Auxiliary tool for butt welding of steel structure I-steel and channel steel and using method
Technical Field
The invention relates to the technical field of steel structure construction, in particular to an auxiliary tool for butt welding of steel structure I-steel and channel steel and a using method thereof.
Background
Due to the rise of the existing apartment houses, the house type with the height being raised is particularly popular, especially the current young people particularly love to heighten the house type, construction operation needs to be carried out on the decorated layered partition when the apartment is decorated, the partitions of the apartment are basically pre-embedded with supporting I-beams which play a supporting role, channel steel needs to be welded between two adjacent I-beams in partition construction, wood boards need to be laid on the partition steel structures after the partition steel structures are constructed, and other procedures are carried out, as shown in fig. 11, the existing steel structure partition I-beams are connected with the channel steel in a welding mode, and the channel steel is uniformly distributed perpendicular to the I-beams.
At present, the construction of the partition steel structure is generally carried out in a manual mode, channel steel is cut into proper length manually, then the steel structure is manually taken and placed at a proper position, then the channel steel is manually welded between the concave parts of the two I-shaped steels, the problem that this kind of working method exists as follows, there is the danger that drops when needing the artifical channel-section steel of taking and channel-section steel to take, the manual work need be with the help of climbing tools such as scaffold frame when conveying the channel-section steel, artifical climbing has the hidden danger of tumbleing, need the manual work to overturn suitable welding angle to the channel-section steel, the channel-section steel can't carry out all-round locking when putting the conveying, the welding of channel-section steel is put highly needs the manual work to be adjusted, channel-section steel welded height has the error, can block between two I-section steels when the channel-section steel is put, need the manual work to strike the playback with the.
Disclosure of Invention
In order to solve the problems, the invention provides an auxiliary tool for butt welding of steel structure I-steel and channel steel and a use method thereof, which can solve the problems that channel steel needs to be manually taken when the existing steel structure partition construction is carried out, the channel steel is taken and is in danger of falling, the channel steel needs to be manually turned by a proper welding angle, the channel steel cannot be locked in all directions when being placed and conveyed, the welding and placing height of the channel steel needs to be manually adjusted, the channel steel can be clamped between the two I-steels when being placed, the welding and placing position of the channel steel has deviation and the like; the channel-section steel that can realize the steel construction carries out the location conveying, firmly locks the channel-section steel and removes its function to suitable welding position, has that the mechanization hangs and gets the channel-section steel, the channel-section steel hangs the danger that does not have when getting, the mechanization overturns suitable welding angle, channel-section steel carry out all-round locking, the welding of channel-section steel is put high automatic regulation, can not block between two I-section steels when the channel-section steel is put, advantages such as channel-section steel welding locating position does not have the deviation when putting the conveying.
In order to achieve the purpose, the invention adopts the following technical scheme that the steel structure I-steel and channel steel butt welding auxiliary tool comprises a supporting bottom plate, walking wheels, a lifting device, a placing device, a lifting device and a positioning device, wherein sliding grooves are symmetrically formed in the top of the rear end of the supporting bottom plate, the walking wheels are symmetrically installed on the bottom of the supporting bottom plate, the lifting device is installed on the top of the front end of the supporting bottom plate, the lifting device is installed on the middle portion of the supporting bottom plate, the placing devices are evenly distributed at the left end and the right end of the lifting device, the placing devices are installed on the top of the outer end of the supporting bottom plate, and the positioning device is symmetrically installed on the top of the.
The lifting device comprises a lifting motor, a lifting sliding groove, a lifting sliding rod, a lifting supporting plate, a lifting upright post, a lifting transverse post, a lifting connecting post and a lifting mechanism, wherein the lifting motor is arranged on the top of the front end of the supporting base plate through a motor sleeve, the lifting supporting plate is arranged on an output shaft of the lifting motor, the lifting sliding groove is arranged on the supporting base plate, the lifting sliding rods are symmetrically distributed on the outer side of the lifting motor, the bottom of the lifting sliding rod is connected with the lifting sliding groove in a sliding fit mode, the top of the lifting sliding rod is arranged on the bottom of the lifting supporting plate, the lifting upright post is arranged on the top of the lifting supporting plate, the lifting transverse post is arranged on the right side face of the lifting upright post, the bottom of the right end of the lifting transverse post is connected with the top of the lifting connecting post, the lifting mechanism is arranged on the bottom of the lifting connecting post, the lifting upright post and the lifting, the lifting motor can adjust the grabbing angle of the lifting mechanism, and the lifting upright posts and the lifting cross posts can adjust the height and the position of the lifting mechanism through telescopic motion, so that the lifting mechanism can move to a proper lifting position.
The placing device comprises a placing support, a placing telescopic frame, a placing motor, a placing rotating plate, a placing support plate, a placing push rod, a placing support plate, a placing rotating frame, a placing pressure plate and a placing angle push rod, wherein the placing telescopic frame is arranged on a support bottom plate through the placing support; rubber latch teeth are arranged on the top of the placing support plate and the bottom of the placing pressure plate, placing push rods are arranged on the front side and the rear side of the bottom of the placing support plate, a placing support plate is arranged on the top of each placing push rod, the placing rotating frame is arranged on the top of the placing rotating plate through a pin shaft, and the placing pressure plate is arranged on the bottom of the inner end of the placing rotating frame; the bottom of the placing pressure plate is provided with rubber latch teeth, the outer end of the placing rotating frame is provided with a placing angle push rod, the placing angle push rod is arranged between the placing rotating frame and the placing rotating plate through a hinge, when the placing device works specifically, the placing device can support the channel steel, the placing device can also convert the channel steel into a mounting angle and place the channel steel on the lifting device, when the placing device places the concave surface of the channel steel on the placing support plate downwards, the placing angle push rod is extended to enable the channel steel to be fixed between the placing pressure plate and the placing support plate, the rubber latch teeth arranged on the placing pressure plate and the placing support plate can prevent the channel steel from changing position during rotation, the placing push rod is extended, the placing support plate can support the side surface of the lower end of the channel steel, the front and back positions of the channel steel are fixed, the placing motor is controlled to, the telescopic frame is placed in the control and moves downwards, so that the channel steel can be placed on the lifting device, the device is placed in the control mode, the channel steel is removed from being fixed, and the channel steel placing action is completed.
