CN108750586A - A kind of movable crusher Control System of Belt Conveyer - Google Patents

A kind of movable crusher Control System of Belt Conveyer Download PDF

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Publication number
CN108750586A
CN108750586A CN201810655567.0A CN201810655567A CN108750586A CN 108750586 A CN108750586 A CN 108750586A CN 201810655567 A CN201810655567 A CN 201810655567A CN 108750586 A CN108750586 A CN 108750586A
Authority
CN
China
Prior art keywords
detector
control unit
belt
signal
plc control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810655567.0A
Other languages
Chinese (zh)
Inventor
马驰
孙启祥
孙法虎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zaozhuang Snksan Intelligent Machinery Co Ltd
Original Assignee
Zaozhuang Snksan Intelligent Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zaozhuang Snksan Intelligent Machinery Co Ltd filed Critical Zaozhuang Snksan Intelligent Machinery Co Ltd
Priority to CN201810655567.0A priority Critical patent/CN108750586A/en
Publication of CN108750586A publication Critical patent/CN108750586A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0266Control or detection relating to the load carrier(s)
    • B65G2203/0275Damage on the load carrier

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  • Control Of Conveyors (AREA)

Abstract

The present invention provides a kind of movable crusher Control System of Belt Conveyer, belong to movable crusher technical field, including conveyer belt, driven roller, driving drum, side plate and supporting leg, driven roller is socketed on the left of the conveyer belt, right side is socketed driving drum;The driven roller is fixedly connected with driving drum avris by two blocks of side plates;It is fixedly connected with supporting leg below the side plate;Moving caster is set below the supporting leg;Cross bar is set between the supporting leg;It is fixedly connected with hydraulic mandril below the cross bar;Detector assembly and control cabinet are also set up on the side plate;Reduction box is arranged in the side plate lower right-hand side;The reduction box is fixedly connected with driving drum.The present invention effectively monitors the smog of conveyer belt, sideslip, tearing, broken belt, putty, belt speed and tension by detector assembly, and PLC control unit is coordinated to implement corresponding emergent management, it ensure that safety of the conveyer belt in transmission process, avoid unexpected generation.

