CN108717041A - A kind of raw silk cohesion detection device and its detection method that multifibres ingot detects simultaneously - Google Patents
A kind of raw silk cohesion detection device and its detection method that multifibres ingot detects simultaneously Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 37
- 238000005096 rolling process Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000005336 cracking Methods 0.000 claims abstract description 10
- 238000007689 inspection Methods 0.000 claims description 4
- 230000001427 coherent effect Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- CXQRNYIKPJXYLU-UHFFFAOYSA-N cis-pinidine Natural products CC=CC1CCCC(C)N1 CXQRNYIKPJXYLU-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- CXQRNYIKPJXYLU-ZHBVTVBMSA-N pinidine Chemical compound C\C=C\[C@H]1CCC[C@@H](C)N1 CXQRNYIKPJXYLU-ZHBVTVBMSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000011895 specific detection Methods 0.000 description 1
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Abstract
A kind of raw silk cohesion detection device and its application method that multifibres ingot detects simultaneously, which includes linear reciprocation friction mechanism, automatic wiring mechanism, counting detection system, image capturing system.When detection, the raw silk on 20 silk ingots is sequentially passed through into the circular hole on silk rolling hook and fixed thread bar, then raw silk is fixed on brake pad.Raw silk is fixed by rotating fixed thread bar, rotation roller drives brake pad, keeps the tensile force of every raw silk consistent.After clamping plate fixed friction block, knife rest is rubbed to raw silk progress reciprocating linear friction by partial gear rack drives.Counting detection system detects that Rubbing number reaches requirement, stop friction, image capture module carries out Image Acquisition to raw silk, the image transmitting of acquisition to computer is subjected to image procossing, the cracking situation of every raw silk of 20 silk ingots is compared, if half raw silk cracking is more than 6mm, stops friction, Rubbing number is recorded, and generates survey report.
Description
Technical field
The present invention relates to a kind of raw silk detection device and method, especially a kind of raw silk cohesion detection and detection method.
Background technology
Raw silk cohesion refers to raw silk in the complexity to crack after friction.The obvolvent row of raw silk is raw silk quality
One important indicator.
The raw silk of coherent difference, drawing force is also poor, cannot stand high speed loom friction, is easy in manufacturing process
Hair, or even cut off；It is white at the position of obvolvent difference after woven into fabric, easily produce raw uneven dyeing, color not after dyeing
The faults such as vivid.
Presently, there are with Y731 types currently in use shut out wave obvolvent machine, friction velocity be 80 ~ 125 times/min, meet
The not rate request of fast-developing high speed shuttleless loom.The method examined at present is that the raw silk of single silk ingot is wound on device
On, 20 in total, the knife rest that then rubs first grinds raw silk 45 observations once, and often 10 observations of mill are primary later, if half
Raw silk cracking is more than 6mm, stops friction, records Rubbing number.A silk ingot is finished, continues next ingot, until finishing 20
A ingot takes obvolvent number of the average value round numbers of 20 silk ingots as this batch of silk, obvolvent number to be more than 120 times, then sentence
Disconnected this batch of raw silk is 6A ranks.
Obvolvent service check is one of the subsidy inspection project of raw silk quality detection, in the world to raw silk not yet authority and
Unified standard and technical specification.There are two main problems for existing obvolvent service check：1, raw silk cohesion is evaluated so far
It still can go to evaluate using human eye sense organ, there are more human factor, different people may to the detection judging result of same a collection of silk
Have very big difference, even if same person under different conditions to having Different Results the testing result of same a collection of silk.2, it lacks
A weary method that can trace quality check process, the result of each detection are all recorded in raw silk notarial survey obvolvent and examine record
Dan Shang, heavy workload, efficiency are low.
Therefore it is badly in need of being improved existing raw silk cohesion detection method and device.To improve silk industry quality
Management level and competitiveness.
Invention content
It is an object of the invention to provide a kind of high degree of automation, accurate, testing result for raw silk cohesion detection
Objective reliable raw silk cohesion row detection device.
