CN108745170A - A kind of automatic slurry-distributing system - Google Patents
A kind of automatic slurry-distributing system Download PDFInfo
- Publication number
- CN108745170A CN108745170A CN201810427370.1A CN201810427370A CN108745170A CN 108745170 A CN108745170 A CN 108745170A CN 201810427370 A CN201810427370 A CN 201810427370A CN 108745170 A CN108745170 A CN 108745170A
- Authority
- CN
- China
- Prior art keywords
- mixing
- preparaton
- reaction kettle
- stirring tank
- slurry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8362—Mixing plants; Combinations of mixers combining mixing with other treatments with chemical reactions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/184—Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2117—Weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2206—Use of stored recipes for controlling the computer programs, e.g. for manipulation, handling, production or composition in mixing plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
Abstract
The present invention relates to textile industry slurry preparation technical field, specially a kind of automatic slurry-distributing system can preferably improve the automation control of entire pulping process, reduce artificial workload, improve working efficiency, and improve the stability of slurrying quality.It is mainly included the following steps that：S1：Solvent is added into mixing and stirring tank；S2：Formulation is added into mixing and stirring tank, is uniformly mixed with stirring solvent, mixture is obtained；S3：By mixture by the way that in pipeline to reaction kettle, temperature controller is equipped in the reaction kettle；S4：The preparaton of weight, is connected between preparaton bucket and reaction kettle by the pipeline with proportion valve needed for being added into the preparaton bucket of included weighing sensor；S5：Mixture and preparaton are uniformly mixed in reaction kettle, obtain finished product slurry.
Description
Technical field
The present invention relates to textile industry slurry preparation technical field, specially a kind of automatic slurry-distributing system.
Background technology
It often needs to paint to yarn or woven fabric in textile industry, and slurry used of painting is mostly staff scene
It is artificial to prepare.When the output of textile is larger, required amount of slurry increases, and staff prepares the workload of slurry certainly
So also increase therewith.But manually preparation slurry is not only time-consuming longer, and prepare slurry and the non-uniform situation of quality often occur.
The patent of invention that publication No. is CN106861490A discloses a kind of slurry compounding machine and stock mixing system, and slurry compounding machine includes using
In preparing the work department of slurry and provide for work department the device drives unit of power, work department include working chamber, with work
The stock inlet for injecting liquid charging stock of chamber connection, the powder inlet for injecting powder material, being connected with device drives unit is used for
The grout outlet that liquid charging stock and powder material are made into the two-level rotor of slurry and slurry are discharged includes on two-level rotor
Multiple rotor blades circumferentially and the periphery setting around multiple rotor blades and the annular that is open towards powder inlet is mixed
Expect chamber.
But when reality preparation slurry, often need to add various preparatons into slurry, different preparatons, which also has, to be added
Speed and the requirement for adding the time.And stock mixing system disclosed above, it cannot achieve the technique for automatically controlling addition preparaton
Effect.
Invention content
The object of the present invention is to provide a kind of automatic slurry-distributing systems, can preferably improve the automatic of entire pulping process
Change control, reduce artificial workload, improves working efficiency, and improve the stability of slurrying quality.
The present invention above-mentioned technical purpose technical scheme is that：
A kind of automatic slurry-distributing system, includes the following steps：
S1：Solvent is added into mixing and stirring tank；
S2：Formulation is added into mixing and stirring tank, is uniformly mixed with stirring solvent, mixture is obtained；
S3：By mixture by the way that in pipeline to reaction kettle, temperature controller is equipped in the reaction kettle；
S4：The preparaton of weight, preparaton bucket and reaction kettle needed for being added into the preparaton bucket of included weighing sensor
Between connected by pipeline with proportion valve；
S5：Mixture and preparaton are uniformly mixed in reaction kettle, obtain finished product slurry.
Further, increase S3 ' between S3 and S4：Solvent is added into mixing and stirring tank, and by it along pipeline
To reaction kettle, mixture remaining in mixing and stirring tank and pipeline is rinsed.
Further, proportion valve described in S4 is controlled by PLC control system, and the PLC control system can receive
Detection signal from the weighing sensor, and the aperture of the proportion valve is adjusted according to the detection signal in real time, it will match
Preparaton in preparation bucket is delivered in reaction kettle at the appointed time.
