CN108758118A - A kind of deep-sea flexible composite pipe - Google Patents

A kind of deep-sea flexible composite pipe Download PDF

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Publication number
CN108758118A
CN108758118A CN201810916425.5A CN201810916425A CN108758118A CN 108758118 A CN108758118 A CN 108758118A CN 201810916425 A CN201810916425 A CN 201810916425A CN 108758118 A CN108758118 A CN 108758118A
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CN
China
Prior art keywords
layer
deep
flexible composite
composite pipe
sea
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810916425.5A
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Chinese (zh)
Inventor
张德文
张宗政
白勇
李均
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Marine Engineering Equipment Co Ltd Peja Ou
Original Assignee
Ningbo Marine Engineering Equipment Co Ltd Peja Ou
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Marine Engineering Equipment Co Ltd Peja Ou filed Critical Ningbo Marine Engineering Equipment Co Ltd Peja Ou
Priority to CN201810916425.5A priority Critical patent/CN108758118A/en
Publication of CN108758118A publication Critical patent/CN108758118A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/11Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/24Hoses, i.e. flexible pipes wound from strips or bands

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of deep-sea flexible composite pipes, the deep-sea flexible composite pipe is comprehensive flexible composite pipe, compared to traditional reinforced thermoplastics multiple tube, it is additionally arranged metal bellows liner layer, resistance to compression outer enhancement layer and tensile layer, wherein the former can be effectively prevented high-temperature medium and the interior negative pressure of pipe causes ground inner tube to collapse, middle person provides higher hoop rigidity for multiple tube, resists the high outer compressive load in deep-sea, and the latter can bear the dynamic loads such as stormy waves stream;Interlayer bridging mode is optimized according to each layer design feature simultaneously, guarantee gives full play to each layer function, ensure that the deep-sea flexible composite pipe of the present invention not only has the ability suitable for deep ocean work, but also meets the performance requirement of the minimum bending radius and the property coiled of traditional reinforced thermoplastics multiple tube again.

