CN108722903A - A kind of metal detection separator and method based on rubber conveyer - Google Patents
A kind of metal detection separator and method based on rubber conveyer Download PDFInfo
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- CN108722903A CN108722903A CN201810369034.6A CN201810369034A CN108722903A CN 108722903 A CN108722903 A CN 108722903A CN 201810369034 A CN201810369034 A CN 201810369034A CN 108722903 A CN108722903 A CN 108722903A
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- 239000002184 metal Substances 0.000 title claims abstract description 516
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 516
- 238000001514 detection method Methods 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000003245 coal Substances 0.000 claims abstract description 50
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 12
- 239000010931 gold Substances 0.000 claims description 12
- 229910052737 gold Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 11
- 239000002390 adhesive tape Substances 0.000 claims description 6
- 238000005070 sampling Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 12
- 230000005540 biological transmission Effects 0.000 description 4
- 235000013399 edible fruits Nutrition 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0036—Sorting out metallic particles
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- Control Of Conveyors (AREA)
Abstract
The embodiment of the present application discloses a kind of metal detection separator and method based on rubber conveyer.The embodiment of the present application device includes:The first metal detecting device and the second metal detecting device being arranged on the upper conveyor belt of rubber conveyer;First metal detecting device and the second metal detecting device are arranged along the conveying direction interval of the rubber conveyer;First metal detecting device and the second metal detecting device are away from the first distance;Processor;The processor communicates to connect first metal detecting device and the second metal detecting device respectively;Metal separating device;The metal separating device is for detaching the bulk metal in coal stream;The metal separating device connection processing device;Range estimation is carried out again by being detected twice to bulk metal, and opposite single bulk metal detection substantially increases the Detection accuracy of bulk metal and subsequent separating effect, improves work efficiency, reduce false triggering.
Description
Technical field
This application involves coal metal detection and separation technology field more particularly to a kind of metals based on rubber conveyer
Detect separator and method.
Background technology
In Coal Transport industry, rubber conveyer is with irreplaceable role.Due to having metal object in coal stream
Body, therefore the coal that the prior art can all convey rubber conveyer flows into row metal detection, but existing metal detector is being examined
Survey the bulk metal in coal stream(For example bulk ironware)When, Detection accuracy is low, frequent false triggering, false alarm, causes subsequently to adopt
Operating frequency is high when being detached to the bulk metal of coal stream with coal plough or sampling head and effect is excessively poor.
Also, general powerful adhesive tape conveyor is all made of pierce tap as conveyer belt, but due to existing in pierce tap
Steel wire and wire joint, under such circumstances, metal detector are easier false triggering, accidentally handle.For pierce tap in industry
Ironware detection false alarm, operating frequency are higher, there is no reliable pierce tap ironware detection device and separator on the market at present, imitate
Fruit is also undesirable.
Invention content
The embodiment of the present application provides a kind of metal detection separator and method based on rubber conveyer, for improving
The Detection accuracy and separating effect of bulk metal, solve the metal detection accuracy rate underground of existing rubber conveyer, false triggering,
The problem of inferior separating effect.
Metal detection separator provided by the embodiments of the present application based on rubber conveyer, including:
The first metal detecting device and the second metal detecting device being arranged on the upper conveyor belt of rubber conveyer;Described first
Metal detecting device and the second metal detecting device are arranged along the conveying direction interval of the rubber conveyer;First gold medal
Belong to detection device and the second metal detecting device away from the first distance;First metal detecting device and the second metal detection dress
Set the bulk metal being used in detection coal stream;When having bulk metal on the upper conveyor belt, the first metal detection dress
Setting the when of detecting the bulk metal sends the first signal to processor, and second metal detecting device detects the bulk metal
When send second signal to processor;
Processor;The processor communicates to connect first metal detecting device and the second metal detecting device respectively;
Metal separating device;The metal separating device is for detaching the bulk metal in coal stream;The metal separation
Device connection processing device;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal, the processor corresponds to control metal point according to the position of the belt speed and the metal separating device
The bulk metal is detached from coal stream from device.
Optionally, the metal detection separator based on rubber conveyer further includes:
The third metal detection for detecting the bulk metal in coal stream being arranged on the upper conveyor belt of the rubber conveyer
Device;First metal detecting device, the second metal detecting device and third metal detecting device are conveyed along the adhesive tape
The conveying direction of machine is spaced setting successively;First metal detecting device and third metal detecting device are away from the second distance;
When having bulk metal on the upper conveyor belt, first metal detecting device sends the first letter when detecting the bulk metal
Number processor is given, second signal is sent when second metal detecting device detects the bulk metal to processor, described the
Three metal detecting devices send third signal to processor when detecting the bulk metal;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance;The processor is additionally operable to according to first
Signal and the second time difference of third signal and the belt speed of upper conveyor belt, judge second time difference and belt speed product whether
Within the scope of the second threshold of the second distance;If being all yes, detect there is bulk metal on the upper conveyor belt, it is described
Processor according to the position of the belt speed and the metal separating device correspond to control metal separating device by the bulk metal from
It is detached in coal stream.