Further, the mixing and stirring tank is equipped with weighing system.
Further, formulation described in S2 is delivered to by feeding screw in the mixing and stirring tank.
Further, sensor of dust concentration is equipped in the mixing and stirring tank.
Further, liquid atomiser is equipped in the mixing and stirring tank.
Further, the sensor of dust concentration and the liquid atomiser are connect with a microcontroller, the monolithic
Machine controls the liquid atomiser switch.
The invention has the advantages that：
1. it is by being mixed tank bottom setting weighing system, to facilitate the solvent for judging to add in mixing and stirring tank
And the weight of formulation improves slurry preparation quality can accurately control the usage ratio of the two.
2. by the way that first partial solvent is uniformly mixed with whole formulations, by it by pipeline to reaction kettle after, use
Residual solvent rinses mixing and stirring tank and conveyance conduit, in tank body and defeated to avoid the mixture of formulation and solvent from being adhered to
It send in pipeline, causes the waste of formulation and solvent.
3. sensor of dust concentration and liquid atomiser are arranged in mixing and stirring tank, and the two connects with a microcontroller simultaneously
It connects, in this way, when formulation is solid powder, during being mixed with solvent easy ting produce dust swims in air
In, when sensor of dust concentration detects that the dust concentration in air reaches certain value, signal, microcontroller are sent out to microcontroller
It controls liquid atomiser to start, the jet atomization solvent into mixing and stirring tank to adsorb dust, and makes it fall to mixing
In tank, in this way, the loss of formulation can be avoided, and environmental pollution can be reduced.
4. preparaton bucket carries weighing sensor, and passes through the pipeline with proportion valve between preparaton bucket and reaction kettle
Connection, weighing sensor and proportion valve are connect with a PLC control system, which, which can receive, carrys out self-weighing
The detection signal of sensor, and according to the signal, utilize the programmable controller and arithmetic unit progress logic in PLC control system
Operation makes all preparatons all be delivered to reaction kettle at the appointed time so as to adjust the aperture of proportion valve in real time
In, the quality for preparing slurry is influenced to avoid too fast or excessively slow conveying preparaton.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings
Attached drawing.
Fig. 1 is a kind of automatic slurry-distributing system flow chart of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, is clearly and completely retouched to the technical solution in embodiment
It states.Obviously, described embodiment is only a part of the embodiment of the present invention, instead of all the embodiments.Based on this hair
Bright embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts
Example, shall fall within the protection scope of the present invention.
The present invention discloses a kind of automatic slurry-distributing systems, specifically include following steps.
S1：Calculate the solvent aequum for dissolving formulation according to actual needs first, such as amounting to aequum is
5000kg, will wherein 4000kg first by pipeline to mixing and stirring tank.Mixing and stirring tank tank bottom is provided with to weigh
System, to facilitate the quantity of solvent for judging to have conveyed in mixing and stirring tank.
S2：Solid formulation is delivered in mixing and stirring tank using feeding screw, according to mixing tank bottom
The weighing system in portion judges specific feeding amount, after being all delivered to required formulation in mixing and stirring tank, stops feeding.It opens
Stirring system in dynamic mixing and stirring tank, makes formulation be mixed evenly with tank body internal solvent, obtains mixture.
Formulation for preparing slurry is mostly solid powdery substance, is easy during being mixed with solvent
It generates dust floating in air, had not only caused formulation loss, but also pollution environment in this way.In the present embodiment, it is being mixed
It is provided with sensor of dust concentration and liquid atomiser in tank, and is both connect with a microcontroller.Sensor of dust concentration is pre-
It is first provided with setting value, when it detects that the dust concentration in air reaches setting value, signal, microcontroller are sent out to microcontroller
It controls liquid atomiser to start, the jet atomization solvent into mixing and stirring tank to adsorb dust, and makes it fall to mixing
In tank.In the present embodiment, is amounted in aequum from solvent and take out part, such as 200kg, be put into liquid atomiser.In this way,
During preparing slurry, when sensor of dust concentration detects that dust particles concentration reaches setting value, microcontroller controls liquid
Body atomizer works, the jet atomization liquid into mixing and stirring tank, falls to mixing after the dust in atomized liquid absorption air
In tank, it is mixed and stirred for uniformly with the mixture in tank.Wait for that sensor of dust concentration detects the dust particles concentration in air
When dropping to setting value or less, sensor of dust concentration sends out signal to microcontroller, and microcontroller controls liquid atomiser and stops work
Make.
