CN108772750A - A kind of hole system break detection device and method - Google Patents
A kind of hole system break detection device and method Download PDFInfo
- Publication number
- CN108772750A CN108772750A CN201810547774.4A CN201810547774A CN108772750A CN 108772750 A CN108772750 A CN 108772750A CN 201810547774 A CN201810547774 A CN 201810547774A CN 108772750 A CN108772750 A CN 108772750A
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- detection template
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- 238000001514 detection method Methods 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000006698 induction Effects 0.000 claims abstract description 34
- 230000001939 inductive effect Effects 0.000 claims abstract description 20
- 238000009434 installation Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 230000009467 reduction Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0904—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool before or after machining
- B23Q17/0909—Detection of broken tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The invention discloses a kind of hole system break detection devices, including detection template, the detection template is equipped with the corresponding detection components in each hole site in multigroup system with workpiece hole, the detection components include the detector being located at below the detection template, induction rod above the detection template, inductive switch above the induction rod, the detector upper end sliding plug is connect in the detection template and with the induction rod lower end, spring is equipped between the detector and the detection template, the driving device for driving it to move up and down is equipped with above the detection template.The invention also discloses a kind of hole system knife-breaking detecting methods.The automatic detection hole system breaking of energy of the invention, detection efficiency is high, accuracy is high, and product quality and reduction cutter loss is effectively ensured.
Description
Technical field
The present invention relates to hole system breaking detection technique fields, more specifically, it relates to a kind of hole system break detection device
And method.
Background technology
Hole system breaking detection at present mainly by manually, i.e., is equipped with detection station, the producer estimates handle in production line tail
It closes and operates, without automatic detection device on line, the producer cannot have found in time after often there is breaking, and breaking is caused to flow into lower work
Sequence causes lower process cutter damaged in collision, and there is also the low problems of efficiency for artificial detection.
Invention content
The technical problem to be solved by the present invention is to the above-mentioned deficiency for the prior art, the purpose of the present invention one there is provided
A kind of energy hole system break detection device that detection hole system breaking, detection efficiency are high, accuracy is high automatically.
There is provided the high hole system knife-breaking detecting methods of a kind of detection efficiency height, accuracy for the purpose of the present invention two.
To achieve the above object one, it is described the present invention provides a kind of hole system break detection device, including detection template
Detection template is equipped with the corresponding detection components in each hole site in multigroup system with workpiece hole, and the detection components include positioned at institute
State the detector below detection template, the induction rod above the detection template, the induction above the induction rod
Switch, the detector upper end sliding plug is connect in the detection template and with the induction rod lower end, described
It is equipped with spring between detector and the detection template, the driving for driving it to move up and down is equipped with above the detection template
Device.
As a further improvement, the induction rod, which is equipped with, limits its lower limit boss moved downward, correspondingly,
The detector is equipped with and limits its upper limit boss moved upwards.
Further, detector periphery of the spring pocket above the upper limit boss, the one of the spring
End holds out against the detection template, and the other end holds out against the upper limit boss.
Further, the detection template bottom is equipped with the installation set for wrapping up the spring and upper limit boss.
Further, the detection template of the induction rod side is equipped with the holder for installing the inductive switch, institute
The holder stated is equipped with the mounting groove that the inductive switch height is adjusted.
Further, the driving device is equipped with guiding die plate, on the guiding die plate activity be plugged with and institute
State the guide rod of detection template connection.
Further, the guiding die plate is equipped with the guide sleeve for installing the guide rod, the guide rod
Top is equipped with adjustable locating part.
Further, be coaxially arranged, described detector between the detector and the induction rod with it is described
Induction rod between for be threadedly coupled.
To achieve the above object two, the present invention also provides a kind of methods of hole system breaking detection, and this method includes following
Specific steps:
1, this detection device is installed on to the top that detection hole system is needed on the transfer line of machine tool and each to good detector and hole system
The concentricity in hole;
2, after workpiece to be detected is transported to immediately below detection device by lathe, using driving device drive detection template to
It is lower to move so that each detector is inserted into corresponding hole;
If 3, inductive switch detects that signal indicates to have breaking phenomenon, inductive switch to send out to lathe pre- in corresponding hole
It warns and cuts off lathe next step conveying action;
4, it after detection template drops to minimum point, is moved upwards using driving device driving detection template so that each detection
Head sets back and next workpiece hole system is waited for detect.
