CN108723780A - The REPAIR WELDING tooling of cane squeezing roll - Google Patents
The REPAIR WELDING tooling of cane squeezing roll Download PDFInfo
- Publication number
- CN108723780A CN108723780A CN201710241542.1A CN201710241542A CN108723780A CN 108723780 A CN108723780 A CN 108723780A CN 201710241542 A CN201710241542 A CN 201710241542A CN 108723780 A CN108723780 A CN 108723780A
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- Prior art keywords
- lathe
- welding
- electromagnetic
- cane
- support member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of REPAIR WELDING toolings of cane squeezing roll, belong to machine processing field.The REPAIR WELDING tooling of cane squeezing roll of the present invention includes lathe, support member, electromagnetic speed-adjusting component and electric welding component, the lathe is common large-size horizontal lathe, the lathe includes lathe bed, guide rail, lead screw, driving motor, chuck, knife rest, tailstock and controller, support member is equipped with above the guide rail of the lathe, the support member supports one end of cane milling roller to be repaired, the driving motor of the lathe is connect by belt with electromagnetic speed-adjusting component, and the electromagnetic speed-adjusting component synchronous control is welded component.The REPAIR WELDING tooling of cane squeezing roll of the present invention, repairing whole process only needs clamped one time, effectively increases production efficiency, reduces labor intensity and production cost, has the characteristics that simple in structure, good operability, welding quality are good, efficient.
Description
Technical field
The present invention relates to machine processing field, the REPAIR WELDING tooling of especially a kind of cane squeezing roll.
Background technology
As living standard is continuously improved, people continue to increase sucrose demand, and sugar-cane press extracts for sucrose stoste
Important equipment, internal roller shafts work long hours to easily lead to and be seriously worn at axle journal.And it is generally filled out at present using human weld
The method of turning repair after benefit, such restorative procedure have the following problems：
1. efficiency is low：The hand-held welding wire length of welder is limited, needs welding wire of frequently taking, welding efficiency relatively low when welding for a long time.
Because electric welding work is relatively arduous, rest is shut down at regular intervals, production efficiency is relatively low.
2. poor welding quality：Wire feed is a very important operation link, the wire feed side of manual welding in welding process
Fado using welder's finger twists welding wire to complete wire feed process, welder operate it is very inconvenient when wire feed, therefore, manual wire feed
The problems such as that there are accuracys is poor, consistency difference and stability is poor, it is low so as to cause welding efficiency, consistency is poor and quality is unstable
It is fixed.
3. labor intensity is big：For human weld, because of long-time hand torch, arm Fatigue is ached；When because of human weld
Body and welding gun distance are smaller, and high temperature, ray and the flue dust that welding process generates make welder's feeling of fatigue reinforce and have to body
Evil.And cane milling rolling axle due to volume and weight it is larger, it is not easily shifted or overturning, need to expend a large amount of manpowers and time
It is moved or is overturn.
How quickly, efficiently, high quality, semi-automation reparation cane milling roller, become the technical barrier of the industry.
Invention content
It is an object of the present invention to which problem in view of the above technology, provides a kind of REPAIR WELDING of semi-automatic cane squeezing roll
Tooling realizes that entire cane milling can be completed in clamped one time by adding support member, electromagnetic speed-adjusting component and electric welding component
The reparation flow of roller（Turning is levelling, welding is filled up, turning amendment）, effectively increase production efficiency, reduce labor intensity
With production cost.
In order to solve the above technical problems, the technical solution of the REPAIR WELDING tooling of cane squeezing roll of the present invention is as follows：
A kind of REPAIR WELDING tooling of cane squeezing roll, including lathe, support member, electromagnetic speed-adjusting component and electric welding component,
The lathe is common large-size horizontal lathe, and the lathe includes lathe bed, guide rail, lead screw, driving motor, chuck, knife rest, tailstock
And controller, the guide rail top of the lathe are equipped with support member, the support member supports cane milling roller to be repaired
One end, the driving motor of the lathe connect by belt with electromagnetic speed-adjusting component, the electromagnetic speed-adjusting component and electric welding portion
Part passes through electrical connection.
