A kind of preparation method of polyvinyl alcohol non-woven fabrics coating composite materials
Technical field
The present invention relates to non-woven fabric composite material fields, and in particular to a kind of polyvinyl alcohol non-woven fabrics coating composite materials
Preparation method.
Background technology
Polyvinyl alcohol (PVA) is used as a kind of environmentally friendly material, be developed rapidly in recent years in many fields and
Using.China is used as vinylon production capacity big country, there is abundant raw material sources and application market, in production vinylon leading portion work
Sequence, polyvinyl alcohol (PVA) do not continue on through acetal processing and are directly used in life through wet spinning coagulating bath vinal after molding
Polyvinyl alcohol non-woven fabrics is produced, and the field for being rapidly developed and applying in recent years.Due to the water-soluble attribute of polyvinyl alcohol
With environmental-friendly characteristic, start to replace the non-woven fabrics manufactured as raw material using plastic synthetic resin in many fields.Such as shoemaking, system
Leather, mattress, child-mother-covering, decoration, chemical industry, printing, automobile, building materials, the industries such as furniture and dress lining cloth, health care are disposable
The gift bag of operating coat, mask, cap, sheet, the disposable tablecloth in hotel, beauty, Saunas or even current fashion, fine work bag, shopping
Bag, advertising bag etc..Especially disposable application field can replace traditional plastic synthetic resin nonwoven completely
Cloth, and product is made to have more the feature of environmental protection.
By technology of preparing and the technique of vinal it is found that poly-vinyl alcohol solution is through wet spinning, the nascent fibre of gained
Dimension solidifies in alkaline coagulating bath, at fibre after neutralized, washing and multistage super drawing and heat treatment, obtains with excellent mechanical
The vinal of performance, not only intensity is high, and modulus is high, and the dispersibility of fiber is also very good.It can be produced with this fiber
Go out the polyvinyl alcohol non-woven fabrics of various specifications.
Since polyvinyl alcohol fusing point is up to 220-230 DEG C, and under heating condition, polyvinyl alcohol is begun to out at 180 DEG C
Existing unstable and decomposition aggravates with the not only decomposition that continues to rise of temperature, and along with crosslinking generation;So pure is poly-
Vinyl alcohol is that do not have thermoplastic, that is, does not also have thermoplasticity with the non-woven fabrics prepared by vinal, this is
One of maximum defect of polyvinyl alcohol non-woven fabrics, i.e., cannot be as the non-woven fabrics prepared by other common plastic synthetic resins
With excellent heat sealability, it is made to be subject to certain restrictions in application field, such as second of processing of non-woven fabrics:Edge sealing, envelope
Mouth, bag making etc. can only carry out traditional suture rather than be realized by the technique of automatic heat-seal processing equipment.It results in this way
Processing efficiency is low, cost increases severely.
Invention content
It is an object of the invention to overcome deficiencies of the prior art, a kind of polyvinyl alcohol non-woven fabrics coating is provided
The preparation method of composite material, by the present invention in that being coating base material with modified polyvinyl alcohol, to polyvinyl alcohol non-woven fabrics
Coat compound, coat not only has a good cementability with polyvinyl alcohol non-woven fabrics, more for excellent thermoplastic property, to real
Now polyvinyl alcohol non-woven fabrics is heat-sealable, can automate heat as traditional plastic synthetic resin non-woven fabrics
It seals and realizes the secondary operation products such as edge sealing, sealing, bag making in the technique of processing equipment.To greatly improve its processing efficiency, drop
Low cost.
The purpose of the present invention is realized at least through one of following technical solution.
A kind of preparation method of polyvinyl alcohol non-woven fabrics coating composite materials discharges polyvinyl alcohol by let off roll (1-1)
Non-woven fabrics enters applicator roll (1-4) through carry-over pinch rolls (1-2) and carries out quantitative coating by coating die head (1-3), then enters dry
Dry channel (1-5) is dry;Compound nonwoven cloth after drying is cooling through setting roll (1-6) sizing, chill roll (1-7), by compound
Non-woven fabrics wind-up roll (1-8) is wound.
Further, the coating liquid used in the coating is counted in parts by weight, including following component:
Further, resin of the PVAC polyvinylalcohol for the degree of polymerization less than 2000, including PVA-0588, PVA-1388,
One kind in PVA-1588, PVA-1788, PVA-0599, PVA-1399, PVA-1599 or PVA-1799.
Further, the starch in the coating liquid is cornstarch or tapioca.
Further, the polyol copolymer polyethers in the coating liquid includes holding new material Science and Technology Ltd. by Guangzhou ten thousand
One kind in PEB03, PBF42, OPSA-B of production;It is the water-soluble resin that molecular weight is less than 1000.
Further, the alkyl glycosides in the coating liquid is a kind of plasticizer extender, including single carbon six, carbon eight, carbon ten
One kind in APG0810, APG0814, APG1214, APG0816, APG1216 in product etc..
Further, the urea in the coating liquid is technical grade urea;Talcum powder is volume filler, fineness >=2000
Mesh.
