CN108747719A - The process equipment of metal blade - Google Patents
The process equipment of metal blade Download PDFInfo
- Publication number
- CN108747719A CN108747719A CN201810737399.XA CN201810737399A CN108747719A CN 108747719 A CN108747719 A CN 108747719A CN 201810737399 A CN201810737399 A CN 201810737399A CN 108747719 A CN108747719 A CN 108747719A
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- Prior art keywords
- blade
- plate
- fixed
- feeding box
- material feeding
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- 239000002184 metal Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims description 128
- 239000000463 material Substances 0.000 claims description 84
- 238000007790 scraping Methods 0.000 claims description 42
- 230000033001 locomotion Effects 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000007373 indentation Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 3
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 9
- 238000007789 sealing Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 230000037452 priming Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/14—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding turbine blades, propeller blades or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to intelligent machine apparatus fields.The process equipment of metal blade, including rack, X-axis horizontal mobile device and blade clamping device;X-axis horizontal mobile device is fixed on the rack, and blade clamping device is mounted on X-axis horizontal mobile device.The advantages of process equipment of the metal blade is processing efficiency and high precision machining.
Description
Technical field
The present invention relates to the automatic grinding equipment of intelligent machine apparatus field, especially metal blade.
Background technology
Metal blade is widely used, such as in ventilation setting.There are mainly two types of metal blades, and one is both ends all
It is linear, it be the linear type other end is arc line shaped that another kind, which is one end,.Existing metal blade grinding is to lead to blade
It crosses fixture fixation to be ground it by yarn wheel, camber line is processed and is realized by adjusting the front and back position of fixture, processing essence
Spend low, in addition, processing will carry out the loading and unloading of blade every time, processing efficiency is low.
Invention content
The purpose of the invention is to provide a kind of metal blade process equipment of processing efficiency and high precision machining.
To achieve the goals above, present invention employs following technical schemes:The process equipment of metal blade, including machine
Frame, X-axis horizontal mobile device and blade clamping device;X-axis horizontal mobile device is fixed on the rack, the installation of blade clamping device
On X-axis horizontal mobile device;
X-axis horizontal mobile device includes first motor, supporting mechanism and the first chute mechanism, first motor and the first chute mechanism
On supporting mechanism, first motor controls the first chute mechanism and laterally moves linearly on supporting mechanism;
Blade clamping device includes the first blade delivery device, the second blade delivery device and two groups of blade clamp systems;First
Blade delivery device and the second blade delivery device are mounted on the first slide carriage of the first chute mechanism, the first blade delivery device
With one group of blade clamp system is installed respectively on the second blade delivery device;
First blade delivery device includes first cascade material feeding box, the first workbench, the first scraping wings, the first pusher cylinder and
One body feed tank;First cascade material feeding box is vertically installed on the first workbench;It is equipped with stacking in first cascade material feeding box and places leaf
The accommodating chamber of piece, accommodating chamber cross sectional shape are matched with blade shape, and the arcwall face of accommodating chamber is towards outside, first cascade material feeding box
Inside and outside bottom be equipped with the material path being connected to accommodating chamber;First pusher cylinder is mounted on the outside of first cascade material feeding box
The first workbench on, the first scraping wings be mounted on the first pusher cylinder inner end telescopic shaft on, the shape of the first scraping wings
It is matched with material path, i.e., the length of the first scraping wings and thickness are matched with material path, and the inner face of the first scraping wings is arcwall face;
First pusher cylinder controls the blade that the first scraping wings pushes first cascade material feeding box bottom;First material case is placed on the first work
Make in the rack on the inside of platform;
Second blade delivery device includes the second stacking material feeding box, the second workbench, the second scraping wings, the second pusher cylinder, the
Two body feed tanks;Second stacking material feeding box is vertically installed on the second workbench;It is equipped with stacking in second stacking material feeding box and places leaf
The accommodating chamber of piece, accommodating chamber cross sectional shape are matched with blade shape, and material feeding box is laminated towards inside, second in the arcwall face of accommodating chamber
Inside and outside bottom be equipped with the material path being connected to accommodating chamber;Second pusher cylinder is mounted on the outside of the second stacking material feeding box
The second workbench on, the second scraping wings be mounted on the second pusher cylinder inner end telescopic shaft on, the shape of the second scraping wings
It is matched with material path, i.e., the length of the second scraping wings and thickness are matched with material path, and the inner face of the second scraping wings is horizontal plane.
=;Second pusher cylinder controls the blade that the second scraping wings pushes the second stacking material feeding box bottom;Second material case is placed on second
In rack on the inside of workbench;
Blade clamp system includes clamping cylinder, press component and limiting plate, and the output end of clamping cylinder connects press component;Limit
Position board bottom portion is equipped with the material passing passage passed through for blade, has blade fixed gap on the inside of limiting plate and by pressure arm slide guide ladder, folder
Tight cylinder control press component compresses downwards the blade at blade fixed gap;The clamping cylinder installation of one group of blade clamp system
On first cascade material feeding box, limiting plate is fixed on the inner end of the first workbench;The clamping of another group of blade clamp system
Cylinder is mounted on the second stacking material feeding box, and limiting plate is fixed on the inner end of the second workbench.
Preferably, the process equipment of metal blade, it is characterised in that good includes operation bottom plate apparatus, Y-axis back-and-forth motion
Device, main shaft Grinding wheel rotating device and grinding attachment;Operation bottom plate apparatus is fixed on the rack, and Y-axis is moved forward and backward device and connects
It is connected on operation bottom plate apparatus, main shaft Grinding wheel rotating device and grinding attachment are mounted on Y-axis and are moved forward and backward on device.
Preferably, press component includes by pressure arm, pin, fixed block;It is in inverted T-shaped by pressure arm overall structure, by pressure arm
Upper end formation is arm end, and lower end is briquetting, and clamping cylinder control is rotated by pressure arm is pressed on first by briquetting by blade
On workbench or the second workbench;The shape of briquetting and the shape and location matches of blade fixed gap;Connect by pressure arm top
Clamping cylinder is connect, passes through pin connection fixing block by pressure arm lower part;Fixed block is fixed on limiting plate top;Clamping cylinder controls
It is rotated around pin by pressure arm and the blade at blade fixed gap is compressed by briquetting.