S3：Material in agitator tank to be mixed is sent by pipeline to reaction kettle after mixing, by the mixed material in tank
It is interior.Operated pneumatic valve is carried on pipeline, in mixing and stirring tank in material mixed process, operated pneumatic valve is closed, and is needed mixture is defeated
When sending to reaction kettle, operated pneumatic valve is opened, so as to material can smooth delivery of power to reaction kettle.Temperature is additionally provided in reaction kettle
Controller includes mainly temperature detector and heat exchanger, so as to meet the preparation of the slurry required to temperature.
In the present embodiment, the temperature in mixing and stirring tank is less than the temperature in reaction kettle, in this way, when mixture is defeated from low temperature
When sending into hot environment, vapor is generated in the reaction kettle of high temperature, to avoid undissolved formulation in mixture from generating
Dust, and drift everywhere, because vapor can gradually promote dust cohesion, and drop down onto in reaction kettle.
S3'：After mixture in agitator tank to be mixed is all delivered to reaction kettle, solvent is amounted into the desired amount of remaining weight
Amount is added to if being 5000-4000-200=800kg in the present embodiment in mixing and stirring tank, meanwhile, it atomizes the liquid into device
Residual solvent discharge to tank, start the stirring system of mixing and stirring tank, agitator tank be rinsed using solvent.Later,
By all flushing liquors along pipeline to reaction kettle, while pipeline is rinsed, to avoid the wave of formulation and solvent
Take.
S4：Preparaton is added to preparaton bucket, is transported in reaction kettle later.The included biography of weighing of preparaton bucket
Sensor, and connected by the pipeline with proportion valve between preparaton bucket and reaction kettle, weighing sensor and proportion valve are equal
It is connect with a PLC control system, which can receive the detection signal from weighing sensor, and according to the letter
Number, using in PLC control system programmable controller and arithmetic unit carry out logical operation, to adjust the big of proportion valve in real time
It is small, to meet requirement of the preparaton to conveying speed and time of delivery.
Such as, in the present embodiment, after the preparaton that required weight is 100kg is added in preparaton bucket, it is desirable that Suo Youpei
Preparation is all delivered in reaction kettle in 30min.If the aperture for controlling proportion valve is a fixed value, when due to starting,
Preparation dosage is more in preparaton bucket, and bucket internal pressure is larger, then flow velocity of the preparaton at proportion valve is larger；With being prepared in bucket
Agent gradually decreases, and bucket internal pressure becomes smaller, then preparaton flow velocity reduces at proportion valve, to actually required time of delivery and theoretical value
It is not inconsistent.Therefore, weighing sensor is connect with a PLC control system in the present embodiment with proportion valve, when original state, is claimed
It is 100kg to retransmit weight in sensor detection preparaton bucket, and the signal is delivered to PLC control system, PLC control system according to
The signal calculates the aperture of the proportion valve corresponding to 100kg/30min using its internal programmable controller and arithmetic unit,
And proportion valve aperture is adjusted to calculated value；In entire transmission process, every 1min, PLC control system calculating is primary, and (residue is matched
Weight of formulation/remaining time) respective value, to adjust the aperture of proportion valve in real time, to make all preparatons in regulation
Interior whole is delivered in reaction kettle, and the quality for preparing slurry is influenced to avoid too fast or excessively slow conveying preparaton.
S5：Mixture and preparaton are mixed evenly in reaction kettle, obtain finished product slurry.
Claims (8)
1. a kind of automatic slurry-distributing system, which is characterized in that include the following steps：
S1：Solvent is added into mixing and stirring tank；
S2：Formulation is added into mixing and stirring tank, is uniformly mixed with stirring solvent, mixture is obtained；
S3：By mixture by the way that in pipeline to reaction kettle, temperature controller is equipped in the reaction kettle；
S4：The preparaton of weight needed for being added into the preparaton bucket of included weighing sensor, between preparaton bucket and reaction kettle
It is connected by the pipeline with proportion valve；
S5：Mixture and preparaton are uniformly mixed in reaction kettle, obtain finished product slurry.
