CN102442499B - Ectopic cured/ stabilized repair equipment, system and method - Google Patents

Ectopic cured/ stabilized repair equipment, system and method Download PDF

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Publication number
CN102442499B
CN102442499B CN201110267276.2A CN201110267276A CN102442499B CN 102442499 B CN102442499 B CN 102442499B CN 201110267276 A CN201110267276 A CN 201110267276A CN 102442499 B CN102442499 B CN 102442499B
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pollutants
puddle mixer
stirring
stabilizing
curing
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CN102442499A (en
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郑犁
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SHENGSHI SHAOPU (TIANJIN) ENVIRONMENTAL TECHNOLOGY Co Ltd
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SHENGSHI SHAOPU (TIANJIN) ENVIRONMENTAL TECHNOLOGY Co Ltd
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Abstract

The invention provides a stirrer, a blending system and a repair system for ectopic cured/ stabilized repair. According to the scheme, the bin body structure and the stirring blade of the storage bin are improved aiming at the properties of a product to be stabilized and solid wastes, so that the pollutants are convenient to move and transport, and the pollutants and a stabilizing agent are mixed uniformly; continuous agent supply or unloading can be realized during curing/ stabilizing treatment; and the pollutants and the stabilizing agent can be fully stirred uniformly in the curing/ stabilizing treatment process, so that the effect and the efficiency of the curing/ stabilizing treatment are effectively improved.

Description

Dystopy curing/stabilizing prosthetic appliance and system
Technical field
The present invention relates to pollute processing technology field, particularly, the present invention relates to dystopy curing/stabilizing prosthetic appliance and system.
Background technology
Curing/stabilizing technology is that pollutants is mixed with curing agent/stabilizer, thereby change the form of pollutants, or by contaminant trap or be fixed in solid structure,, transfer ability not soluble by pollutants is converted into or the less form of toxicity realize that it is innoxious, thereby reduce the risk that the ecosystem is produced to harm.
Dystopy curing/stabilizing refers to pollutants, and refuses such as soil, sediment, waste residue or mud is from impurely digging out, and by being transported to, carries out the process that series of preprocessing operation and curing/stabilizing are processed in the treatment facility of special setting.
The core of this treating process is to guarantee that processing pollutants carries out farthest evenly mixing under certain treatment conditions with relevant stabilizer, need to reach certain treatment effeciency simultaneously when curing/stabilizing is processed.Yet, not yet have the problem that proposes effective technical scheme and a whole set of integration apparatus solution dystopy curing/stabilizing for this application at present.
Therefore, be necessary to propose a kind of technical scheme and relevant corollary equipment, in realizing the process of dystopy curing/stabilizing, can either realize even mixing, can guarantee again high efficiency processing pollutants.
Summary of the invention
Object of the present invention is intended to solve the state of the art not good to pollutants repairing effect in prior art, particularly according to the physical property of pollutants, undergoes technological transformation, and promotes the effect that stabilization is repaired.
The embodiment of the present invention has proposed a kind of storage silo on the one hand, described storage silo comprises cylindrical warehouse and lower end cone, identical and the lower end cone of cone side, described lower end and cylindrical warehouse bottom surface size is closely connected with cylindrical warehouse, and cone side, described lower end and inclination angle, cylindrical warehouse bottom surface are greater than 60 degree.
The embodiment of the present invention has proposed a kind of puddle mixer of repairing for dystopy curing/stabilizing on the other hand, described puddle mixer is continuous single-shaft horizontal stirrer, the stirring vane of described puddle mixer is ploughshare shovel shape, the stirring vane alternating expression of described ploughshare shovel shape is arranged on horizontal rotating shaft, two stirring vane angles are 120 degree, and described horizontal rotating shaft is placed in the stirred vessel of described puddle mixer.
The embodiment of the present invention has proposed the system of mixing and stirring of a kind of dystopy curing/stabilizing reparation on the other hand, described in the system of mixing and stirring comprise two or more puddle mixers,
Wherein, at least there are two puddle mixers and complete following agitating function:
The output of described puddle mixer A is connected with the input of puddle mixer B, and puddle mixer A is for by the pretreatment of pollutants, comprises that pollutants is broken and by being uniformly mixed of pollutants and water, and regulates the water ratio of pollutants; Puddle mixer B is for being uniformly mixed pollutants and stabilizer.