Further, be heated in water after each material metering in the coating liquid 95 DEG C be fully dissolved into it is uniform water-soluble
Liquid.
Further, the dry channel (1-5) is 4 differentiation area's temperature controls, and control temperature is followed successively by:120/140/160/
180℃;Setting roll (1-6) setting temperature is 120-160 DEG C;Chill roll (1-7) cooling temperature is 20-25
℃。
Further, coated weight needed for the coating is 10-25g/m in terms of after drying2;The coating uses poly-
Vinyl alcohol non-woven fabrics specification is (gsm):15—35g/m2。
Compared with prior art, the invention has the advantages that and advantageous effect:
(1) the polyvinyl alcohol non-woven fabrics for not having heat sealability originally is made to have secondary add after present invention coating is compound
The heat sealability of work is conducive to realize the techniques such as the edge sealing of automated machine, sealing and continuous bag making, add to greatly improve product
The efficiency of work and reduce cost;
(2) keep the fiber nodes in former polyvinyl alcohol non-woven fabrics more secured after present invention coating is compound, to make its machine
Tool performance is further enhanced;
(3) elongation at break of polyvinyl alcohol non-woven fabrics is made to be improved after present invention coating is compound, to make poly- second
Enol non-woven fabrics is more soft more comfortable.
Description of the drawings
Fig. 1 is the coating combination process schematic device used in specific implementation mode.
Specific implementation mode
Technical solution of the present invention is described in further detail below in conjunction with specific embodiment and attached drawing, but the present invention
Protection domain and embodiment are without being limited thereto.
The coating combination process schematic device that this example uses is as shown in Figure 1, include:Non-woven fabrics let off roll 1-1;Traction
Roller 1-2;Coating die head 1-3;Applicator roll 1-4;Dry channel 1-5;Setting roll 1-6;Chill roll 1-7;Compound nonwoven cloth wind-up roll
1–8。
Composite polyvinyl alcohol non-woven fabrics is coated using device shown in FIG. 1, is specifically comprised the following steps:By let off roll 1-1
Polyvinyl alcohol non-woven fabrics is discharged, enter applicator roll 1-4 through carry-over pinch rolls 1-2 carries out quantitative coating by coating die head 1-3, then
It is dried into dry channel 1-5;Compound nonwoven cloth after drying is cooled down through the sizing of setting roll 1-6, chill roll 1-7, by compound
Non-woven fabrics wind-up roll 1-8 is wound.
Embodiment 1
The coating of polyvinyl alcohol non-woven fabrics is compound, specifically comprises the following steps:
(1) coating liquid used in coat is counted in parts by weight, including following component:
95 DEG C are heated to after each material metering in water in coating liquid and is fully dissolved into uniform aqueous solution, is coated
Liquid;
(2) compound polyvinyl alcohol non-woven fabrics specification is coated:15g/m2;
(3) combination process is coated:Polyvinyl alcohol non-woven fabrics is discharged by let off roll 1-1, enters applicator roll through carry-over pinch rolls 1-2
1-4 carry out quantitative coating by coating die head 1-4, then enter dry channel 1-5 and dry;Compound nonwoven cloth warp after drying
The sizing of setting roll 1-6, chill roll 1-7 cool down, and are wound by compound nonwoven cloth wind-up roll 1-8.
(4) complex condition is coated:Dry channel 1-5 is 4 differentiation area's temperature controls, and control temperature is followed successively by:120/140/
160/180℃;1-6 setting temperature of setting roll is 120 DEG C;1-7 cooling temperature of chill roll is 25 DEG C.
(5) coated weight of compound middle coat is coated:It is 10g/m in terms of after drying2。
It is coated it is compound after polyvinyl alcohol non-woven fabrics and not coated compound polyvinyl alcohol non-woven fabrics (blank sample)
The results are shown in Table 1 for performance comparison.
Table 1 coats the compound rear performance comparison result with not coated compound polyvinyl alcohol non-woven fabrics (blank sample)
As shown in Table 1, it is compared with blank sample, the polyvinyl alcohol non-woven fabrics heat sealability after coated combined processing substantially carries
High by 648% (coating composite layer);24.5% and 28.6% is respectively increased in longitudinal tensile strength and transverse tensile strength;Extension at break
Rate improves 333.6%.Its technology expectation effect is proven.
Embodiment 2
The coating of polyvinyl alcohol non-woven fabrics is compound, specifically comprises the following steps:
(1) coating liquid used in coat is counted in parts by weight, including following component:
95 DEG C are heated to after each material metering in water in coating liquid and is fully dissolved into uniform aqueous solution, is coated
Liquid;
(2) compound polyvinyl alcohol non-woven fabrics specification is coated:35g/m2;
(3) combination process is coated:Polyvinyl alcohol non-woven fabrics is discharged by let off roll 1-1, enters applicator roll through carry-over pinch rolls 1-2
1-3 carry out quantitative coating by coating die head 1-4, then enter dry channel 1-5 and dry;Compound nonwoven cloth warp after drying
The sizing of setting roll 1-6, chill roll 1-7 cool down, and are wound by compound nonwoven cloth wind-up roll 1-8.