Optionally, the metal detection separator based on rubber conveyer further includes:
The 4th metal detecting device for detecting bulk metal being arranged in the lower conveyer belt of the rubber conveyer;It is described
Conveying strip length between first metal detecting device and the 4th metal detecting device is third distance;When in the lower conveyer belt
When having bulk metal, the 4th metal detecting device sends fourth signal to processor when detecting the bulk metal;
The processor judges the third according to fourth signal and the third time difference of the first signal and the belt speed of upper conveyor belt
The product of time difference and belt speed whether in the third threshold range of the third distance, if it has, then detect it is described under it is defeated
It send and has taken bulk metal, the processor corresponds to control metal point according to the position of the belt speed and the metal separating device
Operation is not isolated to the bulk metal in lower conveyer belt described in this from device.
Optionally, the metal detection separator based on rubber conveyer further includes:
The speed detector for the belt speed for detecting conveyer belt being arranged in the lower conveyer belt of the rubber conveyer;It is described
Speed detector connection processing device.
Optionally, the metal detection separator based on rubber conveyer, wherein the conveyer belt is steel wire
Band;The bulk metal includes bulk ironware and/or steel wire belt lacing;The metal separating device is coal plough or sampling head;
First metal detecting device, the second metal detecting device, third metal detecting device and the 4th metal detecting device are
Metal detector.
The metal detection separation method of metal detection separator provided by the embodiments of the present application based on rubber conveyer,
Including:
It is detected respectively on the upper conveyor belt of rubber conveyer by the first metal detecting device and the second metal detecting device
Bulk metal, when having bulk metal on the upper conveyor belt, when first metal detecting device detects the bulk metal
The first signal is sent to processor, second metal detecting device sends second signal to processing when detecting the bulk metal
Device;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal;
The processor corresponds to control metal separating device according to the position of the belt speed and the metal separating device will be on this
Bulk metal on conveyer belt is detached from coal stream.
Optionally, the processor is according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt,
The first time poor product with belt speed is judged whether within the scope of the first threshold of first distance, including:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is equal to first distance.
Optionally, described to be detected respectively in rubber conveyer by the first metal detecting device and the second metal detecting device
Upper conveyor belt on bulk metal, when having bulk metal on the upper conveyor belt, first metal detecting device detection
The first signal is sent when to the bulk metal to processor, second metal detecting device is sent when detecting the bulk metal
Second signal further includes to processor:
The bulk metal on the upper conveyor belt of rubber conveyer is detected by third metal detecting device, when the upper conveyor belt
On when having bulk metal, first metal detecting device sends the first signal to processor, institute when detecting the bulk metal
It states when the second metal detecting device detects the bulk metal and sends second signal to processor, the third metal detecting device
Third signal is sent when detecting the bulk metal to processor;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal, further include:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance;The processor is additionally operable to according to first
Signal and the second time difference of third signal and the belt speed of upper conveyor belt, judge second time difference and belt speed product whether
Within the scope of the second threshold of the second distance;If being all yes, detect on the upper conveyor belt there is bulk metal.
Optionally, the processor is according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt,
Judge the first time poor product with belt speed whether within the scope of the first threshold of first distance;The processor is also
For according to the first signal and the second time difference of third signal and the belt speed of upper conveyor belt, judging second time difference and band
Whether the product of speed is within the scope of the second threshold of the second distance;If being all yes, detecting has on the upper conveyor belt
Bulk metal, including:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is equal to first distance;The processor is additionally operable to according to the first signal and third signal
The second time difference and upper conveyor belt belt speed, judge the product of second time difference and belt speed whether be equal to described second away from
From;If being all yes, detect on the upper conveyor belt there is bulk metal.
Optionally, described to be detected respectively in rubber conveyer by the first metal detecting device and the second metal detecting device
Upper conveyor belt on bulk metal, when having bulk metal on the upper conveyor belt, first metal detecting device detection
The first signal is sent when to the bulk metal to processor, second metal detecting device is sent when detecting the bulk metal
Second signal further includes to processor:
The bulk metal in lower conveyer belt is detected by the 4th metal detecting device;When having bulk metal in the lower conveyer belt
When, the 4th metal detecting device sends fourth signal to processor when detecting the bulk metal;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal, further include:
The processor judges the third according to fourth signal and the third time difference of the first signal and the belt speed of upper conveyor belt
The product of time difference and belt speed whether in the third threshold range of the third distance, if it has, then detect it is described under it is defeated
It send and has taken bulk metal;
The processor corresponds to control metal separating device according to the position of the belt speed and the metal separating device will be on this
Bulk metal on conveyer belt is detached from coal stream, further includes:
The processor corresponds to control metal separating device to the institute according to the position of the belt speed and the metal separating device
It states the bulk metal in lower conveyer belt and is not isolated operation.
