CN108741356B - Method for manufacturing seamless clothes - Google Patents
Method for manufacturing seamless clothes Download PDFInfo
- Publication number
- CN108741356B CN108741356B CN201810667382.1A CN201810667382A CN108741356B CN 108741356 B CN108741356 B CN 108741356B CN 201810667382 A CN201810667382 A CN 201810667382A CN 108741356 B CN108741356 B CN 108741356B
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- China
- Prior art keywords
- silk fabric
- plastic cloth
- wool tops
- rolling
- wool
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A method for manufacturing seamless clothes comprises the following steps: taking the clothing template as a mother board, and arranging the plastic on the mother board to be cut to obtain a plastic cloth board; laying a sponge cushion, covering the sponge cushion with a bubble film, laying a bamboo curtain on the bubble film, laying a plastic cloth board on the bamboo curtain, laying silk fabric on the plastic cloth board and wetting, and covering wool tops on the silk fabric to obtain a clothing foundation; covering the wool tops with gauze, sprinkling water on the gauze to obtain wet gauze, and moving soap on the wet gauze to form foam to obtain a joint body of the wool tops and the silk fabric; removing the wet gauze, turning the plastic cloth plate, the silk fabric and the wool tops and repeating the operation to obtain a blank to be rolled; the bamboo curtain is rolled up inwards from the edge, the blank to be rolled is rolled, the direction is changed, the bamboo curtain is rolled again, then the bamboo curtain is flattened, the plastic cloth plate is taken out, the clothes initial blank is obtained, water is extruded, soapy water is removed, and the finished product is obtained by airing. The manufacturing cost is reduced; the environment is protected; the connection strength is durable and washing is not forbidden.
Description
Technical Field
The invention belongs to the technical field of garment processing, and particularly relates to a method for manufacturing seamless garments.
background
conventional garment manufacturing generally employs a sewing machine to sew a seam of a garment piece cut by a preceding process, for example, with a sewing machine to form a garment contour. This method usually results in redundant waste pieces of fabric that are not useful when cutting the cut pieces (i.e., cut pieces), which on the one hand results in material waste and on the other hand is not cost effective. In addition, since a seam allowance (generally about 1 cm) needs to be left at the time of sewing, and if the seam allowance is directly contacted with the skin of a human body at the time of wearing, an uncomfortable feeling and a possibility of damage to the human body are given, and thus, processes such as slit sewing, flat sewing, lining and the like need to be adopted for treatment.
the prior art methods for making seamless garments generally include the following three methods: firstly, a hot-pressing adhesive process is adopted to adhere an adhesive tape to the seams of cut pieces which are needed to be sewn by sewing equipment, and seamless clothes are obtained after cooling, wherein a typical literature publication is 'a manufacturing method of seamless clothes' recommended by CN 102204719A; secondly, adopting a liquid adhesive to bond the seams of the cut pieces to form seamless clothes; thirdly, the seams of the garment body are bonded by means of double-sided adhesive tape and ultrasonic waves to form a seamless garment, typically a 'splicing structure of seamless garment fabric' provided by CN 201550658U.
since not being limited to the common feature of the three methods exemplified above is the use of stickies, the following general disadvantages exist: firstly, the adhesive tape, the liquid adhesive and the double-sided adhesive all contain chemical solvent components, so that the adhesive tape is not environment-friendly enough and is easy to cause allergy to different wearing groups; secondly, because the manufacturing process depends on harsh equipment such as CN102204729A, a 3KW hot air blower (with the air temperature of 550-; thirdly, the seams of the cut pieces are artificially connected by means of the adhesive tapes or the adhesives in a forced manner, fibers at the seams are not mutually entangled, and the adhesive tapes or the adhesives have the fatal defects of degumming and even failure, so that the connection strength and the connection durability of the obtained seamless clothes at the seams are often difficult to achieve or even cannot achieve the expectation at all, for example, the washability is very weak.