Preferably, operation bottom plate apparatus includes tip plate, is oriented to connecting pole, locks connector, arc-shaped guide plate, connection
Column, protractor and the 4th motor;Arc-shaped guide plate is mounted in rack, and arc-shaped guide plate is equipped with and blade arc end to be processed
The matched arc groove of radian is oriented to connecting pole upper end and is fixed on tip plate, and guiding connecting pole lower end is movably connected in arc and leads
Into the arc groove of plate, by being oriented to connecting pole, arcuately slot moves tip plate;Connector is locked to be mounted on tip plate;4th
Motor is mounted in rack, and the connecting pole of the 4th motor by protractor and thereon connects tip plate, is oriented to connecting pole connection point
On the middle and back of head plate, connecting pole connects in tip front edge of board portion;
Preferably, main shaft Grinding wheel rotating device includes link mechanism, rotating beam mechanism, the gentle cylinder mechanism of support table apparatus;
Cylinder mechanism is fixed on support table apparatus, and cylinder mechanism connects link mechanism, and link mechanism is connect with rotating beam mechanism;Support
Table apparatus and rotating beam mechanism are mounted on the second slide carriage.
Preferably, grinding attachment includes the second motor, press plate mechanism, belt gear, grinding wheel driving mechanism and sand
Take turns mechanism;Second motor is mounted on press plate mechanism, and the second motor connects grinding wheel driving mechanism, grinding wheel by belt gear
Driving mechanism connects grinding wheel mechanism.
Preferably, supporting rack includes baffle, shaft coupling, supporting rack, end cap, leading screw and guide rail;First chute mechanism packet
Include sleeve, linear bearing and the first slide carriage;Supporting rack is fixed on the rack, and two guide rails are fixed on supporting rack upper end, and leading screw is set
It sets between two guide rails, first motor connects leading screw by shaft coupling, and Coupling Clearance coordinates on baffle;Leading screw passes through end
Lid is fixed;Leading screw connects linear bearing, and linear bearing and sleeve connection are on the first slide carriage.
The process equipment of the metal blade of above-mentioned technical proposal is used, in the stacking for the blade that blade clamping device is completed
Material, and blade is more reasonably clamped, not only loading and unloading are efficient, but also clamp the quality for securely improving grinding.To sum up
Described, the advantages of process equipment of the metal blade is processing efficiency and high precision machining.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the exploded perspective view of the X-axis horizontal mobile device of the embodiment of the present invention.
Fig. 3 is the exploded perspective view of the first blade delivery device of the embodiment of the present invention.
Fig. 4 is the exploded perspective view of the second blade delivery device of the embodiment of the present invention.
Fig. 5 is the exploded perspective view of the blade clamp system of the embodiment of the present invention.
Fig. 6 is the exploded perspective view of the operation bottom plate apparatus of the embodiment of the present invention.
Fig. 7 is the exploded perspective view of main shaft Grinding wheel rotating device of the embodiment of the present invention.
Fig. 8 is the exploded perspective view of cylinder mechanism of the embodiment of the present invention.
Fig. 9 is the exploded perspective view of link mechanism of the embodiment of the present invention.
Figure 10 is the exploded perspective view of rotary components of the embodiment of the present invention.
Figure 11 is the exploded perspective view of capitate arm component of the embodiment of the present invention.
Figure 12 is the exploded perspective view of linear stable component of the embodiment of the present invention.
Figure 13 is the exploded perspective view of limit assembly of the embodiment of the present invention.
Figure 14 is the exploded perspective view that the embodiment of the present invention supports table apparatus.
Figure 15 is the exploded perspective view of rotating beam of embodiment of the present invention mechanism.
Figure 16 is the exploded perspective view of grinding attachment of the embodiment of the present invention.
Figure 17 is the exploded perspective view of press plate mechanism of the embodiment of the present invention.
Figure 18 is the exploded perspective view of belt gear of the embodiment of the present invention.
Figure 19 is the exploded perspective view of grinding wheel driving mechanism of the embodiment of the present invention.
Figure 20 is the exploded perspective view of grinding wheel of embodiment of the present invention mechanism.
Specific implementation mode
The present invention is described further with reference to Fig. 1-Figure 20.
The process equipment of metal blade as shown in Fig. 1-Figure 20, including rack 1, X-axis horizontal mobile device 2, operation bottom
Panel assembly 7, Y-axis are moved forward and backward device 3, main shaft Grinding wheel rotating device 4, grinding attachment 5, blade clamping device and controller.X
Axis horizontal mobile device 2 and operation bottom plate apparatus 7 are fixed in rack 1, and blade clamping device is mounted on X-axis horizontal mobile device
On 2;Y-axis is moved forward and backward device 3 and is connected on operation bottom plate apparatus 7, and main shaft Grinding wheel rotating device 4 and grinding attachment 5 are installed
It is moved forward and backward on device 3 in Y-axis.Controller is mounted in rack, and controller controls X-axis horizontal mobile device, operation bottom plate dress
It sets, Y-axis is moved forward and backward device, main shaft Grinding wheel rotating device, grinding attachment and blade clamping device and acts.
Blade clamping device transverse horizontal on X-axis horizontal mobile device 2 moves.Main shaft Grinding wheel rotating device 4 and mill
Turning device 5 is moved forward and backward front and back linear movement on device 3 in Y-axis.Axis is moved forward and backward device 3,4 and of main shaft Grinding wheel rotating device
Grinding attachment 5 can be moved along operation 7 arc of bottom plate apparatus.Main shaft Grinding wheel rotating device 4 drives grinding attachment 5 to realize rotation
Turn, grinding attachment 5 carries out grinding to blade.
