CN105819189B - Conveying belt tearing detection device and method - Google Patents

Conveying belt tearing detection device and method Download PDF

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Publication number
CN105819189B
CN105819189B CN201610293090.7A CN201610293090A CN105819189B CN 105819189 B CN105819189 B CN 105819189B CN 201610293090 A CN201610293090 A CN 201610293090A CN 105819189 B CN105819189 B CN 105819189B
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China
Prior art keywords
roller
belt
swinging axle
control device
detection lug
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CN201610293090.7A
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Chinese (zh)
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CN105819189A (en
Inventor
汪玉
郑红满
郑旺来
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Anhui Zhiqi Environmental Protection Equipment Co ltd
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Anhui Shengyun Heavy Industry Machinery Co Ltd
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Priority to CN201610293090.7A priority Critical patent/CN105819189B/en
Publication of CN105819189A publication Critical patent/CN105819189A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/06Control devices, e.g. for safety, warning or fault-correcting interrupting the drive in case of driving element breakage; Braking or stopping loose load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/10Arrangements of rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0266Control or detection relating to the load carrier(s)
    • B65G2203/0275Damage on the load carrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • B65G2203/044Optical

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Conveyors (AREA)

Abstract

The invention discloses a conveying belt tearing detection device and a method, which comprises a roller, a swing shaft, a swing angle detection piece, a revolution number detection piece and a belt conveyor controller, wherein the roller is connected with the swing shaft through fixing plates on two sides, the roller can rotate around a central shaft connected with the fixing plates and can rotate through the fixing plates, the revolution number detection piece is arranged at the head of the central shaft of the roller, the swing angle detection piece is arranged at the head of the swing shaft, and the revolution number detection piece and the swing angle detection piece are respectively connected with the belt conveyor controller through a proximity switch. The belt tearing detection device can distinguish continuous coal falling from coal blocks splashed occasionally during normal operation, and can not generate false alarm for mechanical vibration generated during the operation of the belt conveyor.