As can be seen from the above technical solutions, the embodiment of the present application has the following advantages:
In the present embodiment, detected respectively in the upper of rubber conveyer by the first metal detecting device and the second metal detecting device
Bulk metal on conveyer belt, when having bulk metal on the upper conveyor belt, first metal detecting device detects this
The first signal is sent when bulk metal to processor, second metal detecting device sends second when detecting the bulk metal
Signal to processor, according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt sentence by the processor
The first time poor product with belt speed break whether within the scope of the first threshold of first distance, if it has, then detection
There is bulk metal on to the upper conveyor belt;It is described that control gold is corresponded to according to the position of the belt speed and the metal separating device
Belong to separator to detach the bulk metal on the upper conveyor belt from coal stream;By being detected twice to bulk metal again into line-spacing
From judgement, opposite single bulk metal detection substantially increases the Detection accuracy of bulk metal and subsequent separating effect, carries
High working efficiency, reduces false triggering.
Description of the drawings
Fig. 1 is one embodiment signal of the metal detection separator based on rubber conveyer in the embodiment of the present application
Figure;
Fig. 2 is one of the metal detection separation method of the metal detection separator based on rubber conveyer in the embodiment of the present application
A embodiment schematic diagram.
Specific implementation mode
The embodiment of the present application provides a kind of metal detection separator and method based on rubber conveyer, for improving
The Detection accuracy and separating effect of bulk metal, solve the metal detection accuracy rate underground of existing rubber conveyer, false triggering,
The problem of inferior separating effect.In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, below in conjunction with the accompanying drawings
The specific implementation mode of the present invention is described in detail.Elaborate many details in order to abundant in the following description
Understand the present invention.But the invention can be embodied in many other ways as described herein, those skilled in the art
Similar improvement can be done without violating the connotation of the present invention, therefore the present invention is not limited by following public specific implementation
System.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The normally understood meaning of technical staff is identical.Used term is intended merely to description tool in the description of the invention herein
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Each technical characteristic of above example can carry out arbitrary group
It closes, to keep description succinct, combination not all possible to each technical characteristic in above-described embodiment is all described, however,
As long as contradiction is not present in the combination of these technical characteristics, it is all considered to be the range of this specification record.
The concrete structure in the embodiment of the present application is described below, referring to Fig. 1, being based on glue in the embodiment of the present application
One embodiment of metal detection separator with conveyer includes:
The first metal detecting device 210 and the second metal detecting device being arranged on the upper conveyor belt 110 of rubber conveyer 100
220;First metal detecting device, 210 and second metal detecting device 220 along the rubber conveyer 100 conveying side
It is arranged to interval;First metal detecting device, 210 and second metal detecting device 220 is away from the first distance(It is denoted as L12);
First metal detecting device, 210 and second metal detecting device 220 is used to the bulk metal in detection coal stream;When described
When having bulk metal on upper conveyor belt 110, first metal detecting device 210 sends the first letter when detecting the bulk metal
Number processor 300 is given, second signal is sent when second metal detecting device 220 detects the bulk metal to processor
300;
Processor 300;The processor 300 communicates to connect first metal detecting device, 210 and second metal detection respectively
Device 220;
Metal separating device 400;The metal separating device 400 is for detaching the bulk metal in coal stream;The gold
Belong to 400 connection processing device 300 of separator;
The processor 300 judges institute according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt 110
Poor at the first time and belt speed product is stated whether within the scope of the first threshold of first distance, if it has, then detecting institute
Stating has bulk metal on upper conveyor belt 110, the processor 300 is according to the belt speed and the position of the metal separating device 400
Corresponding control metal separating device 400 is set to detach the bulk metal from coal stream.
In the present embodiment, this application provides a metal detection separators to detect the gold of bulk present in coal mine stream
Belong to(For example bulk ironware)And bulk metal correspondence is detached.Referring to Fig. 1, Fig. 1 is the metal based on rubber conveyer
The schematic cross-section of separator is detected, rubber conveyer 100 is existing equipment, and conveyer belt generally comprises upper conveyor belt 110
With lower conveyer belt 120, the conveying band of upper conveyor belt 110 and the composition of lower conveyer belt 120 is followed in the case where the rotation of two rods drives
Ring moves.In Coal Transportation operation, coal stream 101 is put on upper conveyor belt 110 and is transported to destination.Wherein, the first metal
Detection device and the second metal detecting device are existing metal detector, are not detailed herein.In practical application, conveyer belt
Across the square shape detection mouth of metal detector, such metal detector is detected the bulk metal on conveyer belt, this is
Routine techniques does not do excessive explanation.Parameter about bulk metal limits, and user can be accordingly arranged according to actual conditions,
It is for example 1cm*1cm*1cm or 5cm*5cm*5cm etc., does not limit herein.In the embodiment of the present application, each metal detecting device
It should be consistent to the parameter setting of bulk metal.