Description

A kind of movable crusher Control System of Belt Conveyer
Technical field
The present invention relates to a kind of movable crusher, specifically a kind of movable crusher is controlled with ribbon conveyer is System.
Background technology
Movable crusher is a kind of novel rock breaking device, has expanded coarse crushing job concept field significantly.It Design aim is the position stood in client, is crushed place, environment using eliminating and brings the obstacle of client's crushing operation as primarily Solution, and the Project in Operation hardware facility of high efficiency, low cost is provided for client.Since movable crusher is by vibrating feed The vibratory equipments such as machine, vibration unloader, engine and broken host are integrated into an equipment, and complete machine oscillation influences each other phase mutual coupling It closes, Vibration Condition is complicated, and mobile unit is compact-sized.
Existing Control System of Belt Conveyer is not in place to the detection case of conveyer belt, is easy to cause and safety accident occurs.
Invention content
In view of the above shortcomings of the prior art, the technical problem to be solved in the present invention is to provide a kind of movable crusher use Control System of Belt Conveyer.
In order to solve the above technical problems, the present invention provides following technical solutions:
A kind of movable crusher Control System of Belt Conveyer, including conveyer belt, driven roller, driving drum, side plate and Supporting leg, the conveyer belt left side are socketed driven roller, and right side is socketed driving drum;The driven roller and driving drum avris are logical Two blocks of side plates are crossed to be fixedly connected;It is fixedly connected with supporting leg below the side plate;Moving caster is set below the supporting leg;The supporting leg Between cross bar is set;It is fixedly connected with hydraulic mandril below the cross bar;Detector assembly and control are also set up on the side plate Case;Reduction box is arranged in the side plate lower right-hand side;The reduction box is fixedly connected with driving drum, and reduction box lower left, which is fixed, to be connected Switch through axis;It is fixedly connected with servo motor by shaft coupling below the shaft;Alarm is also set up on the side plate.
As the further improvement project of the present invention:PLC control unit is set inside the control cabinet;The detector is total At including smoke detector, light sideslip detector, weight sideslip detector, longitudinal fracture detector, broken belt detector, putty detection Device, tape velocity detector and tension detector have detected whether smoke signal, if so, Smoke Detection by the smoke detector Signal is fed back to PLC control unit by device, sends the signal to alarm by PLC control unit, alarm is made to send out alarm, Warning indicator light lights.
As the further improvement project of the present invention:The light sideslip detector is detected conveyer belt, if light run Partial switch is closed, and signal is fed back to PLC control unit, report is sent the signal to by PLC control unit by light sideslip detector Alert device, alarm sound, warning indicator light light, and analyze light sideslip position by PLC control unit and report to host computer.
As the further improvement project of the present invention:The heavy offset signals of the heavy sideslip detector detection conveyer belt, if Detecting, signal is fed back to PLC control unit, signal sent out by PLC control unit by weight offset signals, weight sideslip detector Send to halt switch, shut down and halt indicator lights, meanwhile, by PLC control unit analyze light sideslip position and report to Host computer.
As further improvement project of the invention:The longitudinal tear letter of the longitudinal fracture detector detection conveyer belt Number, if detecting longitudinal tear signal, signal is fed back to PLC control unit by longitudinal fracture detector, is controlled by PLC single Member sends the signal to halt switch, shuts down and halt indicator lights.
As further improvement project of the invention:The broken belt detector is detected with putty detector and longitudinal tear The detection mode of device is identical.
As further improvement project of the invention:The belt speed signal of the tape velocity detector detection conveyer belt, PLC controls Unit processed reads belt speed signal, and is compared with standard value range, when belt speed is more than the % of normal belt speed or less than normal belt speed % when, PLC control unit control halt switch, shut down and halt indicator light.
As further improvement project of the invention:The tension signal of the tension detector detection conveyer belt, PLC controls Unit processed reads tension signal, and is compared with standard value, when tension is more than or less than standard value range, PLC control unit control Halt switch processed, shuts down and halt indicator lights.
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention carries out the smog of conveyer belt, sideslip, tearing, broken belt, putty, belt speed and tension by detector assembly effective Monitoring, and PLC control unit is coordinated to implement corresponding emergent management, it ensure that safety of the conveyer belt in transmission process, keep away Unexpected generation is exempted from.
Description of the drawings
Fig. 1 is a kind of front view schematic diagram of movable crusher Control System of Belt Conveyer;
Fig. 2 is a kind of top view illustration of movable crusher Control System of Belt Conveyer;
Fig. 3 is breakdown judge system diagram in a kind of movable crusher Control System of Belt Conveyer;
In figure:1- conveyer belts, 2- driven rollers, 3- side plates, 4- detectors assembly, 5- driving drums, 6- supporting legs, 7- hydraulic tops Bar, 8- Moving casters, 9- cross bars, 10- control cabinets, 11- reduction boxes, 12- shafts, 13- shaft couplings, 14- servo motors, 15- cigarettes The light sideslip detector of fog detector, 16-, 17- weight sideslips detector, 18- longitudinal fracture detectors, 19- broken belts detector, 20- Putty detector, 21- tape velocity detectors, 22- tension detectors, 23- halt switches, 24- alarms, 25-PLC control units.
Specific implementation mode
The technical solution of this patent is described in more detail With reference to embodiment.
The embodiment of this patent is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, and is only used for explaining this patent, and cannot be understood as a limitation of this patent.
