CN108753338A - A kind of system obtaining pitch and construction sand from oil-sand - Google Patents
A kind of system obtaining pitch and construction sand from oil-sand Download PDFInfo
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- CN108753338A CN108753338A CN201810881658.6A CN201810881658A CN108753338A CN 108753338 A CN108753338 A CN 108753338A CN 201810881658 A CN201810881658 A CN 201810881658A CN 108753338 A CN108753338 A CN 108753338A
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- centrifugal pump
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- 239000003027 oil sand Substances 0.000 title claims abstract description 37
- 239000004576 sand Substances 0.000 title claims abstract description 31
- 238000010276 construction Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 168
- 239000010426 asphalt Substances 0.000 claims abstract description 44
- 238000000605 extraction Methods 0.000 claims abstract description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 31
- 238000002425 crystallisation Methods 0.000 claims abstract description 26
- 230000008025 crystallization Effects 0.000 claims abstract description 26
- 238000002156 mixing Methods 0.000 claims abstract description 26
- 239000002351 wastewater Substances 0.000 claims abstract description 23
- 239000012530 fluid Substances 0.000 claims abstract description 20
- 238000005406 washing Methods 0.000 claims abstract description 16
- 230000003472 neutralizing effect Effects 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims description 25
- 230000008676 import Effects 0.000 claims description 21
- 238000004891 communication Methods 0.000 claims description 19
- 239000007787 solid Substances 0.000 claims description 15
- 239000000725 suspension Substances 0.000 claims description 12
- 239000012047 saturated solution Substances 0.000 claims description 11
- 239000012141 concentrate Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 239000000243 solution Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 5
- 238000001704 evaporation Methods 0.000 claims description 3
- 239000006228 supernatant Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 238000000926 separation method Methods 0.000 description 8
- 238000005119 centrifugation Methods 0.000 description 6
- 238000005188 flotation Methods 0.000 description 6
- 239000003513 alkali Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000000284 extract Substances 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 150000001447 alkali salts Chemical group 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000000638 solvent extraction Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 241000772415 Neovison vison Species 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 210000004709 eyebrow Anatomy 0.000 description 1
- 210000000720 eyelash Anatomy 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005504 petroleum refining Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 210000002966 serum Anatomy 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/04—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/06—Quartz; Sand
- C04B14/068—Specific natural sands, e.g. sea -, beach -, dune - or desert sand
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C3/00—Working-up pitch, asphalt, bitumen
- C10C3/007—Working-up pitch, asphalt, bitumen winning and separation of asphalt from mixtures with aggregates, fillers and other products, e.g. winning from natural asphalt and regeneration of waste asphalt
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/008—Controlling or regulating of liquefaction processes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Ceramic Engineering (AREA)
- Analytical Chemistry (AREA)
- Extraction Or Liquid Replacement (AREA)
Abstract
A kind of system obtaining pitch and construction sand from oil-sand of the present invention includes the pipeline of screw conveyor, extraction kettle, floatation cell, crude asphalt storage tank, three-phase centrifuge, husky water blending tank, original fluid container, evaporator, crystallization kettle, material-compound tank, clean water tank, water heating tank, pitch water washing tank, two-phase centrifuge, smart asphalt storage, plate and frame filter press, waste water tank, neutralizing tank and related centrifugal pump, air pump and the above equipment of connection.The system of the present invention obtains pitch and construction sand simultaneously from oil-sand, improves the level of resources utilization;By the comprehensive utilization of water, especially with the wash water of pitch wash water and plate-frame filtering, sand once is washed for husky, while stoste being recycled, the comprehensive utilization ratio of water greatly improved in above-mentioned design.
Description
Technical field
The present invention relates to petroleum refining and separation technology field, more particularly to one kind obtaining pitch and for building from oil-sand
Husky system.
Background technology
Oil-sand is a kind of unconventional energy resource risen in recent years, because it contains bitumen therefore is also designated as pitch
Sand.Oil-sand is mostly black or grey black, is a kind of mixture by material compositions such as sand grains, pitch, clay particles, mean containing
The sedimentary rock of pitch or other mink cell focuses.World economy to energy demand be continuously increased and the continuous consumption of conventional oil resource
Non-conventional oil resource is set to receive more and more attention;In addition International Petroleum Price is hovered in a high position for a long time, oil-sand will be in future
It will be occupied an important position in energy resource structure.China's oil-sand resource is abundant, and oil-sand geological resources are 59.7 hundred million tons, mining resources
Amount is 22.58 hundred million tons.China's oil-sand is widely distributed, oil content is medium, oily preferable, and exploration prospect is very considerable.Have in China
For a little area oil-sand oil contents 12% or more, oil product is preferable, and in-depth study, rational development and utilization are carried out to oil-sand resource,
There is important strategic importance to Chinese energy safety.