In view of the above-mentioned prior art, there is a need for improvement, for which the applicant has made active and useful investigations and has finally developed the technical solutions described below.
Disclosure of Invention
The invention aims to provide a method for manufacturing seamless clothes, which can reduce the manufacturing cost without depending on severe equipment, and the seamless clothes obtained by the method is beneficial to embodying ideal green environmental protection, ensuring the lasting integral bonding and connecting strength and embodying the ideal washing-resistant effect.
The task of the invention is completed in such a way that the manufacturing method of the seamless garment comprises the following steps:
A) Preparing a plastic cloth plate, taking the clothing template as a mother plate, overlapping the plastic cloth on the mother plate and cutting the plastic cloth plate in a copying manner to obtain the plastic cloth plate;
B) building a clothing foundation, namely firstly laying a sponge cushion on a flat-surface operation table top, then covering a bubble film on the sponge cushion, then laying a bamboo curtain on the bubble film, then placing the plastic cloth board obtained in the step A) on the bamboo curtain, then laying silk fabric on the plastic cloth board, wetting the silk fabric by using a spray gun, then covering wool tops on the wetted silk fabric, and controlling the degree of the wool tops exceeding the edge part of the silk fabric to obtain the clothing foundation;
C) Preparing a binding body of the wool top and the silk fabric, covering a gauze on the wool top in the step B), spraying warm water on the gauze to obtain wet gauze, repeatedly moving soap on the wet gauze to form foam, and completely binding the wool top and the silk fabric in the step B) to obtain the binding body of the wool top and the silk fabric;
D) Preparing before rolling, namely removing the wet netting covered on the wool tops in the step C), then turning the plastic cloth plate in the step B) together with the silk fabric and the wool tops which are sequentially laid on the plastic cloth plate for 180 degrees, repeating the operations in the step B) and the step C), folding the wool tops which exceed the edge part of the silk fabric to the other side in the operation process, and removing the wet netting to obtain a blank to be rolled;
E) Preparing a finished product, firstly rolling the bamboo curtain in the step B) inwards from the edge, then rolling the blank to be rolled in the step D) and controlling the rolling times, then rolling again in a changed direction and controlling the rolling times again, flattening the bamboo curtain after rolling is completed again, taking out the plastic cloth sub-boards to obtain a clothing blank, extruding the water of the clothing blank, putting the clothing blank into clear water to remove the soapy water generated in the step C), and airing to obtain the seamless clothing as the finished product.
In a specific embodiment of the invention, the plastic cloth in the step A) is a transparent white plastic cloth of 7S-8S.
In another specific embodiment of the invention, the controlling of the extent of the wool tops beyond the edge of the silk fabric in the step B) is controlling the extent of the wool tops beyond the edge of the silk fabric to be 2-3 cm.
In a further particular embodiment of the invention, the wool tops described in step B) are monochromatic or polychromatic.
In yet another embodiment of the present invention, the warm water in step C) has a temperature of 30 to 45 °.
In still another embodiment of the present invention, the gauze of step C) is a cotton gauze, a polyester gauze or a nylon gauze.
in a more specific embodiment of the present invention, the mass% ratio of the wool tops to the silk fabric in steps B), C) and D) is: 60-90% of wool tops and 10-40% of silk fabric.
in still another embodiment of the present invention, the number of rolling times and the number of rolling times of the step E) are controlled to be 80 to 120 times respectively.
One of the technical effects of the technical scheme provided by the invention is that the manufacturing cost can be effectively reduced because no harsh equipment is required in the manufacturing process; secondly, because no chemical adhesive is needed, the obtained seamless clothes can show ideal green environmental protection performance; thirdly, because the wool top fibers and the silk fabric can be intertwined by rolling, the durable connection strength can be obtained and the washing is not avoided; fourthly, the obtained seamless clothes have the characteristics of soft, elastic, simple and elegant artworks.