Description

Belt conveyor discerption detecting device and method
Technical field
The invention belongs to the supporting detection protection device technical field of ribbon conveyer, and in particular to a kind of belt conveyor tear Detection means and method.
Background technology
The reliability service of ribbon conveyer is related to the economic benefit in whole colliery, and conveyer belt is in transportation, longitudinal direction Conveyer band discerption is destructive very big damage type, once tear accident occurs, it will larger economic loss is caused, sometimes very Stopped production to whole production procedure is made.Conveyer band discerption accident is as one of the problem in colliery.Therefore, conveyer band discerption is studied to protect Shield is to coal mine equipment safe operation important in inhibiting.
The content of the invention
According to above the deficiencies in the prior art, the technical problems to be solved by the invention are to propose a kind of backhaul belt conveyor Monitoring device and method are torn, by setting roller and the detection alarm mechanism to be linked with roller on return belt, is solved The problem of belt tearing is not easy to be detected.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:A kind of belt conveyor discerption detecting device, Including roller, swinging axle, swing angle detection lug and belt control device, roller connects swinging axle by the fixed plate of both sides, Swinging axle can be swung by fixed plate, swing shaft head and be provided with swing angle detection lug, swing angle detection lug passes through one Piece proximity switch connection belt control device.The roller is apart from belt conveyor 2-3cm.The detection means also includes revolution and examined Piece is surveyed, the central shaft both ends of roller are erected in fixed plate, the rotation number of turns of revolution detection lug inspection center axle, and pass through one piece Proximity switch connects belt control device.The detection means also includes belt clamping device, and the belt clamping device is by extremely Few 8 contact rollers composition, is arranged in four angles of detection zone, belt each corresponding contact roller up and down, contact roller It is fixed on by central shaft on two side stands of belt conveyer.Two side stands of the belt conveyer are connected with contact roller Place is provided with waist-shaped hole.The detection means also includes reflective type photoelectric sensor, and reflective type photoelectric sensor is arranged on roller Front, photophore and receiver are installed in the side of belt conveyer, in the opposite side of belt conveyer position corresponding with photophore The reflector put.The installation site of the photophore and receiver should be higher than swinging axle.
A kind of belt conveyor tears detection method, comprises the following steps:
S01, the end set swing angle detection lug in the swinging axle to be linked with roller, the deflection of swinging axle is detected in real time Angle, and belt control device is connected to by one piece of proximity switch, the roller is arranged on above belt conveyor;
If S02, swing angle detection lug detect that swinging axle has deflection angle, belt control device record lower swing Axle deflection time, when deflected between exceed preset time, then send alarm signal.
Above-mentioned belt conveyor tear detection method also comprises the following steps:
M01, the central shaft end set revolution detection lug in roller rotation, the rotating cycle of real-time inspection center's axle, and Belt control device is connected to by one piece of proximity switch;
If M02, revolution detection lug detect roller around central shaft rotation, often from turning around, send pulsatile once to Belt control device;
The pulse number that M03, accumulator rotation counting detection lug are sent, when more than predetermined pulse number, sends alarm Signal.
The step M03 is specially:Integrating instrument calculates summation pulse number, within a certain period of time, if without new arteries and veins Punching is cumulative, then accumulated value starts gradually to successively decrease by given pace, until accumulated value returns 0, in this process if new arteries and veins Go out now, then continue to add up, alarm signal is sent if accumulated value exceedes preset value.
Present invention has the advantages that:Inventive belt discerption detecting device can by when continuation coal breakage and normal operation once in a while The coal cinder splashed down is distinguish between, and will not also produce false alarm for mechanical oscillation caused by belt feeder work.
Brief description of the drawings
The content expressed by this specification accompanying drawing and the mark in figure are briefly described below:
Fig. 1 is the front view of the detection means of the embodiment of the present invention.
Fig. 2 is the top view of the detection means of the embodiment of the present invention.
Fig. 3 is the roller of the detection means of the embodiment of the present invention with swinging shaft connection place structure chart.
Wherein, 1 roller, 2 swing angle detection lugs, 3 revolution detection lugs, 4 rotary shafts, 5 swinging axles, 6 belts, 7 contact rollers, 8 transmitters, 9 receivers.
Embodiment
Below against accompanying drawing, by the description to embodiment, for example involved each component of embodiment of the invention Shape, construction, the mutual alignment and annexation between each several part, the effect of each several part and operation principle, manufacturing process and Operate with method etc., is described in further detail, to help those skilled in the art to inventive concept of the invention, technology Scheme has more complete, accurate and deep understanding.
The present invention mentality of designing be:Detection means of the present invention is the roller 1 that can freely swing along swinging axle 5, is detected Device is arranged on the surface about 2-3 centimeters of return belt 6, and when belt 6 occurring tearing accident, backhaul coal breakage is from detection Pass through below device, drive roller 1 to move, the revolution detection lug 3 and swing angle detection lug 2 to be linked with roller 1 will record number According to, and signal is sent to control system, realize the tear detection of belt 6.
A kind of belt conveyor discerption detecting device, including roller 1, swinging axle 5, swing angle detection lug 2 and belt feeder control Device processed, roller 1 connect swinging axle 5 by the fixed plate of both sides, can swing by fixed plate swinging axle 5, the head of swinging axle 5 is set Swing angle detection lug 2 is put, swing angle detection lug 2 connects belt control device by one piece of proximity switch.The roller 1 Apart from belt conveyor 2-3cm.The detection means also includes revolution detection lug 3, and the central shaft both ends of roller 1 are erected at fixed plate On, the rotation number of turns of the inspection center's axle of revolution detection lug 3, and belt control device is connected by one piece of proximity switch.The inspection Surveying device also includes belt clamping device, and the belt clamping device is made up of at least eight contact roller, is arranged in detection zone Four angles in domain, belt about 6 each corresponding contact roller, contact roller the two of belt conveyer are fixed on by central shaft On side stand.Two side stands of the belt conveyer are provided with waist-shaped hole with contact roller junction.The detection means is also wrapped Reflective type photoelectric sensor is included, reflective type photoelectric sensor is arranged on the front of roller 1, and installation is luminous in the side of belt conveyer Device and receiver, in the reflector of the opposite side and photophore correspondence position of belt conveyer.The photophore and receiver Installation site should be higher than swinging axle 5.