There are two types of methods for oil-sand exploitation:For the oil-sand mine that underground is buried, typically to underground inject steam or hot-air,
Even solvent makes oil-sand viscous crude reduce viscosity, have mobility, can be separated from gravel (solid mineral grain), then use
It is pumped to ground, this extracts viscous crude technique on the spot for the underground of oil-sand.Oil-sand mine close to earth's surface be typically have an opencast mining of it is fuel-displaced
Sand, then detached viscous crude and gravel using oil-sand separation technology on ground.The main of pitch is extracted from opencast oil-sand
Method has thermokalite washing process, solvent extraction technology, thermal cracking process etc. several,(Application number 201510999342.3, Yi Zhongqin
The method of aqueous reversible solvent assisting oil-sand separation;A kind of oil-sand continuous separation technologies of 201410699046 .7 of application number;Application
A kind of number oil-sand Atmospheric vacuum destructive distillation complex solvent extraction device and methods of 201510245619 .3).Industrial use is compared at present
Ripe is thermokalite WATER-WASHING METHOD, which first crushes oil-sand, be re-fed into heat alkali liquid and be mixed, then into mixed serum
Being passed through gas makes in pitch flotation, after collecting pitch and alkane dilution being added to reduce its viscosity, is sent to refinery and is refined
Obtain various oil products.The technical operation is simple, but has the disadvantage that and technical bottleneck:Water consumption is big, at high energy consumption, tailing
Manage that extremely difficult, environmental pollution is serious.The method for finding separation pitch in the slave oil-sand of environmental protection, economy, sustainable development is compeled
In the eyebrows and eyelashes.
Invention content
The present invention provides a kind of system obtaining pitch and construction sand from oil-sand, energy to solve the above-mentioned state of the art
Discharge of wastewater is enough reduced, solid waste pollutant level is reduced, improves asphalt quality while obtaining construction sand.In present invention solution
It is a kind of system obtaining pitch and construction sand from oil-sand, including helical feed to state technical solution used by technical problem
Machine(1), extraction kettle(2), floatation cell(5), crude asphalt storage tank(7), three-phase centrifuge(8), husky water blending tank(9), original fluid container
(10), evaporator(12), crystallization kettle(14), material-compound tank(16), clean water tank(17), water heating tank(19), pitch water washing tank(21),
Two-phase centrifuge(23), smart asphalt storage(24), plate and frame filter press(26), waste water tank(27), neutralizing tank(29)And it is related from
The pipeline of heart pump, air pump and the above equipment of connection;The extraction kettle(2)For jacket type stirring kettle, top is provided with solid
Body charge door and liquid addition port, bottom are provided with discharge port and steam inlet, chuck layer are provided with steam inlet and condensed water
Outlet;The floatation cell(5)Top be provided with exhaust outlet, side be disposed with from top to bottom overflow port, liquor inlet,
Air intlet, bottom are provided with suspension outlet;The air pump(4)It is provided with inlet and outlet;The three phase centrifugation
Machine(8)Gu with by the function of liquid-liquid-three phase centrifugation separation, it is provided with import, asphalt outlet, husky outlet and water out;It is described
Evaporator(12)It is provided with material liquid import, indirect steam outlet and concentrated solution outlet;The crystallization kettle(14)It is provided with
Concentrate import, saturated solution outlet and solids outlet port;Described is material-compound tank(16)It is provided with import, outlet and solid charging
Mouthful;The water heating tank(19)Bottom be provided with steam inlet and water inlet, be provided with hot water outlet in the middle part of side;It is described
Two-phase centrifuge(23)With the function of centrifuging liquid-liquid two-phase, it is provided with import, asphalt outlet and water out;Institute
The plate and frame filter press stated(26)It is provided with import, husky outlet and water out;The neutralizing tank(29)It is provided with import, acid-adding port
With middle water out;The screw conveyor(1)Pass through pipeline and extraction kettle(2)Solid feed inlet connection;The extraction
Kettle(2)Discharge port pass through pipeline and floatation cell(5)Liquor inlet connection, and extraction kettle(2)With floatation cell(5)Between
Centrifugal pump is provided on pipeline(3), the centrifugal pump(3)Discharge direction be directed toward floatation cell(5);The air pump(4)'s