Description

A kind of deep-sea flexible composite pipe
Technical field
The present invention relates to a kind of reinforced thermoplastics multiple tube more particularly to a kind of deep-sea suitable for deep ocean work are soft Property multiple tube.
Background technology
Reinforced thermoplastics multiple tube(Reinforced Thermo plastic Pipe, abbreviation RTP)It is to exist in recent years A kind of plastic conduit that new development is got up in the world is mainly characterized by that higher operating pressure can either be born, while also maintaining Polyethylene pipe centainly flexible advantage, can make coiling(Continuous pipe)Form, often disk length is from tens meters to nearly km, It has been commonly utilized in land and part shallow sea petroleum, natural gas extraction, high pressure long distance delivery natural gas and various higher pressures The pipeline field of power pumped (conveying) medium.Reinforced thermoplastics multiple tube is mainly characterized by tube wall and is made of three-decker, usually interior Layer is the polyolefin inner tube of anticorrosive anti-wear(PE is in the majority at present);Middle layer is layers of reinforcement, can use each of high intensity Kind synthetic fibers(Such as aramid fiber), inorfil(Such as glass fibre, basalt fibre), steel wire etc. enhancing band or directly is first made Using steel band, enhanced by winding;Outer layer is generally polyolefin(PE is in the majority at present)Function and protecting layer(It is such as anti-scratch, anti- Electrostatic, fire-retardant etc.), to meet different application requirements;It is conventional to enhance but for abyssal environment and marine riser dynamic operation condition Thermoplastic composite plastic tube cannot be satisfied the job requirements under the high external pressure in deep-sea, high-temperature medium, strong axial load and dynamic load.
Invention content
In order to solve the above technical problems, the present invention devises a kind of deep-sea flexible composite pipe suitable for deep ocean work.
The present invention adopts the following technical scheme that:
A kind of deep-sea flexible composite pipe, structure include successively from inside to outside liner layer, functional layer, liner sealant, outside resistance to compression Enhancement layer, functional layer, resistance to compression interior enhancement layer, scuff-resistant coating, tensile layer, functional layer, external protection;The mutual spiral winding of each interlayer or It bonds and forms multiple tube, liner layer is metal bellows structure, and resistance to compression outer enhancement layer is spiral winding buckle structure.Liner layer is Metal bellows structure with Anticorrosive Character not only can effectively prevent inner tube caused by negative pressure in high-temperature medium and pipe and collapse, And the requirement of multiple tube bending property can be met, service life is long;Spiral winding buckle structure is not only that pipeline offer is higher Hoop rigidity makes flexible composite pipe have stronger critical external compressive resistance ability;And meet the minimum of reinforced thermoplastics multiple tube Bending radius and the performance requirement that can be coiled.
Preferably, the cross section of the metal bellows structure of the liner layer is U or Ω shapes.
Preferably, the functional layer is entwined by the polyester belt multilayer parallel with sealing characteristics is overlapping.Functional layer Mainly assist the sizing of adjacent thermoplastic pipes;It simultaneously can be with isolating metal layer(Resistance to compression enhancement layer, tensile layer)And reduce phase Adjacent interfacial friction improves flexible composite pipe fatigue life.
Preferably, the liner sealant, scuff-resistant coating and external protection are thermoplastic pipes.Thermoplastic pipes have There are the functions such as corrosion-resistant, wear-resistant, anti-scratch, weather-proof, fire-retardant, antistatic, can be selected according to pumped (conveying) medium characteristic or external environment With the material with specific function, such as polyethylene(PE), polypropylene(PP), heat-proof polythene(PERT), POK, PVDF, nylon (PA)Deng.
Preferably, the cross section of the spiral winding buckle structure can be the double-deck interlocked U-shaped structure or single layer self-locking Sleeping zigzag configuration.
Preferably, every layer of buckle structure of the spiral winding buckle structure is wound along pipe axial screw, there are between certain Gap can slide.
Preferably, the resistance to compression interior enhancement layer is physical pipe made of glass fibre bonding.
Preferably, the glass fibre bonds physical pipe, bonding can be directly wound by glass fibre and formed, it also can be by more It is wound after layer glass fibre prepreg tape and bonding forms layer by layer.
Preferably, the tensile layer is formed by even level flat steel bar spiral winding, adjacent layer winding direction is on the contrary, every layer There are gaps along the winding of pipe axial screw for flat steel bar.The monolayer coverage of flat steel bar is more than 75%, and winding angle is according to geometric mechanics It determines, thickness in monolayer, width and winding layer is several is required according to axial load.