A kind of belt conveyor tears detection method, comprises the following steps:
S01, the end set swing angle detection lug 2 in the swinging axle 5 to be linked with roller 1, swinging axle 5 is detected in real time Deflection angle, and belt control device is connected to by one piece of proximity switch, the roller 1 is arranged on the top of belt conveyor 6;
If S02, swing angle detection lug 2 detect that swinging axle 5 has deflection angle, the belt control device record bottom Moving axis 5 deflect time, when deflected between exceed preset time, then send alarm signal.
Above-mentioned belt conveyor 6 tears detection method and also comprised the following steps:
M01, the central shaft end set revolution detection lug 3 in the rotation of roller 1, the rotating cycle of real-time inspection center's axle, And belt control device is connected to by one piece of proximity switch;
If M02, revolution detection lug 3 detect that roller 1 around central shaft rotation, often from turning around, sends pulsatile once Give belt control device;
The pulse number that M03, accumulator rotation counting detection lug 3 are sent, when more than predetermined pulse number, sends alarm Signal.
The step M03 is specially:Integrating instrument calculates summation pulse number, within a certain period of time, if without new arteries and veins Punching is cumulative, then accumulated value starts gradually to successively decrease by given pace, until accumulated value returns 0, in this process if new arteries and veins Go out now, then continue to add up, alarm signal is sent if accumulated value exceedes preset value.
As shown in figure 1, the device has a rotatable roller 1, roller 1 is placed on a swinging axle that can be swung 5. Roller 1 can also can rotate along the swing of swinging axle 5 around the rotary shaft 4 of itself, the head of rotary shaft 4 connection one of roller 1 Individual revolution detection lug 3, it is detected using the proximity switch of inductive type first, when roller 1 rotates a circle, one can be produced Individual pulse signal.The head of swinging axle 5 equally one detection lug of connection, detects whether to produce swing using the second proximity switch. The signal of two proximity switches all inputs to belt control device by signal relay.
The device is evenly arranged several, above return belt 6 at a certain distance along feeding machine operation belt 6.Roller Distance between cylinder 1 and return belt 6 is after experiment depending on actual coal breakage size.When if tear generation backhaul coal breakage is more And on the downside of the device by when, roller 1 and its swinging axle 5 will be jacked up, roller 1 is swung along homeward journey direction, swinging axle 5 this When drive swing detection piece turn an angle.Second proximity switch is used to detect swing angle, if swinging signal exceedes in advance If the time does not reset yet, alarm stopping signal is now produced.
If coal breakage flow is smaller during tear, then coal breakage on the downside of device by when, due to roller 1 and the gap of belt 6 compared with Small, coal breakage will produce friction with roller 1.Under frictional force effect, constantly roller 1 is driven to rotate.Revolution detection lug 3 will make first Proximity switch constantly produces pulse, and program judges whether to produce alarm, shut down by the accumulated value of pulse and the continuity of pulse Signal.Dropped the ut on return belt 6 for occasional in normal operation, program will not produce alarm and shut down letter Number.
A small amount of coal cinder in backhaul face is splashed down during for operation once in a while, caused number of pulses is seldom, more than default The prepulse of value disappears, and accumulator now stops being incremented by, and program then keeps current accumulation value 2s, waits pulse to be in the process It is no to continue to occur.Continue to occur in the backhaul face of belt 6, then pulse if coal cinder continues to fall, accumulated value continues to increase, until tired Alarm is shut down after the pulse added exceedes preset value;If pulse no longer occurs, accumulated value starts gradually to successively decrease by given pace after 2s, Until accumulated value returns 0.During successively decreasing, pulse is produced in the backhaul of belt 6 if coal cinder falls, then stops successively decreasing and working as Continue to be incremented by by umber of pulse on the basis of preceding accumulated value.
Due to the shake of the dynamic action and whole conveyer of the carrying roller of return belt 6, return belt 6 also can be with whole dress Put and shake together, in order to avoid the false touch of the whole detection means caused by the shake of belt 6 is moved, therefore, where detection means Region is provided with pressing device, and pressing device is made up of at least eight contact roller, is arranged in four angles of detection zone, skin Band each corresponding contact roller about 6, the belt 6 of whole detection zone is compressed.Contact roller can be rotated about its center axis, with Reduce the friction between belt 6.Central shaft is fixed on side stand by nut, and waist-shaped hole is provided with side stand, is easy to adjust The position of contact roller, the pressure acted on belt 6.
For large-scale coal cinder, it is possible to fall and blocked on return belt 6 by swinging axle 5, without below swinging axle 5 Hole in pass through, therefore will not be detected, if coal cinder is accumulated, the security of whole device can be influenceed, therefore, in roller 1 Front, be provided with reflective type photoelectric sensor on the support of both sides, photophore and receiver be installed in the side of belt feeder, The opposite side of belt feeder and the installation reflector of photophore correspondence position, the light that photophore is sent is after reflector reflects by light Electric transducer light receiving device receives, and it is reflective to illustrate that no foreign matter blocks, then judge no foreign matter by, be normal condition, belt feeder Continue to run with.When there is foreign matter to block, light receiving device does not receive reflected light, then is judged as having foreign matter by then by alarm signal Input to belt control device.The installation site of photophore and receiver should be higher than swinging axle 5.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that present invention specific implementation is not by aforesaid way Limitation, as long as the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is employed, or without changing Enter and the design of the present invention and technical scheme are directly applied into other occasions, within protection scope of the present invention.This hair Bright protection domain should be determined by the scope of protection defined in the claims.