One metal detector is set on existing rubber conveyer to detect the bulk metal in coal stream, is often easy hair
, now there are many ironware sensing devices in raw false triggering, but be single-sensor detection on the market, have no the common detection of more sets,
Accuracy in detection is low, and malfunction is high.And the embodiment of the present application is provided at least two metal detectors, it is accurate to improve detection
True rate, its working principle is that:
When there is bulk metal to pass through the first metal detecting device 210 in coal stream, the first metal detecting device 210 sends first
For signal to processor 300, processor 300 records the time t1 of the first signal.Due to the first metal detecting device 210 and the second gold medal
Belong to detection device 220, be arranged along the transmission direction of upper conveyor belt 110, the bulk metal in coal stream will necessarily pass through second
Metal detecting device 220.When the bulk metal passes through the second metal detecting device 220, the second metal detecting device 220 is sent
For second signal to processor 300, processor 300 records the time t2 of second signal.Then, processor 300 is according to the first signal
Time t1 and second signal time t2 time difference, multiplied by with the belt speed of conveyer belt, obtain the movement of the bulk metal away from
From.This displacement distance and the first distance of first metal detecting device and the second metal detecting device apart are carried out pair
Than such as in pre-set threshold range, then can further prove that transmission has taken bulk metal process.If this is moved
Dynamic distance is not in the threshold range of the first distance, then then thinking that upper transmission takes no bulk metal and passes through.Finally, it detects
When having bulk metal on to the upper conveyor belt, processor 300 is according to the position of the belt speed and metal separating device 400 of conveyer belt
Corresponding control metal separating device 400 detaches the bulk metal from coal stream.This is because bulk metal is moved on the conveyor belt
It is dynamic, which is detached, then processor 300 must be according to position that metal separating device 400 is arranged and defeated
Sending the speed of band to correspond to control, it detaches the bulk metal.In this way, the metal detection separator of the embodiment of the present application,
Range estimation is carried out again by being detected twice to bulk metal, and opposite single bulk metal detection substantially increases bulk metal
Detection accuracy and subsequent separating effect, improve work efficiency, reduce false triggering.
In practical application, processor 300 is sent by receiving the first metal detecting device and the second metal detecting device
Come over the bulk metal signal detected, judges the signal time difference between two metal detecting devices and belt speed product, if
The threshold range for meeting transmission belt distance between the two, if if meeting this condition, then it is assumed that this bulk metal signal is
Real bulk metal, follow-up corresponding progress lock out operation;If being unsatisfactory for this condition, then it is assumed that be error detection, not to this
Bulk metal signal carries out lock out operation.
Preferably, in practical application, the processor 300 according to the first time of the first signal and second signal it is poor and
The belt speed of upper conveyor belt, judges whether the first time poor product with belt speed is equal to first distance.If equal,
Prove there is bulk metal on conveyer belt, if unequal, then it is assumed that do not have.
It should be noted that the belt speed about conveyer belt, can measure to obtain in several ways.Band in order to obtain
Speed is more acurrate, and the application is further provided in the lower conveyer belt 120 of the rubber conveyer 100 for detecting conveyer belt
The speed detector 500 of belt speed;500 connection processing device 300 of the speed detector, to which belt speed signal is sent to place
Manage device 300.In practical application, in lower conveyer belt 120(Namely bottom belt)One encoder is set, is counted using plc high speeds
Device and encoder are counted to calculate the belt speed of belt.
And the metal separating device 400 can be coal plough or sampling head;About such as determine conveyer belt on have bulk metal
(For example transfinite ironware)According to metal separating device 400(Namely exclusion device)Distance, belt belt speed, when the ironware containing bulk
The material for being mixed with bulk ironware is utilized into coal plough etc. when coal stream passes through metal separating device 400(Or similar sampling head device is beaten
Go out conveyer belt)Mode carries out the separation of separation bulk ironware.It is the common of coal process field about coal plough or sampling head
Equipment is not described in detail herein.
It is described for the Detection accuracy for further increasing bulk metal and subsequent separating effect please continue to refer to Fig. 1
Metal detection separator further includes:
The third gold for detecting the bulk metal in coal stream being arranged on the upper conveyor belt 110 of the rubber conveyer 100
Belong to detection device 230;First metal detecting device 210, the second metal detecting device 220 and third metal detecting device
230 are spaced setting successively along the conveying direction of the rubber conveyer 110;First metal detecting device 210 and third
Metal detecting device 230 is away from the second distance(It is denoted as L13);When having bulk metal on the upper conveyor belt 110, described first
Metal detecting device 210 sends the first signal to processor 300, second metal detecting device when detecting the bulk metal
220 send second signal to processor 300 when detecting the bulk metal, the third metal detecting device 230 detects this
Third signal is sent when bulk metal to processor 300;
The processor 300 is according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt, described in judgement
Whether poor at the first time and belt speed product is within the scope of the first threshold of first distance;The processor 300 is additionally operable to
According to the first signal and the second time difference of third signal and the belt speed of upper conveyor belt, second time difference and belt speed are judged
Whether product is within the scope of the second threshold of the second distance;If being all yes, detect has greatly on the upper conveyor belt 110
Block metal, the processor 300 correspond to control metal separation dress according to the position of the belt speed and the metal separating device 400
400 are set to detach the bulk metal from coal stream.