Further, the support member includes pedestal, supporting rack, idler wheel and height adjusting screw rod, and the pedestal is set to
Above the guide rail of lathe, the bottom of the pedestal is equipped with the guide groove coordinated with guide rail, and the top of the pedestal is equipped with height and adjusts
The upper end switching of screw rod, the height adjusting screw rod has supporting rack, is bolted that there are two flat above support frame as described above
Capable idler wheel.
Further, the electromagnetic speed-adjusting component includes electromagnetic varispeed motor and electromagnetic adjustable speed motor control device, institute
It states electromagnetic varispeed motor to connect with lathe driving motor by belt, the electromagnetic adjustable speed motor control dress and electromagnetic speed-adjusting electricity
Motivation passes through electrical connection.
Further, the electric welding component includes welding machine, welding gun and automatic feeding device, and the welding machine is submerged arc welding machine or two
Carbon oxide gas protect welding machine, the welding machine with electromagnetic adjustable speed motor control device by being electrically connected, the automatic feeding device and
Electrode wire is transmitted to welding gun by welding machine by electrical connection, the automatic feeding device, and the welding gun, which is fixed on, can pass through screw rod transmission
Above the lathe saddle of auto-feed.
Due to the adoption of the above technical scheme, the REPAIR WELDING tooling of cane squeezing roll of the present invention has the characteristics that：
1. simple in structure：The REPAIR WELDING tooling of the utility model cane squeezing roll, by increasing support member, electromagnetic speed-adjusting component
And electric welding component, the REPAIR WELDING work for the cane squeezing roll that can realize semi-automation.Electricity is driven by lathe driving motor
Magnetic speed-regulating part generates current signal, to instruct the automatic feeding speed of electric welding component.It is driven by turning machine screw and realizes knife rest certainly
Dynamic feeding, welding gun, which is fixed on above knife rest, follows knife rest synchro-feed.By with the simple combination of upper-part, you can realize this
Novel welding repairs tooling.
2. good operability：The welding gun of the utility model REPAIR WELDING tooling is fixed on above lathe saddle, and welding gun will be with when work
With knife rest auto-feed；Lathe driving motor drives electromagnetic speed-adjusting component to generate current signal, to instruct the automatic of electric welding component
Wire feed rate.Aforesaid operations are automatically performed by equipment, effectively reduce operation requirement and labor intensity.Supporting rack is adjusted with height
Screw rod is connected and fixed by way of switching, and person easy to operation adjusts the idler wheel direction above supporting rack.
3. welding quality is good：Lathe tach signal is passed into welding machine by electromagnetic adjustable speed motor control device so that weldering
Rifle feed speed and the wire feed rate of automatic wire feeder it is synchronous with lathe spindle, it can be achieved that welding gun feeding uniformly, stablize, wire feed speed
Degree is synchronous with cane pressing roller of sugar rotating speed, improves welding precision.Using submerged arc welding machine or carbon dioxide gas shielded welding machine so that
Welding quality is more preferable, more stable.
4. efficient：The REPAIR WELDING tooling of the utility model cane squeezing roll, by controlling the rotating speed of lathe driving motor,
The feed speed of welding gun and the line sending speed of Wire-feeding machine above knife rest can be adjusted, the gait of march of human weld is compared, this
The working efficiency of tooling can be improved 5 times or more.
Description of the drawings
Fig. 1 is the REPAIR WELDING tooling simplified schematic diagram of the utility model cane squeezing roll.
Fig. 2 is the support member simplified schematic diagram in the REPAIR WELDING tooling of the utility model cane squeezing roll.
Fig. 3 is support member A in the REPAIR WELDING tooling of the utility model cane squeezing roll to simplified schematic diagram.
Component names and serial number in figure：
1- lathe beds, 2- guide rails, 3- lead screws, 4- driving motors, 5- chucks, 6- knife rests, 7- tailstocks, 8- controllers, 9- pedestals, 10-
Supporting rack, 11- idler wheels, 12- height adjusting screw rods, 13- electromagnetic varispeed motors, 14- electromagnetic adjustable speed motors control device, 15-
Welding machine, 16- welding guns, 17- automatic feedings device, 18- cane milling rollers.
Specific implementation mode
The specific implementation mode of the present invention is described further below in conjunction with the accompanying drawings, wherein identical mark in all attached drawings
Number same or similar component is represented, the attached drawing in specification is simplified schematic diagram, only the concrete structure for understanding the present invention.