Claims (1)

1. a kind of detection method of belt conveyor discerption detecting device, the detection means includes roller (1), swinging axle (5), pendulum Dynamic angle detection lug (2) and belt control device, roller (1) connect swinging axle (5) by the fixed plate of both sides, can pass through fixation Plate swings swinging axle (5), and swinging axle (5) head is provided with swing angle detection lug (2), and swing angle detection lug (2) passes through One piece of proximity switch connects belt control device;
The roller (1) is apart from belt conveyor (6) 2-3cm;
The detection means also includes revolution detection lug (3), and the central shaft both ends of roller (1) are erected in fixed plate, revolution inspection The rotation number of turns of piece (3) inspection center axle is surveyed, and belt control device is connected by one piece of proximity switch;
The detection means also includes belt clamping device, and the belt clamping device is made up of at least eight contact roller (7), point Four angles of detection zone are not arranged in, and each one corresponding contact roller (7), contact roller (7) pass through its center to belt (6) up and down Axle is fixed on two side stands of belt conveyer;
Two side stands of the belt conveyer are provided with waist-shaped hole with contact roller (7) junction;
The detection means also includes reflective type photoelectric sensor, and reflective type photoelectric sensor is arranged in front of roller (1), defeated Send the side of belt feeder that transmitter (8) and receiver (9) are installed, it is right with transmitter (8) in the opposite side installation of belt conveyer Answer the reflector of position;
The installation site of the transmitter (8) and receiver (9) should be higher than swinging axle (5);
It is characterised in that it includes following steps:
S01, the end set swing angle detection lug (2) in the swinging axle (5) to be linked with roller (1), detect swinging axle in real time (5) deflection angle, and belt control device is connected to by one piece of proximity switch, the roller (1) is arranged on belt conveyor (6) top;
If S02, swing angle detection lug (2) detect that swinging axle (5) has deflection angle, the belt control device record bottom Moving axis (5) deflection time, when deflected between exceed preset time, then send alarm signal;
Also comprise the following steps:
M01, the central shaft end set revolution detection lug (3) in roller (1) rotation, the rotating cycle of real-time inspection center's axle, And belt control device is connected to by one piece of proximity switch;
If M02, revolution detection lug (3) detect that roller (1) around central shaft rotation, often from turning around, sends pulsatile once Give belt control device;
The pulse number that M03, accumulator rotation counting detection lug (3) are sent, when more than predetermined pulse number, sends alarm signal Number;
The step M03 is specially:Integrating instrument calculates summation pulse number, within a certain period of time, if tired out without new pulse Add, then accumulated value starts gradually to successively decrease by given pace, until accumulated value returns 0, in this process if new pulse goes out It is existing, then continue to add up, alarm signal is sent if accumulated value exceedes preset value.
CN201610293090.7A 2016-05-05 2016-05-05 Conveying belt tearing detection device and method Active CN105819189B (en)