Outlet passes through pipeline and floatation cell(5)Air intlet connection;The floatation cell(5)Overflow port pass through pipeline and crude asphalt
Storage tank(7)Connection, suspension outlet pass through pipeline and three-phase centrifuge(8)Inlet communication, and in floatation cell(5)With three-phase from
Scheming(8)Between pipeline on be provided with centrifugal pump(6), the centrifugal pump(6)Discharge direction be directed toward three-phase centrifuge(8);
The three-phase centrifuge(8)Asphalt outlet pass through pipeline and crude asphalt storage tank(7)Connection, sand outlet pass through pipeline and Sha Shui
Blending tank(9)Connection, water out pass through pipeline and original fluid container(10)Connection;The original fluid container(10)Pass through pipeline and the one or three
It is divided into the first and second pipelines after leading to, and in original fluid container(10)It is provided with centrifugal pump on pipeline between the first threeway
(11), the centrifugal pump(11)Discharge direction be directed toward the first threeway;First pipeline and evaporator(12)Material liquid
Inlet communication, second pipeline are divided into the third and fourth pipeline after being connected to the second threeway, the third pipeline with carry
Take kettle(2)Liquid addition port connection, the 4th pipeline and material-compound tank(16)Outlet;The evaporator(12)
Indirect steam outlet be connected to third threeway by pipeline after be divided into the 5th and the 6th pipeline, the 5th pipeline and extract
Kettle(2)Chuck layer steam inlet connection, the 6th pipeline is divided into the 7th and the 8th pipeline after being connected to the 4th threeway,
7th pipeline and extraction kettle(2)Steam inlet connection, the 8th pipeline and water heating tank(19)Steam into
Mouth connection;The evaporator(12)Concentrated solution outlet pass through pipeline and crystallization kettle(14)Concentrate inlet communication, and
Evaporator(12)With crystallization kettle(14)Between pipeline on be provided with centrifugal pump(13), the centrifugal pump(13)Discharge direction refer to
To crystallization kettle(14);The extraction kettle(2)The condensation-water drain of chuck layer pass through pipeline and clean water tank(17)Connection;It is described
Clean water tank(17)It is divided into the 9th and the tenth pipeline after being connected to the 5th threeway by pipeline, and in clean water tank(17)With the five or three
It is provided with centrifugal pump on pipeline between logical(18), the centrifugal pump(18)Discharge direction be directed toward the 5th threeway;Described
Nine pipelines and water heating tank(19)Water inlet connection;Tenth pipeline is divided into the 11st and after being connected to the 6th threeway
12 pipelines, the 11st pipeline and husky water blending tank(9)Connection, and it is provided with centrifugal pump on the 11st pipeline
(25), the centrifugal pump(25)Discharge direction be directed toward the 6th threeway;12nd pipeline and plate and frame filter press(26)'s
Inlet communication;The plate and frame filter press(26)Water out be connected to the 7th threeway by pipeline after be divided into the 13rd and the tenth
Four pipelines, the 13rd pipeline and husky water blending tank(9)Connection, the 14th pipeline and waste water tank(27)Connection;
The water heating tank(19)Hot water outlet be connected to the 8th threeway by pipeline after be divided into the 15th and the 16th pipeline, and
In water heating tank(19)It is provided with centrifugal pump on pipeline between the 8th threeway(20), the centrifugal pump(20)Discharge direction
It is directed toward the 8th threeway;15th pipeline and crude asphalt storage tank(7)Bottom connection, the 16th pipeline and pitch
Water washing tank(21)Connection;The pitch water washing tank(21)Pass through pipeline and two-phase centrifuge(23)Inlet communication, described two
Phase centrifuge(23)Asphalt outlet pass through pipeline and smart asphalt storage(24)Connection, the two-phase centrifuge(23)Water go out
Mouth passes through pipeline and husky water blending tank(9)Connection;The waste water tank(27)It is divided into after being connected to the 9th threeway by pipeline
17 and the 18th pipeline, and in waste water tank(27)Centrifugal pump is provided on pipeline between the 9th threeway(28), it is described from
Heart pump(28)Discharge direction be directed toward the 9th threeway;17th pipeline and neutralizing tank(29)Inlet communication, it is described
18th pipeline is divided into the 19th and the 20th pipeline, the 19th pipeline and crystallization kettle after being connected to the tenth threeway(14)
Saturated solution outlet, and be provided with centrifugal pump on the 19th pipeline(15), the centrifugal pump(28)Discharge direction refer to
To the tenth threeway, the 20th pipeline and material-compound tank(16)Inlet communication.