As shown in Figure 1, the REPAIR WELDING tooling of cane squeezing roll of the present invention, including lathe, support member, electromagnetic speed-adjusting
Component and electric welding component, the lathe are common large-size horizontal lathe, and the lathe includes lathe bed 1, guide rail 2, lead screw 3, driving
2 top of guide rail of motor 4, chuck, knife rest, tailstock 7 and controller 8, the lathe is equipped with support member, the support member branch
One end of cane milling roller 18 to be repaired is supportted, the driving motor 4 of the lathe is connect by belt with electromagnetic speed-adjusting component,
The electromagnetic speed-adjusting component passes through with electric welding component to be electrically connected.
As shown in Figure 2 and Figure 3, the support member includes pedestal 9, supporting rack 10, idler wheel 11 and height adjusting screw rod 12,
The pedestal 9 is set to 2 top of guide rail of lathe, and the bottom of the pedestal 9 is equipped with the guide groove coordinated with guide rail 2, the pedestal 9
Top is equipped with height adjusting screw rod 12, and the upper end switching of the height adjusting screw rod 12 has supporting rack 10, support frame as described above 10
Top is bolted there are two parallel idler wheel 11.
As shown in Figure 1, the electromagnetic speed-adjusting component includes electromagnetic varispeed motor 13 and electromagnetic adjustable speed motor control device
14, the electromagnetic varispeed motor 13 is connect by belt with lathe driving motor 4, the electromagnetic adjustable speed motor control device 14
Pass through with electromagnetic varispeed motor 13 and is electrically connected.
As shown in Figure 1, the electric welding component includes welding machine 15, welding gun 16 and automatic feeding device 17, the welding machine 15 is preferred
Submerged arc welding machine or carbon dioxide gas shielded welding machine, the welding machine 15 with electromagnetic adjustable speed motor control device 14 by being electrically connected,
For the automatic feeding device 17 with welding machine 15 by being electrically connected, electrode wire is transmitted to welding gun 16 by the automatic feeding device 17, described
Welding gun 16 is fixed on 6 top of lathe saddle that auto-feed can be driven by lead screw 3.
As shown in Figs. 1-3, the course of work of repair welding multiple connection tooling of the present invention is as follows：Cane milling roller 18 to be repaired is hung
It rises on clamping to lathe, one end is fixed with lathe chuck 5, is matched at other end AnchorPoint and the mandril conehead of tailstock 7, mobile
Support member, without below fray, adjusts the height adjusting screw rod 12 of moving parts to 18 shaft end of cane milling roller to be repaired,
So that the idler wheel 11 of moving parts is supported 18 shaft end bottom of cane milling roller, unload lifting rope, follow rest 6 to safe place starts
Lathe allows cane milling roller 18 to be repaired to rotate, and the journal surface of turning abrasion stops lathe, unload and get off to sustained height
Knife loads onto welding gun 16, mixes up electromagnetic speed-adjusting component and electric welding component, starts lathe, and knife rest 6 is allowed to drive 16 auto-feed of welding gun weldering
Journal surface is connect, 17 automatic feeding of automatic wire feeder stops lathe after the completion of welding, removes welding gun 16 and loads onto lathe tool, starts vehicle
Bed removes lathe by welding surface amendment at axle journal to suitable dimension, by cane milling roller 18, and reparing process terminates with regard to this.
The REPAIR WELDING tooling of cane squeezing roll of the present invention, by increasing support member, electromagnetic speed-adjusting component and electric welding
Component, realize REPAIR WELDING tooling semi-automation so that repair whole process only need clamped one time, effectively increase production efficiency,
Labor intensity and production cost are reduced, has the characteristics that simple in structure, good operability, welding quality are good, efficient.
Claims (4)
1. the REPAIR WELDING tooling of cane squeezing roll, it is characterised in that：Including lathe, support member, electromagnetic speed-adjusting component and
It is welded component, the lathe is common large-size horizontal lathe, and the lathe includes lathe bed（1）, guide rail（2）, lead screw（3) it, drives
Motor（4）, chuck（5）, knife rest（6）, tailstock（7）And controller（8）, the guide rail of the lathe（2）Top is equipped with support member,
The support member supports cane milling roller to be repaired（18）One end, the driving motor of the lathe（4）Pass through belt
It is connect with electromagnetic speed-adjusting component, the electromagnetic speed-adjusting component passes through with electric welding component to be electrically connected.