Detailed Description
In order to clearly understand the technical spirit and the advantages of the present invention, the applicant below describes in detail by way of example, but the description of the example is not intended to limit the technical scope of the present invention, and any equivalent changes made according to the present inventive concept, which are merely in form and not in material, should be considered as the technical scope of the present invention.
example 1:
A) preparing a plastic cloth plate, taking a clothing sample from a customer or a clothing sample designed by a clothing manufacturer as a mother plate, arranging transparent white plastic with the thickness of 7S-8S obtained from a market channel on the mother plate, and cutting the plastic cloth plate in a copying manner to obtain the plastic cloth plate;
B) Constructing a clothing foundation, firstly laying a sponge cushion which aims to embody softness and elasticity and is convenient to operate on a work table top with a flat surface, then covering the sponge cushion with an Air Bubble film (Air Bubble film), wherein the Air Bubble film is also called an Air cushion film, an Air bead film, Air Bubble cloth, Air Bubble paper, an Air Bubble film or an Air cushion film, the sponge cushion and the Air Bubble film play a chopping board effect, then laying a bamboo curtain on the Air Bubble film, then placing the plastic cloth sub-board obtained in the step A) on the bamboo curtain, then laying silk fabric (also called silk, the same as the below) on the plastic cloth sub-board, wetting the silk fabric by using a spray gun or a similar tool, then uniformly covering wool slivers on the wetted silk fabric and enabling the wool slivers to exceed the peripheral edge parts of the silk fabric by 2cm, wherein the wool slivers can be monochromatic, or multicolor, so as to form a good looking pattern (the latter is chosen in the embodiment) of the stamp-lost, obtaining the basis of the garment;
C) Preparing a binding body of the wool top and the silk fabric, covering a gauze which is beneficial to combining soap and water to ensure the smoothness of the wool top on the wool top in the step B), dipping warm water of 40 ℃ by a brush or a similar tool, spraying the warm water on the gauze to obtain wet gauze, transferring the water to wool tops by the wet gauze to wet the wool tops, then, repeatedly moving (also called wiping) soap (preferably neutral or slightly acidic) on the gauze to form foam, so that the wool top is completely attached to the silk fabric in the step B) to obtain an attachment of the wool top and the silk fabric, wherein the soap is used for smoothing the wool top, so that the wool top can penetrate through the silk fabric tissue and be mutually entangled to improve the mutual adhesion effect, and the gauze in the step is cotton gauze;
D) Preparing before rolling, namely firstly removing (uncovering) the wet netting covered on the wool tops in the step C), then turning the plastic cloth board in the step B) together with the silk fabric laid on (laid on) the plastic cloth board in sequence and the wool tops for 180 degrees, repeating the operations in the step B) and the step C), folding the wool tops which exceed 2cm of the edge part of the silk fabric to the other side in the operation process, namely folding the wool tops to one side of the silk fabric, and then removing the wet netting to obtain a blank to be rolled;
E) rolling the bamboo curtain in the step B) inwards from the edge, rolling the blank to be rolled in the step D) for 100 times in a rolling manner of a rolling surface seen in daily life, wherein the rolling distance is 20-30cm each time, enabling wool tops to penetrate through the tissues of silk fabrics and to be intertwined with each other when the bamboo curtain is rolled, combining the wool tops and the silk fabrics into a whole, changing the direction and rolling for 80 times again, wherein the rolling distance is 20-30cm each time, flattening the bamboo curtain after rolling is completed, taking out the plastic cloth sub-plates separated from the front and back pieces to obtain a garment blank, extruding water in the garment blank, putting into clean water to remove soapy water generated in the operation process of the step C), and airing to obtain the finished seamless garment, wherein the seamless garment is composed of silk fabrics in the middle and wool tops (namely wool) on two sides, wherein: the wool tops account for 60% by mass of the seamless garment, the silk fabric accounts for 40% by mass of the seamless garment, and the grammage of the seamless garment is 180 g/square meter.