As shown in Fig. 2, X-axis horizontal mobile device 2 includes first motor 21, supporting mechanism 22 and the first chute mechanism 23,
First motor 21 and the first chute mechanism 23 are mounted on supporting mechanism 22, and first motor 21 controls the first chute mechanism 23 and propping up
It laterally moves linearly on support mechanism 22.
Supporting rack 22 includes baffle 221, shaft coupling 222, supporting rack 223, end cap 224, leading screw 225 and guide rail 226.First
Chute mechanism 23 includes sleeve 231, linear bearing 232 and the first slide carriage 233.Supporting rack 223 is fixed in rack 1, and two are led
Rail 226 is fixed on 223 upper end of supporting rack, and leading screw 225 is arranged between two guide rails, and first motor 21 is connected by shaft coupling 222
Leading screw 225 is connect, 222 clearance fit of shaft coupling is on baffle 221.225 right end of leading screw is fixed by end cap 224.It is embedding on leading screw 225
Enter linear bearing 232, linear bearing 232 and sleeve 231 are connected on the first slide carriage 233, and four sleeves are distributed in the first slide carriage
At 233 4 angles.Linear bearing 232 is located between two sleeve 231 of right end.It is left that first motor 21 is located at the first chute mechanism 23
End, is anchored on supporting rack left side, the main shaft of first motor 21 is connected with the leading screw in supporting mechanism 22, for passing by screw
Torque delivery, the first chute mechanism 23 of driving realize the movement of X-direction.
In use, 21 main shaft of first motor rotates, drive shaft coupling 222 and leading screw 225 rotate X-axis horizontal mobile device 2,
Linear bearing 232 is moved with leading screw along X-axis, that is, horizontal direction, four 231 the first chute mechanisms of Auxiliary support 23 of sleeve, is realized whole
A first chute mechanism 23 laterally moves along a straight line.
As shown in Fig. 3, Fig. 4 and Fig. 5, blade clamping device includes the first blade delivery device 8, the second blade delivery device
9 and two groups of blade clamp systems 6;First blade delivery device 8 and the second blade delivery device 9 are mounted on the first chute mechanism 23
The first slide carriage 233 on, one group of blade clamping machine is installed respectively on the first blade delivery device 8 and the second blade delivery device 9
Structure 6.
First blade delivery device 8 includes first cascade material feeding box 81, the first workbench 82, the first scraping wings 83, first
Pusher cylinder 84 and first material case 85.First cascade material feeding box 81 is vertically installed on the first workbench 82;First cascade into
The accommodating chamber 810 that blade is placed in stacking is equipped in hopper 81, accommodating chamber cross sectional shape is matched with blade shape, the arc of accommodating chamber
Facing towards outside, the bottom inside and outside first cascade material feeding box 81 is equipped with the material path being connected to accommodating chamber;First pusher
Cylinder 84 is mounted on first workbench 82 in 81 outside of first cascade material feeding box, and the first scraping wings 83 is mounted on the first pusher gas
On the telescopic shaft of 84 inner end of cylinder, the shape of the first scraping wings 83 is matched with material path, i.e. the length and thickness of the first scraping wings 83
Degree is matched with material path, and the inner face of the first scraping wings 83 is arcwall face;First pusher cylinder 84 controls the first scraping wings 83 and pushes away
The blade of dynamic 81 bottom of first cascade material feeding box;First material case 85 is placed in the rack of 82 inside of the first workbench.
Second blade delivery device 9 includes the second stacking material feeding box 91, the second workbench 93, the second scraping wings 94, second
Pusher cylinder 95, second material case 92.
Second stacking material feeding box 91 is vertically installed on the second workbench 93;Stacking is equipped in second stacking material feeding box 91 to put
The accommodating chamber 910 of blade is set, accommodating chamber cross sectional shape is matched with blade shape, and the arcwall face of accommodating chamber is towards inside, the second layer
Bottom inside and outside folded material feeding box 91 is equipped with the material path being connected to accommodating chamber;Second pusher cylinder 94 is mounted on the second layer
On second workbench 93 in 91 outside of folded material feeding box, the second scraping wings 94 is mounted on the telescopic shaft of 95 inner end of the second pusher cylinder
On, the shape of the second scraping wings 94 is matched with material path, i.e., the length of the second scraping wings 94 and thickness are matched with material path, and second
The inner face of scraping wings 86 is horizontal plane;Second pusher cylinder 95 controls the second scraping wings 86 and pushes the second 91 bottom of stacking material feeding box
The blade in portion.Second material case 92 is placed in the rack of 93 inside of the second workbench.
Blade clamp system 6 includes clamping cylinder 61, press component 62 and limiting plate 63, and the output end of clamping cylinder 61 connects
Connect press component 62;63 bottom of limiting plate is equipped with the material passing passage passed through for blade, and there is blade fixed gap in 63 inside of limiting plate
631 and press pressure arm slide guide ladder, clamping cylinder 61 control press component 62 downwards compress blade fixed gap at blade.One group
The clamping cylinder 61 of blade clamp system 6 is mounted on first cascade material feeding box 81, and limiting plate 63 is fixed on the first workbench 82
Inner end on;The clamping cylinder 61 of another group of blade clamp system 6 is mounted on the second stacking material feeding box 91, and limiting plate 63 is solid
It is scheduled on the inner end of the second workbench 93.
Press component 62 includes by pressure arm 621, pin 622, fixed block 624;It is in inverted T-shaped by 621 overall structure of pressure arm, presses
621 upper end formation of pressure arm is arm end, and lower end is briquetting 625, and the control of clamping cylinder 61 passes through briquetting by the rotation of pressure arm 621
625 are pressed on blade on the first workbench 82 or the second workbench 93.The shape of the shape and blade fixed gap of briquetting 625
Shape and location matches.Clamping cylinder 61 is connected by 621 top of pressure arm, passes through 622 connection fixing block of pin by 621 lower part of pressure arm
624;Fixed block 624 is fixed on 63 top of limiting plate;
The control of clamping cylinder 61 is rotated around pin 622 by pressure arm 621 and is compressed at blade fixed gap 631 by briquetting 625
Blade, clamping cylinder 61 controls loosening and clamp by pressure arm 621, i.e., when clamping cylinder 61 is inhaled by pressure arm 621, by pressure arm
621 move downwardly to blade surface and clamp blade along the slide guide ladder of limiting plate 63, and clamping cylinder 61, which pushes, presses pressure arm 621
When, the slide guide ladder by pressure arm 621 along limiting plate 63 moves upwards disengaging blade surface;Using the structure of above-mentioned press component 62
The position that briquetting 625 compresses blade can be adjusted, to adapt to the characteristic of arc shaped blade.