The embodiment of the present invention has proposed a kind of dystopy curing/stabilizing repair system on the other hand, comprises Feed system, mixes and stirs system, supplies medicine system, water supply system, discharge system, delivery system and centralized control system;
Described Feed system, for providing storage pending pollutants raw material, and sends raw material to pollutants stirring system;
Described delivery system, for by stabilizer, pending pollutants, stablize after product and carry in described repair system;
The described system of mixing and stirring, is uniformly mixed for pollutants, the curing/stabilizing medicament that described delivery system is sent into and the water adding by described water supply system, to be cured/stabilizing treatment of pollutants;
Described for medicine system, for curing agent/stabilizer, store and require to provide curing/stabilizing required stabilizer to the described system of mixing and stirring according to preset blending ratio;
Described water supply system, for storing water and providing curing/stabilizing needed water according to specific ratio requirement to the described system of mixing and stirring;
Described discharge system, the pollutants output of processing for the system of mixing and stirring described in process being completed to decontamination, comprises band conveyor and stabilization product storage silo;
Described centralized control system, for to described for medicine system, described in mix and stir system, describedly for medicine system, described water supply system, described discharge system and described delivery system, carry out centralized control.
The embodiment of the present invention has proposed a kind of dystopy curing/stabilizing restorative procedure on the other hand, comprises the following steps:
Pending pollutants is excavated and is transported to pollutants storage silo;
Pending pollutants is carried out to fragmentation or/and screening makes its pollutants uniform particle diameter, and add water adjusting pollutants water ratio;
Stabilizer and pollutants through accurate-metering are carried out to multistage stabilization mix and/or curing mix by continuous single-shaft horizontal stirrer, make the abundant contact reaction of contaminant particle and stabilizer, will complete the stabilization product output of decontamination processing thereafter.
The such scheme that the present invention proposes, for the characteristic for the treatment of stabilization product, warehouse structure and the puddle mixer of transformation storage silo, make tool sticking treat stabilization product in decontamination treating process, be convenient to circulation, transport, when processing, can realize curing/stabilizing feed, continuous for medicine, discharging, and in curing/stabilizing treating process, can stir, thereby effectively improve the effect of curing/stabilizing processing and the efficiency of processing.
The aspect that the present invention is additional and advantage in the following description part provide, and part will become obviously from the following description, or recognize by practice of the present invention.
Accompanying drawing explanation
Above-mentioned and/or the additional aspect of the present invention and advantage will become from the following description of the accompanying drawings of embodiments and obviously and easily understand, wherein:
Fig. 1 is embodiment of the present invention storage silo schematic diagram;
Fig. 2 is for connecting the schematic diagram of the storage silo of pneumatic arch breaking apparatus;
Fig. 3 is that puddle mixer stirring vane adopts class ploughshare shovel shape schematic diagram;
Fig. 4 is the schematic diagram of embodiment of the present invention dystopy curing/stabilizing repair system;
Fig. 5 is that schematic diagram is implemented in the reparation of dystopy curing/stabilizing;
Fig. 6 is the method flow diagram that dystopy curing/stabilizing is repaired.
The specific embodiment
Describe embodiments of the invention below in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of identical or similar functions from start to finish.Below by the embodiment being described with reference to the drawings, be exemplary, only for explaining the present invention, and can not be interpreted as limitation of the present invention.
Dystopy stabilization/curing improvement method has comprised the process procedures such as excavation, transhipment, fragmentation, adjusting pollutants water ratio, the stabilizer mix to pending pollutants processed, the rear output of processing, later use, its cardinal principle is fully to be mixed with pending contaminant particle, reacted equably by stabilizer, heavy metal is transformed into stable form, can again discharge harm environment because ambient environment change.And can to it, be cured processing according to pollutants later use form, process after stain thing and can do Roadbed Soil or building materials use.Conventionally, the mobile property of pending pollutants problem poor, that easily glue wall and accumulation is a large factor that affects dystopy curing/stabilizing disposal system efficiency.For example, utilize traditional storage silo storage as the pending thing of soil, waste residue one class, usually exist pending thing blanking not smooth, the easy problem at storage silo narrow positions stacking material.