Preferably, each structure sheaf of the deep-sea flexible composite pipe, can voluntarily increase and decrease corresponding construction according to actual condition Layer.For dynamic standpipe or with the pipeline that axial strength requires, tensile layer and its adjacent layer --- scuff-resistant coating and functional layer are It must take into consideration and add;For high-temperature medium or negative pressure operating mode, liner layer and its adjacent layer --- functional layer is also to have to examine What worry was added.
The beneficial effects of the invention are as follows:A kind of deep-sea flexible composite pipe of the present invention is multifunction flexible multiple tube, is compared In traditional reinforced thermoplastics multiple tube, it is additionally arranged metal bellows liner layer, resistance to compression outer enhancement layer and tensile layer, wherein The former can be effectively prevented negative pressure in high-temperature medium and pipe and ground inner tube is caused to collapse, and middle person provides compared with epipodium for multiple tube to rigid Degree, resists the high outer compressive load in deep-sea, and the latter can bear the dynamic loads such as stormy waves stream;Interlayer is optimized according to each layer design feature simultaneously Bridging mode, guarantee give full play to each layer function, ensure that the deep-sea flexible composite pipe of the present invention not only has and are suitable for deep-sea work The ability of industry, and the performance of the minimum bending radius and the property coiled of traditional reinforced thermoplastics multiple tube is met again It is required that.
Description of the drawings
Fig. 1 is a kind of cross section view of the present invention;
Fig. 2 is a kind of structural schematic diagram of the present invention;
Fig. 3 is another structural schematic diagram of the present invention;
Fig. 4 is a kind of structural schematic diagram of the sleeping Z-lock buckle structure of resistance to compression outer enhancement layer in the present invention;
Fig. 5 is a kind of structural schematic diagram of resistance to compression outer enhancement layer U-shaped buckle structure in the present invention;
Fig. 6 is a kind of structural schematic diagram of tensile layer in the present invention;
Fig. 7 is a kind of structural schematic diagram for the dynamic standpipe that the present invention is suitable for deep-sea conveying non high temperature medium;
Fig. 8 is a kind of structural schematic diagram of the present invention for the static pipe of deep-sea conveying high-temperature medium;
Fig. 9 is a kind of structural schematic diagram for the static pipe that the present invention is suitable for deep-sea conveying non high temperature medium;
In figure:1, liner layer, 2, functional layer, 3, liner sealant, 4, resistance to compression outer enhancement layer, 4-1, buckle structure, 4-2, lock Gap, 5, functional layer, 6, resistance to compression interior enhancement layer, 7, scuff-resistant coating, 8, tensile layer, 8-1, flat steel bar, 9, functional layer, 10, outer protection Layer.
Specific implementation mode
Below by specific embodiment, and in conjunction with attached drawing, technical scheme of the present invention is further described:
Embodiment 1:As illustrated in the accompanying drawings from 1 to 3, a kind of deep-sea flexible composite pipe of the present embodiment has multifunctional performance, is suitable for deep The dynamic standpipe of sea conveying high-temperature medium, structure include liner layer 1, functional layer 2, liner sealant 3, resistance to compression successively from inside to outside Outer enhancement layer 4, functional layer 5, resistance to compression interior enhancement layer 6, scuff-resistant coating 7, tensile layer 8, functional layer 9, external protection 10;Each interlayer is mutual Spiral winding or bonding form reinforced thermoplastics multiple tube;Wherein liner layer 1 is with antiseptic property and to meet multiple tube It is bent desired metal bellows structure, effectively prevent inner tube caused by negative pressure in high-temperature medium and pipe to collapse, cross section is special Levy first choice U or Ω shapes;Functional layer 2 is entwined by the polyester belt multilayer parallel with sealing characteristics is overlapping, to sealed liner Layer 1;Liner sealant 3, scuff-resistant coating 7 and external protection 10 are thermoplastic pipes, have it is corrosion-resistant, wear-resistant, anti-scratch, The functions such as weather-proof, fire-retardant, antistatic can select the material with specific function, such as according to pumped (conveying) medium characteristic or external environment Polyethylene(PE), polypropylene(PP), heat-proof polythene(PERT), nylon(PA), POK, PVDF etc.;Resistance to compression outer enhancement layer is spiral Buckle