2. a kind of automatic slurry-distributing system according to claim 1, it is characterised in that：Increase S3 ' between S3 and S4：To mixed
It closes and solvent is added in agitator tank, and by it along pipeline to reaction kettle, to mixing remaining in mixing and stirring tank and pipeline
Material is rinsed.
3. a kind of automatic slurry-distributing system according to claim 1, it is characterised in that：Proportion valve described in S4 passes through PLC
Control system controls, and the PLC control system can receive the detection signal from the weighing sensor, and according to the detection
Signal adjusts the aperture of the proportion valve in real time, and the preparaton in preparaton bucket is delivered to reaction kettle at the appointed time
It is interior.
4. a kind of automatic slurry-distributing system according to claim 1, it is characterised in that：The mixing and stirring tank is equipped with to weigh
System.
5. a kind of automatic slurry-distributing system according to claim 1, it is characterised in that：Formulation described in S2 is sent by spiral
Glassware is delivered in the mixing and stirring tank.
6. a kind of automatic slurry-distributing system according to claim 1, it is characterised in that：Dust is equipped in the mixing and stirring tank
Concentration sensor.
7. a kind of automatic slurry-distributing system according to claim 6, it is characterised in that：Liquid is equipped in the mixing and stirring tank
Atomizer.
8. a kind of automatic slurry-distributing system according to claim 7, it is characterised in that：The sensor of dust concentration and described
Liquid atomiser is connect with a microcontroller, and the microcontroller controls the liquid atomiser switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810427370.1A CN108745170A (en) | 2018-05-07 | 2018-05-07 | A kind of automatic slurry-distributing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810427370.1A CN108745170A (en) | 2018-05-07 | 2018-05-07 | A kind of automatic slurry-distributing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108745170A true CN108745170A (en) | 2018-11-06 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810427370.1A Pending CN108745170A (en) | 2018-05-07 | 2018-05-07 | A kind of automatic slurry-distributing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111841424A (en) * | 2020-06-30 | 2020-10-30 | 界首市南都华宇电源有限公司 | Vacuum and cream machine control system based on artificial intelligence |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0724278A (en) * | 1993-07-06 | 1995-01-27 | Mitsubishi Heavy Ind Ltd | Automatic adjusting device for water solution of granular or powdery water soluble solid |
| CN102535065A (en) * | 2010-12-07 | 2012-07-04 | 高国涛 | Pulp making, regulating and storing system |
| CN102936819A (en) * | 2011-08-15 | 2013-02-20 | 陈素萍 | Pulping system of sizing machine |
| CN105040702A (en) * | 2015-06-15 | 2015-11-11 | 江西大地岩土工程有限公司 | Full-automatic intelligent grouting system |
| CN204935902U (en) * | 2015-09-15 | 2016-01-06 | 孙宝武 | A kind of full-automatic pulping system |
-
2018
- 2018-05-07 CN CN201810427370.1A patent/CN108745170A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0724278A (en) * | 1993-07-06 | 1995-01-27 | Mitsubishi Heavy Ind Ltd | Automatic adjusting device for water solution of granular or powdery water soluble solid |
| CN102535065A (en) * | 2010-12-07 | 2012-07-04 | 高国涛 | Pulp making, regulating and storing system |
| CN102936819A (en) * | 2011-08-15 | 2013-02-20 | 陈素萍 | Pulping system of sizing machine |
| CN105040702A (en) * | 2015-06-15 | 2015-11-11 | 江西大地岩土工程有限公司 | Full-automatic intelligent grouting system |
| CN204935902U (en) * | 2015-09-15 | 2016-01-06 | 孙宝武 | A kind of full-automatic pulping system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111841424A (en) * | 2020-06-30 | 2020-10-30 | 界首市南都华宇电源有限公司 | Vacuum and cream machine control system based on artificial intelligence |
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| PB01 | Publication | ||
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Application publication date: 20181106 |