The lifting device comprises a multi-stage hydraulic cylinder, a lifting support plate, a lifting motor, a lifting rotating plate, a homing mechanism, a fixing mechanism, a limiting mechanism, a clamping push rod, a clamping plate, a lifting chute and a lifting slide rod, wherein the lifting support plate is arranged on the top of a support bottom plate through the multi-stage hydraulic cylinder, the lifting motor is arranged on the upper end surface of the middle part of the lifting support plate through a motor sleeve, the lifting rotating plate is arranged on an output shaft of the lifting motor, square grooves are uniformly arranged on the top of the front end of the lifting rotating plate, the side wall of the square groove on the lifting rotating plate is provided with a chute, a square hole is respectively arranged between two adjacent square grooves on the lifting rotating plate, a fixing mechanism is respectively arranged in each square hole arranged on the lifting rotating plate, the limiting mechanisms are uniformly arranged on the lifting rotating plate, the positions of the limiting mechanisms are in one-to-one correspondence with the positions of the grooves above, the right side of the rear end of the lifting support plate is provided with a clamping push rod, the clamping plate is arranged on the top of the clamping push rod, the lifting chute is arranged on the middle part of the lifting support plate, the lifting slide rods are symmetrically distributed on the outer side of the lifting motor, the bottoms of the lifting slide rods are connected with the lifting chute in a sliding fit mode, the top of each lifting slide rod is arranged on the bottom of the lifting rotating plate, when the lifting device works specifically, the position of a channel steel can be locked by the lifting device and the channel steel is conveyed to a proper welding position, the channel steel needs to be clamped between concave parts of two I-shaped steels and is welded, so that the channel steel needs to rotate a certain angle during conveying so as to move between the concave parts of the two channel steels, after the channel steel is locked, the lifting motor is controlled to rotate a certain angle anticlockwise, the multistage hydraulic cylinder is controlled to perform extension movement, the, when the screens board contacted with the correction even post, the channel-section steel had removed suitable welding height promptly, and control elevator motor rotated initial position, because there is probably card between the interior concave department of two channel-section steels during the rotation of channel-section steel, and suitable position is strikeed to the channel-section steel to control playback mechanism, later through the manual work with the channel-section steel weld between two I-section steel interior concave departments.
As a preferred technical scheme of the invention, the positioning device comprises a positioning telescopic sliding column, a positioning top plate, a main roller, a positioning telescopic frame, auxiliary rollers, a correction connecting column and a positioning push rod, wherein each sliding groove on a supporting bottom plate is connected with the positioning telescopic sliding column in a sliding fit mode, the inner side surface of the lower end of the positioning telescopic sliding column is connected with the top of the positioning push rod, the bottom of the positioning push rod is arranged on the top of the rear end of the supporting bottom plate, the positioning top plate is arranged on the top of the positioning telescopic sliding column, the main roller is arranged on the top of the positioning top plate through a pin shaft, the left end and the right end of the positioning top plate are respectively provided with the positioning telescopic frame, the lower end of the positioning telescopic frame is of a telescopic structure, the auxiliary rollers are arranged on the lower side surface of the upper end of the positioning telescopic frame through the pin shaft, the inner, the correcting connecting column is arranged on the front side surface of the positioning telescopic sliding column at the right end of the supporting bottom plate, and when the correcting connecting column works, the positioning device can correct the moving position of the travelling wheel, the channel steel is always positioned between two I-shaped steels to be welded, the length of the positioning push rod is adjusted, the positioning telescopic sliding column is positioned under the I-shaped steel, the positioning telescopic sliding column is extended, the main roller can be contacted with the bottom of the I-shaped steel, the length of the positioning telescopic frame is adjusted, the ball at the inner end of the positioning telescopic frame is contacted with the lower end of the concave surface of the I-steel, the auxiliary roller can be contacted with the upper side surface of the lower end of the I-steel, the ball at the inner end of the positioning telescopic frame and the auxiliary roller play the roles of limiting and assisting movement on the main roller, so that the main roller can slide along the I-steel, so as to increase the conveying precision of channel-section steel, correct even post and screens board and cooperate and to carry on spacingly to the transfer position of channel-section steel.
As a preferred technical scheme of the invention, the hoisting mechanism comprises a hoisting suction plate, an electromagnet, a hoisting support frame, a hoisting angle push rod, a hoisting rotating plate and a hoisting spring, the hoisting suction plate is arranged on the bottom of a hoisting connecting column, the electromagnet is uniformly arranged on the bottom of the hoisting suction plate, the hoisting support frame is arranged at the left end and the right end of the hoisting suction plate through a pin shaft, the hoisting angle push rod is arranged on the top of the hoisting support frame, the hoisting angle push rod is arranged between the hoisting support frame and the hoisting suction plate through a hinge, the hoisting rotating plate is arranged on the upper side surface of the inner end of the hoisting support frame through a pin shaft, the hoisting spring is arranged between the middle part of the inner side surface of the hoisting rotating plate and the bottom of the inner end of the hoisting support frame, during specific work, the hoisting mechanism can perform hoisting and conveying actions on channel steel, the electromagnet can suck the channel steel when the electromagnet is electrified, the hoisting upright is controlled to extend, so that the channel steel is hoisted, the length of the hoisting angle push rod is adjusted, the hoisting support frame can enable the lower end support column of the channel steel to automatically rotate under the action of the hoisting spring when the hoisting rotating plate is in contact with the side face of the channel steel, the side edge of the channel steel is located on the inner side of the hoisting rotating plate, the channel steel can fall on the hoisting support frame when the electromagnet is suddenly powered off, potential safety hazards caused by sudden power failure of the electromagnet are prevented, and the channel steel is controlled to be placed in a proper position.