Clamping cylinder 61 and press component 62 be mutually matched it is multigroup.
For first blade delivery device 8 for placing the blade of arc end outwardly, blade clamp system 6 is clamped in grinding attachment 5
The rectilinear end of first blade delivery device, 8 blade carries out grinding;In use, the first pusher cylinder 84 controls the first pusher
Plate 83 pushes the blade of 81 bottom of first cascade material feeding box to be moved to 82 inner end of the first workbench, the inner end of the first scraping wings 83
Arcwall face contacts the arc end of blade, and blade passes through 63 bottom of material path and limiting plate of 81 bottom of first cascade material feeding box successively
Material passing passage enter at the blade fixed gap of the inside of limiting plate 63,84 stopping of the first pusher cylinder action.Clamping cylinder 61
The arc end that press component 62 compresses downwards blade outer end, that is, blade is controlled, blade is fixed on the first workbench 82 and briquetting
Between 625.After the completion of blade inner end, that is, rectilinear end is by 5 grinding of grinding attachment, clamping cylinder 61 controls press component 62
It resets upwards and unclamps blade, then the first scraping wings 83 of the first pusher cylinder 84 control, which continues to press on, moves inward, and rectilinear end adds
The blade that work is completed is pushed out the first workbench 82, falls in first material case 85.
Second blade delivery device 9 presss from both sides blade clamp system 6 for placing the blade of rectilinear end outwardly, grinding attachment 5
The arc end for 9 blade of the first blade delivery device held carries out grinding;In use, the second pusher cylinder 95 control second
Scraping wings 94 pushes the blade of the second 91 bottom of stacking material feeding box to be moved to 93 inner end of the second workbench, the second scraping wings 94
The rectilinear end of inner end horizontal plane contact blade, blade pass through the material path and limiting plate 63 of the second 91 bottom of stacking material feeding box successively
The material passing passage of bottom enters at the blade fixed gap of 63 inside of limiting plate, 95 stopping of the second pusher cylinder action.Clamp gas
Cylinder 61 controls the rectilinear end that press component 62 compresses downwards blade outer end, that is, blade, blade be fixed on the second workbench 93 with by
Between briquetting 625.After the completion of blade inner end, that is, arc end is by 5 grinding of grinding attachment, clamping cylinder 61 controls pressing group
Part 62 resets unclamp blade upwards, and then the second scraping wings 94 of the second pusher cylinder 95 control, which continues to press on, moves inward, circular arc
It holds the blade machined to be pushed out the second workbench 93, falls in second material case 92.
As shown in fig. 6, operation bottom plate apparatus 7 is led including tip plate 71, guiding connecting pole 72, locking connector 73, arc
To plate 74, connecting pole 76, protractor 77 and the 4th motor 78.Arc-shaped guide plate 74 is mounted in rack 1, on arc-shaped guide plate 74
Equipped with the matched arc groove 741 of blade arc end to be processed radian, be oriented to connecting pole 72 upper end and be fixed on tip plate 71, lead
It is movably connected in the arc groove of arc-shaped guide plate 74 to 72 lower end of connecting pole, tip plate 71 is by being oriented to connecting pole 72 arcuately
Slot moves;Connector 73 is locked to be mounted on tip plate 71;4th motor 78 is mounted in rack 1, and the 4th motor 78 is by dividing
It spends device 77 and connecting pole 76 thereon connects tip plate 71, be oriented to connecting pole 72 and connect on the middle and back of tip plate 71, connecting pole
On 76 connection tip plate, 71 front end.
Operating bottom plate apparatus 7, there are two types of use function.One is when the rectilinear end of grinding attachment grinding blade, arc
Shape guide plate 74 plays fixed function, and tip plate 71 is fixed by locking connector 73 with arc-shaped guide plate 74, and the 4th motor 78 is not
Action, arc-shaped guide plate 74 cannot be moved arcuately slot 741.Another kind is the arc tips when grinding attachment grinding blade
When, locking connector 73 is detached with arc-shaped guide plate 74, and arc-shaped guide plate 74 play the guiding role.4th motor 78 passes through protractor
741 arc of the arc groove movement of 77 control tip plates 71 arcuately guide plate 74, the main shaft Grinding wheel rotating dress on tip plate 71
4 and the synchronization arc movement of grinding attachment 5 are set, the arc processing of blade is completed.
Y-axis is moved forward and backward device 3 and includes third motor 31, is moved forward and backward component 33 and the second slide carriage 34.Third motor 31
It is mounted on the tip plate 71 of operation bottom plate apparatus 7 with component is moved forward and backward, the connection back-and-forth motion component of third motor 31, second
Slide carriage 34, which is connected to, to be moved forward and backward on component, the front-rear direction linear movement on being moved forward and backward component of the second slide carriage 34, third electricity
Machine 31 controls position of second slide carriage 34 on being moved forward and backward component.
It includes mounting bracket and thereon front and back to leading screw and front and back direction guiding rail to be moved forward and backward component, before third motor 31 connects
Backward leading screw, the second slide carriage 34 are connected to front and back on leading screw and front and back direction guiding rail.
Y-axis is moved forward and backward device 3 in use, third motor 31 rotates before and after controlling to leading screw, and the second slide carriage 34 of drive exists
It is moved forward and backward on front and back direction guiding rail.