example 2:
only changing the size of the wool tops exceeding the peripheral edge part of the silk fabric in the step B) into 3 cm; changing the temperature of the warm water in the step C) to 30 ℃ and changing the gauze to be a polyester gauze; changing the rolling frequency in the step E) into 120 times and changing the rolling frequency again into 100 times to obtain the seamless clothes with the gram weight of 600 g/square meter, wherein: the mass percent ratio of the wool tops in the seamless garment is 90%, the mass percent ratio of the silk fabric in the seamless garment is 10%, and the rest is the same as that described in the embodiment 1.
Example 3:
Only changing the size of the wool tops exceeding the peripheral edge part of the silk fabric in the step B) into 2.5 cm; changing the temperature of the warm water in the step C) to 45 ℃ and changing the gauze to nylon gauze; changing the rolling frequency in the step E) into 80 times and changing the rolling frequency again into 120 times to obtain seamless clothes with the gram weight of 240 g/square meter, wherein: the mass percent ratio of the wool tops in the seamless garment is 75%, the mass percent ratio of the silk fabric in the seamless garment is 25%, and the rest is the same as that of the embodiment 1.
In conclusion, the technical scheme provided by the invention overcomes the defects in the prior art, successfully completes the invention task and truly realizes the technical effects of the applicant in the technical effect column.
Claims (8)
1. A method for manufacturing seamless clothes is characterized by comprising the following steps:
A) Preparing a plastic cloth plate, taking the clothing template as a mother plate, overlapping the plastic cloth on the mother plate and cutting the plastic cloth plate in a copying manner to obtain the plastic cloth plate;
B) Building a clothing foundation, namely firstly laying a sponge cushion on a flat-surface operation table top, then covering a bubble film on the sponge cushion, then laying a bamboo curtain on the bubble film, then placing the plastic cloth board obtained in the step A) on the bamboo curtain, then laying silk fabric on the plastic cloth board, wetting the silk fabric by using a spray gun, then covering wool tops on the wetted silk fabric, and controlling the degree of the wool tops exceeding the edge part of the silk fabric to obtain the clothing foundation;
C) preparing a binding body of the wool top and the silk fabric, covering a gauze on the wool top in the step B), spraying warm water on the gauze to obtain wet gauze, repeatedly moving soap on the wet gauze to form foam, and completely binding the wool top and the silk fabric in the step B) to obtain the binding body of the wool top and the silk fabric;
D) Preparing before rolling, namely removing the wet netting covered on the wool tops in the step C), then turning the plastic cloth plate in the step B) together with the silk fabric and the wool tops which are sequentially laid on the plastic cloth plate for 180 degrees, repeating the operations in the step B) and the step C), folding the wool tops which exceed the edge part of the silk fabric to the other side in the operation process, and removing the wet netting to obtain a blank to be rolled;
E) Preparing a finished product, firstly rolling the bamboo curtain in the step B) inwards from the edge, then rolling the blank to be rolled in the step D) and controlling the rolling times, then rolling again in a changed direction and controlling the rolling times again, flattening the bamboo curtain after rolling is completed again, taking out the plastic cloth sub-boards to obtain a clothing blank, extruding the water of the clothing blank, putting the clothing blank into clear water to remove the soapy water generated in the step C), and airing to obtain the seamless clothing as the finished product.
2. The method of claim 1, wherein the plastic cloth in step a) is a 7S-8S clear white plastic cloth.
3. the method of claim 1, wherein the step of controlling the extent of the wool tops beyond the edge of the silk fabric in step B) is performed by controlling the extent of the wool tops beyond the edge of the silk fabric to be 2-3 cm.
4. The method of claim 1, wherein the wool tops of step B) are one-color or multi-color.
5. the method of claim 1, wherein the temperature of the warm water in step C) is 30-45 °.