structure 4-1 is wound, only pipeline does not provide higher hoop rigidity, and flexible composite pipe is enable to have stronger critical external compressive resistance Power;And the performance requirement that meets the minimum bending radius of reinforced thermoplastics multiple tube and can coil, such as attached drawing 4 and attached drawing Shown in 5, lock form includes the sleeping zigzag configuration of the double-deck interlocked U-shaped structure and single layer self-locking, and every layer of edge buckle structure 4-1 The winding of pipe axial screw can slide there are certain lock gap 4-2;Functional layer 5,8 congenerous layers 2 are the same by having sealing special Property polyester belt multilayer parallel it is overlapping be entwined, isolating metal layer(Resistance to compression enhancement layer, tensile layer)Adjacent interfacial friction is reduced, Improve flexible composite pipe fatigue life;Resistance to compression interior enhancement layer 6 is physical pipe made of glass fibre bonds, can be straight by glass fibre Winding bonding is connect to form or formed by winding after compound glass fiber prepreg tape and bonding layer by layer;As shown in Fig. 6, tensile layer 9 It is formed by even level flat steel bar 8-1 spiral windings, adjacent layer winding direction is on the contrary, every layer of flat steel bar is stayed along the winding of pipe axial screw There is gap;Monolayer coverage is more than 75%, and winding angle is determined according to geometric mechanics, and thickness in monolayer, width and winding layer are several It is required according to axial load;It is finally outer cladding thermoplasticity external protection 10.
Embodiment 2:As shown in Fig. 7, a kind of deep-sea flexible composite pipe of the present embodiment is suitable for deep-sea conveying non high temperature The dynamic standpipe of medium, structure remove liner layer 1, functional layer 2 with reference to embodiment 1, include liner sealant successively from inside to outside 3, resistance to compression outer enhancement layer 4, functional layer 5, resistance to compression interior enhancement layer 6, scuff-resistant coating 7, tensile layer 8, functional layer 9, external protection 10, each layer Between mutually spiral winding or bonding form reinforced thermoplastics multiple tube.
Embodiment 3:As shown in Fig. 8, a kind of deep-sea flexible composite pipe of the present embodiment is suitable for deep-sea conveying high temperature Jie The static pipe of matter, nothing bear high axial load demand;Structure removes scuff-resistant coating 7, tensile layer 8, functional layer 9 with reference to embodiment 1, Include liner layer 1, functional layer 2, liner sealant 3, resistance to compression outer enhancement layer 4, functional layer 5, the interior enhancing of resistance to compression successively from inside to outside Layer 6, external protection 10, the mutual spiral winding of each interlayer or bonding form reinforced thermoplastics multiple tube.
Embodiment 4:As shown in Fig. 9, a kind of deep-sea flexible composite pipe of the present embodiment is suitable for deep-sea conveying non high temperature The static pipe of medium, structure remove liner layer 1, functional layer 2, scuff-resistant coating 7, tensile layer 8, functional layer 9, by interior with reference to embodiment 1 Include liner sealant 3, resistance to compression outer enhancement layer 4, functional layer 5, resistance to compression interior enhancement layer 6, external protection 10, each interlayer successively outward Mutual spiral winding or bonding form reinforced thermoplastics multiple tube.
The deep-sea flexible composite pipe of the present invention is multifunction flexible multiple tube, multiple compared to traditional reinforced thermoplastics Pipe is closed, metal bellows liner layer, resistance to compression outer enhancement layer and tensile layer are additionally arranged, wherein the former is situated between for that can be effectively prevented high temperature Negative pressure causes ground inner tube to collapse in matter and pipe, and middle person provides higher hoop rigidity for multiple tube, resists the high outer compressive load in deep-sea, after Person can bear the dynamic loads such as stormy waves stream;Interlayer bridging mode is optimized according to each layer design feature simultaneously, guarantee gives full play to each Layer function ensures that the deep-sea flexible composite pipe of the present invention not only has the ability suitable for deep ocean work, but also meets biography again The performance requirement of the minimum bending radius and the property coiled of the reinforced thermoplastics multiple tube of system;Simultaneously consider design requirement and Economy, can designed, designed increase and decrease corresponding construction layer.
Above-mentioned embodiment is only a preferred solution of the present invention, not the present invention is made in any form Limitation, on the premise of not exceeding the technical scheme recorded in the claims also other variations and modifications.