Specifically, on the basis of two metal detectors are set, then a metal detector is added, to the knot of detection
Fruit is judged that, to improve the accuracy rate of detection, operation principle is similar with the principle of two metal detectors again, be
Expansion on the basis of this.For expansion, when having bulk metal to pass through on upper conveyor belt, first metal is necessarily passed sequentially through
Detection device 210, the second metal detecting device 220 and third metal detecting device 230.The bulk of these three metal detecting devices
Material parameters setting is identical, and is all metal detector, corresponding to send the first signal, the when detecting the bulk metal respectively
Binary signal and third signal are to processor.Processor is compared two-by-two according to these three signals, is only compared two-by-two twice,
Judged again on the basis of the operation principle of above-mentioned two metal detecting device at that time, the detection knot necessarily obtained
Fruit is more accurate, and effect is also more preferable.
It, will using the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt in the embodiment of the present application
The first time is poor to be compared with the product of belt speed with first distance;Also use the of the first signal and third signal
Second time difference is compared the belt speed of two time differences and upper conveyor belt with the product of belt speed with the second distance;
And if only if when two products are all in the threshold range of respective distance, just thinking there is bulk metal on upper conveyor belt, and then right
Metal separating device should be controlled, the lock out operation from coal stream is carried out to the bulk metal.Certainly, those skilled in the art, also can be very
It is readily apparent that the time difference using first time and the second time, the time difference of the second time and third time, respectively into line-spacing
From judgement.
Preferably, the processor is according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt,
Judge whether the first time poor product with belt speed is equal to first distance;The processor is additionally operable to according to the first letter
Number with the second time difference of third signal and the belt speed of upper conveyor belt, judge second time difference and belt speed product whether etc.
In the second distance;If being all yes, detect on the upper conveyor belt there is bulk metal.
Specifically, be exactly bulk metal moved between the first metal detecting device and the second metal detecting device when
Between be equal to the distance of the first metal detecting device and the second metal detecting device with the product of distance, and bulk metal is in the first gold medal
Belong to the product of the time and distance move between detection device and third metal detecting device equal to the first metal detecting device and
Third metal detecting device apart from when, when the two conditions meet simultaneously, processor then thinks to have on upper conveyor belt bulk golden
Belong to.It is limited about equal to this, Application Example when being practical application.
Further, in practical application, general powerful adhesive tape conveyor is all made of pierce tap as conveyer belt, but
Since there are steel wire and wire joints in pierce tap, under such circumstances, metal detector is easier false triggering, accidentally handles.Please
With continued reference to Fig. 1, the metal detection separator further includes:
The 4th metal detection dress for detecting bulk metal being arranged in the lower conveyer belt 120 of the rubber conveyer 100
Set 240;Conveying strip length between first metal detecting device, 210 and the 4th metal detecting device 240 is third distance;
When having bulk metal in the lower conveyer belt 120, the 4th metal detecting device 240 is sent when detecting the bulk metal
Fourth signal is to processor 300;
The processor 300 is according to fourth signal and the third time difference of the first signal and the belt speed of upper conveyor belt, described in judgement
Whether the product of third time difference and belt speed is in the third threshold range of the third distance, if it has, then detecting described
There is bulk metal in lower conveyer belt 120, the processor 300 is according to the belt speed and the position of the metal separating device 400
Corresponding control metal separating device 400 is not isolated operation to the bulk metal in lower conveyer belt described in this.
Specifically, since the conveyer belt for transporting coal stream is generally pierce tap, then steel wire belt lacing is easy to by flase drop
Survey is considered bulk metal, and therefore, the application further filters out the signal of this part, to further increase bulk metal
Detection accuracy.Specific practice is the 4th metal detecting device 240 of setting in lower conveyer belt 120, the 4th metal detection dress
240 and first, second and third metal detecting device all same are set, setting is also identical.Coal stream is run on upper conveyor belt 110,
But necessarily steel wire belt lacing is produced the bulk metal signal for not running in lower conveyer belt, therefore being detected in lower conveyer belt
Raw error detection signal.The operation principle of bulk metal signal is detected with the first metal detecting device and the second metal detecting device
Similar, the application further detects pierce tap joint signal by the 4th metal detecting device and the first metal detecting device
(The pierce tap joint signal namely detected present in bulk metal signal), according to the first metal detecting device and the 4th
Strip length is conveyed between metal detecting device(Namely third distance), time difference according to fourth signal and the first signal and band
Speed, it is comprehensive to judge, if it has, then prove there is bulk metal in lower conveyer belt, it is clear that the bulk metal in lower conveyer belt is also
It is steel wire belt lacing, then, processor corresponds to control metal according to the position of the belt speed and the metal separating device and detaches
Device is to the bulk metal in lower conveyer belt described in this(Namely steel wire belt lacing)It is not isolated operation.This part is not believed
Number carry out lock out operation, be equivalent in the bulk metal signal that will be detected in coal stream pierce tap joint signal correspondence carry out
Shielding, so that Detection accuracy higher, separating effect are more preferable.
