CN108760099A - Preparation process for high sensitivity voltage sensitive sensor - Google Patents
Preparation process for high sensitivity voltage sensitive sensor Download PDFInfo
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- CN108760099A CN108760099A CN201810313722.0A CN201810313722A CN108760099A CN 108760099 A CN108760099 A CN 108760099A CN 201810313722 A CN201810313722 A CN 201810313722A CN 108760099 A CN108760099 A CN 108760099A
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- polyurethane foam
- high sensitivity
- sensitive sensor
- mixed liquor
- conductive electrode
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- 230000035945 sensitivity Effects 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims description 17
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 29
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 29
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims abstract description 24
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 12
- -1 alkyl phenol Chemical compound 0.000 claims abstract description 12
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052797 bismuth Inorganic materials 0.000 claims abstract description 8
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000012948 isocyanate Substances 0.000 claims abstract description 8
- ZVZFHCZCIBYFMZ-UHFFFAOYSA-N 6-methylheptoxybenzene Chemical compound CC(C)CCCCCOC1=CC=CC=C1 ZVZFHCZCIBYFMZ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000002253 acid Substances 0.000 claims abstract description 6
- 239000006185 dispersion Substances 0.000 claims abstract description 6
- 235000019441 ethanol Nutrition 0.000 claims abstract description 6
- 229920000056 polyoxyethylene ether Polymers 0.000 claims abstract description 6
- 229940051841 polyoxyethylene ether Drugs 0.000 claims abstract description 6
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 5
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 5
- 239000002202 Polyethylene glycol Substances 0.000 claims abstract description 5
- 229920001223 polyethylene glycol Polymers 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims abstract description 3
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims abstract description 3
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims abstract 3
- 239000010410 layer Substances 0.000 claims description 14
- 230000006698 induction Effects 0.000 claims description 12
- 239000012790 adhesive layer Substances 0.000 claims description 7
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 claims description 3
- 229920002554 vinyl polymer Polymers 0.000 claims description 3
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- 238000000576 coating method Methods 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims 1
- 229910021529 ammonia Inorganic materials 0.000 claims 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims 1
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- 238000003786 synthesis reaction Methods 0.000 abstract description 3
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Classifications
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
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- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- G—PHYSICS
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
- G01L9/08—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means by making use of piezoelectric devices, i.e. electric circuits therefor
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Physics & Mathematics (AREA)
- Nanotechnology (AREA)
- Composite Materials (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Crystallography & Structural Chemistry (AREA)
- Force Measurement Appropriate To Specific Purposes (AREA)
Abstract
The present invention discloses a kind of flexible pressure-sensitive sensor, including upper conductive electrode, sensing medium layer, lower conductive electrode, the sensing medium layer are obtained by following steps:After nano silver wire aqueous dispersions, water-based acrylic resin, ethyl alcohol, polyvinylpyrrolidone, alkyl phenol polyoxyethylene ether, polyethylene glycol mix isooctyl phenyl ether, isooctyl acid bismuth, toluene di-isocyanate(TDI), disperseed to obtain mixed liquor by ultrasonic wave;Mixed liquor is injected in polyurethane foam ontology, then the polyurethane foam ontology for being injected with mixed liquor is immersed in mixed liquor;Repeatedly repeatedly extrude the polyurethane foam ontology by step 2;The polyurethane foam ontology for being soaked with mixed liquor Jing Guo step 3 is positioned in oven and is dried.Flexible, bend-resistance of the invention can perceive slight pressure, while still have high sensitivity at elevated pressures, also allow for the device for designing various sensitivity and range, and synthesis precision is less than 0.2%FS, and reliability is high.
Description
Technical field
The present invention relates to sensor technical fields, more particularly to a kind of preparation work for high sensitivity voltage sensitive sensor
Skill.
Background technology
Pressure sensor according to material can be divided into piezoelectric transducer based on piezoelectric material and based on pressure drag material
Piezoresistance sensor.It is made for sensing element by piezoelectric ceramics, piezo-electric crystal, piezo-electric electret and organic piezoelectric film etc.