In order to realize the present invention's object, the embodiment of the present invention has proposed a kind of storage silo, described storage silo comprises cylindrical warehouse and lower end cone, identical and the lower end cone of cone side, described lower end and cylindrical warehouse bottom surface size is closely connected with cylindrical warehouse, and cone side, described lower end and inclination angle, cylindrical warehouse bottom surface are greater than 60 degree.Schematic diagram as shown in Figure 1.With respect to general storage silo conical section inclination angle, be not more than the design of 45 degree, because the viscosity of pending thing is larger, easily sticky wall, conglomeration in storage silo, cause occurring for medicine, the discontinuous phenomenon of discharging, therefore, the above-mentioned storage silo that the present invention proposes, during as pollutants storage silo, can solve the problems of the technologies described above.By making conical section that larger lower material space and more precipitous blanking channel are provided, expand feed opening diameter, as shown in Figure 1, by above-mentioned transformation, the resistance of pending thing when storage silo can effectively reduce whereabouts, during operation, pending thing can be discharged to smoothly on belt electronic scale from storage silo.
In addition, lower end cone can be further improved, and cone sidewall has one or more cavernous structures, and described cavernous structure is for external pneumatic arch breaking apparatus.For example, at conical section, be densely covered with three layers pneumatic " broken arch " device, every layer of 8 hole, around cone circle distribution, prevent that conical section generation raw material from blocking the problem that pending thing cannot blanking that makes.Connect pneumatic arch breaking apparatus storage silo schematic diagram as shown in Figure 2, pressurized air enters a minute gas tank, then by flexible pipe, links the cavernous structure of cone sidewall.
Traditional storage silo may dispose vibrator and similarly install, to strengthen the flowing power of material, but larger as soil/waste residue viscosity, vibrator can make pending thing pile up more closely knit and more closely knit at storage silo conical section on the contrary, thereby extend the cycle of run of whole system, directly affect the particularity that pending thing weighs.Now adopt the pneumatic broken arch of multilayer, it,, by compressed-air actuated impact failure arch form balance, makes uniform blanking, meets measuring accuracy requirement.For preventing that aqueous vapor from further entering material, make material caking, can charge of oil water separator in gas circuit.
Conventionally, pending thing exit is provided with the metering device that can effectively guarantee material consecutive weighings, as embodiments of the invention, adopts belted electronic balance to weigh, and measuring accuracy is high.And storage silo feed opening directly by mass transport to belt conveyer scale, reduced as much as possible mass transport link, also evaded the problem such as poor fluidity in course of conveying.
Because pending thing viscosity is large, water ratio is higher, in stabilizing treatment process, the stirring between stabilizer and soil/waste residue can cause occurring stirring difficulty, agglomerating, the sticky wall of material, stirring phenomenon inhomogeneous and that production efficiency is on the low side conventionally.
In order to realize the present invention's object, the embodiment of the present invention has proposed a kind of puddle mixer of repairing for dystopy curing/stabilizing, described puddle mixer is continuous single-shaft horizontal stirrer, the stirring vane of described puddle mixer is ploughshare shovel shape, the stirring vane alternating expression of described ploughshare shovel shape is arranged on horizontal rotating shaft, two stirring vane angles are 120 degree, and described horizontal rotating shaft is placed in the stirred vessel of described puddle mixer.
That is, its main body of puddle mixer is continuous single-shaft horizontal stirrer.In addition, its agitating element, for meeting the requirement of soil/waste residue stabilizing treatment, can adopt the ploughshare shovel shape of marginal belt sawtooth.Furthermore, can also in stirred vessel wall, dispose special projection.
As shown in Figure 3, this puddle mixer stirring vane adopts class ploughshare shovel shape, is specifically arranged on horizontal shaft and is rotated, and horizontal shaft is arranged in the stirred vessel of a horizontal cylindrical.Being arranged on horizontal shaft of stirring vane alternating expression, jagged inclination ploughshare edge configuration, material can be radially and be scooped up from agitator wall, prevent that soil/waste particle is extruded between stirring vane and bucket wall, and can prevent the accumulation of soil/waste particle on bucket wall.Also prevent from forming dead angle or low-speed motion district in whipping process, promote accurate mixing at a high speed simultaneously.On agitator wall, between two stirring vanes, be distributed with one or more small-sized raised structures, these project organizations can further increase repeating between material particles in stirred vessel and push, and strengthen the friction force between material particles and bucket wall.And the geometric configuration of agitating element and the optimal combination of position can form strong shearing force and squeese pressure to material in agitator, strengthen the mixture homogeneity of stabilizing treatment, and there is good material breaking capacity.
