall, first connection
The top surface of plate is equipped with third cylinder, and the front end of the third cylinder connects the second connecting plate, and rear end connects feeding chamber interior wall, described
One end of second connecting plate is equipped with push rod, and the feeding box is internally provided with the 4th cylinder, the front end connection of the 4th cylinder
Third baffle, rear end connect feeding box inner bottom surface.
2. a kind of efficient automatic quenching device for axial workpiece as described in claim 1, it is characterised in that：The control
Device is electrically connected with the first cylinder, the second cylinder, third cylinder and the 4th cylinder respectively.
3. a kind of efficient automatic quenching device for axial workpiece as described in claim 1, it is characterised in that：The cooling
Bottom surface one end of case is equipped with liquid outlet, and the inner bottom surface of the cooler bin is equipped with the gradient, and the inner bottom surface of cooler bin and level
The angle in face is 20 °.
4. a kind of efficient automatic quenching device for axial workpiece as described in claim 1, it is characterised in that：The collection
The inner bottom surface of case is equipped with the gradient, and the inner bottom surface of collecting box and the angle of horizontal plane are 20 °.
5. a kind of efficient automatic quenching device for axial workpiece as described in claim 1, it is characterised in that：The separation
The quantity of plate is four pieces, and the spacing between four pieces of demarcation strips is equal.
6. a kind of efficient automatic quenching device for axial workpiece as described in claim 1, it is characterised in that：Described first
One end of connecting plate, which is equipped with, to be tilted.
7. a kind of efficient automatic quenching device for axial workpiece as described in claim 1, it is characterised in that：The third
The surface of baffle is equipped with protrusion, and raised spacing is consistent with plate spacing is separated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810838784.3A CN108774679A (en) | 2018-07-27 | 2018-07-27 | A kind of efficient automatic quenching device for axial workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810838784.3A CN108774679A (en) | 2018-07-27 | 2018-07-27 | A kind of efficient automatic quenching device for axial workpiece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108774679A true CN108774679A (en) | 2018-11-09 |
Family
ID=64030239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810838784.3A Pending CN108774679A (en) | 2018-07-27 | 2018-07-27 | A kind of efficient automatic quenching device for axial workpiece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108774679A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110117704A (en) * | 2019-06-17 | 2019-08-13 | 长沙而道新能源科技有限公司 | A kind of mechanical axial workpiece quenching unit |
| CN110590402A (en) * | 2019-10-23 | 2019-12-20 | 荆门正源光华管业有限公司 | Combined quenching equipment for producing epoxy ceramic tubes |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102382953A (en) * | 2011-09-30 | 2012-03-21 | 安徽明雁齿轮有限公司 | Rotary lifting-type gear sleeve automatic high frequency quenching device |
| CN106119508A (en) * | 2016-08-29 | 2016-11-16 | 宁波万盛智能科技股份有限公司 | Axle class automatic quenching device |
| CN106222368A (en) * | 2016-08-31 | 2016-12-14 | 浙江佳雪微特电机集团有限责任公司 | Axle tooth class part induction hardening equipment |
-
2018
- 2018-07-27 CN CN201810838784.3A patent/CN108774679A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102382953A (en) * | 2011-09-30 | 2012-03-21 | 安徽明雁齿轮有限公司 | Rotary lifting-type gear sleeve automatic high frequency quenching device |
| CN106119508A (en) * | 2016-08-29 | 2016-11-16 | 宁波万盛智能科技股份有限公司 | Axle class automatic quenching device |
| CN106222368A (en) * | 2016-08-31 | 2016-12-14 | 浙江佳雪微特电机集团有限责任公司 | Axle tooth class part induction hardening equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110117704A (en) * | 2019-06-17 | 2019-08-13 | 长沙而道新能源科技有限公司 | A kind of mechanical axial workpiece quenching unit |
| CN110590402A (en) * | 2019-10-23 | 2019-12-20 | 荆门正源光华管业有限公司 | Combined quenching equipment for producing epoxy ceramic tubes |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181109 |
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| RJ01 | Rejection of invention patent application after publication |