In practical application, the 4th metal detecting device 240 can be by first and for detecting produced by conveyer belt itself
The bulk metal signal that two metal detecting devices detect.Conveyer belt is generally pierce tap, what the flase drop on upper conveyor belt measured
Bulk metal signal is the signal that steel wire belt lacing is detected by metal detector.Due to there is no coal stream in lower conveyer belt, pass through
The detection of 4th metal detecting device and the first metal detecting device to steel wire belt lacing according to belt speed, distance and is detected
The time difference measured can confirm bulk metal signal caused by steel wire belt lacing, and correspondence is shielded, that is, not right
The bulk metal signal of this part, that is, pierce tap joint signal carry out lock out operation.
It should be noted that the value about each threshold range, can be configured according to actual conditions.
Further, comprehensive detection separating effect and cost etc., the application can also be on the upper conveyor belts of rubber conveyer
First metal detecting device, the second metal detecting device and third metal detecting device are set, and is arranged in lower conveyer belt
Four metal detecting devices are corresponded to by processor and are controlled, better to detect and detach the bulk metal in coal stream.
Referring to Fig. 2, the metal of the metal detection separator based on rubber conveyer described in the embodiment of the present application
Detection separation method one embodiment include:
S100, upper conveyor belt in rubber conveyer is detected respectively by the first metal detecting device and the second metal detecting device
On bulk metal, when having bulk metal on the upper conveyor belt, first metal detecting device detect the bulk gold
The first signal is sent when category to processor, second metal detecting device sent when detecting the bulk metal second signal to
Processor;
S200, the processor judge institute according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Poor at the first time and belt speed product is stated whether within the scope of the first threshold of first distance, if it has, then detecting institute
Stating has bulk metal on upper conveyor belt;
S300, the processor will according to the position of the belt speed and metal separating device correspondence control metal separating device
Bulk metal on the upper conveyor belt is detached from coal stream.
The metal detection separator in the embodiment of the present application is described from the angle of structural solid above, below
The metal detection and separation method of metal detection separator in the embodiment of the present application are described in detail.
Further, the processor is according to the first time of the first signal and second signal is poor and the band of upper conveyor belt
Speed judges the first time poor product with belt speed whether within the scope of the first threshold of first distance, including:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is equal to first distance.
Further, described detected respectively by the first metal detecting device and the second metal detecting device conveys in adhesive tape
Bulk metal on the upper conveyor belt of machine, when having bulk metal on the upper conveyor belt, the first metal detecting device inspection
The first signal is sent when measuring the bulk metal to processor, second metal detecting device is sent out when detecting the bulk metal
It send second signal to processor, further includes:
The bulk metal on the upper conveyor belt of rubber conveyer is detected by third metal detecting device, when the upper conveyor belt
On when having bulk metal, first metal detecting device sends the first signal to processor, institute when detecting the bulk metal
It states when the second metal detecting device detects the bulk metal and sends second signal to processor, the third metal detecting device
Third signal is sent when detecting the bulk metal to processor;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal, further include:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance;The processor is additionally operable to according to first
Signal and the second time difference of third signal and the belt speed of upper conveyor belt, judge second time difference and belt speed product whether
Within the scope of the second threshold of the second distance;If being all yes, detect on the upper conveyor belt there is bulk metal.
Specifically, this is to increase third gold on the basis of the first metal detecting device and the second metal detecting device
Belong to detection device, to improve Detection accuracy.
Further, the processor is according to the first time of the first signal and second signal is poor and the band of upper conveyor belt
Whether speed judges the first time poor product with belt speed within the scope of the first threshold of first distance;The processing
Device is additionally operable to, according to the first signal and the second time difference of third signal and the belt speed of upper conveyor belt, judge second time difference
Whether the product with belt speed is within the scope of the second threshold of the second distance;If being all yes, the upper conveyor belt is detected
On have bulk metal, including:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is equal to first distance;The processor is additionally operable to according to the first signal and third signal
The second time difference and upper conveyor belt belt speed, judge the product of second time difference and belt speed whether be equal to described second away from
From;If being all yes, detect on the upper conveyor belt there is bulk metal.
Further, described detected respectively by the first metal detecting device and the second metal detecting device conveys in adhesive tape
Bulk metal on the upper conveyor belt of machine, when having bulk metal on the upper conveyor belt, the first metal detecting device inspection
The first signal is sent when measuring the bulk metal to processor, second metal detecting device is sent out when detecting the bulk metal
It send second signal to processor, further includes:
The bulk metal in lower conveyer belt is detected by the 4th metal detecting device;When having bulk metal in the lower conveyer belt
When, the 4th metal detecting device sends fourth signal to processor when detecting the bulk metal;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal, further include:
The processor judges the third according to fourth signal and the third time difference of the first signal and the belt speed of upper conveyor belt
The product of time difference and belt speed whether in the third threshold range of the third distance, if it has, then detect it is described under it is defeated
It send and has taken bulk metal;
The processor corresponds to control metal separating device according to the position of the belt speed and the metal separating device will be on this
Bulk metal on conveyer belt is detached from coal stream, further includes:
The processor corresponds to control metal separating device to the institute according to the position of the belt speed and the metal separating device
It states the bulk metal in lower conveyer belt and is not isolated operation.