Advantageous effect
Compared with prior art, the present invention have the advantage that for:
1, by the way that detection components corresponding with each hole site in workpiece hole system are arranged on detection template and using driving dress
It sets driving detection template up and down motion to be detected, the automatic detection hole system breaking of energy, detection efficiency is high, accuracy is high, can be only
The breaking situation in each hole, facilitates postorder to process in vertical identifying hole system, and product quality is effectively ensured and reduces cutter loss;
2, setting spring detector can be made effectively contact breaking after drive induction rod move upwards and drive detector to
Upper movement is extensive in situ, can reduce the interference of detector and hole wall friction, effectively improve the accuracy of detection;
3, easy to disassemble to be threadedly coupled between detector and induction rod, it can be replaced according to different hole depths or aperture
Different detectors, it is applied widely;
4, setting guide rod can improve the straightness of detection template up and down motion, ensure the detection accuracy of detector,
The height that can conveniently adjust driving device decline using locating part, to meet not requirement of the hole system to detector falling head.
Description of the drawings
Fig. 1 is the main structure diagram of the present invention;
Fig. 2 is the left view structural representation of the present invention;
Fig. 3 is the enlarged view at A in the present invention.
Wherein:1- detection templates, 2- detectors, 3- induction rods, 4- inductive switches, 5- springs, 6- driving devices, 7- lower limits
Position boss, 8- upper limits boss, 9- installation sets, 10- holders, 11- mounting grooves, 12- guiding die plates, 13- guide rods, 14- are oriented to
Set, 15- locating parts.
Specific implementation mode
The present invention is described further for specific embodiment in below in conjunction with the accompanying drawings.
Refering to fig. 1-3, a kind of hole system break detection device, including detection template 1, detection template 1 are equipped with multigroup and work
The corresponding detection components in the part hole hole sites Xi Zhongge, detection components include the detector 2 for being located at 1 lower section of detection template, are located at institute
Induction rod 3, the inductive switch 4 above the induction rod 3 for stating the top of detection template 1,2 upper end sliding plug of detector in
Detection template 1 is simultaneously connect with 3 lower end of induction rod, and detection template 1 is equipped with mounting hole, and detector 2 can pass through mounting hole or more
Movement, detector 2 drive induction rod 3 to move upwards the induction zone for reaching inductive switch 4, and inductive switch 4 receives inductive signal
Pre-warning signal is sent to lathe afterwards, induction rod 3 is equipped with and limits its lower limit boss 7 moved downward, correspondingly, detector 2
It is equipped with and limits its upper limit boss 8 moved upwards, the ranging from lower limit boss 7 and upper limit that detector 2 moves up and down
The distance between boss 8, is equipped with spring 5 between detector 2 and detection template 1, spring 5 is sheathed on 8 top of upper limit boss
2 periphery of detector, one end of spring 5 hold out against detection template 1, and the other end holds out against upper limit boss 8, and spring 5 can make detector 2
It effectively drives induction rod 3 to move upwards and drive detector 2 to move downward after contact breaking extensive in situ, detector can be reduced
2 with the interference of hole wall friction, effectively improve the accuracy of detection, 1 top of detection template is equipped with the driving for driving it to move up and down
Device 6, preferably, driving device 6 is cylinder;It is corresponding with each hole site in working hole system by being arranged on detection template 1
Detection components and drive the up and down motion of detection template 1 to be detected using driving device 6, can automatic detection hole system breaking, inspection
Survey that efficient, accuracy is high, can in independent identifying hole system each hole breaking situation, facilitate postorder to process, be effectively ensured
Product quality and reduction cutter loss.
1 bottom of detection template is equipped with the installation set 9 for wrapping up spring 5 and upper limit boss 8, upper limit boss 8 and installation
It is clearance fit between set 9, upper limit boss 8 slides up and down in installation set 9, plays positioning action, ensures the peace of detector 2
Precision and 2 kinematic accuracy of detector are filled, to improve the accuracy of detection, the detection template 1 of 3 side of induction rod is equipped with for pacifying
The holder 10 of inductive switch 4 is filled, holder 10 is equipped with the mounting groove 11 of 4 height of adjustable inductive switch, facilitates installation and adjusting
Inductive switch 4.
Driving device 6 is equipped with guiding die plate 12, on guiding die plate 12 activity be plugged with the guiding being connect with detection template 1
Bar 13, guiding die plate 12 are equipped with the guide sleeve 14 for installing guide rod 13, can improve the straight of the up and down motion of detection template 1
Dimension ensures that the detection accuracy of detector 2,13 top of guide rod are equipped with adjustable locating part 15, can conveniently adjust drive
The height that dynamic device 6 declines expands the scope of application, can also avoid to meet not requirement of the hole system to 2 falling head of detector
Detector 2 excessively hits and damages, safe to use.