As a preferred technical scheme of the invention, the limiting mechanism comprises a limiting push rod, a limiting sliding frame, a limiting telescopic rod, a limiting spring, a limiting clamping plate, a rear push rod and a rear limiting plate, wherein the limiting sliding frame is connected with a sliding groove arranged in a groove above a lifting rotating plate in a sliding fit manner, the limiting sliding frame can increase the moving precision of the limiting sliding frame in a sliding fit connection manner, and the problems of poor channel steel position calibration and the like caused by position change during the movement of the limiting sliding frame are prevented, the lower end of the rear side of the limiting sliding frame is of a U-shaped structure, the front side surface of the limiting sliding frame is connected with the top of the limiting push rod, the bottom of the limiting push rod is arranged on the top of the front end of the lifting rotating plate, the upper end of the rear side surface of the limiting sliding frame is connected with the bottom of the limiting telescopic rod, the limiting clamping, rear side limiting plate is located the rear side of spacing cardboard, rear side limiting plate passes through the rear side push rod to be installed on the rear end top of going up and down to changeing the board, concrete during operation, stop gear can carry out spacing correction to the mounted position of channel-section steel, make the channel-section steel can be on a parallel with the trailing flank that goes up and down to change the board, so that the channel-section steel can be between two I-steel of perpendicular to, increase the welding effect of channel-section steel, extend the rear side push rod, rear side limiting plate can block on the trailing flank of channel-section steel, extend spacing push rod, the U type structure of spacing balladeur train trailing flank can block at channel-section steel front side lower extreme, spacing cardboard blocks in the concave part of channel-section steel under the effect of spacing telescopic link.
As a preferred technical scheme of the invention, the fixing mechanism comprises a fixing pressing frame, a fixed angle push rod, a fixing connecting frame, a fixing clamping plate and a fixing spring, the fixing pressing frame is arranged in a square hole on the lifting rotating plate through a pin shaft, the upper end of the fixing pressing frame is of a telescopic structure, the upper end of the front side of the fixing pressing frame is provided with the fixed angle push rod through a hinge, the lower end of the fixed angle push rod is connected with the fixing connecting frame through a hinge, the fixing connecting frame is arranged on the bottom of the lifting rotating plate, the bottom of the rear end of the fixing pressing frame is provided with the fixing clamping plate through a hinge, the fixing spring is arranged between the top of the front end of the fixing clamping plate and the bottom of the rear end of the fixing pressing frame, when the fixing mechanism works, the channel steel can be fixed on the lifting rotating plate by the fixing mechanism, the channel steel is prevented from displacing during lifting and, thereby fixed cardboard card is on the side on the channel-section steel bottom under the effect of fixed spring.
As a preferred technical scheme of the invention, the homing mechanism comprises a homing plate, a homing sliding column, a homing spring, a homing hammer, a homing rotating rod, a homing motor, a homing rotating shaft, a homing turntable, a rotating shaft bracket, a homing limit plate, a homing push rod, a homing stop bracket, a homing baffle plate and a push rod plate, wherein the homing plate is arranged at the left end of the rear side of a lifting support plate, the middle part of the homing sliding column is connected with the homing plate in a sliding fit manner, the rear end of the homing sliding column is provided with the limit body, the outer side of the front end of the homing sliding column is provided with the homing spring which is arranged between the homing plate and the homing hammer, the front end of the homing sliding column is provided with the homing hammer, the homing hammer is of a U-shaped structure, the middle part of the homing hammer is provided with a rubber block, the bottom of the homing hammer is provided with the homing rotating rod through a bearing, the homing motor is positioned at the left side of the front end of the homing hammer, the homing motor is arranged on the top of the lifting support plate through a motor sleeve, an output shaft of the homing motor is connected with the bottom of the homing rotating shaft through a coupler, the top of the homing rotating shaft is arranged on the top of the left end of the lifting support plate through a rotating shaft frame, and a homing turntable is arranged in the middle of the homing rotating shaft; the right end of the homing turntable is provided with a poking rod, the right side surface of the poking rod on the homing turntable is an arc surface, the homing push rod is arranged on the rear side of the right end of the lifting support plate through a push rod plate, the top of the homing push rod is provided with a homing stop frame which is of a U-shaped structure, the bottom of the homing stop frame is provided with a homing stop plate, a homing limit plate is arranged on the front side of the homing stop plate, and a homing limit plate is arranged on the lifting support plate. The rotor rod that resets can autogiration so that the rotation of cooperation playback carousel, when the poker rod on the angelica position carousel separated with the rotor rod that resets, the hammering body that resets on the rotor rod can launch forward under the effect of playback spring, the rubber block that the hammering body that resets is U type structure middle part can be strikeed the lift rotor plate, thereby the right-hand member that goes up and down the rotor plate contacts with the U type structure that resets and keep off the frame, the channel-section steel is in the perpendicular to at this moment and treats between the welded I-steel, thereby the action of carrying out the position correction to the channel-section steel has been accomplished.