In the description of this patent, it is to be understood that term "center", "upper", "lower", "front", "rear", " left side ", The orientation or positional relationship of the instructions such as " right side ", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on ... shown in the drawings Orientation or positional relationship, be merely for convenience of description this patent and simplify describe, do not indicate or imply the indicated device or Element must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as the limitation to this patent.
In the description of this patent, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection ", " setting " shall be understood in a broad sense, for example, it may be being fixedly linked, being arranged, may be a detachable connection, set It sets, or is integrally connected, is arranged.For the ordinary skill in the art, above-mentioned art can be understood as the case may be The concrete meaning of language in this patent.
- 3 are please referred to Fig.1, present embodiments provides a kind of movable crusher Control System of Belt Conveyer, including defeated Send band 1, driven roller 2, driving drum 5, side plate 3 and supporting leg 6;1 left side of the conveyer belt is socketed driven roller 2, right side socket Driving drum 5;The driven roller 2 is fixedly connected with 5 avris of driving drum by two blocks of side plates 3;3 lower section of the side plate is fixed Connection leg 6;Moving caster 8 is arranged in 6 lower section of the supporting leg;Cross bar 9 is set between the supporting leg 6;It is fixed below the cross bar It is connected with hydraulic mandril 7;Detector assembly 4 and control cabinet 10 are also set up on the side plate 3;3 lower right-hand side of the side plate is arranged Reduction box 11;The reduction box 11 is fixedly connected with driving drum 5, and 11 lower left of reduction box is fixedly connected with shaft 12;Described turn 12 lower section of axis is fixedly connected by shaft coupling 13 with servo motor 14;Alarm 24 is also set up on the side plate 3;
PLC control unit 25 is arranged in 10 inside of the control cabinet;4 assembly of the detector includes smoke detector 15, light sideslip Detector 16, weight sideslip detector 17, longitudinal fracture detector 18, broken belt detector 19, putty detector 20, tape velocity detector 21 and tension detector 22;Smoke signal is detected whether by smoke detector 15 first, if so, smoke detector 15 will be believed Number PLC control unit 25 is fed back to, alarm 24 is sent the signal to by PLC control unit 25, alarm 24 is made to send out police Report, warning indicator light light;Then conveyer belt 1 is detected by light sideslip detector 16, if light deviation switch is closed, Signal is fed back to PLC control unit 25 by light sideslip detector 16, and alarm is sent the signal to by PLC control unit 25 24, alarm sound, warning indicator light lights, and analyzes light sideslip position by PLC control unit 25 and report to host computer;It connects The heavy offset signals that conveyer belt 1 is detected by weight sideslip detector 17, if detecting weight offset signals, weight sideslip detector 17 Signal is fed back into PLC control unit 25, halt switch 23 is sent the signal to by PLC control unit 25, shuts down and shuts down Indicator light lights, meanwhile, light sideslip position is analyzed by PLC control unit 25 and is reported to host computer;Then it is torn by longitudinal The longitudinal tear signal that detector 18 detects conveyer belt 1 is split, if detecting longitudinal tear signal, longitudinal fracture detector 18 will Signal feeds back to PLC control unit 25, and halt switch 23 is sent the signal to by PLC control unit 25, shuts down and shutdown refers to Show that lamp lights;Broken belt detector 19 is identical as the detection mode of longitudinal fracture detector 18 as putty detector 19;Belt speed detects Device 21 detects the belt speed signal of conveyer belt 1, and PLC control unit 25 reads belt speed signal, and is compared with standard value range, works as belt speed More than normal belt speed 120% when or less than normal belt speed 80% when, PLC control unit 25 control halt switch 23, shut down and Halt indicator lights;The tension signal of conveyer belt 1 is detected by tension detector 22, PLC control unit 25 reads tension letter Number, and compared with standard value, when tension is more than or less than standard value range, PLC control unit 25 controls halt switch 23, stops Machine and halt indicator lights.
The present invention operation principle be:Smoke signal is detected whether by smoke detector 15 first, if so, smog is examined It surveys device 15 and signal is fed back into PLC control unit 25, alarm 24 is sent the signal to by PLC control unit 25, makes alarm Device 24 sends out alarm, and warning indicator light lights;Then conveyer belt 1 is detected by light sideslip detector 16, if light run Partial switch is closed, and signal is fed back to PLC control unit 25, sent out signal by PLC control unit 25 by light sideslip detector 16 It send to alarm 24, alarm sound, warning indicator light lights, and analyzes light sideslip position by PLC control unit 25 and report To host computer;Then the heavy offset signals of conveyer belt 1 are detected by weight sideslip detector 17, if detecting weight offset signals, weight Signal is fed back to PLC control unit 25 by sideslip detector 17, and halt switch is sent the signal to by PLC control unit 25 23, it shuts down and halt indicator lights, meanwhile, light sideslip position is analyzed by PLC control unit 25 and is reported to host computer;It connects It and is longitudinally torn by the longitudinal tear signal of the detection conveyer belt 1 of longitudinal fracture detector 18 if detecting longitudinal tear signal It splits detector 18 and signal is fed back into PLC control unit 25, halt switch 23 is sent the signal to by PLC control unit 25, It shuts down and halt indicator lights;The detection mode phase of broken belt detector 19 and putty detector 19 and longitudinal fracture detector 18 Together;Tape velocity detector 21 detects the belt speed signal of conveyer belt 1, and PLC control unit 25 reads belt speed signal, and and standard value range Comparison, when belt speed be more than normal belt speed 120% when or less than normal belt speed 80% when, PLC control unit 25 control shut down opens 23 are closed, shuts down and halt indicator lights;The tension signal of conveyer belt 1, PLC control unit 25 are detected by tension detector 22 Tension signal is read, and is compared with standard value, when tension is more than or less than standard value range, the control of PLC control unit 25 stops Machine switch 23, shuts down and halt indicator lights.
The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party Formula, one skilled in the relevant art within the scope of knowledge, can also be under the premise of not departing from this patent objective It makes a variety of changes.