Piezoelectric transducer generate transferable charge in material surface when under pressure, voltage when charge passes through detection device can
With the size of direct reaction pressure.Using the materials such as alloy sensitive grid, semiconductor be the piezoresistance sensor of sensing element be pressurized when
Deformation is generated, deformation causes the resistance of sensing element to change, and the variation of sensitive original paper resistance is detected by Wheatstone bridge
It can detect the pressure size being applied on voltage sensitive sensor.
Existing pressure sensor is not often resistant to bending, and sensitivity is also inadequate, and the sensor of pressure sensitive measures pressure
Error can reach 20% or so, and accuracy of measurement is poor, how to overcome above-mentioned technical problem and improve, become people in the art
The direction that member makes great efforts.
Invention content
It is an object of the present invention to provide a kind of preparation process for high sensitivity voltage sensitive sensor, what this preparation process obtained
High sensitivity voltage sensitive sensor is flexible, bend-resistance, can perceive slight pressure, while still having at elevated pressures highly sensitive
Degree, accuracy of detection is reproducible, also allows for the device for designing various sensitivity and range.
In order to achieve the above objectives, the technical solution adopted by the present invention is:A kind of system for high sensitivity voltage sensitive sensor
Standby technique, the high sensitivity voltage sensitive sensor includes upper conductive electrode, sensing medium layer, lower conductive electrode, the upper conduction
Electrode, lower conductive electrode pass through the first conductive adhesive layer, the second conductive gluing with sensing medium layer upper and lower surface respectively
Layer connection, the sensing medium layer include polyurethane foam ontology and are filled in polyurethane foam body surface and intrapore sense
Coat is answered to form, the induction coat is composed of the following components:
100 parts of nano silver wire aqueous dispersions,
3 ~ 5 parts of water-based acrylic resin,
20 ~ 30 parts of ethyl alcohol,
0.4 ~ 0.6 part of polyvinylpyrrolidone,
0.2 ~ 0.5 part of alkyl phenol polyoxyethylene ether,
Polyethylene glycol to 0.4 ~ 0.8 part of isooctyl phenyl ether,
0.2 ~ 0.5 part of isooctyl acid bismuth,
0.1 ~ 0.3 part of toluene di-isocyanate(TDI);
The sensing medium layer is obtained by following steps:
Step 1: by 100 parts of nano silver wire aqueous dispersions, 3 ~ 5 parts of water-based acrylic resin, 20 ~ 30 parts of ethyl alcohol, polyvinyl pyrrole
0.4 ~ 0.6 part of alkanone, 0.2 ~ 0.5 part of alkyl phenol polyoxyethylene ether, polyethylene glycol are to 0.4 ~ 0.8 part of isooctyl phenyl ether, different pungent
After 0.1 ~ 0.3 part of 0.2 ~ 0.5 part of sour bismuth, toluene di-isocyanate(TDI) mixing, disperseed to obtain mixed liquor by ultrasonic wave;
Step 2: the mixed liquor is injected in polyurethane foam ontology, then the polyurethane foam ontology that mixed liquor will be injected with
It immerses in mixed liquor;
Step 3: squeezing the polyurethane foam ontology Jing Guo step 2;
It is dried Step 4: the polyurethane foam ontology for being soaked with mixed liquor Jing Guo step 3 is positioned in oven, to obtain
There is the polyurethane foam ontology of induction coat in surface and hole.
It is as follows that technical solution is further improved in above-mentioned technical proposal:
1, in said program, the polyurethane foam ontology is provided with the first through hole of a perforation upper and lower surface, it is described on
There is conductive electrode a branch electrodes item, this branch electrodes one end to be electrically connected with upper conductive electrode, and the other end is to lower conduction
Extend second through hole of electrode.
2, in said program, the branch electrodes item is located at the middle section of upper conductive electrode.
3, in said program, the upper conductive electrode, lower conductive electrode by flexible base film and are coated on flexible base film surface
Nano silver wire coating composition.
4, in said program, the flexible base film is PET film or TPU film.
5, in said program, the lower conductive electrode lower surface is provided with several and is electrically connected solder joint.