A kind of groundwork process of system obtaining pitch and construction sand from oil-sand of the present invention is as follows:Oil-sand
Grain passes through screw conveyor(1)Deliver into extraction kettle(2), come from material-compound tank(16)Proportion liquid with come from original fluid container(10)'s
Enter extraction kettle after stoste mixing(2);Carry out flash-pot(12)Indirect steam first part enter extraction kettle(2)Chuck layer
Pass through chuck heating extraction kettle(2), second part enters extraction kettle(2)Interior to be used to directly heat material, Part III is gone
Water heating tank(19)For the clear water in heating tube;In extraction kettle(2)Stirring action and chuck heating and steam it is direct
Under the action of heating, pitch falls off to form the suspension of pitch, Sha Heshui from oil-sand particle surface;Suspension passes through centrifugal pump
(3)It is delivered to floatation cell(5), air passes through air pump(4)Blast floatation cell(5)Interior formation air bubble, air bubble is to suspension
In pitch carry out flotation, air bubble floats up to floatation cell(5)Top rupture release exhaust gas, exhaust gas passes through floatation cell(5)Top
The exhaust outlet in portion removes exhaust treatment system, and pitch is in floatation cell(5)Pass through floatation cell after the aggregation of top(5)Overflow port overflow go
Crude asphalt storage tank(7);Floatation cell(5)Interior suspension is after flotation in floatation cell(5)Form husky water slurry(Still contain a small amount of
Pitch), husky water slurry passes through centrifugal pump(6)It is delivered to three-phase centrifuge(8)Pitch, sand are obtained after three phase centrifugation detaches
And stoste(Stoste is the system containing a large amount of alkali and salt), wherein pitch enters crude asphalt storage tank(7), husky to enter husky water blending tank
(9), stoste enters original fluid container(10);Original fluid container(10)In stoste pass through centrifugal pump(11)Conveying, a part enter evaporator
(12)Evaporation forms indirect steam and concentrate, and another part enters extraction kettle(2);In evaporator(12)The concentrate of middle formation
Pass through centrifugal pump(13)It is delivered to crystallization kettle(14)The crystal of upper layer saturated solution and bottom is formed after cooling, crystallization, precipitation,
Saturated solution is through centrifugal pump(15)It is delivered to material-compound tank(16), crystal is from crystallization kettle(14)Bottom discharge is basic salt as solid
Useless processing;Extract kettle(2)Chuck layer in steam condensation after obtained condensed water be discharged into clean water tank(17), from originally water system
The clear water of system is also discharged into clean water tank as supplement clear water(17), thus clean water tank(17)In water be clear water, clear water by from
Heart pump(18)Deliver into water heating tank(19)Pass through centrifugal pump after being heated by steam(20)Convey and with from crude asphalt storage tank
(7)Crude asphalt mixing after enter pitch water washing tank(21)Pass through centrifugal pump again(22)It is delivered to two-phase centrifuge(23)Through centrifugation
Smart pitch and pitch wash water are obtained after separation;Smart pitch enters smart asphalt storage(24), pitch wash water enters husky water blending tank(9)
With from plate and frame filter press(26)Wash water together in tank sand mix after obtain husky water mixed liquid;Cut off the tenth pipeline and
13 pipelines, husky water mixed liquid is through centrifugal pump(25)Deliver into plate and frame filter press(26)Filtering, cake layer as once wash it is husky,
Filtrate is discharged into waste water tank as waste water(27);Centrifugal pump is cut off after the completion of band filtering(25)The pipeline at place and the 14th pipe
Line, clean water tank(17)Middle clear water passes through centrifugal pump(18)Deliver into plate and frame filter press(26)It washs, obtains to once washing sand
Husky and wash water is washed to secondary, secondary wash husky is that construction sand goes to stockyard, wash water to enter husky water blending tank(9)And with pitch wash water
It is used to once wash sand together;Waste water tank(27)In waste water through centrifugal pump(28)Conveying rear portion removes material-compound tank(16)With from
Crystallization kettle(14)Saturated solution be made into proportion liquid with alkali and surfactant together, another part enters neutralizing tank(29)With hydrochloric acid
Row outside middle water is obtained after neutralization to handle.
Compared with the prior art, the advantages of the present invention are as follows:1, pitch and construction sand are obtained simultaneously from oil-sand, improved
The level of resources utilization;2, by the comprehensive utilization of water, especially with the wash water of pitch wash water and plate-frame filtering, for husky one
It is secondary to wash sand, while stoste being recycled, the comprehensive utilization ratio of water greatly improved in above-mentioned design.
Description of the drawings
Fig. 1 is a kind of flow diagram of system obtaining pitch and construction sand from oil-sand of the present invention.