In addition, the invention provides a use method of the auxiliary tool for butt welding of the steel structure I-steel and the channel steel, which comprises the following steps:
1. the hoisting device can stably hoist the cut channel steel to the placing device, the hoisting motor can adjust the grabbing angle of the hoisting mechanism, the telescopic motion of the hoisting upright post and the hoisting cross post can adjust the height and the position of the hoisting mechanism, so that the hoisting mechanism can move to a proper hoisting position, the hoisting mechanism can hoist and convey the channel steel, the electromagnet is electrified to suck the channel steel, the hoisting upright post is controlled to perform extension motion, the channel steel is hoisted, the length of the hoisting angle push rod is adjusted, the hoisting support frame can support the lower end of the channel steel, the hoisting support plate can automatically rotate under the action of the hoisting spring when being in contact with the side surface of the channel steel, the side edge of the channel steel is positioned at the inner side of the hoisting support plate, so that the channel steel can fall on the hoisting support frame when the electromagnet is suddenly powered off, and potential safety hazards caused by sudden power failure of the electromagnet are prevented, controlling the invention to place the channel steel on the placing device;
2. the placing device can support the channel steel, can convert the channel steel into an installation angle and place the channel steel on the lifting device, when the placing device places the concave surface of the channel steel on the placing support plate downwards, the placing angle push rod is extended to enable the channel steel to be fixed between the placing pressure plate and the placing support plate, rubber latches arranged on the placing pressure plate and the placing support plate can prevent the channel steel from changing position during rotation, the placing push rod is extended, the placing support plate can support the side surface of the lower end of the channel steel, the front position and the rear position of the channel steel are fixed, the placing motor is controlled to rotate ninety degrees, the concave surface of the channel steel faces forwards, the placing expansion bracket is controlled to move downwards, the channel steel can be placed on the lifting device, the placing device is controlled to release the fixation of the channel steel, and the placing action of the channel;
3. the positioning device can correct the moving position of the travelling wheel, so that the channel steel is always positioned between two I-shaped steels to be welded, the length of the positioning push rod is adjusted, the positioning telescopic sliding column is positioned under the I-shaped steel, the positioning telescopic sliding column is extended, the main roller can be contacted with the bottom of the I-shaped steel, the length of the positioning telescopic frame is adjusted, the ball at the inner end of the positioning telescopic frame is contacted with the lower end of the inner concave surface of the I-shaped steel, the auxiliary roller can be contacted with the upper side surface of the lower end of the I-shaped steel, the ball at the inner end of the positioning telescopic frame and the auxiliary roller can both limit and move the main roller in an auxiliary mode, the main roller can slide along the I-shaped steel, the conveying precision of the channel steel is increased, and the correction connecting column is matched with the clamping;
4. the lifting device can lock the position of the channel steel, the channel steel is conveyed to a proper welding position, the limiting mechanism can carry out limiting correction on the placing position of the channel steel, the channel steel can be parallel to the rear side face of the lifting rotating plate, so that the channel steel can be perpendicular to the position between two I-shaped steels, the welding effect of the channel steel is increased, the rear side push rod is extended, the rear side limiting plate can be clamped on the rear side face of the channel steel, the limiting push rod is extended, the U-shaped structure of the rear side face of the limiting sliding frame can be clamped at the lower end of the front side of the channel steel, the limiting clamping plate is clamped in the concave position of the channel steel under the action of the limiting telescopic rod, therefore, the placing position of the channel steel is limited and corrected, the channel steel can be fixed on the lifting rotating plate by the fixing mechanism, the channel steel is prevented from being displaced when the channel steel is lifted and rotated, the fixed, the channel steel needs to be clamped between concave parts of the two I-shaped steels for welding, so that the channel steel needs to rotate for a certain angle during conveying so as to move between the concave parts of the two channel steels;
5. after the channel steel is locked, the lifting motor is controlled to rotate anticlockwise by a certain angle, the multi-stage hydraulic cylinder is controlled to perform extension movement, the conveying height of the channel steel can be controlled by adjusting the length of the clamping push rod, when the clamping plate is contacted with the correcting connecting column, the channel steel moves to a proper welding height, the lifting motor is controlled to rotate to an initial position, the channel steel can be clamped between concave parts of the two channel steels due to the rotation of the channel steel, the channel steel can be knocked to a proper welding position by the homing mechanism, the length of the homing push rod is adjusted, the homing baffle plate at the bottom of the homing baffle frame is contacted with the homing limiting plate, the homing baffle frame can limit the lifting rotating plate, the homing motor is controlled to rotate anticlockwise, the poking rod on the homing turntable can shift the homing rotary rod to move backwards, the homing rotary rod can automatically rotate so as to be matched with the rotation of the homing turntable, when the poker rod on the position carousel of chinese angelica separates with the commentaries on classics position bull stick, the return hammering body on the position carousel can launch forward under the effect of return spring, the return hammering body can strike the board that changes for the rubber block at U type structure middle part, thereby the right-hand member of the board that changes goes up and down contacts with the U type structure that the return kept off the frame, the channel-section steel is in the perpendicular to at this moment and treats between the welded I-steel, thereby accomplished the action of carrying out position correction to the channel-section steel, later through the manual work with between the channel-section steel welding to two I-steel recesses, can realize fixing a position the conveying to the channel-section steel of steel construction, firmly lock the channel-section steel and remove its function to suitable welding position.
The invention has the beneficial effects that:
the steel channel welding device can solve the problems that channel steel needs to be manually taken during the existing steel structure partition construction, the channel steel drops when being taken, the channel steel needs to be manually turned by a proper welding angle, the channel steel cannot be locked in all directions during placement and transmission, the welding and placement height of the channel steel needs to be manually adjusted, the channel steel can be clamped between two I-shaped steels during placement, the welding and placement position of the channel steel has deviation, and the like; the steel channel positioning and conveying device has the advantages that the steel channel can be positioned and conveyed in a steel structure, can be firmly locked and can be moved to a proper welding position, and has the functions of mechanically hoisting the steel channel, avoiding falling risks during hoisting the steel channel, mechanically turning the steel channel at a proper welding angle, mechanically locking the steel channel in all directions during placement and conveying, automatically adjusting the welding placement height of the steel channel, preventing the steel channel from being clamped between two I-shaped steels during placement, avoiding deviation of the welding placement position of the steel channel and the like;
the hoisting device is provided with the hoisting mechanism, the hoisting mechanism can hoist and convey the channel steel, and the hoisting mechanism can also solve the problem that the channel steel falls off during hoisting;
the placing device is arranged, the channel steel can be locked in multiple directions by the placing device, and the channel steel is turned to a proper welding angle;
the lifting device is provided with a fixing mechanism and a limiting mechanism, the fixing mechanism is matched with the limiting mechanism to correct the angle of the channel steel, and the position of the channel steel is limited and locked;
fifthly, a homing mechanism is arranged on the lifting device, and can knock the channel steel to a proper welding position to prevent the channel steel from being clamped between the two I-shaped steels;
and sixthly, the positioning device is arranged, and the positioning device can correct the moving position of the travelling wheel, so that the channel steel is always positioned between the two I-shaped steels to be welded.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view between the support base plate and the lifting device of the present invention;
FIG. 3 is a schematic structural diagram of the hoisting mechanism of the invention;
FIG. 4 is a schematic view of the placement device of the present invention with the placement support removed;
FIG. 5 is a schematic view of the structure between the supporting base plate and the positioning device of the present invention;
FIG. 6 is a schematic structural view between the supporting base plate and the lifting device of the present invention;
FIG. 7 is a schematic structural view of the elevating rotating plate, the fixing mechanism and the limiting mechanism of the present invention;
FIG. 8 is an enlarged view of the portion A of FIG. 7;
FIG. 9 is a cross-sectional view of the elevating rotating plate and the fixing mechanism of the present invention;
FIG. 10 is a schematic view of the invention between the lift plate and the return mechanism;
fig. 11 is a schematic view of the connection of the steel structure partition i-shaped steel and the channel steel.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 11, the existing steel structure partition i-shaped steel is connected with channel steel in a welding manner, and the channel steel is uniformly arranged perpendicular to the i-shaped steel.