Conventionally, mixing equipment all adopts a puddle mixer for mixture operation, and this is difficult to be applicable to be directed in stabilizing treatment viscosity, pending thing and stabilizer mixture operation that water ratio is higher; And in order to simplify the processing step of stabilizing treatment, the continuous working aspect pending thing fragmentation, adjusting water ratio, stabilizer mix, by technological demonstration and practical experience, the present invention proposes the stabilizing treatment system of many puddle mixers interlocks.
In order to realize the present invention's object, the embodiment of the present invention has proposed the system of mixing and stirring of a kind of dystopy curing/stabilizing reparation, described in the system of mixing and stirring comprise two or more puddle mixers,
Wherein, at least there are two puddle mixers and complete following agitating function:
The output of described puddle mixer A is connected with the input of puddle mixer B, and puddle mixer A is for by the pretreatment of pollutants, comprises that pollutants is broken and by being uniformly mixed of pollutants and water, and regulates the water ratio of pollutants; Puddle mixer B is for being uniformly mixed pollutants and stabilizer.
Be that the system of mixing and stirring that the present invention proposes at least has two puddle mixers and completes following agitating function:
One-level puddle mixer is for by being uniformly mixed of pollutants and water, further that pollutants is broken, and regulates the water ratio of pollutants; Secondary puddle mixer is uniformly mixed for pollutants and stabilizer.
Its reason is that traditional forced action type continuous mixer adds for stabilizer and the interpolation of water is simultaneously, is unfavorable for the even mixing of stabilizer.The interpolation of stabilizer and water is as follows on the impact of degree of uniformity:
Order of addition Mixture homogeneity Applicable
Add stabilizer and water simultaneously Low ?
After first adding stabilizer, add water High Sandy soil
After first adding water, add stabilizer High Clay
Furthermore, stirring system also comprises three grades of puddle mixers, and three grades of puddle mixers are for repeatability stirring again, until reach the desired mixture homogeneity of predetermined stabilization effect.For example, the system of mixing and stirring also comprises puddle mixer C, and the input of described puddle mixer C is connected with the output of described puddle mixer B; Described puddle mixer C is for receiving the pollutants of puddle mixer B output, by pollutants and stabilizer mix again, to guarantee stabilization effect, and/or utilizes mode to pass through C puddle mixer by pollutants and curing agent mix according to follow-up pollutants.Conventionally, if follow-up pollutants is direct landfill or original place backfill, complete after stabilization.If recycle for resource, such as purposes such as Roadbed Soils, may there is requirement to the compressive strength of stabilization product, need to carry out being cured again processing after stabilization to pollutants, therefore can further pass through C puddle mixer by pollutants and curing agent mix.
Furthermore, the improved puddle mixer that the above-mentioned puddle mixer mixing and stirring in system is above-mentioned disclosure.
As shown in Figure 4, be the schematic diagram of embodiment of the present invention dystopy curing/stabilizing repair system.In figure, have multi-grade blender, it successively puts in order and need to be determined on a case-by-case basis.This figure be depicted as the 1. number puddle mixer for being uniformly mixed of pollutants and water, playing broken pollutants and regulate the object of water ratio; 2. number puddle mixer add stabilizer, three is uniformly mixed; The 3. number puddle mixer for three is fully uniformly mixed again.Until reach the desired mixture homogeneity of stabilization effect.
The embodiment of the present invention has also proposed the system that a kind of dystopy stabilization is administered, and comprises feed system, confession medicine system, stirring system, water supply system, supplies medicine system, discharge system, delivery system and centralized control system.Work schematic diagram is (part system does not illustrate in the drawings) as shown in Figure 5.
Feed system: for pending pollutants being delivered in the stirring system of stabilizing treatment system, it is delivered to pending thing storage silo by belt feeder by pending pollutants, the storage silo that its storage silo is used the present invention to propose, feed opening is directly delivered to pending thing on belted electronic balance, carries out Weighing and transmit material by belt feeder entering into stirring system.
Supply medicine system: for the stabilizer that provides stabilizing treatment to need, it is sent to stabilizer storage silo by bucket elevator or belt feeder by stabilizer, stabilizer storage silo is used traditional powder storage silo that installs pneumatic arch breaking apparatus additional, its battery tube by bottom is delivered to stabilizer in stirring system from storage silo, and use filler weigher to measure, whole for airtight the carrying out of medicine process.