Specifically, this is to increase by the 4th gold medal on the basis of the first metal detecting device and the second metal detecting device
Belong to detection device to shield pierce tap joint signal, to improve Detection accuracy.
In several embodiments provided by the present invention, it should be understood that disclosed system, device and method can be with
It realizes by another way.For example, the apparatus embodiments described above are merely exemplary, for example, the unit
It divides, only a kind of division of logic function, formula that in actual implementation, there may be another division manner, such as multiple units or component
It can be combined or can be integrated into another system, or some features can be ignored or not executed.Another point, it is shown or
The mutual coupling, direct-coupling or communication connection discussed can be the indirect coupling by some interfaces, device or unit
It closes or communicates to connect, can be electrical, machinery or other forms.
The unit illustrated as separating component may or may not be physically separated, aobvious as unit
The component shown may or may not be physical unit, you can be located at a place, or may be distributed over multiple
In network element.Some or all of unit therein can be selected according to the actual needs to realize the mesh of this embodiment scheme
's.
In addition, each functional unit in each embodiment of the present invention can be integrated in a processing unit, it can also
It is that each unit physically exists alone, it can also be during two or more units be integrated in one unit.Above-mentioned integrated list
The form that hardware had both may be used in member is realized, can also be realized in the form of SFU software functional unit.The integrated unit is such as
Fruit is realized in the form of SFU software functional unit and when sold or used as an independent product, can be stored in a computer can
It reads in storage medium.Based on this understanding, technical scheme of the present invention substantially in other words contributes to the prior art
Part or all or part of the technical solution can be expressed in the form of software products, the computer software product
It is stored in a storage medium, including some instructions are used so that a computer equipment(Can be personal computer, service
Device or the network equipment etc.)It performs all or part of the steps of the method described in the various embodiments of the present invention.And storage above-mentioned is situated between
Matter includes:USB flash disk, mobile hard disk, read-only memory(Read-only memory, ROM), random access memory(random
Access memory, RAM), the various media that can store program code such as magnetic disc or CD.
The above, above example are only to illustrate the technical solution of the application, rather than its limitations;Although with reference to before
Embodiment is stated the application is described in detail, it will be understood by those of ordinary skill in the art that:It still can be to preceding
The technical solution recorded in each embodiment is stated to modify or equivalent replacement of some of the technical features;And these
Modification or replacement, the spirit and scope of each embodiment technical solution of the application that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. a kind of metal detection separator based on rubber conveyer, which is characterized in that including:
The first metal detecting device and the second metal detecting device being arranged on the upper conveyor belt of rubber conveyer;Described first
Metal detecting device and the second metal detecting device are arranged along the conveying direction interval of the rubber conveyer;First gold medal
Belong to detection device and the second metal detecting device away from the first distance;First metal detecting device and the second metal detection dress
Set the bulk metal being used in detection coal stream;When having bulk metal on the upper conveyor belt, the first metal detection dress
Setting the when of detecting the bulk metal sends the first signal to processor, and second metal detecting device detects the bulk metal
When send second signal to processor;
Processor;The processor communicates to connect first metal detecting device and the second metal detecting device respectively;
Metal separating device;The metal separating device is for detaching the bulk metal in coal stream;The metal separation
Device connection processing device;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal, the processor corresponds to control metal point according to the position of the belt speed and the metal separating device
The bulk metal is detached from coal stream from device.
2. the metal detection separator according to claim 1 based on rubber conveyer, which is characterized in that further include:
The third metal detection for detecting the bulk metal in coal stream being arranged on the upper conveyor belt of the rubber conveyer
Device;First metal detecting device, the second metal detecting device and third metal detecting device are conveyed along the adhesive tape
The conveying direction of machine is spaced setting successively;First metal detecting device and third metal detecting device are away from the second distance;
When having bulk metal on the upper conveyor belt, first metal detecting device sends the first letter when detecting the bulk metal
Number processor is given, second signal is sent when second metal detecting device detects the bulk metal to processor, described the
Three metal detecting devices send third signal to processor when detecting the bulk metal;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance;The processor is additionally operable to according to first
Signal and the second time difference of third signal and the belt speed of upper conveyor belt, judge second time difference and belt speed product whether
Within the scope of the second threshold of the second distance;If being all yes, detect there is bulk metal on the upper conveyor belt, it is described
Processor according to the position of the belt speed and the metal separating device correspond to control metal separating device by the bulk metal from
It is detached in coal stream.
3. the metal detection separator according to claim 1 based on rubber conveyer, which is characterized in that further include:
The 4th metal detecting device for detecting bulk metal being arranged in the lower conveyer belt of the rubber conveyer;It is described
Conveying strip length between first metal detecting device and the 4th metal detecting device is third distance;When in the lower conveyer belt
When having bulk metal, the 4th metal detecting device sends fourth signal to processor when detecting the bulk metal;
The processor judges the third according to fourth signal and the third time difference of the first signal and the belt speed of upper conveyor belt
The product of time difference and belt speed whether in the third threshold range of the third distance, if it has, then detect it is described under it is defeated
It send and has taken bulk metal, the processor corresponds to control metal point according to the position of the belt speed and the metal separating device
Operation is not isolated to the bulk metal in lower conveyer belt described in this from device.