As shown in Fig. 7-Figure 15, main shaft Grinding wheel rotating device 4 includes link mechanism 41, rotating beam mechanism 42, supporting table
Device 43 and cylinder mechanism 44.Cylinder mechanism 44 is fixed on support table apparatus 43, and cylinder mechanism 44 connects link mechanism 41, even
Linkage 41 is connect with rotating beam mechanism 42.Table apparatus 43 and rotating beam mechanism 42 is supported to be mounted on the second slide carriage 34.
Main shaft Grinding wheel rotating device 4 in use, cylinder mechanism 44 drive link mechanism 41 rotate in a certain range, band
Dynamic rotating beam mechanism 42 rotates, and to make grinding wheel driving mechanism 54 and grinding wheel mechanism 55 rotate integrally, realizes that grinding wheel mechanism 55 is right
The grinding in blade arc region.
Link mechanism 41 includes capitate arm component 411, rotary components 412, limit assembly 413 and linear stable component 414.
Capitate arm component 411 is connected on cylinder mechanism 44.Rotary components 412 are connected with capitate arm component 411, rotary components 412
It is connect with linear stable component 414, limit assembly is installed in the left and right ends of linear stable component 414 respectively, and limit assembly 413 is used
In the range that limitation rotary components 412 rotate.
Rotary components 412 include rhombic plate 4121 and the first slider guide 4124;The middle part of rhombic plate 4121 passes through screw
4123 are fixed on the end face of the main shaft of rotating beam mechanism 42, between the end face of the main shaft of rhombic plate 4121 and rotating beam mechanism 42
Nested gasket 4122;4121 one end of rhombic plate connects capitate arm component 411, and the other end connects the first slider guide 4124, and first leads
Sliding block 4124 is fixed on by screw 4125 on the other end of rhombic plate 4121, and the first slider guide 4124 is with 4121 turns of rhombic plate
It is dynamic.
Capitate arm component 411 includes bottle opener shape plate 4114, capitate arm 4112 and slider guide 4115;Screw 4113, bottle opener shape
Plate 4114 and capitate arm 4112 are sleeved on the piston rod 446 of cylinder mechanism 44, between 4112 through hole of capitate arm and slider guide 4115
Gap coordinates, and slider guide 4115 is fixed on rhombic plate 4121 by screw 4116, between rhombic plate 4121 and slider guide 4115
One gasket 4111 of set is played a protective role with reducing collision impact.
Linear stable component 414 includes top plate 4142, slide plate 4143, the first guide rail 4144, side plate 4145 and rectangular slab
4146;Side plate 4145 is fixed on the connecting plate of rotating beam mechanism 42.First guide rail 4144 is fixed on side plate 4145, slide plate
4143 are nested on guide rail, and slide plate 4143 is fixed on along guide rail linear slide, top plate 4142 on slide plate 4143, and rectangular slab 4146 pushes up
Portion is fixedly connected with slide plate 4143, and top plate 4142 is vertically arranged with rectangular slab 4146.
Limit assembly 413 includes postive stop baffle 4132, spacing collar 4134, limit spring 4135 and lock-screw 4136;
Postive stop baffle 4132 is fixed by screw and side plate 4145, and 4132 through hole of postive stop baffle is matched with spacing collar 4134, is limited
Position sleeve 4134 passes through screw interval between 4121 side of rhombic plate and postive stop baffle 4132.Limit spring 4135 is in limit
In the sleeve 4134 of position, 4135 left end of limit spring is contacted with block 4131, and the stepped portion of block 4131 is embedded in spacing collar
In 4134,4135 right end of limit spring is in contact with lock-screw 4136, and lock-screw 4136 is for locking by spacing collar
The 4134 internal damping devices formed with spring.Limit assembly 413 is in use, due to postive stop baffle when rotary components 412 rotate
4132 presence limits being rotated further for rotary components 412, when limit assembly 413 is by impact force, spacing collar 4134
Contained spring compresses, and plays cushioning effect.
Link mechanism 41 is in use, the piston rod 446 of cylinder mechanism 44 drives capitate arm component 411 to rotate, and then drives
The rhombic plate rotation 4121 of rotary components 412, the slider guide being connect with rhombic plate 4121 does linear movement in rectangle board slot, into
And linear stable component 414 is driven to move along a straight line on guide rail, to ensure the stability of whole device.When 446 band of piston rod
When dynamic capitate 411 rotary work of arm component, when rectangular slab, which is moved to, to be in contact with left end limit assembly 413, capitate arm component
411 rotations, which have been moved to, rotates clockwise angle limit.On the contrary, being in contact with right end limit assembly 413 when rectangular slab is moved to
When, illustrate that the rotation of capitate arm component 411 has been moved to the rotated counterclockwise by angle limit.
It includes bottom plate 436, support side plate 432 and connecting plate 433 to support table apparatus 43;Bottom plate 436 is mounted on the second slide carriage
On 34, bottom plate 436 is vertical with support side plate 432 fixed, and support side plate 432 is fixed with rotary components 412.Connecting plate 433 is installed
In support side plate 432, connecting plate 433 is located between the babinet and side plate 4145 of rotary components 412, the babinet of rotary components 41
It is fixed by connecting plate 433 and side plate 4145.
Cylinder mechanism 44 includes holder 441, rotary cylinder 442, supporting rod 443, spring 444, cuff 445 and piston rod
446;Holder 441 is mounted on bottom plate 436, and holder 441 is located at 442 outside of rotary cylinder, and cuff 445 is sleeved on rotary cylinder 442
On, 445 outside of cuff is connected to by shaft on holder 441;Supporting rod 443 is in 442 lower section of rotary cylinder, supporting rod 443
It is connect by spring 444 with the bottle opener shape plate 4114 of link mechanism 41;The output end of rotary cylinder 442 connects piston rod 446, living
Stopper rod 446 is connected with the pivoted arm of link mechanism 41.