6. The method of claim 1, wherein the netting of step C) is cotton, polyester, or nylon netting.
7. the method for manufacturing the seamless garment according to claim 1, wherein the mass ratio of the wool tops to the silk fabric in the steps B), C) and D) is as follows: 60-90% of wool tops and 10-40% of silk fabric.
8. The method of claim 1, wherein said controlling the number of rolling and said controlling the number of re-rolling in step E) are performed 80-120 times each.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810667382.1A CN108741356B (en) | 2018-06-26 | 2018-06-26 | Method for manufacturing seamless clothes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810667382.1A CN108741356B (en) | 2018-06-26 | 2018-06-26 | Method for manufacturing seamless clothes |
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| Publication Number | Publication Date |
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| CN108741356A CN108741356A (en) | 2018-11-06 |
| CN108741356B true CN108741356B (en) | 2019-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810667382.1A Active CN108741356B (en) | 2018-06-26 | 2018-06-26 | Method for manufacturing seamless clothes |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111850855A (en) * | 2019-04-25 | 2020-10-30 | 四川省苗溪有限责任公司 | Cut piece photocopying positioning device and use method thereof |
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| CN2493399Y (en) * | 2001-07-26 | 2002-05-29 | 杭州路先非织造股份有限公司 | Composite non-weaving fabric |
| CN101684589A (en) * | 2008-09-28 | 2010-03-31 | 青岛德隆工艺品有限公司 | Process for producing wool product |
| CN101818412A (en) * | 2009-10-19 | 2010-09-01 | 河北理工大学 | Felt strip and processing technique thereof |
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| CN202540845U (en) * | 2012-04-16 | 2012-11-21 | 深圳市珂莱蒂尔服饰有限公司 | Lace and wool-knitted composite fabric |
| CN103317784A (en) * | 2013-06-09 | 2013-09-25 | 江阴兴吴呢绒科技有限公司 | Zero addictive environment-friendly composite shell and manufacturing process thereof |
| JP3192079U (en) * | 2014-05-15 | 2014-07-24 | カヨ子 中村 | Thermal insulation sheet |
| CN205929652U (en) * | 2016-08-02 | 2017-02-08 | 湖州永昌丝绸有限公司 | Knit goods and woven fabric's composite construction |
-
2018
- 2018-06-26 CN CN201810667382.1A patent/CN108741356B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0103039A1 (en) * | 1982-09-13 | 1984-03-21 | Becton Dickinson and Company | Wearing apparel and methods for the manufacture of wearing apparel |
| CN1037936A (en) * | 1988-05-04 | 1989-12-13 | 特劳特·施密特 | Silk felt and manufacture method thereof |
| CN2493399Y (en) * | 2001-07-26 | 2002-05-29 | 杭州路先非织造股份有限公司 | Composite non-weaving fabric |
| CN101684589A (en) * | 2008-09-28 | 2010-03-31 | 青岛德隆工艺品有限公司 | Process for producing wool product |
| CN101818412A (en) * | 2009-10-19 | 2010-09-01 | 河北理工大学 | Felt strip and processing technique thereof |
| CN201733926U (en) * | 2010-03-10 | 2011-02-09 | 冯寰 | Felt plus material |
| CN202540845U (en) * | 2012-04-16 | 2012-11-21 | 深圳市珂莱蒂尔服饰有限公司 | Lace and wool-knitted composite fabric |
| CN103317784A (en) * | 2013-06-09 | 2013-09-25 | 江阴兴吴呢绒科技有限公司 | Zero addictive environment-friendly composite shell and manufacturing process thereof |
| JP3192079U (en) * | 2014-05-15 | 2014-07-24 | カヨ子 中村 | Thermal insulation sheet |
| CN205929652U (en) * | 2016-08-02 | 2017-02-08 | 湖州永昌丝绸有限公司 | Knit goods and woven fabric's composite construction |
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| CN108741356A (en) | 2018-11-06 |
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