Stirring system: the system of mixing and stirring of using the present invention to propose, there are two or more puddle mixers, for pending pollutants that delivery system is sent into carry out fragmentation, the water carried by water supply system regulates pending water content of matter, and be uniformly mixed with stabilizer, pollutants is carried out to the processing of stabilization mix.
Discharge system: for exporting complete soil/waste residue of stabilizing treatment after overstabilization mix, comprise band conveyor and stabilization finished product storage silo, wherein, stabilization finished product bin adopts Pneumatic unidirectional door, configure large cylinder diameter cylinder, make drawing off smoothly of material, and guarantee that door opens and closes smoothly.
Delivery system: for stabilizer, pending pollutants are carried in whole disposal system, mainly comprise climbing type belt feeder, because pending water content of matter is higher, when Belt Conveying, may occur, along the phenomenon of belt downslide, affects the conveying capacity rating of belt feeder.Therefore can control by reducing the mounted angle of belt feeder the traffic capacity of belt feeder, and adopt round dot type or the decorative pattern type belt that increases friction force, can effectively avoid the soil body to glide on plane belt.
Centralized control system: for treating handled thing feed system, carrying out centralized control for medicine system, stirring system, discharge system, delivery system and water supply system.
Obviously, storage silo adopts the storage silo of the improved of the present invention's disclosure, and effect can be better.
Obviously, mix and stir the puddle mixer of the improved of the puddle mixer employing the present invention disclosure in system, effect can be better.
In addition,, for further optimization system, for example, adjust the installation site of water inlet shower nozzle.Common priming apparatus is generally all arranged on stirring host feeding mouth, stirs water addition ratio more concentrated, easily causes pending thing conglomeration.Consider above factor, can suitably adjust water feed apparatus, strengthen the area of contact of water supply region and pending thing, actv. has prevented the excessive and concentrated pollutants clustering phenomena causing of the water yield.
For further optimization system, for example, can cancel the anti-segregation measure of finished product bin.At present MIXING SYSTEM CONTROLLED BY discharging bin has mostly adopted anti-segregation measure, and isolation baffle plate is set in storehouse, and door adopts two-way pneumatic to open the door, but this and be not suitable for the adhesive contaminant that water ratio is higher, therefore there is discharging difficult problem.More than can inciting somebody to action in implementation process, anti-quarantine measures are cancelled, and adopt Pneumatic unidirectional door, and the larger cylinder diameter cylinder of configuration, had both been conducive to drawing off smoothly of finished product material in addition, can guarantee that again door opens and closes smoothly.
The said equipment, device or system that the present invention proposes, characteristic for pending thing, the inner agitating element structure of the warehouse structure of transformation storage silo and puddle mixer, make the sticking pending thing of tool in stabilizing treatment process, be convenient to circulation, transport, energy realization is continuous for medicine, discharging, and can stir in stabilizing treatment process.The scheme that the present invention proposes at least possesses following one or more advantage:
The material handling of belt electronic scale statistics is more accurate;
Avoid pending thing for example soil/waste residue in storage silo and finished product bin, form sticky wall, harden, stop to occur charging, the discontinuous phenomenon of discharging;
Avoid high viscosity and high-moisture percentage material to cause puddle mixer internal contamination thing two subclusterings, sticky wall or mix and blend inhomogeneous, improve treatment effeciency low;
By multistage continuous stirring system, realize in stabilizing treatment process, the kinds of processes such as pending thing is broken, adjusting water ratio, stabilizer mix are integrated and are processed, and have greatly improved the efficiency of stabilizing treatment.
Distributing rationally of the agitating element of puddle mixer, has increased the mixture homogeneity of material in stabilization mix process.
The embodiment of the present invention has also proposed a kind of dystopy curing/stabilizing restorative procedure, and as shown in Figure 6, the method flow diagram for dystopy curing/stabilizing is repaired, comprises the following steps:
S110: send need pollutants raw material to be processed to pollutants storage silo.
First, can use general excavator equipment that pending thing is excavated out and be transported to stabilizing treatment place, physico-chemical property, contamination level of tackling during this period pending thing etc. carries out analytical test, to determine the stabilizer type of selection and the amount of water in dosage and mix.Send pollutants raw material to pollutants storage silo thereafter.