Holder 4 supports cuff 445, makes rotary cylinder 442 inside the cuff 445 being total in holder 441 and cuff 445
It is steadily tilted in vertical direction under same support, and cuff 445 and 441 clearance fit of holder, makes cuff 445 can be 441 turns around holder
It is dynamic, to make rotary cylinder 442 that can be rotated around tail end.442 bottom end of rotary cylinder is supported by supporting rod 443, and supporting rod 443 leans on
Centre bit is equipped with spring 444 and is connect with the bottle opener shape plate 4114 of link mechanism 41, plays cushioning effect.Cylinder mechanism 44 uses
When, the piston rod 446 in rotary cylinder 442 is flexible, and cylinder is rotated around tail end, drives the pivoted arm movement of link mechanism 41, to
Rotating beam mechanism 42 is driven to complete rotary motion, when piston rod 446 stretches out, spring 444 is in compressive state, works as piston rod
When 446 compression, spring 444 is in elongation state.
Rotating beam mechanism 42 includes adjustable axle sleeve 421, adjusting screw 422, left-hand rotation arm 423, ring flange 452, axle sleeve group
Part, right-hand rotation arm 428, end cap 429, multi-diameter shaft 450 and babinet 451;Babinet 451 is fixed on the second slide carriage 34, at multi-diameter shaft 450
In in babinet 451;The fixedly adjustable nodal axisn set 421 of 450 left end of multi-diameter shaft, is adjusted axle sleeve 421 and adjusts folder by adjusting screw 422
Tight degree, adjustable 421 outer surface of axle sleeve are matched with the central through hole of side plate 4145;Left-hand rotation arm 423 and right-hand rotation arm 428 pass through
Flat key is connect with multi-diameter shaft 450, and left-hand rotation arm 423 and right-hand rotation arm 428 are rotated with multi-diameter shaft 450.Ring flange 452 is in left-hand rotation arm
423 right sides, ring flange 452 are fixed on babinet 451.Ring flange 452 connects multi-diameter shaft 450, multi-diameter shaft 450 by sleeve assembly
Right end end face is fixed by end cap 429, and right-hand rotation arm 428 is connect with side support plate 523, when dextrorotation pivoted arm 428 rotates, drives mill
Turning device 5 rotates.
Sleeve assembly includes the first axle sleeve 424, first bearing 425, second bearing 427 and long axle sleeve 426;Ring flange 452
Coordinating with the first axle sleeve 424, the first axle sleeve 424 is sleeved on multi-diameter shaft 450, the first axle sleeve 424 connection first bearing 425, and second
Bearing 427 and long axle sleeve 426 are in 425 right end of first bearing.
The rotation of axle sleeve 421 is adjusted in use, the torque that link mechanism 41 is provided drives in rotating beam mechanism 42, and then band
The rotation in babinet 451 of dynamic multi-diameter shaft 450, left-hand rotation arm 423 is rotated therewith with right-hand rotation arm 428, to drive 5 turns of grinding attachment
It is dynamic, realize 5 rotary motion of grinding attachment, blade arc region easy to process.
As shown in Figure 16-Figure 20, grinding attachment 5 includes the second motor 51, press plate mechanism 52, belt gear 53, sand
Actuation 54 and grinding wheel mechanism 55.Second motor 51 is mounted on press plate mechanism 52, and the second motor 51 passes through belt transmission
Mechanism 53 connects grinding wheel driving mechanism 54, and grinding wheel driving mechanism 54 connects grinding wheel mechanism 55.
Second motor 51 is mounted on the top board of press plate mechanism 52, and press plate mechanism 52 is fixed on main shaft Grinding wheel rotating dress
Set 4 cabinet upper surface.The main shaft of second motor 51 is connect with the driving wheel of belt gear 53, belt gear 53
Driven wheel connects the main shaft right end of grinding wheel driving mechanism 54, the main shaft left end connection grinding wheel mechanism 55 of grinding wheel driving mechanism 54.Mill
In use, the second motor 51 works, 51 main shaft drives belt gear of the second motor, 53 driving wheel rotates turning device 5, and leads to
Crossing belt drives the rotation of 53 driven wheel of belt gear, 53 driven wheel of belt gear to transmit torque and drive grinding wheel driving machine
The main shaft portion of structure 54 rotates, and to make the grinding wheel of grinding wheel mechanism 55 rotate, generates grinding force, can be processed to blade.
Press plate mechanism 52 includes top board 521, lower platen 522 and side support plate 523, and top board 521 is solid with lower platen 522
Fixed, 522 lower end of lower platen is connect with side support plate 523.523 hollow T-type of side support plate makes side pass through screw and is driven with grinding wheel
Mechanism 54 is connected, and when main shaft Grinding wheel rotating device 4 rotates, grinding attachment 5 is driven to rotate integrally, and blade is processed convenient for grinding wheel
Arc area.
Belt gear 53 includes driving wheel 535, belt 531 and driven wheel 532, and driving wheel 535 and driven wheel 532 divide
Not Wei Yu belt 531 both ends, it is flat that driving wheel 535 and 532 internal diameter of driven wheel have keyway, driving wheel 535 and driven wheel 532 to pass through
Key is connected with the main shaft of 51 main shaft of the second motor and grinding wheel driving mechanism 54.532 right end of driven wheel has washer 533, driven wheel 532
Right end is fixed by screw and driven wheel.
Belt gear 53 drives driving wheel 535 to rotate, 535 band of driving wheel in use, 51 main axis of the second motor
Dynamic belt rotation, to drive driven wheel 532 to rotate, and delivers torque to the main axis of grinding wheel driving mechanism 54.