As shown in fig. 1 to 10, a steel construction I-steel and channel-section steel butt welding auxiliary fixtures, including supporting baseplate 1, walking wheel 2, overhead hoist 3, put device 4, elevating gear 5 and positioner 6, the rear end top of supporting baseplate 1 on the symmetry be provided with the spout, walking wheel 2 is installed to the symmetry on supporting baseplate 1's the bottom, installs overhead hoist 3 on supporting baseplate 1's the front end top, elevating gear 5 installs on supporting baseplate 1's middle part, both ends are equallyd divide to cloth about elevating gear 5 and have a put device 4, put device 4 and install on supporting baseplate 1's outer end top, positioner 6 is installed to the symmetry on supporting baseplate 1's the rear end top.
The lifting device 3 comprises a lifting motor 31, a lifting sliding chute 32, a lifting sliding rod 33, a lifting support plate 34, a lifting upright column 35, a lifting transverse column 36, a lifting connecting column 37 and a lifting mechanism 38, wherein the lifting motor 31 is installed on the top of the front end of the supporting base plate 1 through a motor sleeve, the lifting support plate 34 is installed on an output shaft of the lifting motor 31, the lifting sliding chute 32 is installed on the supporting base plate 1, the lifting sliding rods 33 are symmetrically distributed on the outer side of the lifting motor 31, the bottom of the lifting sliding rod 33 is connected with the lifting sliding chute 32 in a sliding fit mode, the top of the lifting sliding rod 33 is installed on the bottom of the lifting support plate 34, the lifting upright column 35 is installed on the top of the lifting support plate 34, the lifting transverse column 36 is installed on the right side face of the lifting upright column 35, the bottom of the right end of the lifting transverse column 36 is connected with the top, handling stand 35 and handling spreader 36 are extending structure, and concrete during operation, on overhead hoist 3 can be to the stable handling of the channel-section steel of cutting to put device 4, handling motor 31 can adjust the angle of snatching of handling mechanism 38, and the telescopic motion of handling stand 35 and handling spreader 36 can adjust the height and the position of handling mechanism 38 for handling mechanism 38 can move suitable handling position.
The placing device 4 comprises a placing support 41, a placing telescopic frame 42, a placing motor 43, a placing rotating plate 44, a placing support plate 45, a placing push rod 46, a placing support plate 47, a placing rotating frame 48, a placing press plate 49 and a placing angle push rod 410, wherein the placing telescopic frame 42 is arranged on the support base plate 1 through the placing support 41, the placing motor 43 is arranged on the inner side surface of the upper end of the placing telescopic frame 42, an output shaft of the placing motor 43 is connected with the outer side surface of the placing rotating plate 44, and the placing support plate 45 is arranged on the inner side surface of the upper end of the placing rotating plate 44; rubber latches are arranged on the top of the placing support plate 45 and the bottom of the placing pressure plate 49, placing push rods 46 are arranged on the front side and the rear side of the bottom of the placing support plate 45, a placing support plate 47 is arranged on the top of each placing push rod 46, the placing rotating frame 48 is arranged on the top of the placing rotating plate 44 through a pin shaft, and the placing pressure plate 49 is arranged on the bottom of the inner end of the placing rotating frame 48; the bottom of the placing pressing plate 49 is provided with rubber latch teeth, the outer end of the placing rotating frame 48 is provided with a placing angle push rod 410, the placing angle push rod 410 is installed between the placing rotating frame 48 and the placing rotating plate 44 through a hinge, in the specific work process, the placing device 4 can support channel steel, the placing device 4 can convert the channel steel into a mounting angle and place the channel steel on the lifting device 5, when the placing device 4 places the concave surface of the channel steel on the placing support plate 45 downwards, the placing angle push rod 410 is extended to enable the channel steel to be fixed between the placing pressing plate 49 and the placing support plate 45, the rubber latch teeth arranged on the placing pressing plate 49 and the placing support plate 45 can prevent the channel steel from changing position during rotation, the placing push rod 46 is extended, the supporting plate 47 can support the side surface of the lower end of the channel steel, the front and back positions of the channel steel are fixed, and the placing motor 43, thereby the concave surface of channel-section steel is forward, and the telescopic bracket 42 is put in control and is removed downwards for the channel-section steel can be placed on elevating gear 5, and the control is put device 4 and is removed the fixed to the channel-section steel, thereby has accomplished the action of placing of channel-section steel.