(4) complex condition is coated:Dry channel 1-5 is 4 differentiation area's temperature controls, and control temperature is followed successively by:120/140/
160/180℃;1-6 setting temperature of setting roll is 160 DEG C;1-7 cooling temperature of chill roll is 20 DEG C.
(5) coated weight of compound middle coat is coated:It is 25g/m in terms of after drying2。
It is coated it is compound after polyvinyl alcohol non-woven fabrics and not coated compound polyvinyl alcohol non-woven fabrics (blank sample)
The results are shown in Table 2 for performance comparison.
Table 2 coats the compound rear performance comparison result with not coated compound polyvinyl alcohol non-woven fabrics (blank sample)
As shown in Table 2, it is compared with blank sample, the polyvinyl alcohol non-woven fabrics heat sealability after coated combined processing substantially carries
High by 651% (coating composite layer);25.7% and 28.9% is respectively increased in longitudinal tensile strength and transverse tensile strength;Extension at break
Rate improves 329.4%.Its technology expectation effect is proven.
Embodiment 3
The coating of polyvinyl alcohol non-woven fabrics is compound, specifically comprises the following steps:
(1) coating liquid used in coat is counted in parts by weight, including following component:
95 DEG C are heated to after each material metering in water in coating liquid and is fully dissolved into uniform aqueous solution, is coated
Liquid;
(2) compound polyvinyl alcohol non-woven fabrics specification is coated:20g/m2;
(3) combination process is coated:Polyvinyl alcohol non-woven fabrics is discharged by let off roll 1-1, enters applicator roll through carry-over pinch rolls 1-2
1-4 carry out quantitative coating by coating die head 1-3, then enter dry channel 1-5 and dry;Compound nonwoven cloth warp after drying
The sizing of setting roll 1-6, chill roll 1-7 cool down, and are wound by compound nonwoven cloth wind-up roll 1-8.
(4) complex condition is coated:Dry channel 1-5 is 4 differentiation area's temperature controls, and control temperature is followed successively by:120/140/
160/180℃;1-6 setting temperature of setting roll is 150 DEG C;1-7 cooling temperature of chill roll is 23 DEG C.
(5) coated weight of compound middle coat is coated:It is 20g/m in terms of after drying2。
It is coated it is compound after polyvinyl alcohol non-woven fabrics and not coated compound polyvinyl alcohol non-woven fabrics (blank sample)
The results are shown in Table 3 for performance comparison.
Table 3 coats the compound rear performance comparison result with not coated compound polyvinyl alcohol non-woven fabrics (blank sample)
As shown in Table 3, it is compared with blank sample, the polyvinyl alcohol non-woven fabrics heat sealability after coated combined processing substantially carries
High by 634% (coating composite layer);34.9% and 37.9% is respectively increased in longitudinal tensile strength and transverse tensile strength;Extension at break
Rate improves 325%.Its technology expectation effect is proven.
Embodiment 4
The coating of polyvinyl alcohol non-woven fabrics is compound, specifically comprises the following steps:
(1) coating liquid used in coat is counted in parts by weight, including following component:
95 DEG C are heated to after each material metering in water in coating liquid and is fully dissolved into uniform aqueous solution, is coated
Liquid;
(2) compound polyvinyl alcohol non-woven fabrics specification is coated:18g/m2;
(3) combination process is coated:Polyvinyl alcohol non-woven fabrics is discharged by let off roll 1-1, enters applicator roll through carry-over pinch rolls 1-2
1-4 carry out quantitative coating by coating die head 1-3, then enter dry channel 1-5 and dry;Compound nonwoven cloth warp after drying
The sizing of setting roll 1-6, chill roll 1-7 cool down, and are wound by compound nonwoven cloth wind-up roll 1-8.
(4) complex condition is coated:Dry channel 1-5 is 4 differentiation area's temperature controls, and control temperature is followed successively by:120/140/
160/180℃;1-6 setting temperature of setting roll is 140 DEG C;1-7 cooling temperature of chill roll is 25 DEG C.
(5) coated weight of compound middle coat is coated:It is 15g/m in terms of after drying2。
It is coated it is compound after polyvinyl alcohol non-woven fabrics and not coated compound polyvinyl alcohol non-woven fabrics (blank sample)
The results are shown in Table 4 for performance comparison.
Table 4 coats the compound rear performance comparison result with not coated compound polyvinyl alcohol non-woven fabrics (blank sample)
As shown in Table 4, it is compared with blank sample, the polyvinyl alcohol non-woven fabrics heat sealability after coated combined processing substantially carries
High by 555% (coating composite layer);30.8% and 32.5% is respectively increased in longitudinal tensile strength and transverse tensile strength;Extension at break
Rate improves 335%.Its technology expectation effect is proven.
Above example is only used to illustrate the technical scheme of the present invention, rather than its limitations.Although with reference to preferred embodiment
Invention is explained in detail, it will be understood by those skilled in the art that still can be to the specific reality of the present invention
The mode of applying modifies or carries out equivalent replacement to some technical characteristics, without departing from the spirit of the technical scheme of the invention,
It should all cover among the technical proposal scope that the present invention asks.