It is coaxially arranged between detector 2 and induction rod 3, it is ensured that the kinematic accuracy of detector 2 and induction rod 3, knot
Structure simple and compact, to be threadedly coupled between detector 2 and induction rod 3, the induction rod 3 of 7 lower section of lower limit boss is equipped with outer spiral shell
Line, the top of detector 2 are equipped with threaded hole, detector 2 are facilitated to be dismantled with induction rod 3, can be according to different hole depths or aperture more
Different detectors 2 is changed, it is applied widely.
A kind of method of hole system breaking detection, this method include step in detail below:
1, this detection device is installed on to the top that detection hole system is needed on the transfer line of machine tool and each with hole system to good detector 2
The concentricity in hole;
2, after workpiece to be detected is transported to immediately below detection device by lathe, detection template 1 is driven using driving device 6
It moves downward so that each detector 2 is inserted into corresponding hole;
If 3, inductive switch 4 detects that signal indicates to have breaking phenomenon, inductive switch 4 to send out to lathe in corresponding hole
Early warning simultaneously cuts off lathe next step conveying action;
4, after detection template 1 drops to minimum point, detection template 1 is driven to move upwards using driving device 6 so that each
Detector 2 sets back and next workpiece hole system is waited for detect.
What has been described above is only a preferred embodiment of the present invention, it should be pointed out that for those skilled in the art,
Without departing from the structure of the invention, several modifications and improvements can also be made, these all do not interfere with implementation of the present invention
Effect and patent practicability.
Claims (9)
1. a kind of hole system break detection device, it is characterised in that:Including detection template (1), the detection template (1) is equipped with
The corresponding detection components in each hole site in multigroup system with workpiece hole, the detection components include being located at the detection template (1)
The detector (2) of lower section, the induction rod (3) being located above the detection template (1), the sense being located above the induction rod (3)
Inductive switch (4), the detector (2) upper end sliding plug in the detection template (1) and under the induction rod (3)
End connection, equipped with spring (5) between the detector (2) and the detection template (1), on the detection template (1)
Side is equipped with the driving device (6) for driving it to move up and down.
2. a kind of hole system break detection device according to claim 1, it is characterised in that:It is set on the induction rod (3)
The restricted lower limit boss (7) that it is moved downward, correspondingly, the detector (2), which is equipped with, limits what it was moved upwards
Upper limit boss (8).
3. a kind of hole system break detection device according to claim 2, it is characterised in that:The spring (5) is sheathed on
Detector (2) periphery above the upper limit boss (8), one end of the spring (5) hold out against the detection template (1),
The other end holds out against the upper limit boss (8).
4. a kind of hole system break detection device according to claim 3, it is characterised in that:Described detection template (1) bottom
Portion is equipped with the installation set (9) for wrapping up the spring (5) and upper limit boss (8).
5. a kind of hole system break detection device according to claim 1, it is characterised in that:Induction rod (3) side
Detection template (1) is equipped with the holder (10) for installing the inductive switch (4), and the holder (10) is equipped with adjustable
The mounting groove (11) of inductive switch (4) height.
6. a kind of hole system break detection device according to claim 1, it is characterised in that:In the driving device (6)
Equipped with guiding die plate (12), on the guiding die plate (12) activity be plugged with the guide rod being connect with the detection template (1)
(13)。
7. a kind of hole system break detection device according to claim 6, it is characterised in that:On the guiding die plate (12)
Equipped with the guide sleeve (14) for installing the guide rod (13), adjustable locating part is equipped at the top of the guide rod (13)
(15)。
8. a kind of hole system break detection device according to claim 1-7 any one, it is characterised in that:The detection
It is between coaxially arranged, described detector (2) and the induction rod (3) between head (2) and the induction rod (3) for spiral shell
Line connects.