The lifting device 5 comprises a multi-stage hydraulic cylinder 51, a lifting support plate 52, a lifting motor 53, a lifting rotating plate 54, a homing mechanism 55, a fixing mechanism 56, a limiting mechanism 57, a clamping push rod 58, a clamping plate 59, a lifting sliding groove 510 and a lifting sliding rod 511, wherein the lifting support plate 52 is arranged on the top of the support base plate 1 through the multi-stage hydraulic cylinder 51, the lifting motor 53 is arranged on the upper end surface of the middle part of the lifting support plate 52 through a motor sleeve, the lifting rotating plate 54 is arranged on an output shaft of the lifting motor 53, square grooves are uniformly arranged on the top of the front end of the lifting rotating plate 54, sliding grooves are arranged on the side wall of the square groove on the lifting rotating plate 54, square holes are respectively arranged between two adjacent square grooves on the lifting rotating plate 54, one fixing mechanism 56 is arranged in each square hole arranged on the lifting rotating plate 54, the limiting mechanisms 57 are uniformly arranged on the lifting rotating plate 54, and the positions of the limiting mechanisms 57 correspond to the positions, the homing mechanism 55 is installed on the top of the rear end of the lifting support plate 52, a clamping push rod 58 is installed on the right side of the rear end of the lifting support plate 52, a clamping plate 59 is installed on the top of the clamping push rod 58, a lifting chute 510 is installed on the middle part of the lifting support plate 52, the lifting slide rods 511 are symmetrically distributed on the outer side of the lifting motor 53, the bottoms of the lifting slide rods 511 are connected with the lifting chute 510 in a sliding fit mode, the tops of the lifting slide rods 511 are installed on the bottom of the lifting rotating plate 54, in the specific working process, the lifting device 5 can lock the positions of the channel steel and convey the channel steel to a proper welding position, the channel steel needs to be clamped between concave parts of two I-shaped steels and is required to rotate by a certain angle during conveying so as to move between the concave parts of the two channel steels, and after the channel steel is locked, the lifting motor 53 is controlled to, control multistage pneumatic cylinder 51 and extend the motion, through the length of adjusting screens push rod 58, can control the conveying height of channel-section steel, when the screens board 59 contacts with correction even post 66, the channel-section steel has removed suitable welding height promptly, control elevator motor 53 is rotatory to initial position, because there is probably the card between the interior recess of two channel-section steels during the rotation of channel-section steel, control playback mechanism 55 strikes suitable position with the channel-section steel, later weld the channel-section steel between two I-section steels interior recess through the manual work.
The positioning device 6 comprises a positioning telescopic sliding column 61, a positioning top plate 62, a main roller 63, a positioning telescopic frame 64, auxiliary rollers 65, a correcting connecting column 66 and a positioning push rod 67, each sliding groove on the supporting base plate 1 is connected with the positioning telescopic sliding column 61 in a sliding fit mode, the inner side surface of the lower end of the positioning telescopic sliding column 61 is connected with the top of the positioning push rod 67, the bottom of the positioning push rod 67 is installed on the top of the rear end of the supporting base plate 1, the positioning top plate 62 is installed on the top of the positioning telescopic sliding column 61, the main roller 63 is installed on the top of the positioning top plate 62 through a pin shaft, the positioning telescopic frame 64 is installed at the left end and the right end of the positioning top plate 62, the lower end of the positioning telescopic frame 64 is of a telescopic structure, the auxiliary rollers 65 are installed on the lower side surface of the upper end of the positioning telescopic frame 64 through, the correcting connecting column 66 is of an L-shaped structure, the correcting connecting column 66 is arranged on the front side surface of the positioning telescopic sliding column 61 at the right end of the supporting base plate 1, when the correcting connecting column works specifically, the positioning device 6 can correct the moving position of the travelling wheel 2, so that channel steel is always positioned between two I-shaped steels to be welded, the length of the positioning push rod 67 is adjusted, the positioning telescopic sliding column 61 is positioned under the I-shaped steel, the positioning telescopic sliding column 61 is extended, the main roller 63 can be contacted with the bottom of the I-shaped steel, the length of the positioning telescopic frame 64 is adjusted, so that the ball at the inner end of the positioning telescopic frame 64 is contacted with the lower end of the inner concave surface of the I-shaped steel, the auxiliary roller 65 can be contacted with the upper side surface of the lower end of the I-shaped steel, the ball at the inner end of the positioning telescopic frame 64 and the auxiliary roller 65 both play a role in, so as to increase the conveying precision of the channel steel, the correcting connecting column 66 is matched with the clamping plate 59 to be capable of limiting the conveying position of the channel steel.
The lifting mechanism 38 comprises a lifting suction plate 381, an electromagnet 382, a lifting support frame 383, a lifting angle push rod 384, a lifting rotating plate 385 and a lifting spring 386, the lifting suction plate 381 is installed on the bottom of the lifting connecting column 37, the electromagnet 382 is evenly installed on the bottom of the lifting suction plate 381, the lifting support frame 383 is installed on the left end and the right end of the lifting suction plate 381 through pin shafts, the lifting angle push rod 384 is arranged on the top of the lifting support frame 383, the lifting angle push rod 384 is installed between the lifting support frame 383 and the lifting suction plate 381 through hinges, the lifting rotating plate 385 is installed on the upper side face of the inner end of the lifting support frame 383 through pin shafts, the lifting spring 386 is installed between the middle portion of the inner side face of the lifting rotating plate 385 and the bottom of the inner end of the lifting support frame 383, when the lifting mechanism 38 works specifically, the lifting mechanism 38 can perform lifting transmission action on channel steel, the electromagnet 382 can be sucked by electrifying the channel steel, the hoisting upright post 35 is controlled to extend, so that channel steel is hoisted, the length of the hoisting angle push rod 384 is adjusted, the hoisting support frame 383 can support the lower end of the channel steel, the hoisting rotating plate 385 can automatically rotate under the action of the hoisting spring 386 when being in contact with the side face of the channel steel, the side edge of the channel steel is positioned on the inner side of the hoisting rotating plate 385, and therefore the channel steel can fall onto the hoisting support frame 383 when an electromagnet is suddenly powered off, potential safety hazards caused by sudden power failure of the electromagnet are prevented, and the channel steel is controlled to be placed at a proper position.