4. the metal detection separator according to claim 1 based on rubber conveyer, which is characterized in that further include:
The speed detector for the belt speed for detecting conveyer belt being arranged in the lower conveyer belt of the rubber conveyer;It is described
Speed detector connection processing device.
5. according to metal detection separator of claim 1 ~ 4 any one of them based on rubber conveyer, which is characterized in that
The conveyer belt is pierce tap;The bulk metal includes bulk ironware and/or steel wire belt lacing;The metal separating device is
Coal plough or sampling head;First metal detecting device, the second metal detecting device, third metal detecting device and the 4th gold medal
It is metal detector to belong to detection device.
6. a kind of metal detection of such as metal detection separator of claim 1 ~ 5 any one of them based on rubber conveyer
Separation method, which is characterized in that including:
It is detected respectively on the upper conveyor belt of rubber conveyer by the first metal detecting device and the second metal detecting device
Bulk metal, when having bulk metal on the upper conveyor belt, when first metal detecting device detects the bulk metal
The first signal is sent to processor, second metal detecting device sends second signal to processing when detecting the bulk metal
Device;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal;
The processor corresponds to control metal separating device according to the position of the belt speed and the metal separating device will be on this
Bulk metal on conveyer belt is detached from coal stream.
7. according to the method described in claim 6, it is characterized in that, the processor is according to the of the first signal and second signal
Whether the belt speed of one time difference and upper conveyor belt judges the first time poor product with belt speed the of first distance
In one threshold range, including:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is equal to first distance.
8. according to the method described in claim 6, it is characterized in that, described visited by the first metal detecting device and the second metal
It surveys device and detects the bulk metal on the upper conveyor belt of rubber conveyer respectively, when having bulk metal on the upper conveyor belt
When, first metal detecting device sends the first signal to processor when detecting the bulk metal, second metal is visited
It surveys when device detects the bulk metal and sends second signal to processor, further include:
The bulk metal on the upper conveyor belt of rubber conveyer is detected by third metal detecting device, when the upper conveyor belt
On when having bulk metal, first metal detecting device sends the first signal to processor, institute when detecting the bulk metal
It states when the second metal detecting device detects the bulk metal and sends second signal to processor, the third metal detecting device
Third signal is sent when detecting the bulk metal to processor;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal, further include:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance;The processor is additionally operable to according to first
Signal and the second time difference of third signal and the belt speed of upper conveyor belt, judge second time difference and belt speed product whether
Within the scope of the second threshold of the second distance;If being all yes, detect on the upper conveyor belt there is bulk metal.
9. according to the method described in claim 6, it is characterized in that, the processor is according to the of the first signal and second signal
Whether the belt speed of one time difference and upper conveyor belt judges the first time poor product with belt speed the of first distance
In one threshold range;The processor is additionally operable to according to the first signal and the second time difference of third signal and the band of upper conveyor belt
Whether speed judges the product of second time difference and belt speed within the scope of the second threshold of the second distance;If be all it is yes,
Then detect there is bulk metal on the upper conveyor belt, including:
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is equal to first distance;The processor is additionally operable to according to the first signal and third signal
The second time difference and upper conveyor belt belt speed, judge the product of second time difference and belt speed whether be equal to described second away from
From;If being all yes, detect on the upper conveyor belt there is bulk metal.
10. according to the method described in claim 6, it is characterized in that, described pass through the first metal detecting device and the second metal
Detection device detects the bulk metal on the upper conveyor belt of rubber conveyer respectively, when having bulk metal on the upper conveyor belt
When, first metal detecting device sends the first signal to processor when detecting the bulk metal, second metal is visited
It surveys when device detects the bulk metal and sends second signal to processor, further include:
The bulk metal in lower conveyer belt is detected by the 4th metal detecting device;When having bulk metal in the lower conveyer belt
When, the 4th metal detecting device sends fourth signal to processor when detecting the bulk metal;
The processor judges described first according to the first time of the first signal and second signal is poor and the belt speed of upper conveyor belt
Whether the product of time difference and belt speed is within the scope of the first threshold of first distance, if it has, then detecting described defeated
It send and has taken bulk metal, further include:
The processor judges the third according to fourth signal and the third time difference of the first signal and the belt speed of upper conveyor belt
The product of time difference and belt speed whether in the third threshold range of the third distance, if it has, then detect it is described under it is defeated
It send and has taken bulk metal;
The processor corresponds to control metal separating device according to the position of the belt speed and the metal separating device will be on this
Bulk metal on conveyer belt is detached from coal stream, further includes:
The processor corresponds to control metal separating device to the institute according to the position of the belt speed and the metal separating device
It states the bulk metal in lower conveyer belt and is not isolated operation.
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Cited By (1)
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CN111392402A (en) * | 2020-03-11 | 2020-07-10 | 广东拓斯达科技股份有限公司 | Automatic grabbing method, device, equipment and storage medium |
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