Preferably, the storage silo of using the embodiment of the present invention to propose, storage silo comprises cylindrical warehouse and lower end cone, and the identical and lower end cone of cone side, lower end and cylindrical warehouse bottom surface size is closely connected with cylindrical warehouse, and lower end cone and inclination angle, cylindrical warehouse bottom surface are greater than 60 degree.Schematic diagram as shown in Figure 1.With respect to general storage silo conical section inclination angle, be not more than the design of 45 degree, because the viscosity of pending thing is larger, easily sticky wall, conglomeration in storage silo, cause occurring for medicine, the discontinuous phenomenon of discharging, therefore, the above-mentioned storage silo that the present invention proposes, during as pollutants storage silo, can solve the problems of the technologies described above.By making conical section that larger lower material space and more precipitous blanking channel are provided, expand feed opening diameter, as shown in Figure 1, by above-mentioned transformation, the resistance of pending thing when storage silo can effectively reduce whereabouts, during operation, pending thing can be discharged to smoothly on belt electronic scale from storage silo.
In addition, lower end cone can be further improved, and cone sidewall has one or more cavernous structures, and cavernous structure is for external pneumatic arch breaking apparatus.For example, at conical section, be densely covered with three layers pneumatic " broken arch " device, every layer of 8 hole, around cone circle distribution, prevent that conical section generation raw material from blocking the problem that pending thing cannot blanking that makes.Connect pneumatic arch breaking apparatus storage silo schematic diagram as shown in Figure 2, pressurized air enters a minute gas tank, then by flexible pipe, links the cavernous structure of cone sidewall.
Traditional storage silo may dispose vibrator and similarly install, to strengthen the flowing power of material, but larger as soil/waste residue viscosity, vibrator can make pending thing pile up more closely knit and more closely knit at storage silo conical section on the contrary, thereby extend the cycle of run of whole system, directly affect the particularity that pending thing weighs.Now adopt the pneumatic broken arch of multilayer, it,, by compressed-air actuated impact failure arch form balance, makes uniform blanking, meets measuring accuracy requirement.For preventing that aqueous vapor from further entering material, make material caking, can charge of oil water separator in gas circuit.
Conventionally, pending thing exit is provided with the metering device that can effectively guarantee material consecutive weighings, as embodiments of the invention, adopts belted electronic balance to weigh, and measuring accuracy is high.And storage silo feed opening directly by mass transport to belt conveyer scale, reduced as much as possible mass transport link, also evaded the problem such as poor fluidity in course of conveying.
S120: pending pollutants is carried out to pretreatment.
In step S120, pending pollutants is carried out to fragmentation or/and screening makes its pollutants uniform particle diameter, and add water adjusting pollutants water ratio.
Pollutants is accurately weighed by belted electronic balance, and from storage silo feed opening directly by mass transport to belt conveyer scale, finally enter into MIXING SYSTEM CONTROLLED BY, the described system of mixing and stirring is uniformly mixed pollutants, curing/stabilizing medicament and the water that adds by water supply system, to be cured/stabilizing treatment of pollutants.
Pending thing is due to particle diameter heterogeneity and may contain impurity, needs that it is carried out to fragmentation and make within its particle diameter remains on 5mm before stabilizing treatment.For guaranteeing fully reacting of the mixture homogeneity of stabilizer mix and stabilizer and pending thing, pending water content of matter should remain in 30~40% scope, therefore before stabilizing treatment, will its water ratio be adjusted in optimum range according to the former water ratio estimation of pending thing amount of water.The mix of pending thing and stabilizer is the committed step of stabilizing treatment, and it makes pending composition granule surface and the abundant contact reaction of stabilizer by the about pressure continuous stirring of 120~150s of high-intensity Mixing Machine, completes stabilization procedures.
S130: pollutants is completed to decontamination by the system of mixing and stirring and process and export.
Conventionally, the system of mixing and stirring comprises two or more puddle mixers,
Wherein, at least there are two puddle mixers and complete following agitating function:
The output of puddle mixer A is connected with the input of puddle mixer B, and puddle mixer A is for by the pretreatment of pollutants, comprises that pollutants is broken and by being uniformly mixed of pollutants and water, and regulates the water ratio of pollutants; Puddle mixer B is for being uniformly mixed pollutants and stabilizer.