6, in said program, the extrusion passes of the step 3 at least 2 times.
7, in said program, the step 2 immerses quiet to 2 ~ 5 minutes in mixed liquor.
Since above-mentioned technical proposal is used, the present invention has following advantages and effect compared with prior art:
The present invention is used for the preparation process of high sensitivity voltage sensitive sensor, and it is flexible, resistance to obtain high sensitivity voltage sensitive sensor
Bending can perceive slight pressure, while still have high sensitivity at elevated pressures, also allow for designing various sensitivity and amount
The device of journey, synthesis precision are less than 0.2%FS, and reliability is high, durability is good;Secondly, induction coat contains isooctyl acid bismuth
0.2 ~ 0.5 part, 0.1 ~ 0.3 part of toluene di-isocyanate(TDI) are conducive to improve induction coat and polyurethane foam ontology adhesive force,
To ensure that, by 10000 cyclic tests, detection data is stablized, and accuracy of detection is reproducible.
Description of the drawings
Attached drawing 1 is the high sensitivity voltage sensitive sensor structural schematic diagram that preparation process of the present invention obtains;
Attached drawing 2 is the partial structural diagram of attached drawing 1.
In the figures above:1, upper conductive electrode;2, sensing medium layer;21, polyurethane foam ontology;3, lower conductive electrode;
4, the first conductive adhesive layer;5, the second conductive adhesive layer;6, first through hole;7, branch electrodes item;8, the second through-hole;9, electrically connect
Connect solder joint;10, flexible base film;11, nano silver wire coating.
Specific implementation mode
With reference to embodiment, the invention will be further described:
Embodiment 1 ~ 4:A kind of preparation process for high sensitivity voltage sensitive sensor, the high sensitivity voltage sensitive sensor include
Upper conductive electrode 1, sensing medium layer 2, lower conductive electrode 3, the upper conductive electrode 1, lower conductive electrode 3 respectively with sensor information
2 upper and lower surface of layer are connected by the first conductive adhesive layer 4, the second conductive adhesive layer 5, and the sensing medium layer 2 includes
It polyurethane foam ontology 21 and is filled in 21 surface of polyurethane foam ontology and intrapore induction coat and forms, the induction
Coat is composed of the following components, as shown in table 1:
Table 1
The sensing medium layer 2 is obtained by following steps:
Step 1: by 100 parts of nano silver wire aqueous dispersions, 3 ~ 5 parts of water-based acrylic resin, 20 ~ 30 parts of ethyl alcohol, polyvinyl pyrrole
0.4 ~ 0.6 part of alkanone, 0.2 ~ 0.5 part of alkyl phenol polyoxyethylene ether, polyethylene glycol are to 0.4 ~ 0.8 part of isooctyl phenyl ether, different pungent
After 0.1 ~ 0.3 part of 0.2 ~ 0.5 part of sour bismuth, toluene di-isocyanate(TDI) mixing, disperseed to obtain mixed liquor by ultrasonic wave;
Step 2: the mixed liquor is injected in polyurethane foam ontology 21, then the polyurethane foam sheet that mixed liquor will be injected with
Body 21 immerses in mixed liquor, quiet to 2 ~ 5 minutes;
Step 3: repeatedly repeatedly extruding the polyurethane foam ontology 21 by step 2;
It is dried Step 4: the polyurethane foam ontology 21 for being soaked with mixed liquor Jing Guo step 3 is positioned in oven, to obtain
Obtaining has the polyurethane foam ontology 21 of induction coat in surface and hole.
When being used for the preparation process of high sensitivity voltage sensitive sensor using the present invention, high sensitivity voltage sensitive sensor is obtained
Flexible, bend-resistance can perceive slight pressure, while still have high sensitivity at elevated pressures, also allow for designing various
The device of sensitivity and range, synthesis precision are less than 0.2%FS, and reliability is high, durability is good;Secondly, induction coat contains
0.2 ~ 0.5 part of isooctyl acid bismuth, 0.1 ~ 0.3 part of toluene di-isocyanate(TDI) are conducive to improve induction coat and polyurethane foam sheet
Body adhesive force, to ensure that, by 10000 cyclic tests, detection data is stablized, and accuracy of detection is reproducible.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.
