CN108746240A - A kind of undamaged wire defect filter device and defect filter method - Google Patents
A kind of undamaged wire defect filter device and defect filter method Download PDFInfo
- Publication number
- CN108746240A CN108746240A CN201810324242.4A CN201810324242A CN108746240A CN 108746240 A CN108746240 A CN 108746240A CN 201810324242 A CN201810324242 A CN 201810324242A CN 108746240 A CN108746240 A CN 108746240A
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- Prior art keywords
- wire
- wheel
- traction wheel
- branching
- undamaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a kind of undamaged wire defect filter devices, including rack, traction wheel, driving device, branching wheel, the traction wheel, the branching wheel are installed on by shaft in the rack, the movable end of the driving device is fixedly connected with the shaft of the traction wheel, the traction wheel is driven to rotate, wire is introduced from the traction wheel, is laid out from the branching wheel after winding multi-turn on traction wheel and branching wheel, the invention also discloses its defect filter methods.It is an advantage of the invention that under the conditions of the constant-tension that wire finally uses, defect filtering is carried out to wire, the defect that utmostly filtering metal silk may occur in use, work efficiency is high, avoids causing to damage to wire, it avoids wasting, production loss is reduced, production cost is reduced, wire coiling is easy, and be uniformly distributed, device stability is good.
Description
Technical field
The present invention relates to diamond wire busbar field more particularly to a kind of undamaged wire defect filter device and defects
Filter method.
Background technology
In diamond wire busbar production process, need that wire defect filter device is arranged, to there is the metal of fracture of wire risk
Silk is filtered, and reduces the fracture of wire risk during follow-up use.Existing wire defect filter device makes wire in height
Pass through multiple steamboats under tension, wire is easy to be damaged in the process of bending, and defect filter apparatus configuration is complicated, and design is not
Rationally, production loss is high, and low production efficiency is of high cost.
Invention content
Goal of the invention：In view of the above-mentioned problems, the object of the present invention is to provide a kind of undamaged wire defect filtering dresses
It sets and defect filter method, avoids that wire is caused to damage when defect filters, improve working efficiency.
Technical solution：
A kind of undamaged wire defect filter device, including rack, traction wheel, driving device, branching wheel, it is described to lead
Running wheel, the branching wheel are installed on by shaft in the rack, the movable end of the driving device and the traction wheel
Shaft is fixedly connected, and the traction wheel is driven to rotate, and wire is introduced from the traction wheel, laid out from the branching wheel.
Specifically, the driving device uses servo motor.
Preferably, wire between traction wheel and branching wheel around the home, in order to make wire uniformly separate, avoid wire
It is intertwined, the branching wheel circumferentially offers separated time slot.
Specifically, the separated time slot opens up five.
Preferably, the branching wheel can also be less than 90 using the angle between the shaft and the rack of the branching wheel
The design of degree, wire wind multi-turn between traction wheel and branching wheel, and wire is made uniformly to be separated on branching wheel.
The invention also discloses the defect filter methods of drawbacks described above filter device, include the following steps：
Step 1 introduces wire from traction wheel, and winding multi-turn, lays out from branching wheel between traction wheel and branching wheel；
Step 2, the torque for adjusting driving device, the tension value of wire is measured using tensiometer, makes the inlet wire of wire
End obtains and identical tension similar in the final use condition of client；
Step 3, step 2 select identical tension under, driving device drive wire operating, if occur fracture of wire, then have
Defect is eliminated, if fracture of wire does not occur, then after subsequent production is at diamond wire, the fracture of wire risk during cutting on line will significantly
It reduces.
Wherein, the tension adjusted in step 2 is less than the yield force of wire, avoids causing to damage to wire.
Advantageous effect：Compared with prior art, it is an advantage of the invention that the constant-tension condition finally used in wire
Under, defect filtering, the defect that utmostly filtering metal silk may occur in client's use, working efficiency are carried out to wire
Height avoids causing to damage to wire, avoids wasting, and reduces production loss, reduces production cost, and wire coiling is convenient, and
It is uniformly distributed, device stability is good.
Description of the drawings
Fig. 1 is the dimensional structure diagram of embodiment 1；
Fig. 2 is the front view of embodiment 1；
Fig. 3 is the left view of Fig. 2；
Fig. 4 is the planar structure schematic diagram of embodiment 2.