The limiting mechanism 57 comprises a limiting push rod 571, a limiting sliding frame 572, a limiting telescopic rod 573, a limiting spring 575, a limiting clamping plate 576, a rear side push rod 577 and a rear side limiting plate 578, the limiting sliding frame 572 is connected with a sliding groove arranged in a groove above the lifting rotating plate 54 in a sliding fit mode, the limiting sliding frame 572 can increase the moving precision of the limiting sliding frame 572 in the sliding fit connection mode and prevent the problems of poor channel steel position calibration and the like caused by position change during the movement of the limiting sliding frame 572, the lower end of the rear side of the limiting sliding frame 572 is of a U-shaped structure, the front side surface of the limiting sliding frame 572 is connected with the top of the limiting push rod 571, the bottom of the limiting push rod 571 is mounted on the top of the front end of the lifting rotating plate 54, the upper end of the rear side surface of the limiting sliding frame 572 is connected with the bottom of the limiting telescopic rod 573, the limiting clamping plate 576 is mounted on the, rear side limiting plate 578 is located the rear side of spacing cardboard 576, rear side limiting plate 578 is installed on the rear end top of lift commentaries on classics board 54 through rear side push rod 577, concrete during operation, stop gear 57 can carry out spacing correction to the mounted position of channel-section steel, make the channel-section steel can be on a parallel with the trailing flank of lift commentaries on classics board 54, so that the channel-section steel can be perpendicular to between two I-steel, increase the welding effect of channel-section steel, extend rear side push rod 577, rear side limiting plate 578 can block on the trailing flank of channel-section steel, extend spacing push rod 571, the U type structure of spacing balladeur train 572 trailing flank can block at channel-section steel front side lower extreme, spacing cardboard 576 blocks in the recessed department of channel-section steel under the effect of spacing telescopic link 573, thereby carry out spacing correction with the mounted.
The fixing mechanism 56 comprises a fixed pressing frame 561, a fixed angle push rod 562, a fixed connecting frame 563, a fixed clamping plate 564 and a fixed spring 565, the fixed pressing frame 561 is installed in a square hole on the lifting rotating plate 54 through a pin shaft, the upper end of the fixed pressing frame 561 is of a telescopic structure, the fixed angle push rod 562 is installed on the upper end of the front side of the fixed pressing frame 561 through a hinge, the lower end of the fixed angle push rod 562 is connected with the fixed connecting frame 563 through a hinge, the fixed connecting frame 563 is installed on the bottom of the lifting rotating plate 54, the fixed clamping plate 564 is installed on the bottom of the rear end of the fixed pressing frame 561 through a hinge, the fixed spring 565 is installed between the top of the front end of the fixed clamping plate 564 and the bottom of the rear end of the fixed pressing frame 561, in specific work, the fixing mechanism 56 can be fixed on the lifting rotating plate 54 to prevent the channel steel from being displaced when the channel steel is, the fixed holder 561 is rotated so that the fixed catch plate 564 is caught on the upper side of the bottom of the channel by the fixing spring 565.
The homing mechanism 55 comprises a homing plate 551, a homing sliding column 552, a homing spring 553, a homing hammer 554, a homing rotating rod 555, a homing motor 556, a homing rotating shaft 557, a homing turntable 558, a rotating shaft rack 559, a homing limit plate 5510, a homing push rod 5511, a homing baffle 5512, a homing baffle 5513 and a push rod plate 5514, the homing plate 551 is installed on the left end of the rear side of the lifting support plate 52, the middle part of the homing sliding column 552 is connected with the homing plate 551 in a sliding fit manner, the rear end of the homing sliding column 552 is provided with a limit body, the outer side of the front end of the homing sliding column 552 is provided with the homing spring 553, the homing spring 553 is installed between the homing plate and the homing hammer 554, the homing body 554 is installed on the front end of the homing sliding column 552, the homing hammer 554 is of a U-shaped structure, the middle part of the hammer 554 is provided with a rubber block, the homing rotating rod 555 is installed on the bottom of the homing body 554 through a bearing 551, the homing motor 556 is positioned on the left side of the front end of the homing hammer 554, the homing motor 556 is installed on the top of the lifting support plate 52 through a motor sleeve, an output shaft of the homing motor 556 is connected with the bottom of the homing rotating shaft 557 through a coupler, the top of the homing rotating shaft 557 is installed on the top of the left end of the lifting support plate 52 through a rotating shaft frame 559, and a homing turntable 558 is installed in the middle of the homing rotating shaft 557; the right end of the homing turntable 558 is provided with a poke rod, the right side surface of the poke rod on the homing turntable 558 is an arc-shaped surface, a homing push rod 5511 is installed on the rear side of the right end of the lifting support plate 52 through a push rod plate 5514, a homing stop frame 5512 is installed on the top of the homing push rod 5511, the homing stop frame 5512 is of a U-shaped structure, a homing stop plate 5513 is installed on the bottom of the homing stop frame 5512, a homing limit plate 5510 is located on the front side of the homing stop plate 5513, the homing limit plate 5510 is installed on the lifting support plate 52, during specific work, the homing mechanism 55 can knock the channel steel to a proper welding position to prevent the channel steel from being clamped between two I-shaped steels, when the channel steel needs to be knocked, the length of the homing push rod 5511 is adjusted to enable the homing stop plate 5513 at the bottom of the homing stop frame 5512 to be contacted with the homing limit plate 5510, the homing stop frame 5512 can play a role in limiting the lifting rotation plate 54 to control the homing motor 556 to rotate anticlockwise, the poker rod on the carousel 558 of returning to the throne can stir the pole 555 of returning to the throne and move backward, pole 555 of returning to the throne can autogiration so that the rotation of cooperation carousel 558 of returning to the throne, when the poker rod on the carousel 558 of chinese angelica separates with the pole 555 of returning to the throne, the hammer 554 of returning to the throne on the pole 555 of returning to the throne can launch forward under the effect of spring 553 of returning to the throne, hammer 554 of returning to the throne can strike lift rotor 54 for the rubber block at U type structure middle part, thereby the right-hand member of lift rotor 54 contacts with the U type structure of return fender frame 5512, the channel-section steel is in the perpendicular to at this moment and treats between the welded I-steel, thereby accomplished and carried out the action of position.