Wherein:1 is screw conveyor, and 2 is extract kettle, and 3,6,11,13,15,18,20,22,25,28 be centrifugal pump, and 4 are
Air pump, 5 be floatation cell, 7 is crude asphalt storage tank, 8 is three-phase centrifuge, 9 is husky water blending tank, 10 is original fluid container, 12 is steaming
Hair device, 14 be crystallization kettle, 16 be material-compound tank, 17 be clean water tank, 19 be water heating tank, 21 be pitch water washing tank, 23 be two-phase from
Scheming, 24 be smart asphalt tank, 26 be plate and frame filter press, 27 be waste water tank, 29 be neutralizing tank.
Specific implementation mode
Below in conjunction with attached drawing 1, by embodiment, present invention is further described in detail.
Embodiment 1
A kind of system obtaining pitch and construction sand from oil-sand, including screw conveyor(1), extraction kettle(2), floatation cell
(5), crude asphalt storage tank(7), three-phase centrifuge(8), husky water blending tank(9), original fluid container(10), evaporator(12), crystallization kettle
(14), material-compound tank(16), clean water tank(17), water heating tank(19), pitch water washing tank(21), two-phase centrifuge(23), smart pitch
Storage tank(24), plate and frame filter press(26), waste water tank(27), neutralizing tank(29)And more than related centrifugal pump, air pump and connection
The pipeline of equipment;The extraction kettle(2)For jacket type stirring kettle, top be provided with solid feed inlet and liquid addition port,
Bottom is provided with discharge port and steam inlet, chuck layer are provided with steam inlet and condensation-water drain;The floatation cell(5)'s
Top is provided with exhaust outlet, and side is disposed with overflow port, liquor inlet, air intlet from top to bottom, and bottom is provided with outstanding
Supernatant liquid exports;The air pump(4)It is provided with inlet and outlet;The three-phase centrifuge(8)Gu with by liquid-liquid-three
The function of mutually centrifuging is provided with import, asphalt outlet, husky outlet and water out;The evaporator(12)It is provided with original
Liquor inlet, indirect steam outlet and concentrated solution outlet;The crystallization kettle(14)It is provided with concentrate import, saturated solution outlet
And solids outlet port;Described is material-compound tank(16)It is provided with import, outlet and solid feed inlet;The water heating tank(19)
Bottom be provided with steam inlet and water inlet, be provided with hot water outlet in the middle part of side;The two-phase centrifuge(23)Have
The function that liquid-liquid two-phase is centrifuged is provided with import, asphalt outlet and water out;The plate and frame filter press(26)If
It is equipped with import, husky outlet and water out;The neutralizing tank(29)It is provided with import, acid-adding port and middle water out;The spiral shell
Revolve conveyer(1)Pass through pipeline and extraction kettle(2)Solid feed inlet connection;The extraction kettle(2)Discharge port pass through pipe
Line and floatation cell(5)Liquor inlet connection, and extraction kettle(2)With floatation cell(5)Between pipeline on be provided with centrifugal pump
(3), the centrifugal pump(3)Discharge direction be directed toward floatation cell(5);The air pump(4)Outlet pass through pipeline and flotation
Tank(5)Air intlet connection;The floatation cell(5)Overflow port pass through pipeline and crude asphalt storage tank(7)Connection, suspension
Outlet passes through pipeline and three-phase centrifuge(8)Inlet communication, and in floatation cell(5)With three-phase centrifuge(8)Between pipeline
On be provided with centrifugal pump(6), the centrifugal pump(6)Discharge direction be directed toward three-phase centrifuge(8);The three-phase centrifuge
(8)Asphalt outlet pass through pipeline and crude asphalt storage tank(7)Connection, sand outlet pass through pipeline and husky water blending tank(9)Connection, water
Outlet passes through pipeline and original fluid container(10)Connection;The original fluid container(10)It is divided into first after being connected to the first threeway by pipeline
With the second pipeline, and in original fluid container(10)It is provided with centrifugal pump on pipeline between the first threeway(11), the centrifugal pump
(11)Discharge direction be directed toward the first threeway;First pipeline and evaporator(12)Material liquid inlet communication, it is described
Second pipeline is divided into the third and fourth pipeline, the third pipeline and extraction kettle after being connected to the second threeway(2)Liquid add
Material mouth is connected to, the 4th pipeline and material-compound tank(16)Outlet;The evaporator(12)Indirect steam outlet
It is divided into the 5th and the 6th pipeline, the 5th pipeline and extraction kettle after being connected to third threeway by pipeline(2)Chuck layer
Steam inlet connection, the 6th pipeline is divided into the 7th and the 8th pipeline after being connected to the 4th threeway, the described the 7th manages
Line and extraction kettle(2)Steam inlet connection, the 8th pipeline and water heating tank(19)Steam inlet connection;Described