2. the REPAIR WELDING tooling of cane squeezing roll according to claim 1, it is characterised in that：The support member packet
Include pedestal（9）, supporting rack（10）, idler wheel（11）And height adjusting screw rod（12）, the pedestal（9）Set on the guide rail of lathe（2）
Top, the pedestal（9）Bottom be equipped with and guide rail（2）The guide groove of cooperation, the pedestal（9）Top be equipped with height adjust spiral shell
Bar（12）, the height adjusting screw rod（12）Upper end switching have supporting rack（10）, support frame as described above（10）Top pass through spiral shell
There are two parallel idler wheels for bolt fixation（11）.
3. the REPAIR WELDING tooling of cane squeezing roll according to claim 1, it is characterised in that：The electromagnetic speed-adjusting portion
Part includes electromagnetic varispeed motor（13）With electromagnetic adjustable speed motor control device（14）, the electromagnetic varispeed motor（13）Pass through
Belt and lathe driving motor（4）Connection, the electromagnetic adjustable speed motor control device（14）With electromagnetic varispeed motor（13）It is logical
Cross electrical connection.
4. the REPAIR WELDING tooling of cane squeezing roll according to claim 1, it is characterised in that：The electric welding component packet
Containing welding machine（15）, welding gun（16）With automatic feeding device（17）, the welding machine（15）For submerged arc welding machine or CO 2 gas-shielded
Welding machine, the welding machine（15）With electromagnetic adjustable speed motor control device（14）Pass through electrical connection, the automatic feeding device（17）With weldering
Machine（15）Pass through electrical connection, the automatic feeding device（17）Electrode wire is transmitted to welding gun（16）, the welding gun（16）It is fixed on
Lead screw can be passed through（3) it is driven the lathe saddle of auto-feed（6）Top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710241542.1A CN108723780A (en) | 2017-04-13 | 2017-04-13 | The REPAIR WELDING tooling of cane squeezing roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710241542.1A CN108723780A (en) | 2017-04-13 | 2017-04-13 | The REPAIR WELDING tooling of cane squeezing roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108723780A true CN108723780A (en) | 2018-11-02 |
Family
ID=63925069
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710241542.1A Withdrawn CN108723780A (en) | 2017-04-13 | 2017-04-13 | The REPAIR WELDING tooling of cane squeezing roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108723780A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110227949A (en) * | 2019-06-15 | 2019-09-13 | 淄博宏杰自动化设备有限公司 | A kind of cross wedge rolling die numerical control processing welding machine tool |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201244709Y (en) * | 2008-07-07 | 2009-05-27 | 开滦(集团)有限责任公司唐山多种经营分公司 | Apparatus for repairing surface overlaying of rod parts |
| CN201702578U (en) * | 2010-04-30 | 2011-01-12 | 江西泰豪特种电机有限公司 | Bracket for processing heavy-duty main shaft of large water-turbine generator |
| CN203173393U (en) * | 2013-04-23 | 2013-09-04 | 山东中创集团 | Synchronous delivery control device for powder feeding of flux-cored wires |
-
2017
- 2017-04-13 CN CN201710241542.1A patent/CN108723780A/en not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201244709Y (en) * | 2008-07-07 | 2009-05-27 | 开滦(集团)有限责任公司唐山多种经营分公司 | Apparatus for repairing surface overlaying of rod parts |
| CN201702578U (en) * | 2010-04-30 | 2011-01-12 | 江西泰豪特种电机有限公司 | Bracket for processing heavy-duty main shaft of large water-turbine generator |
| CN203173393U (en) * | 2013-04-23 | 2013-09-04 | 山东中创集团 | Synchronous delivery control device for powder feeding of flux-cored wires |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110227949A (en) * | 2019-06-15 | 2019-09-13 | 淄博宏杰自动化设备有限公司 | A kind of cross wedge rolling die numerical control processing welding machine tool |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181102 |
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| WW01 | Invention patent application withdrawn after publication |