Grinding wheel driving mechanism 54 include transmission case 541,543, No. two multi-diameter shafts 544 of No.1 multi-diameter shaft, Sealing shield ring 545,
546, No. two bearings 547 of No.1 bearing, priming funnel 548 and baffle ring 549.Transmission case 541 is fixed in side support plate 523, is added
Oil funnel 549 is mounted on 541 upper surface center of transmission case, and priming funnel 549 is for conveying lubricating oil, in transmission case 541
Accommodate 543, No. two multi-diameter shafts 545 of No.1 multi-diameter shaft, No.1 bearing 547 and No. two bearings 547.No.1 multi-diameter shaft 543 and No. two
Multi-diameter shaft 544 is connected by flat key.No.1 bearing 546 and No. two bearings 547 are nested in 543 outer surface of No.1 multi-diameter shaft, No. two
Multi-diameter shaft 544 connects driven wheel 532.Sealing shield ring 545 is mounted on 541 right end of transmission case and is fixed by baffle ring 549 and screw,
Transmission case 541 is formed a closed box by Sealing shield ring 545 and the Sealing shield ring for being connected to 55 right end of grinding wheel mechanism, prevents from moistening
Lubricating oil flows out.
Grinding wheel driving mechanism 54 is in use, No. two multi-diameter shafts 544 drive rotation, and the connection for passing through key through driven wheel 532
Rotary motion is transmitted, drives No.1 multi-diameter shaft 543 to rotate, and torque is exported, is transferred to grinding wheel mechanism 55, grinding wheel is made to rotate.
Grinding wheel mechanism 55 includes left end cap 551, locking nail 560, open type sleeve 559, No.1 screw 552, door 553, sand
Wheel 558, grinding wheel support plate 554,557, No. two screws 555 of Sealing shield ring and right end cap 556.Locking nail 560 by left end cap 551,
Formula sleeve 559, the locking of right end cap 556 are at a cylindricality box;Grinding wheel support plate 554 is fixed by No.1 screw 552 and door 553
On the No.1 multi-diameter shaft 543 of grinding wheel driving mechanism 54,554 circular outer ends of grinding wheel support plate are embedded in grinding wheel 558.No. two screws
555 are distributed in 556 inside of right end cap, and right end cap 556 and the transmission case of grinding wheel driving mechanism 54 is made to be connected, 556 inside of right end cap
Inside it is cased with Sealing shield ring 557, Sealing shield ring 557, the Sealing shield ring 545 of grinding wheel driving mechanism 54, transmission case 541, No.1 ladder
Axis 543 constitutes closed area, makes axis smooth rotation on bearing.
Grinding wheel mechanism 55 is in use, No.1 multi-diameter shaft 543 rotates, and drive door 553, grinding wheel support plate 554 rotate, grinding wheel
Support plate 554 drives grinding wheel 558 to rotate.55 even running of grinding wheel mechanism, 558 normal rotation of grinding wheel, is ground blade.
For the process equipment of metal blade in use, when the blade at processing linear end, blade is in the first blade pusher
In structure 8, by blade clamp system 6 clamp blade after, operation bottom plate apparatus 7 tip plate 71 be locked connector 73 locking,
And the 4th motor 78 be failure to actuate.After first chute mechanism 23 laterally moves linearly in place on supporting mechanism 22, main shaft Grinding wheel
Rotating device 4, grinding attachment 5 are moved forward and backward on device 3 in Y-axis and are moved towards blade, the control grinding of axis Grinding wheel rotary components 4
Device 5 rotates, and the rotation of grinding wheel 558 of grinding attachment 5 is ground blade rectilinear end.The rectilinear end of blade after processing is completed,
Blade clamp system 6 unclamps blade, and the first pusher cylinder 84 will be in blade push-in first material case 85.It will be in first material case 85
The blade that rectilinear end machines takes out in the second stacking material feeding box 91 for being put into the second blade delivery device 9, is pressed from both sides by blade
Tight mechanism 6 clamps blade, and locking connector 73 is unclamped.First chute mechanism 23 is laterally moved straightly on supporting mechanism 22
Behind position, main shaft Grinding wheel rotating device 4, grinding attachment 5 are moved forward and backward on device 3 in Y-axis and are moved towards blade, the rotation of axis Grinding wheel
Turn component 4 and control the rotation of grinding attachment 5, while the 4th motor 78 rotates, control Y-axis is moved forward and backward on device 3 and master thereon
Arcuately 741 arc of slot moves for axis Grinding wheel rotating device 4 and grinding attachment 5, and blade arc end is ground in the rotation of grinding wheel 558
It cuts.After processing is completed, blade clamp system 6 unclamps blade to the arc tips of blade, and blade is pushed into the second object by the second scraping wings 94
In hopper 92, blade processing is completed.The processing sequence of above-mentioned rectilinear end and arc tips can be replaced.
Claims (7)
1. the process equipment of metal blade, it is characterised in that including rack, X-axis horizontal mobile device and blade clamping device;X-axis
Horizontal mobile device is fixed on the rack, and blade clamping device is mounted on X-axis horizontal mobile device;
X-axis horizontal mobile device includes first motor, supporting mechanism and the first chute mechanism, first motor and the first chute mechanism
On supporting mechanism, first motor controls the first chute mechanism and laterally moves linearly on supporting mechanism;
Blade clamping device includes the first blade delivery device, the second blade delivery device and two groups of blade clamp systems;First
Blade delivery device and the second blade delivery device are mounted on the first slide carriage of the first chute mechanism, the first blade delivery device
It is installed respectively on one group of blade clamp system on the second blade delivery device;
First blade delivery device includes first cascade material feeding box, the first workbench, the first scraping wings, the first pusher cylinder and
One body feed tank;First cascade material feeding box is vertically installed on the first workbench;It is equipped with stacking in first cascade material feeding box and places leaf
The accommodating chamber of piece, accommodating chamber cross sectional shape are matched with blade shape, and the arcwall face of accommodating chamber is towards outside, first cascade material feeding box
Inside and outside bottom be equipped with the material path being connected to accommodating chamber;First pusher cylinder is mounted on the outside of first cascade material feeding box
The first workbench on, the first scraping wings be mounted on the first pusher cylinder inner end telescopic shaft on, the shape of the first scraping wings
It is matched with material path, i.e., the length of the first scraping wings and thickness are matched with material path, and the inner face of the first scraping wings is arcwall face;
First pusher cylinder controls the blade that the first scraping wings pushes first cascade material feeding box bottom;First material case is placed on the first work
Make in the rack on the inside of platform;
Second blade delivery device includes the second stacking material feeding box, the second workbench, the second scraping wings, the second pusher cylinder, the
Two body feed tanks;Second stacking material feeding box is vertically installed on the second workbench;It is equipped with stacking in second stacking material feeding box and places leaf
The accommodating chamber of piece, accommodating chamber cross sectional shape are matched with blade shape, and material feeding box is laminated towards inside, second in the arcwall face of accommodating chamber
Inside and outside bottom be equipped with the material path being connected to accommodating chamber;Second pusher cylinder is mounted on the outside of the second stacking material feeding box
The second workbench on, the second scraping wings be mounted on the second pusher cylinder inner end telescopic shaft on, the shape of the second scraping wings
It is matched with material path, i.e., the length of the second scraping wings and thickness are matched with material path, and the inner face of the second scraping wings is horizontal plane.