Evaporator(12)Concentrated solution outlet pass through pipeline and crystallization kettle(14)Concentrate inlet communication, and in evaporator(12)With knot
Brilliant kettle(14)Between pipeline on be provided with centrifugal pump(13), the centrifugal pump(13)Discharge direction be directed toward crystallization kettle(14);
The extraction kettle(2)The condensation-water drain of chuck layer pass through pipeline and clean water tank(17)Connection;The clean water tank(17)
It is divided into the 9th and the tenth pipeline after being connected to the 5th threeway by pipeline, and in clean water tank(17)With the pipeline between the 5th threeway
On be provided with centrifugal pump(18), the centrifugal pump(18)Discharge direction be directed toward the 5th threeway;9th pipeline adds with water
Hot tank(19)Water inlet connection;Tenth pipeline is divided into the 11st and the 12nd pipeline after being connected to the 6th threeway, institute
The 11st pipeline stated and husky water blending tank(9)Connection, and it is provided with centrifugal pump on the 11st pipeline(25), the centrifugal pump
(25)Discharge direction be directed toward the 6th threeway;12nd pipeline and plate and frame filter press(26)Inlet communication;Described
Plate and frame filter press(26)Water out be connected to the 7th threeway by pipeline after be divided into the 13rd and the 14th pipeline, described
13 pipelines and husky water blending tank(9)Connection, the 14th pipeline and waste water tank(27)Connection;The water heating tank
(19)Hot water outlet be connected to the 8th threeway by pipeline after be divided into the 15th and the 16th pipeline, and in water heating tank(19)
It is provided with centrifugal pump on pipeline between the 8th threeway(20), the centrifugal pump(20)Discharge direction be directed toward the 8th threeway;
15th pipeline and crude asphalt storage tank(7)Bottom connection, the 16th pipeline and pitch water washing tank(21)Even
It is logical;The pitch water washing tank(21)Pass through pipeline and two-phase centrifuge(23)Inlet communication, the two-phase centrifuge(23)
Asphalt outlet pass through pipeline and smart asphalt storage(24)Connection, the two-phase centrifuge(23)Water out by pipeline with
Husky water blending tank(9)Connection;The waste water tank(27)It is divided into the 17th and the 18th after being connected to the 9th threeway by pipeline
Pipeline, and in waste water tank(27)Centrifugal pump is provided on pipeline between the 9th threeway(28), the centrifugal pump(28)Row
Outgoing direction is directed toward the 9th threeway;17th pipeline and neutralizing tank(29)Inlet communication, the 18th pipeline with
It is divided into the 19th and the 20th pipeline, the 19th pipeline and crystallization kettle after tenth threeway connection(14)Saturated solution outlet
Connection, and it is provided with centrifugal pump on the 19th pipeline(15), the centrifugal pump(28)Discharge direction be directed toward the tenth threeway, institute
The 20th pipeline and material-compound tank stated(16)Inlet communication.
A kind of groundwork process of system obtaining pitch and construction sand from oil-sand of the present invention is as follows:Oil-sand
Grain passes through screw conveyor(1)Deliver into extraction kettle(2), come from material-compound tank(16)Proportion liquid with come from original fluid container(10)'s
Enter extraction kettle after stoste mixing(2);Carry out flash-pot(12)Indirect steam first part enter extraction kettle(2)Chuck layer
Pass through chuck heating extraction kettle(2), second part enters extraction kettle(2)Interior to be used to directly heat material, Part III is gone
Water heating tank(19)For the clear water in heating tube;In extraction kettle(2)Stirring action and chuck heating and steam it is direct
Under the action of heating, pitch falls off to form the suspension of pitch, Sha Heshui from oil-sand particle surface;Suspension passes through centrifugal pump
(3)It is delivered to floatation cell(5), air passes through air pump(4)Blast floatation cell(5)Interior formation air bubble, air bubble is to suspension
In pitch carry out flotation, air bubble floats up to floatation cell(5)Top rupture release exhaust gas, exhaust gas passes through floatation cell(5)Top
The exhaust outlet in portion removes exhaust treatment system, and pitch is in floatation cell(5)Pass through floatation cell after the aggregation of top(5)Overflow port overflow go
Crude asphalt storage tank(7);Floatation cell(5)Interior suspension is after flotation in floatation cell(5)Form husky water slurry(Still contain a small amount of
Pitch), husky water slurry passes through centrifugal pump(6)It is delivered to three-phase centrifuge(8)Pitch, sand are obtained after three phase centrifugation detaches
And stoste(Stoste is the system containing a large amount of alkali and salt), wherein pitch enters crude asphalt storage tank(7), husky to enter husky water blending tank
(9), stoste enters original fluid container(10);Original fluid container(10)In stoste pass through centrifugal pump(11)Conveying, a part enter evaporator