Claims (8)
1. a kind of preparation process for high sensitivity voltage sensitive sensor, it is characterised in that:The high sensitivity voltage sensitive sensor
Including upper conductive electrode(1), sensing medium layer(2), lower conductive electrode(3), the upper conductive electrode(1), lower conductive electrode(3)
Respectively with sensing medium layer(2)Upper and lower surface passes through the first conductive adhesive layer(4), the second conductive adhesive layer(5)Connection,
The sensing medium layer(2)Including polyurethane foam ontology(21)Be filled in polyurethane foam ontology(21)In surface and hole
Induction coat composition, the induction coat is composed of the following components:100 parts of nano silver wire aqueous dispersions, aqueous acrylamide
3 ~ 5 parts of acid resin, 20 ~ 30 parts of ethyl alcohol, 0.2 ~ 0.5 part of alkyl phenol polyoxyethylene ether, gather 0.4 ~ 0.6 part of polyvinylpyrrolidone
Ethylene glycol is to 0.4 ~ 0.8 part of isooctyl phenyl ether, 0.2 ~ 0.5 part of isooctyl acid bismuth, 0.1 ~ 0.3 part of toluene di-isocyanate(TDI);
The sensing medium layer(2)It is obtained by following steps:
Step 1: by 100 parts of nano silver wire aqueous dispersions, 3 ~ 5 parts of water-based acrylic resin, 20 ~ 30 parts of ethyl alcohol, polyvinyl pyrrole
0.4 ~ 0.6 part of alkanone, 0.2 ~ 0.5 part of alkyl phenol polyoxyethylene ether, polyethylene glycol are to 0.4 ~ 0.8 part of isooctyl phenyl ether, different pungent
After 0.1 ~ 0.3 part of 0.2 ~ 0.5 part of sour bismuth, toluene di-isocyanate(TDI) mixing, disperseed to obtain mixed liquor by ultrasonic wave;
Step 2: the mixed liquor is injected polyurethane foam ontology(21)Polyurethane foam that is interior, then mixed liquor will being injected with
Ontology(21)It immerses in mixed liquor;
Step 3: squeezing the polyurethane foam ontology Jing Guo step 2(21);
Step 4: by the polyurethane foam ontology for being soaked with mixed liquor Jing Guo step 3(21)It is positioned in oven and dries, to
Obtaining has the polyurethane foam ontology of induction coat in surface and hole(21).
2. the preparation process according to claim 1 for high sensitivity voltage sensitive sensor, it is characterised in that:The poly- ammonia
Ester foam ontology(21)It is provided with the first through hole of a perforation upper and lower surface(6), the upper conductive electrode is with a branch
Electrode strip(7), this branch electrodes item(7)One end is electrically connected with upper conductive electrode, and the other end is to lower conductive electrode(3)Second
Through-hole(8)Extend at place.
3. the preparation process according to claim 2 for high sensitivity voltage sensitive sensor, it is characterised in that:The branch
Electrode strip(7)Positioned at the middle section of upper conductive electrode.
4. the preparation process according to claim 2 for high sensitivity voltage sensitive sensor, it is characterised in that:It is led on described
Electrode(1), lower conductive electrode(3)By flexible base film(10)With coated on flexible base film(10)The nano silver wire coating on surface
(11)Composition.
5. the preparation process according to claim 4 for high sensitivity voltage sensitive sensor, it is characterised in that:The flexibility
Basement membrane is PET film or TPU film.
6. the preparation process according to claim 1 for high sensitivity voltage sensitive sensor, it is characterised in that:It is led under described
Electrode lower surface is provided with several and is electrically connected solder joint(9).
7. the preparation process according to claim 1 for high sensitivity voltage sensitive sensor, it is characterised in that:The step
Three extrusion passes at least 2 times.
8. the preparation process according to claim 1 for high sensitivity voltage sensitive sensor, it is characterised in that:The step
It is quiet to 2 ~ 5 minutes in two immersion mixed liquors.
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