In addition, the system of mixing and stirring also comprises puddle mixer C, and the input of puddle mixer C is connected with the output of puddle mixer B; Puddle mixer C is for receiving the pollutants of puddle mixer B output, by pollutants and stabilizer mix again, to guarantee stabilization effect, and/or utilizes mode to pass through C puddle mixer by pollutants and curing agent mix according to follow-up pollutants.Conventionally, if follow-up pollutants is direct landfill or original place backfill, complete after stabilization.If recycle for resource, such as purposes such as Roadbed Soils, may there is requirement to the compressive strength of stabilization product, need to carry out being cured again processing after stabilization to pollutants, therefore can further pass through C puddle mixer by pollutants and curing agent mix.
Particularly, pending thing enters into the one-level puddle mixer of stirring system by the belt feeder of weighing, water supply system is also transported to water in one-level puddle mixer by measuring pump simultaneously, pending thing and water complete fragmentation, regulate the pre-treatment step of water ratio in one-level puddle mixer, soil/waste residue after pretreatment completes enters into the secondary puddle mixer of stirring system by belt feeder, be delivered to secondary puddle mixer tentatively mix with soil/waste residue after now for medicine system, stabilizer being weighed by filler weigher by storage silo by fixing dosage through conveyor screw.Afterwards, then be transported in three grades of puddle mixers and finally mix, to guarantee curing/stabilizing effect.
For further improving treatment effeciency and effect, the puddle mixer that above-mentioned puddle mixer can adopt the embodiment of the present invention to propose, puddle mixer is continuous single-shaft horizontal stirrer, the stirring vane of puddle mixer is ploughshare shovel shape, the stirring vane alternating expression of ploughshare shovel shape is arranged on horizontal rotating shaft, two stirring vane angles are 120 degree, and horizontal rotating shaft is placed in the stirred vessel of puddle mixer.
That is, its main body of puddle mixer is continuous single-shaft horizontal stirrer.In addition, its agitating element, for meeting the requirement of soil/waste residue stabilizing treatment, can adopt the ploughshare shovel shape of marginal belt sawtooth.Furthermore, can also in stirred vessel wall, dispose special projection.
As shown in Figure 3, this puddle mixer stirring vane adopts class ploughshare shovel shape, is specifically arranged on horizontal shaft and is rotated, and horizontal shaft is arranged in the stirred vessel of a horizontal cylindrical.Being arranged on horizontal shaft of stirring vane alternating expression, jagged inclination ploughshare edge configuration, material can be radially and be scooped up from agitator wall, prevent that soil/waste particle is extruded between stirring vane and bucket wall, and can prevent the accumulation of soil/waste particle on bucket wall.Also prevent from forming dead angle or low-speed motion district in whipping process, promote accurate mixing at a high speed simultaneously.On agitator wall, between two stirring vanes, be distributed with one or more small-sized raised structures, these project organizations can further increase repeating between material particles in stirred vessel and push, and strengthen the friction force between material particles and bucket wall.And the geometric configuration of agitating element and the optimal combination of position can form strong shearing force and squeese pressure to material in agitator, strengthen the mixture homogeneity of stabilizing treatment, and there is good material breaking capacity.
The material of exporting after three grades of stirrings, by belt feeder, enter into the finished bin of discharge system, the common truck in finished bin discharge port below is accepted the pollutants after stabilization, and has finally transported stabilization procedures, whole process is allocated by control system, continuously operation.In addition, can also carry out on-line monitoring to the pollutants of stabilization/after solidifying, its heavy metal, if do not met relevant criterion requirement, needs repetition stabilization governance process.Reaching soil after governance standard or waste residue uses truck transport as the building re-using of banketing.
The said method that the present invention proposes, for the characteristic for the treatment of stabilization product, warehouse structure and the puddle mixer of transformation storage silo, make tool sticking treat stabilization product in decontamination treating process, be convenient to circulation, transport, when processing, can realize curing/stabilizing feed, continuous for medicine, discharging, and in curing/stabilizing treating process, can stir, thereby effectively improve the effect of curing/stabilizing processing and the efficiency of processing.
The above is only part embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (10)

1. a puddle mixer of repairing for dystopy curing/stabilizing, it is characterized in that, described puddle mixer is continuous single-shaft horizontal stirrer, the stirring vane of described puddle mixer is ploughshare shovel shape, the stirring vane alternating expression of described ploughshare shovel shape is arranged on horizontal rotating shaft, two stirring vane angles are 120 degree, and described horizontal rotating shaft is placed in the stirred vessel of described puddle mixer.