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CN105819189B true CN105819189B (en) 2018-02-16

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107741156A (en) * 2017-11-21 2018-02-27 湖南金炉科技有限责任公司 Roller kilns roll breakage detecting system
CN109335573A (en) * 2018-10-30 2019-02-15 南京钢铁股份有限公司 A kind of device of quick detection belt tearing
CN111115159A (en) * 2018-10-31 2020-05-08 比亚迪股份有限公司 Conveyor belt position detection device and method
CN109879025B (en) * 2019-03-05 2024-03-15 威海新北洋技术服务有限公司 Side-by-side object separation method and device

Citations (9)

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Publication number Priority date Publication date Assignee Title
US6131727A (en) * 1998-06-10 2000-10-17 Nelson; David W. Conveyor belt monitor
CN101769855A (en) * 2008-12-31 2010-07-07 中国神华能源股份有限公司 Device for detecting belt tearing
CN201780381U (en) * 2010-04-22 2011-03-30 煤炭科学研究总院上海分院 Conveyer belt longitudinal ripping detecting device
CN201951979U (en) * 2011-03-20 2011-08-31 戚建民 Tearing alarm device of belt conveyer
CN202296260U (en) * 2011-09-21 2012-07-04 山西太钢不锈钢股份有限公司 Device for detecting tearing of conveying belt of belt conveyor
CN203728113U (en) * 2014-03-25 2014-07-23 胡金良 Belt anti-tear monitoring device
CN203975858U (en) * 2014-08-15 2014-12-03 唐山市协力胶带运输设备有限公司 Belt transporter emergency stop mechanism
CN204453669U (en) * 2015-02-12 2015-07-08 天津华宁电子有限公司 Adopt the monitoring device for belt tearing that dry-reed tube detects
CN205634016U (en) * 2016-05-05 2016-10-12 安徽盛运重工机械有限责任公司 Conveyor belt tears detection device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6131727A (en) * 1998-06-10 2000-10-17 Nelson; David W. Conveyor belt monitor
CN101769855A (en) * 2008-12-31 2010-07-07 中国神华能源股份有限公司 Device for detecting belt tearing
CN201780381U (en) * 2010-04-22 2011-03-30 煤炭科学研究总院上海分院 Conveyer belt longitudinal ripping detecting device
CN201951979U (en) * 2011-03-20 2011-08-31 戚建民 Tearing alarm device of belt conveyer
CN202296260U (en) * 2011-09-21 2012-07-04 山西太钢不锈钢股份有限公司 Device for detecting tearing of conveying belt of belt conveyor
CN203728113U (en) * 2014-03-25 2014-07-23 胡金良 Belt anti-tear monitoring device
CN203975858U (en) * 2014-08-15 2014-12-03 唐山市协力胶带运输设备有限公司 Belt transporter emergency stop mechanism
CN204453669U (en) * 2015-02-12 2015-07-08 天津华宁电子有限公司 Adopt the monitoring device for belt tearing that dry-reed tube detects
CN205634016U (en) * 2016-05-05 2016-10-12 安徽盛运重工机械有限责任公司 Conveyor belt tears detection device

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Effective date of registration: 20210907

Address after: 231400 No. 4, East Ring Road, Tongcheng economic and Technological Development Zone, Anqing City, Anhui Province

Patentee after: Anhui Shengyun conveying equipment Co.,Ltd.

Address before: 231400 Kuai Huo Ling, Tongcheng City, Anqing City, Anhui Province

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Patentee before: Anhui Shengyun conveying equipment Co.,Ltd.

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