(12)Evaporation forms indirect steam and concentrate, and another part enters extraction kettle(2);In evaporator(12)The concentrate of middle formation
Pass through centrifugal pump(13)It is delivered to crystallization kettle(14)The crystal of upper layer saturated solution and bottom is formed after cooling, crystallization, precipitation,
Saturated solution is through centrifugal pump(15)It is delivered to material-compound tank(16), crystal is from crystallization kettle(14)Bottom discharge is basic salt as solid
Useless processing;Extract kettle(2)Chuck layer in steam condensation after obtained condensed water be discharged into clean water tank(17), from originally water system
The clear water of system is also discharged into clean water tank as supplement clear water(17), thus clean water tank(17)In water be clear water, clear water by from
Heart pump(18)Deliver into water heating tank(19)Pass through centrifugal pump after being heated by steam(20)Convey and with from crude asphalt storage tank
(7)Crude asphalt mixing after enter pitch water washing tank(21)Pass through centrifugal pump again(22)It is delivered to two-phase centrifuge(23)Through centrifugation
Smart pitch and pitch wash water are obtained after separation;Smart pitch enters smart asphalt storage(24), pitch wash water enters husky water blending tank(9)
With from plate and frame filter press(26)Wash water together in tank sand mix after obtain husky water mixed liquid;Cut off the tenth pipeline and
13 pipelines, husky water mixed liquid is through centrifugal pump(25)Deliver into plate and frame filter press(26)Filtering, cake layer as once wash it is husky,
Filtrate is discharged into waste water tank as waste water(27);Centrifugal pump is cut off after the completion of band filtering(25)The pipeline at place and the 14th pipe
Line, clean water tank(17)Middle clear water passes through centrifugal pump(18)Deliver into plate and frame filter press(26)It washs, obtains to once washing sand
Husky and wash water is washed to secondary, secondary wash husky is that construction sand goes to stockyard, wash water to enter husky water blending tank(9)And with pitch wash water
It is used to once wash sand together;Waste water tank(27)In waste water through centrifugal pump(28)Conveying rear portion removes material-compound tank(16)With from
Crystallization kettle(14)Saturated solution be made into proportion liquid with alkali and surfactant together, another part enters neutralizing tank(29)With hydrochloric acid
Row outside middle water is obtained after neutralization to handle.
Claims (1)
1. a kind of system obtaining pitch and construction sand from oil-sand, including screw conveyor(1), extraction kettle(2), floatation cell
(5), crude asphalt storage tank(7), three-phase centrifuge(8), husky water blending tank(9), original fluid container(10), evaporator(12), crystallization kettle
(14), material-compound tank(16), clean water tank(17), water heating tank(19), pitch water washing tank(21), two-phase centrifuge(23), smart pitch
Storage tank(24), plate and frame filter press(26), waste water tank(27), neutralizing tank(29)And more than related centrifugal pump, air pump and connection
The pipeline of equipment;The extraction kettle(2)For jacket type stirring kettle, top be provided with solid feed inlet and liquid addition port,
Bottom is provided with discharge port and steam inlet, chuck layer are provided with steam inlet and condensation-water drain;The floatation cell(5)'s
Top is provided with exhaust outlet, and side is disposed with overflow port, liquor inlet, air intlet from top to bottom, and bottom is provided with outstanding
Supernatant liquid exports;The air pump(4)It is provided with inlet and outlet;The three-phase centrifuge(8)Gu with by liquid-liquid-three
The function of mutually centrifuging is provided with import, asphalt outlet, husky outlet and water out;The evaporator(12)It is provided with original
Liquor inlet, indirect steam outlet and concentrated solution outlet;The crystallization kettle(14)It is provided with concentrate import, saturated solution outlet
And solids outlet port;Described is material-compound tank(16)It is provided with import, outlet and solid feed inlet;The water heating tank(19)
Bottom be provided with steam inlet and water inlet, be provided with hot water outlet in the middle part of side;The two-phase centrifuge(23)Have
The function that liquid-liquid two-phase is centrifuged is provided with import, asphalt outlet and water out;The plate and frame filter press(26)If
It is equipped with import, husky outlet and water out;The neutralizing tank(29)It is provided with import, acid-adding port and middle water out;
The screw conveyor(1)Pass through pipeline and extraction kettle(2)Solid feed inlet connection;The extraction kettle(2)'s
Discharge port passes through pipeline and floatation cell(5)Liquor inlet connection, and extraction kettle(2)With floatation cell(5)Between pipeline on