In addition, the invention provides a use method of the auxiliary tool for butt welding of the steel structure I-steel and the channel steel, which comprises the following steps:
1. the hoisting device 3 can stably hoist the cut channel steel to the placing device 4, the hoisting motor 31 can adjust the grabbing angle of the hoisting mechanism 38, the telescopic motion of the hoisting upright post 35 and the hoisting cross post 36 can adjust the height and the position of the hoisting mechanism 38, so that the hoisting mechanism 38 can move to a proper hoisting position, the hoisting mechanism 38 can perform hoisting and conveying actions on the channel steel, the electromagnet 382 is electrified to suck the channel steel, the hoisting upright post 35 is controlled to perform extension motion, so that the channel steel is hoisted, the length of the hoisting angle push rod 384 is adjusted, the hoisting support frame 383 can support the lower end of the channel steel, the hoisting rotating plate 385 can automatically rotate under the action of the hoisting spring 386 when in contact with the side surface of the channel steel, the side edge of the channel steel is positioned at the inner side of the hoisting rotating plate 385, so that the channel steel 383 can fall on the hoisting support frame when the electromagnet is suddenly powered off, the potential safety hazard caused by sudden power failure of the electromagnet is prevented, and the channel steel is placed on the placing device 4 under the control of the electromagnet;
2. the placing device 4 can support the channel steel, the placing device 4 can convert the channel steel into an installation angle and place the channel steel on the lifting device 5, when the placing device 4 places the concave surface of the channel steel on the placing support plate 45 downwards, the placing angle push rod 410 is extended to enable the channel steel to be fixed between the placing pressure plate 49 and the placing support plate 45, the rubber latch arranged on the placing pressure plate 49 and the placing support plate 45 can prevent the channel steel from changing position during rotation, the placing push rod 46 is extended, the placing support plate 47 can support the side surface of the lower end of the channel steel, the front and back positions of the channel steel are fixed, the placing motor 43 is controlled to rotate ninety degrees, therefore, the concave surface of the channel steel faces forward, the placing expansion bracket 42 is controlled to move downwards, so that the channel steel can be placed on the lifting device 5, and the placing device 4 is controlled to release the fixation of the channel steel, so that the placing action of the channel steel is completed;
3. the positioning device 6 can correct the moving position of the travelling wheel 2, so that channel steel is always positioned between two I-shaped steels to be welded, the length of the positioning push rod 67 is adjusted, the positioning telescopic sliding column 61 is positioned under the I-shaped steel, the positioning telescopic sliding column 61 is extended, the main roller 63 can be contacted with the bottom of the I-shaped steel, the length of the positioning telescopic frame 64 is adjusted, the ball at the inner end of the positioning telescopic frame 64 is contacted with the lower end of the inner concave surface of the I-shaped steel, the auxiliary roller 65 can be contacted with the upper side surface of the lower end of the I-shaped steel at the moment, the ball at the inner end of the positioning telescopic frame 64 and the auxiliary roller 65 both play a role in limiting and auxiliary moving on the main roller 63, the main roller 63 can slide along the I-shaped steel, so that the conveying precision of the channel steel is increased, and the correction connecting column 66 is matched;
4. the lifting device 5 can lock the position of the channel steel and transmit the channel steel to a proper welding position, the limiting mechanism 57 can perform limiting correction on the placing position of the channel steel, so that the channel steel can be parallel to the rear side surface of the lifting rotating plate 54, so that the channel steel can be perpendicular to the position between two I-shaped steels, the welding effect of the channel steel is improved, the rear side push rod 577 is extended, the rear side limiting plate 578 can be clamped on the rear side surface of the channel steel, the limiting push rod 571 is extended, the U-shaped structure on the rear side surface of the limiting sliding frame 572 can be clamped at the lower end of the front side of the channel steel, the limiting clamping plate 576 is clamped in the concave position of the channel steel under the action of the limiting telescopic rod 573, so that the placing position of the channel steel is subjected to limiting correction, the channel steel can be fixed on the lifting rotating plate 54 by the fixing mechanism 56, the channel steel is, the fixing clamping plate 564 is clamped on the upper side face of the bottom of the channel steel under the action of the fixing springs 565, and the channel steel needs to be clamped between concave parts of the two I-shaped steels for welding, so that the channel steel needs to rotate by a certain angle during transmission so as to move between the concave parts of the two channel steels;
5. after the channel steel is locked, the lifting motor 53 is controlled to rotate anticlockwise by a certain angle, the multi-stage hydraulic cylinder 51 is controlled to perform extension movement, the conveying height of the channel steel can be controlled by adjusting the length of the clamping push rod 58, when the clamping plate 59 is contacted with the correcting connecting column 66, the channel steel moves to a proper welding height, the lifting motor 53 is controlled to rotate to an initial position, the channel steel is likely to be clamped between concave parts of the two channel steels during rotation, the homing mechanism 55 can knock the channel steel to a proper welding position, the length of the homing push rod 5511 is adjusted, so that the homing baffle 5513 at the bottom of the homing baffle frame 5512 is contacted with the homing limiting plate 5510, the homing baffle 5512 can limit the lifting rotating plate 54, the homing motor 556 is controlled to rotate anticlockwise, the poking rod on the homing turntable 558 can poke the homing rotating rod 555 to move backwards, the homing rotating rod 555 can rotate automatically to be matched with the rotation of the homing rotating disk 558, when the poke rod on the homing rotating disk 558 is separated from the homing rotating rod 555, the homing hammering body 554 on the homing rotating rod 555 can be ejected forwards under the action of the homing spring 553, the rubber block at the middle part of the U-shaped structure of the homing hammering body 554 can knock the lifting rotating plate 54, so that the right end of the lifting rotating plate 54 is contacted with the U-shaped structure of the homing baffle frame 5512 and enters the U-shaped structure of the homing baffle frame 5512, at the moment, the channel steel is positioned between the I-shaped steels vertical to be welded, the action of correcting the position of the channel steel is completed, then the channel steel is welded between the concave parts of the two I-shaped steels through manpower, the functions of positioning and conveying the channel steel of a steel structure, firmly locking the channel steel and moving the channel steel to a proper welding position are realized, and the problems that the channel steel needs to be manually taken, the channel steel is required to be manually and the channel, The channel-section steel is taken danger that drops occasionally, needs the manual work to overturn suitable welding angle, channel-section steel can't carry out all-round locking when putting the conveying, the welding of channel-section steel is put the height and needs the manual work to adjust, the channel-section steel can block when putting between two I-section steels, channel-section steel welding locating place has difficult problems such as deviation, has reached the purpose.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.