Specific implementation mode
Embodiment 1
As shown in Figs. 1-3, a kind of undamaged wire defect filter device, including rack 1, traction wheel 2, driving dress
It sets, branching wheel 3.Shaft is installed in rack 1, and traction wheel 2 is installed in shaft.Driving device uses servo motor 4, servo electricity
Machine 4 is installed in rack 1, and the movable end of servo motor 4 is fixedly connected with the shaft of traction wheel 2, and traction wheel 2 is driven to rotate.Point
Line wheel 3 is installed on by shaft in rack 1, and 2 top of traction wheel is located at, and branching wheel 3 is circumferential to offer multiple separated time slots.Pass through tune
The parameter of section servo motor 4 obtains corresponding torque, to adjust the tension of wire 5.The torque of servo motor 4 can pass through
Change the parameter of servo motor 4 to adjust, by changing the torque of servo motor 4, adjusts the tension of wire.
The defect filter method of above-mentioned apparatus includes the following steps：
Step 1 introduces the wire of a diameter of 0.065MM from traction wheel, and winding is more between traction wheel and branching wheel
Circle, multi-turn wire are uniformly distributed in separated time slot, are laid out later from branching wheel；
Step 2 obtains corresponding torque by adjusting the parameter of servo motor, and the torque adjusting range of servo motor is 0
The tension of~1.27NM, wire also change therewith, and the tension value of wire is measured using tensiometer, and the tension of adjusting is less than gold
The yield force for belonging to silk, avoids causing to damage to wire, and the identical tension of the final use condition of client is 9.5N, make wire into
The tension adjustment of line end is to 9.5N；
Step 3, step 2 select identical tension under, driving device drive wire operating, if occur fracture of wire, then say
Bright existing defects, it is unqualified to be eliminated, if fracture of wire does not occur, then after subsequent production is at diamond wire, during cutting on line
Fracture of wire risk will substantially reduce.
Embodiment 2
As shown in figure 4, difference lies in branching wheels 3 circumferentially not to open up separated time slot in the defect filter device and embodiment 1,
But the angle between the shaft of branching wheel 3 and rack 1 is made to be less than 90 degree, branching wheel 3 is tilted to traction wheel 2, and branching wheel 3 turns
Angle between axis and rack 1 can be adjusted, and the angle between the shaft and rack 1 of branching wheel 3 is smaller, then wire 5
Separated time effect it is better.
The defect filter method of above-mentioned apparatus includes the following steps：
Step 1 introduces the wire of a diameter of 0.070MM from traction wheel, and winding is more between traction wheel and branching wheel
Circle, after multi-turn wire is uniformly distributed on branching wheel circumference, lays out from branching wheel；
Step 2 obtains corresponding torque by adjusting the parameter of servo motor, and the torque adjusting range of servo motor is 0
The tension of~1.27NM, wire also change therewith, and the tension value of wire is measured using tensiometer, and the tension of adjusting is less than gold
The yield force for belonging to silk, avoids causing to damage to wire, and the identical tension of the final use condition of client is 11N, make wire into
The tension adjustment of line end is to 11N；
Step 3, step 2 select identical tension under, driving device drive wire operating, if occur fracture of wire, then say
Bright existing defects, it is unqualified to be eliminated, if fracture of wire does not occur, then after subsequent production is at diamond wire, during cutting on line
Fracture of wire risk will substantially reduce.
Diamond wire is made in wire after processing, and client is cut under the conditions of certain identical tension using diamond wire
It cuts, in case of fracture of wire, it will influence normal production, cause huge waste.Therefore after wire has produced, the present invention is utilized
Defect filtering first is carried out to wire.The present invention chooses the constant-tension that diamond wire finally uses, and targetedly carries out defect
The wire that fracture of wire occurs under this constant-tension is eliminated in filtering, reduces production loss and waste, utmostly filtering metal
The defect that silk may occur in client's use.Apparatus of the present invention reasonable design avoids causing to damage to wire, reduces production
Cost, work efficiency is high, and stability is good.
Claims (7)
1. a kind of undamaged wire defect filter device, it is characterised in that：Including rack (1), traction wheel (2), driving dress
It sets, branching wheel (3), the traction wheel (2), the branching wheel (3) are installed on by shaft in the rack (1), the drive
The movable end of dynamic device is fixedly connected with the shaft of the traction wheel (2), drives the traction wheel (2) rotation, and wire is from institute
Traction wheel (2) introducing is stated, is laid out from the branching wheel (3).
2. a kind of undamaged wire defect filter device according to claim 1, it is characterised in that：The driving dress
It sets and uses servo motor (4).
3. a kind of undamaged wire defect filter device according to claim 1, it is characterised in that：The branching wheel
(3) circumferential to offer separated time slot.