9. a kind of method using hole system break detection device described in claim 8, it is characterised in that:This method includes following tool
Body step:
1, this detection device is installed on to the top that detection hole system is needed on the transfer line of machine tool and to good detector (2) and the hole holes Xi Ge
Concentricity;
2, after workpiece to be detected is transported to immediately below detection device by lathe, driving device (6) driving detection template (1) is used
It moves downward so that each detector (2) is inserted into corresponding hole;
If 3, inductive switch (4) detects that signal indicates to have breaking phenomenon, inductive switch (4) to send out to lathe in corresponding hole
Early warning simultaneously cuts off lathe next step conveying action;
4, after detection template (1) drops to minimum point, using driving device (6) driving detection template (1) move upwards so that
Each detector (2) sets back and next workpiece hole system is waited for detect.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810547774.4A CN108772750A (en) | 2018-05-31 | 2018-05-31 | A kind of hole system break detection device and method |
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Application Number | Priority Date | Filing Date | Title |
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CN201810547774.4A CN108772750A (en) | 2018-05-31 | 2018-05-31 | A kind of hole system break detection device and method |
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CN108772750A true CN108772750A (en) | 2018-11-09 |
Family
ID=64028091
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CN201810547774.4A Pending CN108772750A (en) | 2018-05-31 | 2018-05-31 | A kind of hole system break detection device and method |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109622665A (en) * | 2018-12-28 | 2019-04-16 | 滁州美业机械制造有限公司 | A kind of refrigerator stamping parts hole location error-proof detection device |
CN109821802A (en) * | 2019-03-22 | 2019-05-31 | 广西玉柴机器股份有限公司 | A kind of deep hole rushes bits detection device automatically |
CN113073192A (en) * | 2021-03-24 | 2021-07-06 | 鑫光热处理工业(昆山)有限公司 | High-frequency heat treatment needle head type positioning detection system |
CN115741230A (en) * | 2022-09-30 | 2023-03-07 | 成都飞机工业(集团)有限责任公司 | Online broken cutter detection system and method |
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JPH08174382A (en) * | 1994-12-27 | 1996-07-09 | Honda Motor Co Ltd | Tool breakage detecting device for machine tool |
CN203141223U (en) * | 2013-01-31 | 2013-08-21 | 长城汽车股份有限公司 | Hole system workpiece quality detection device |
CN104772655A (en) * | 2015-04-01 | 2015-07-15 | 重庆长安汽车股份有限公司 | Broken cutter detection device for hole systems at two ends of crankshaft |
CN206029465U (en) * | 2016-08-26 | 2017-03-22 | 深圳市泉胜精密科技有限公司 | Detecting device for broken cutter |
CN206795426U (en) * | 2017-08-15 | 2017-12-26 | 深圳市长丰宇机械设备有限公司 | Detection means |
CN208246419U (en) * | 2018-05-31 | 2018-12-18 | 广西玉柴机器股份有限公司 | A kind of hole system break detection device |
CN208342379U (en) * | 2018-05-29 | 2019-01-08 | 广西玉柴机器股份有限公司 | A kind of hole system break detection device |
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2018
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Patent Citations (7)
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JPH08174382A (en) * | 1994-12-27 | 1996-07-09 | Honda Motor Co Ltd | Tool breakage detecting device for machine tool |
CN203141223U (en) * | 2013-01-31 | 2013-08-21 | 长城汽车股份有限公司 | Hole system workpiece quality detection device |
CN104772655A (en) * | 2015-04-01 | 2015-07-15 | 重庆长安汽车股份有限公司 | Broken cutter detection device for hole systems at two ends of crankshaft |
CN206029465U (en) * | 2016-08-26 | 2017-03-22 | 深圳市泉胜精密科技有限公司 | Detecting device for broken cutter |
CN206795426U (en) * | 2017-08-15 | 2017-12-26 | 深圳市长丰宇机械设备有限公司 | Detection means |
CN208342379U (en) * | 2018-05-29 | 2019-01-08 | 广西玉柴机器股份有限公司 | A kind of hole system break detection device |
CN208246419U (en) * | 2018-05-31 | 2018-12-18 | 广西玉柴机器股份有限公司 | A kind of hole system break detection device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109622665A (en) * | 2018-12-28 | 2019-04-16 | 滁州美业机械制造有限公司 | A kind of refrigerator stamping parts hole location error-proof detection device |
CN109821802A (en) * | 2019-03-22 | 2019-05-31 | 广西玉柴机器股份有限公司 | A kind of deep hole rushes bits detection device automatically |
CN113073192A (en) * | 2021-03-24 | 2021-07-06 | 鑫光热处理工业(昆山)有限公司 | High-frequency heat treatment needle head type positioning detection system |
CN113073192B (en) * | 2021-03-24 | 2023-01-24 | 鑫光热处理工业(昆山)有限公司 | High-frequency heat treatment needle head type positioning detection system |
CN115741230A (en) * | 2022-09-30 | 2023-03-07 | 成都飞机工业(集团)有限责任公司 | Online broken cutter detection system and method |
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Application publication date: 20181109 |
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