CN108749193A - 一种高强度多性能夹胶夹筋板及工艺 - Google Patents

一种高强度多性能夹胶夹筋板及工艺 Download PDF

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CN108749193A
CN108749193A CN201810795300.1A CN201810795300A CN108749193A CN 108749193 A CN108749193 A CN 108749193A CN 201810795300 A CN201810795300 A CN 201810795300A CN 108749193 A CN108749193 A CN 108749193A
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于长河
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/02Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/12Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/14Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/10Next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028Net structure, e.g. spaced apart filaments bonded at the crossing points
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • B32B2419/04Tiles for floors or walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2607/00Walls, panels

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  • Building Environments (AREA)

Abstract

本发明提供一种高强度多性能夹胶夹筋板及工艺,在材料层①和④之间,加入网状增强材料②和胶黏剂③,通过加压,在材料层中加入纤维⑤,形成一种高强度多性能夹胶夹筋板,由于中间有网、布状增强材料②和胶黏剂③,当板材受到冲击破裂时,物体不易贯穿板材,防止自然灾害和人为破坏而造成的危害。这种板材的特性具有隔音,保温,抗震、抗弯,抗冲击等多种性能,并且制作简单,板材选材及组合方式灵活,广泛用于家具、地板、墙面、屋面等多种场合,市场空间十分广泛。

Description

一种高强度多性能夹胶夹筋板及工艺
(一)技术领域:
本发明涉及新材料技术领域,具体是一种高强度多性能夹胶夹筋板及工艺。
(二)背景技术:目前,新材料板材和制作方法有很多种,但普遍的结构都是相同材质或不同结构的板材复合。中间夹网夹胶的板材并不存在。由于结构的限制,其在承压性、抗弯性、抗冲击性、隔音、保温往往不能满足要求。
随着人们对板材性能的不断提高,研制一种结构更好的,在承压性、抗弯性、抗冲击性、隔音性、保温性好的板材是市场所必须的。
(三)发明内容:本发明公开了一种高强度多性能夹胶夹筋板及工艺,可解决板的抗弯性、抗冲击性、保温性、隔音性等问题。
本发明的技术方案如下:在两层材料中间,加入网、布状增强材料和粘合剂,然后通过,加压而成。材料可以是板、皮、膜,板材可以是实木板、大芯板、竹拼板、密度板、饰面板、细芯板、指接板、三聚氰胺板、防水板、石膏板、水泥板、免漆板、烤漆板、刨花板等,皮可以是木皮、纸皮等,膜可以是PVC 膜等,网、布状增强材料可以是金属网和非金属网、例如:钢筋网、钢丝网、碳纤维网等,粘合剂主要有天然粘合剂和合成粘合剂。
材料层内加入短纤维⑤增强纵向拉伸强度,可提高抗压力。当板材受到冲击时,利用外层受压应力和内层受拉应力来对抗冲击,板材之间的胶膜可以保温和隔音,并且在受冲击的一面破裂时,由于中间胶黏剂③的作用而不脱落,大大增强了板材承压性、抗弯性、抗冲击性、隔音性、保温性等性能。
利用以上原理,可以延伸做成三层或三层以上夹层板。
(四)附图说明:图1是产品结构图,图2是产品结构图。①材料层、②网状增强材料、③胶黏剂、④材料层。其中①和④材料层可以是实木板、大芯板、竹拼板、密度板、饰面板、细芯板、指接板、三聚氰胺板、防水板、石膏板、水泥板、免漆板、烤漆板、刨花板、水泥板、木皮、纸皮、PVC膜等,②网状增强材料可以是金属网和非金属网,③胶黏剂可以是天然粘合剂和合成粘合剂。
利用这种结构,通过选择不同的材料来组合,可以做不同性能的板,可用来做地板、内外墙、家具、地板砖、屋面板、防爆板、防弹板等,是材料界的又一次革命性进步。
(五)具体实施方式:
1、把2张或者2张以上实木板定厚砂光后,中间用PVB和增强碳纤维网预合、预压,然后进入高压釜,在130度左右,在13.5Mpa左右的压力作用下,加压出中间层胶片中间的气泡,做成夹胶夹筋木板,用做地板或家具板。
2、把2张或者2张以上水泥纤维压力板定厚砂光后,中间用PVB和增强碳纤维网预合、预压,然后进入高压釜,在130度左右,在13.5Mpa左右的压力作用下,加压出中间层胶片中间的气泡,粘合2张或两张以上纤维水泥压力板,做成夹胶夹筋水泥板,用做地板或家具板。
3、把1张水泥纤维压力板定厚砂光后,在上面铺设增强碳纤维网和粘合剂,后在上面铺设防火皮,做成防火装饰板。
以上内容是结合具体的优选实施方式对本发明作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明,对于本发明技术领域的普通技术人员来说,在不脱离本发明的前提下,还可以做出若干简单推演或替换,或利用本发明原理,做成多层的,都应当视为属于本发明所提交的权利要求书确定的保护范围。
在本发明设计完成之前,尚未见到有与本发明相同的施工结构和工艺,也未在文献中有记载。

Claims (4)

1.本发明提供一种高强度多性能夹胶夹筋板及工艺,其特征在于:在两层材料中间,加入网、布状增强材料和粘合剂,做成夹胶夹筋板材。
2.在多层材料中间,加入网、布状增强材料和粘合剂,做成夹胶夹筋板材。
3.材料层内加入纤维,以增强纵向拉伸强度和抗压力。
4.材料的粘接面做成条纹或网格状纹理形状,以增大接触面积。
CN201810795300.1A 2018-07-11 2018-07-11 一种高强度多性能夹胶夹筋板及工艺 Pending CN108749193A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110107021A (zh) * 2019-06-05 2019-08-09 南京林业大学 一种钢木竹组合板
WO2020148312A1 (en) * 2019-01-17 2020-07-23 Hercules Manufacturing & Building Systems Limited A construction system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020148312A1 (en) * 2019-01-17 2020-07-23 Hercules Manufacturing & Building Systems Limited A construction system and method
CN110107021A (zh) * 2019-06-05 2019-08-09 南京林业大学 一种钢木竹组合板

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