Claims (8)

1. a kind of movable crusher Control System of Belt Conveyer, including conveyer belt(1), driven roller(2), driving drum (5), side plate(3)And supporting leg(6), characterized in that the conveyer belt(1)Left side is socketed driven roller(2), right side socket driving rolling Cylinder(5);The driven roller(2)And driving drum(5)Avris passes through two blocks of side plates(3)It is fixedly connected;The side plate(3)Lower section It is fixedly connected with supporting leg(6);The supporting leg(6)Moving caster is arranged in lower section(8);The supporting leg(6)Between cross bar is set(9);Institute It states and is fixedly connected with hydraulic mandril below cross bar(7);The side plate(3)On also set up detector assembly(4)And control cabinet(10); The side plate(3)Reduction box is arranged in lower right-hand side(11);The reduction box(11)With driving drum(5)It is fixedly connected, reduction box (11)Lower left is fixedly connected with shaft(12);The shaft(12)Lower section passes through shaft coupling(13)With servo motor(14)It is fixed to connect It connects;The side plate(3)On also set up alarm(24).
2. a kind of movable crusher Control System of Belt Conveyer according to claim 1, characterized in that the control Case processed(10)Inside setting PLC control unit(25);The detector(4)Assembly includes smoke detector(15), the inspection of light sideslip Survey device(16), weight sideslip detector(17), longitudinal fracture detector(18), broken belt detector(19), putty detector(20), band Fast detector(21)And tension detector(22), pass through the smoke detector(15)Smoke signal is detected whether, if so, cigarette Fog detector(15)Signal is fed back into PLC control unit(25), pass through PLC control unit(25)Send the signal to alarm (24), make alarm(24)Alarm is sent out, warning indicator light lights.
3. a kind of movable crusher Control System of Belt Conveyer according to claim 2, characterized in that described light Sideslip detector(16)To conveyer belt(1)It is detected, if light deviation switch is closed, light sideslip detector(16)Signal is anti- It is fed to PLC control unit(25), pass through PLC control unit(25)Send the signal to alarm(24), alarm sound, warning refers to Show that lamp lights, and passes through PLC control unit(25)It analyzes light sideslip position and reports to host computer.
4. a kind of movable crusher Control System of Belt Conveyer according to claim 2, characterized in that described heavy Sideslip detector(17)Detect conveyer belt(1)Heavy offset signals, if detecting weight offset signals, weight sideslip detector(17)It will Signal feeds back to PLC control unit(25), pass through PLC control unit(25)Send the signal to halt switch(23), shut down and Halt indicator lights, meanwhile, pass through PLC control unit(25)It analyzes light sideslip position and reports to host computer.
5. a kind of movable crusher Control System of Belt Conveyer according to claim 2, characterized in that described vertical To tearing detector(18)Detect conveyer belt(1)Longitudinal tear signal, if detecting longitudinal tear signal, longitudinal tear inspection Survey device(18)Signal is fed back into PLC control unit(25), pass through PLC control unit(25)Send the signal to halt switch (23), shut down and halt indicator light.
6. a kind of movable crusher Control System of Belt Conveyer according to claim 2, characterized in that described disconnected Band detector(19)With putty detector(19)With longitudinal fracture detector(18)Detection mode it is identical.
7. a kind of movable crusher Control System of Belt Conveyer according to claim 2, characterized in that the band Fast detector(21)Detect conveyer belt(1)Belt speed signal, PLC control unit(25)Read belt speed signal, and with standard value model Enclose comparison, when belt speed be more than normal belt speed 120% when or less than normal belt speed 80% when, PLC control unit(25)Control stops Machine switchs(23), shut down and halt indicator light.
8. a kind of movable crusher Control System of Belt Conveyer according to claim 2, characterized in that described Force detector(22)Detect conveyer belt(1)Tension signal, PLC control unit(25)Read tension signal, and with standard value pair Than, when tension is more than or less than standard value range, PLC control unit(25)Control halt switch(23), shut down and shutdown refer to Show that lamp lights.
CN201810655567.0A 2018-06-23 2018-06-23 A kind of movable crusher Control System of Belt Conveyer Withdrawn CN108750586A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810655567.0A CN108750586A (en) 2018-06-23 2018-06-23 A kind of movable crusher Control System of Belt Conveyer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810655567.0A CN108750586A (en) 2018-06-23 2018-06-23 A kind of movable crusher Control System of Belt Conveyer

Publications (1)

Publication Number Publication Date
CN108750586A true CN108750586A (en) 2018-11-06

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CN201810655567.0A Withdrawn CN108750586A (en) 2018-06-23 2018-06-23 A kind of movable crusher Control System of Belt Conveyer

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111846844A (en) * 2020-08-21 2020-10-30 山东东山新驿煤矿有限公司 Longitudinal tearing protection device and method for rubber belt conveyor
CN112031067A (en) * 2020-08-14 2020-12-04 承德石油高等专科学校 Bucket tooth, bucket and bucket tooth drop detection system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112031067A (en) * 2020-08-14 2020-12-04 承德石油高等专科学校 Bucket tooth, bucket and bucket tooth drop detection system
CN111846844A (en) * 2020-08-21 2020-10-30 山东东山新驿煤矿有限公司 Longitudinal tearing protection device and method for rubber belt conveyor

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Application publication date: 20181106

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