2. puddle mixer as claimed in claim 1, is characterized in that, the edge of the stirring vane of described ploughshare shovel shape is jagged marginal texture.
3. puddle mixer as claimed in claim 2, it is characterized in that, between two described stirring vanes, have one or more raised structures, described raised structures is for increasing repeating extruding and strengthening the friction force between material particles and described stirred vessel sidewall between material particles in described stirred vessel.
4. the system of mixing and stirring of dystopy curing/stabilizing reparation, is characterized in that, described in the system of mixing and stirring comprise two or more puddle mixers, described puddle mixer is the puddle mixer as described in one of as any in claims 1 to 3.
Wherein, at least there are two puddle mixers and complete following agitating function:
The output of described puddle mixer A is connected with the input of puddle mixer B, and puddle mixer A is for by the pretreatment of pollutants, comprises that pollutants is broken and by being uniformly mixed of pollutants and water, and regulates the water ratio of pollutants; Puddle mixer B is for being uniformly mixed pollutants and stabilizer.
5. the system of mixing and stirring as claimed in claim 4, is characterized in that, described in the system of mixing and stirring also comprise puddle mixer C, the input of described puddle mixer C is connected with the output of described puddle mixer B; Described puddle mixer C is for receiving the pollutants of puddle mixer B output, by pollutants and stabilizer mix again, with guarantee/stabilization effect, and/or utilizes mode to pass through C puddle mixer by pollutants and curing agent mix according to follow-up pollutants.
6. a dystopy curing/stabilizing repair system, is characterized in that, comprises Feed system, mixes and stirs system, supplies medicine system, water supply system, discharge system, delivery system and centralized control system; Wherein, described in, the system of mixing and stirring is the system of mixing and stirring as claimed in claim 4;
Described Feed system, for providing storage pending pollutants raw material, and sends raw material to pollutants stirring system;
Described delivery system, for by stabilizer, pending pollutants, stablize after product and carry in described repair system;
The described system of mixing and stirring, is uniformly mixed for pollutants, the curing/stabilizing medicament that described delivery system is sent into and the water adding by described water supply system, to be cured/stabilizing treatment of pollutants;
Described for medicine system, for curing agent/stabilizer, store and require to provide curing/stabilizing required stabilizer to the described system of mixing and stirring according to preset blending ratio;
Described water supply system, for storing water and providing curing/stabilizing needed water according to specific ratio requirement to the described system of mixing and stirring;
Described discharge system, the pollutants output of processing for the system of mixing and stirring described in process being completed to decontamination, comprises band conveyor and stabilization product storage silo;
Described centralized control system, for to described for medicine system, described in mix and stir system, describedly for medicine system, described water supply system, described discharge system and described delivery system, carry out centralized control.
7. dystopy curing/stabilizing repair system as claimed in claim 6, is characterized in that, the described stabilization product storage silo in described discharge system adopts Pneumatic unidirectional door, configures large cylinder diameter cylinder, product is drawn off smoothly and guarantee that door opens and closes smoothly.
8. dystopy curing/stabilizing repair system as claimed in claim 6, it is characterized in that, described pollutants storage silo comprises cylindrical warehouse and lower end cone, identical and the lower end cone of cone side, described lower end and cylindrical warehouse bottom surface size is closely connected with cylindrical warehouse, and described lower end cone and inclination angle, cylindrical warehouse bottom surface are greater than 60 degree.
9. dystopy curing/stabilizing repair system as claimed in claim 8, is characterized in that, the cone sidewall of described lower end cone has one or more cavernous structures, and described cavernous structure is for external pneumatic arch breaking apparatus.
10. dystopy curing/stabilizing repair system as claimed in claim 9, is characterized in that, the described cone sidewall tool cavernous structure that haves three layers, and 8 every layer, described cavernous structure is equally spaced around cone.
CN201110267276.2A 2011-09-09 2011-09-09 Ectopic cured/ stabilized repair equipment, system and method Expired - Fee Related CN102442499B (en)

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CN110788125B (en) * 2019-10-28 2022-03-04 武汉科技大学 Be used for prosthetic solidification stabilization system of soil

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