2. the second pusher cylinder controls the blade that the second scraping wings pushes the second stacking material feeding box bottom;Second material case is placed on
In rack on the inside of second workbench;
Blade clamp system includes clamping cylinder, press component and limiting plate, and the output end of clamping cylinder connects press component;Limit
Position board bottom portion is equipped with the material passing passage passed through for blade, has blade fixed gap on the inside of limiting plate and by pressure arm slide guide ladder, folder
Tight cylinder control press component compresses downwards the blade at blade fixed gap;The clamping cylinder installation of one group of blade clamp system
On first cascade material feeding box, limiting plate is fixed on the inner end of the first workbench;The clamping of another group of blade clamp system
Cylinder is mounted on the second stacking material feeding box, and limiting plate is fixed on the inner end of the second workbench.
3. the process equipment of metal blade according to claim 1, it is characterised in that the process equipment of metal blade, it is special
Sign is to include operation bottom plate apparatus, Y-axis back-and-forth motion device, main shaft Grinding wheel rotating device and grinding attachment;Operate bottom
Panel assembly is fixed on the rack, and Y-axis is moved forward and backward device and is connected on operation bottom plate apparatus, main shaft Grinding wheel rotating device and mill
Turning device is mounted on Y-axis and is moved forward and backward on device.
4. the process equipment of metal blade according to claim 1, it is characterised in that press component includes by pressure arm, pin
Nail, fixed block;It is in inverted T-shaped by pressure arm overall structure, is arm end by pressure arm upper end formation, lower end is briquetting, clamping cylinder control
System is rotated by pressure arm and blade is pressed on the first workbench or the second workbench by briquetting;The shape and blade of briquetting
The shape and location matches of fixed gap;Clamping cylinder is connected by pressure arm top, passes through pin connection fixing block by pressure arm lower part;
Fixed block is fixed on limiting plate top;Clamping cylinder control, which is rotated around pin by pressure arm and compresses blade by briquetting, to be fixed
The blade of indentation, there.
5. the process equipment of metal blade according to claim 1, it is characterised in that operation bottom plate apparatus include tip plate,
It is oriented to connecting pole, locking connector, arc-shaped guide plate, connecting pole, protractor and the 4th motor;Arc-shaped guide plate is mounted on rack
On, arc-shaped guide plate is equipped with is fixed on point with the matched arc groove of blade arc end to be processed radian, guiding connecting pole upper end
In head plate, it is oriented to connecting pole lower end and is movably connected in the arc groove of arc-shaped guide plate, tip plate is by being oriented to connecting pole along arc
Shape slot moves;Connector is locked to be mounted on tip plate;4th motor is mounted in rack, the 4th motor by protractor and its
On connecting pole connect tip plate, be oriented on the middle and back of connecting pole connection tip plate, connecting pole connects in tip front edge of board portion;
The process equipment of metal blade according to claim 1, it is characterised in that main shaft Grinding wheel rotating device includes connecting
Linkage, rotating beam mechanism, the gentle cylinder mechanism of support table apparatus;Cylinder mechanism is fixed on support table apparatus, and cylinder mechanism connects
Linkage in succession, link mechanism are connect with rotating beam mechanism;Table apparatus and rotating beam mechanism is supported to be mounted on the second slide carriage.
6. the process equipment of metal blade according to claim 1, it is characterised in that grinding attachment includes the second motor, pressure
Trigger structure, belt gear, grinding wheel driving mechanism and grinding wheel mechanism;Second motor is mounted on press plate mechanism, the second motor
Grinding wheel driving mechanism is connected by belt gear, grinding wheel driving mechanism connects grinding wheel mechanism.
7. the process equipment of metal blade according to claim 1, it is characterised in that supporting rack include baffle, shaft coupling,
Supporting rack, end cap, leading screw and guide rail;First chute mechanism includes sleeve, linear bearing and the first slide carriage;Supporting rack is fixed on machine
On frame, two guide rails are fixed on supporting rack upper end, and leading screw is arranged between two guide rails, and first motor passes through shaft coupling connecting filament
Thick stick, Coupling Clearance coordinate on baffle;Leading screw is fixed by end cap;Leading screw connects linear bearing, and linear bearing and sleeve connect
It is connected on the first slide carriage.
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Cited By (1)
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CN110026848A (en) * | 2019-05-05 | 2019-07-19 | 广东钜鑫新材料科技股份有限公司 | The special fixture of diamond hard alloy complex sheet and grinding and facing attachment |
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CN110026848B (en) * | 2019-05-05 | 2024-04-23 | 广东钜鑫新材料科技股份有限公司 | Special fixture for artificial diamond hard alloy composite sheet and grinding and chamfering device |
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Effective date of registration: 20190429 Address after: 226561 No. 66 Shunfan Road, Rugao City, Nantong City, Jiangsu Province Applicant after: Nantong Xingdong Blade Technology Co., Ltd. Address before: 310012 Building No. 17, 998 Wenyi West Road, Hangzhou City, Zhejiang Province Applicant before: Ke Wenguang |
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