It is provided with centrifugal pump(3), the centrifugal pump(3)Discharge direction be directed toward floatation cell(5);The air pump(4)Outlet it is logical
Cross pipeline and floatation cell(5)Air intlet connection;The floatation cell(5)Overflow port pass through pipeline and crude asphalt storage tank
(7)Connection, suspension outlet pass through pipeline and three-phase centrifuge(8)Inlet communication, and in floatation cell(5)With three-phase centrifuge
(8)Between pipeline on be provided with centrifugal pump(6), the centrifugal pump(6)Discharge direction be directed toward three-phase centrifuge(8);It is described
Three-phase centrifuge(8)Asphalt outlet pass through pipeline and crude asphalt storage tank(7)Connection, sand outlet are mixed by pipeline with husky water
Tank(9)Connection, water out pass through pipeline and original fluid container(10)Connection;The original fluid container(10)Led to by pipeline and the one or three
It is divided into the first and second pipelines after logical, and in original fluid container(10)It is provided with centrifugal pump on pipeline between the first threeway(11),
The centrifugal pump(11)Discharge direction be directed toward the first threeway;First pipeline and evaporator(12)Material liquid import connect
Logical, second pipeline is divided into the third and fourth pipeline, the third pipeline and extraction kettle after being connected to the second threeway(2)
Liquid addition port connection, the 4th pipeline and material-compound tank(16)Outlet;The evaporator(12)It is secondary
Steam (vapor) outlet is divided into the 5th and the 6th pipeline, the 5th pipeline and extraction kettle after being connected to third threeway by pipeline(2)
Chuck layer steam inlet connection, the 6th pipeline is divided into the 7th and the 8th pipeline after being connected to the 4th threeway, described
The 7th pipeline with extraction kettle(2)Steam inlet connection, the 8th pipeline and water heating tank(19)Steam inlet connect
It is logical;The evaporator(12)Concentrated solution outlet pass through pipeline and crystallization kettle(14)Concentrate inlet communication, and evaporating
Device(12)With crystallization kettle(14)Between pipeline on be provided with centrifugal pump(13), the centrifugal pump(13)Discharge direction be directed toward knot
Brilliant kettle(14);The extraction kettle(2)The condensation-water drain of chuck layer pass through pipeline and clean water tank(17)Connection;Described is clear
Water pot(17)It is divided into the 9th and the tenth pipeline after being connected to the 5th threeway by pipeline, and in clean water tank(17)With the 5th threeway it
Between pipeline on be provided with centrifugal pump(18), the centrifugal pump(18)Discharge direction be directed toward the 5th threeway;9th pipe
Line and water heating tank(19)Water inlet connection;Tenth pipeline is divided into the 11st and the 12nd after being connected to the 6th threeway
Pipeline, the 11st pipeline and husky water blending tank(9)Connection, and it is provided with centrifugal pump on the 11st pipeline(25), institute
State centrifugal pump(25)Discharge direction be directed toward the 6th threeway;12nd pipeline and plate and frame filter press(26)Import connect
It is logical;The plate and frame filter press(26)Water out be connected to the 7th threeway by pipeline after be divided into the 13rd and the 14th pipe
Line, the 13rd pipeline and husky water blending tank(9)Connection, the 14th pipeline and waste water tank(27)Connection;It is described
Water heating tank(19)Hot water outlet be connected to the 8th threeway by pipeline after be divided into the 15th and the 16th pipeline, and in water
Heating tank(19)It is provided with centrifugal pump on pipeline between the 8th threeway(20), the centrifugal pump(20)Discharge direction be directed toward
8th threeway;15th pipeline and crude asphalt storage tank(7)Bottom connection, the 16th pipeline and pitch are washed
Tank(21)Connection;The pitch water washing tank(21)Pass through pipeline and two-phase centrifuge(23)Inlet communication, the two-phase from
Scheming(23)Asphalt outlet pass through pipeline and smart asphalt storage(24)Connection, the two-phase centrifuge(23)Water out it is logical
Cross pipeline and husky water blending tank(9)Connection;The waste water tank(27)It is divided into the 17th after being connected to the 9th threeway by pipeline
With the 18th pipeline, and in waste water tank(27)Centrifugal pump is provided on pipeline between the 9th threeway(28), the centrifugal pump
(28)Discharge direction be directed toward the 9th threeway;17th pipeline and neutralizing tank(29)Inlet communication, the described the tenth
Eight pipelines are divided into the 19th and the 20th pipeline, the 19th pipeline and crystallization kettle after being connected to the tenth threeway(14)It is full
With liquid outlet, and it is provided with centrifugal pump on the 19th pipeline(15), the centrifugal pump(28)Discharge direction be directed toward the
Ten threeways, the 20th pipeline and material-compound tank(16)Inlet communication.
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