Claims (10)

1. a kind of deep-sea flexible composite pipe, characterized in that its structure is close including liner layer, functional layer, liner successively from inside to outside Sealing, resistance to compression outer enhancement layer, functional layer, resistance to compression interior enhancement layer, scuff-resistant coating, tensile layer, functional layer, external protection;Each interlayer phase Mutual spiral winding or bonding form multiple tube, and liner layer is metal bellows structure, and resistance to compression outer enhancement layer is that spiral winding latches Structure.
2. a kind of deep-sea flexible composite pipe according to claim 1, characterized in that the metal bellows knot of the liner layer The cross section of structure is U or Ω shapes.
3. a kind of deep-sea flexible composite pipe according to claim 1, characterized in that the functional layer is by with sealing characteristics Polyester belt multilayer parallel overlapping be entwined.
4. a kind of deep-sea flexible composite pipe according to claim 1, characterized in that the liner sealant, scuff-resistant coating and External protection is thermoplastic pipes.
5. a kind of deep-sea flexible composite pipe according to claim 1, characterized in that the cross of the spiral winding buckle structure Section can be the sleeping zigzag configuration of the double-deck interlocked U-shaped structure or single layer self-locking.
6. a kind of deep-sea flexible composite pipe according to claim 1, characterized in that the spiral winding buckle structure it is every There are certain intervals along the winding of pipe axial screw for layer buckle structure, can slide.
7. a kind of deep-sea flexible composite pipe according to claim 1, characterized in that the resistance to compression interior enhancement layer is glass fibers Physical pipe made of dimension bonds.
8. a kind of deep-sea flexible composite pipe according to claim 7, characterized in that the glass fibre bonds physical pipe, It can directly be wound to bond by glass fibre and form or formed by winding after compound glass fiber prepreg tape and bonding layer by layer.
9. a kind of deep-sea flexible composite pipe according to claim 1, characterized in that the tensile layer is by even level flat steel bar Spiral winding forms, and there are gaps on the contrary, every layer of flat steel bar is along the winding of pipe axial screw for adjacent layer winding direction.
10. a kind of deep-sea flexible composite pipe according to claim 1, characterized in that the deep-sea flexible composite pipe it is each Structure sheaf can voluntarily increase and decrease corresponding construction layer according to actual condition.
CN201810916425.5A 2018-08-13 2018-08-13 A kind of deep-sea flexible composite pipe Pending CN108758118A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109458502A (en) * 2018-12-27 2019-03-12 宁波安浮新能源科技有限公司 A kind of super-pressure flexible hose
CN109538846A (en) * 2018-12-26 2019-03-29 宁波安浮新能源科技有限公司 A kind of Intelligent type flexible hose
CN109538847A (en) * 2018-12-29 2019-03-29 宁波安浮新能源科技有限公司 A kind of band self-repair function flexible hose
CN109555974A (en) * 2018-12-12 2019-04-02 宁波安浮新能源科技有限公司 A kind of flexible hose structure and hose detection system
CN109581606A (en) * 2018-12-27 2019-04-05 宁波安浮新能源科技有限公司 Multifunction flexible hose barrier tape
CN111300910A (en) * 2020-04-01 2020-06-19 杭州智海人工智能有限公司 Production process of continuous fiber reinforced composite material pipe
CN117146071A (en) * 2023-08-24 2023-12-01 中国石油大学(北京) Non-metal non-binding flexible mixed conveying pipe for deep sea mining and manufacturing method thereof

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CN103629453A (en) * 2013-09-25 2014-03-12 中国海洋石油总公司 Trapezoid-cross-section interlocked compression-resistant armor layer of composite hose
CN104089111A (en) * 2014-07-01 2014-10-08 山东冠通蓝海石油管材有限公司 Enhanced type mixed material non-binding flexible tube
CN106838494A (en) * 2017-04-07 2017-06-13 康红艳 A kind of continuous flexible strengthens adhesion type multiple tube
CN208587620U (en) * 2018-08-13 2019-03-08 宁波欧佩亚海洋工程装备有限公司 A kind of deep-sea flexible composite pipe

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EP0253220A2 (en) * 1986-07-14 1988-01-20 Witzenmann GmbH Metallschlauch-Fabrik Pforzheim Flexible pipe having ringshaped corrugations parallel to each other and an axial support
JPH06137471A (en) * 1992-10-29 1994-05-17 Furukawa Electric Co Ltd:The Flexible fluid transporting pipe
EP0969236A2 (en) * 1998-06-29 2000-01-05 Parker Hannifin GmbH Kink resistant high pressure hose
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CN202452000U (en) * 2012-01-18 2012-09-26 孟庆义 Ocean flexible pipe
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109555974A (en) * 2018-12-12 2019-04-02 宁波安浮新能源科技有限公司 A kind of flexible hose structure and hose detection system
CN109538846A (en) * 2018-12-26 2019-03-29 宁波安浮新能源科技有限公司 A kind of Intelligent type flexible hose
CN109458502A (en) * 2018-12-27 2019-03-12 宁波安浮新能源科技有限公司 A kind of super-pressure flexible hose
CN109581606A (en) * 2018-12-27 2019-04-05 宁波安浮新能源科技有限公司 Multifunction flexible hose barrier tape
CN109538847A (en) * 2018-12-29 2019-03-29 宁波安浮新能源科技有限公司 A kind of band self-repair function flexible hose
CN111300910A (en) * 2020-04-01 2020-06-19 杭州智海人工智能有限公司 Production process of continuous fiber reinforced composite material pipe
CN117146071A (en) * 2023-08-24 2023-12-01 中国石油大学(北京) Non-metal non-binding flexible mixed conveying pipe for deep sea mining and manufacturing method thereof
CN117146071B (en) * 2023-08-24 2024-06-11 中国石油大学(北京) Non-metal non-binding flexible mixed conveying pipe for deep sea mining and manufacturing method thereof

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