4. a kind of undamaged wire defect filter device according to claim 3, it is characterised in that：The separated time slot
Open up five.
5. a kind of undamaged wire defect filter device according to claim 1, it is characterised in that：The branching wheel
(3) the angle between shaft and the rack (1) is less than 90 degree.
6. a kind of defect filter method of undamaged wire defect filter device described in claim 1, it is characterised in that
Include the following steps：
Step 1 introduces wire from traction wheel, is laid out from branching wheel；
Step 2, the torque for adjusting driving device, the tension value of wire is measured using tensiometer, the end of incoming cables of wire is made to obtain
It obtains and identical tension similar in final use condition；
Step 3, step 2 select identical tension under, driving device drive wire operating, if occur fracture of wire, then it is unqualified
It is eliminated.
7. a kind of undamaged wire defect method according to claim 6, it is characterised in that：In step 2, adjusting
Tension is less than the yield force of wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810324242.4A CN108746240A (en) | 2018-04-12 | 2018-04-12 | A kind of undamaged wire defect filter device and defect filter method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810324242.4A CN108746240A (en) | 2018-04-12 | 2018-04-12 | A kind of undamaged wire defect filter device and defect filter method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108746240A true CN108746240A (en) | 2018-11-06 |
Family
ID=63981576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810324242.4A Pending CN108746240A (en) | 2018-04-12 | 2018-04-12 | A kind of undamaged wire defect filter device and defect filter method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108746240A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113787106A (en) * | 2021-10-13 | 2021-12-14 | 泰州和润自动化科技有限公司 | Water tank wire drawing machine |
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| CN201562487U (en) * | 2009-12-28 | 2010-08-25 | 佛山市顺德区凯华电器实业有限公司 | Auxiliary tractor |
| CN201829252U (en) * | 2010-10-22 | 2011-05-11 | 瑞鑫集团（福州）实业有限公司 | Double-traction wheel device |
| CN202912498U (en) * | 2012-11-13 | 2013-05-01 | 南通昱品通信科技有限公司 | Constant tension control device of tightly-packaged fiber paying-off unit |
| CN103813867A (en) * | 2011-09-09 | 2014-05-21 | 贝卡尔特公司 | An apparatus for filtering out defects in metal wires |
| CN204577182U (en) * | 2015-04-15 | 2015-08-19 | 浙江万马天屹通信线缆有限公司 | A kind of high-frequency physical foaming coaxial cable special horizontal hauling machine |
| CN206505027U (en) * | 2017-01-23 | 2017-09-19 | 天津天纺生产力促进有限公司 | A kind of textile defect monitor control system |
| CN107640669A (en) * | 2017-09-06 | 2018-01-30 | 中国电子科技集团公司第三十八研究所 | A kind of adjustable hawser draw off gear of cornerite |
| CN208390686U (en) * | 2018-04-12 | 2019-01-18 | 镇江耐丝新型材料有限公司 | A kind of undamaged wire defect filter device |
-
2018
- 2018-04-12 CN CN201810324242.4A patent/CN108746240A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201562487U (en) * | 2009-12-28 | 2010-08-25 | 佛山市顺德区凯华电器实业有限公司 | Auxiliary tractor |
| CN201829252U (en) * | 2010-10-22 | 2011-05-11 | 瑞鑫集团（福州）实业有限公司 | Double-traction wheel device |
| CN103813867A (en) * | 2011-09-09 | 2014-05-21 | 贝卡尔特公司 | An apparatus for filtering out defects in metal wires |
| CN202912498U (en) * | 2012-11-13 | 2013-05-01 | 南通昱品通信科技有限公司 | Constant tension control device of tightly-packaged fiber paying-off unit |
| CN204577182U (en) * | 2015-04-15 | 2015-08-19 | 浙江万马天屹通信线缆有限公司 | A kind of high-frequency physical foaming coaxial cable special horizontal hauling machine |
| CN206505027U (en) * | 2017-01-23 | 2017-09-19 | 天津天纺生产力促进有限公司 | A kind of textile defect monitor control system |
| CN107640669A (en) * | 2017-09-06 | 2018-01-30 | 中国电子科技集团公司第三十八研究所 | A kind of adjustable hawser draw off gear of cornerite |
| CN208390686U (en) * | 2018-04-12 | 2019-01-18 | 镇江耐丝新型材料有限公司 | A kind of undamaged wire defect filter device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113787106A (en) * | 2021-10-13 | 2021-12-14 | 泰州和润自动化科技有限公司 | Water tank wire drawing machine |
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