Purpose to realize the present invention, the technical solution adopted is that：A kind of raw silk cohesion detection that multifibres ingot detects simultaneously
Device, it is characterised in that：The raw silk cohesion detection device that multifibres ingot detects simultaneously includes linear reciprocation friction mechanism, clamping machine
Structure, take-up mechanism, fixed thread mechanism, counting detection system, image capturing system, linear reciprocation friction mechanism include friction knife rest,
Servomotor, support of motor, incomplete rack, partial gear, sliding rail, sliding block, sliding block are mounted on sliding rail, solid thereon
Dingan County equipped with friction knife rest, servomotor be mounted on support of motor on connect with partial gear, incomplete rack with rub
Knife rest is wiped to connect and be meshed with partial gear；Silk rolling hook is mounted in rack, from left to right successively by fixed thread mechanism, wrapping wire
Mechanism and clamp system are mounted in rack；Clamp system includes upper clamp plate, lower clamp plate, steering engine, upper clamp plate and lower clamp plate and rudder
Machine connects；Take-up mechanism includes upper brake pad, screw, roller, stepping motor, lower brake pad, upper brake pad and lower brake pad
It is mounted on roller by screw, roller is connect with stepping motor；Fixed thread mechanism includes stepping motor, fixed thread bar, fixed thread
Bar is connect with stepping motor；Data collecting card, microcontroller, computer and sensor for countering form counting detection system；Image
Acquisition system includes camera, camera bracket, computer, and camera bracket is fixed on the rack, and is installed with takes the photograph thereon
As head, camera is connect with computer.
The linear reciprocation friction mechanism connects partial gear by servomotor and drives incomplete rack linear
It moves back and forth, realizes friction knife rest to raw silk reciprocating friction.
Brake pad and lower brake pad adjust the frictional force with roller by screw on the take-up mechanism, pass through stepping
Motor carries out wrapping wire to 20 silk ingots simultaneously, and clamps upper brake pad by the upper clamp plate of clamp system and lower clamp plate and rub under
Cleaning block keeps the tensile force of 20 raw silks invariable.
The fixed thread mechanism by raw silk across silk rolling hook be then passed through on fixed thread bar with one-to-one 20 holes of silk rolling hook,
Drive fixed thread bar that raw silk is made to take up on fixed thread bar with stepping motor again.
The application method of the present invention is as follows：
Cracking situation of each section of raw silk by friction on 20 silk ingots is compared by observation, Rubbing number is recorded, judges raw silk
Obvolvent performance, detailed process are：
Step 1）The raw silk of 20 silk ingots is passed through into 20 silk rolling hooks, then passes through fixed thread bar, then raw silk is fixed on 20
On brake pad；
Step 2）Rotate stepping roller, raw silk is wound on upper brake pad and lower brake pad, then rotate fixed thread bar by raw silk around
It fastens on it, is rotated further by roller, protected by 20 upper brake pads and lower brake pad force of sliding friction equal with roller
Demonstrate,prove the uniform tension in order of 20 raw silks.Finally by brake pad and lower brake pad on upper clamping plate and lower clamping board clamping；
Step 3）The speed that servomotor drives partial gear is controlled by microcontroller, to control friction knife rest（9）It is past
Linear motion, and Rubbing number is recorded by sensor for countering；
Step 4）By camera acquire it is rubbed after raw silk image, be uploaded to computer carry out image procossing, if half
Raw silk cracking is more than 6mm, stops friction, and record Rubbing number；
Step 5）It is repeated 20 times the content of step 2 ~ step 4, the inspection of 20 silk ingots is completed, takes the average value of 20 Rubbing numbers
The obvolvent number of raw silk as the batch.Raw silk, image information and reviewer are stored to database, report is automatically generated
Table.
In detection process, raw silk is tensed as a result of the force of sliding friction of upper and lower brake pad and roller so that every
The tensile force that root raw silk is subject to is the same, then pass through clamp system clamp up and down brake pad so that raw silk when being rubbed above and below rub
Cleaning block will not skid with rolling, and tension suffered by raw silk in friction process is kept not change.Simultaneously to silk on 20 silk ingots, and
Silk was compared on silk ingot one by one in the past, had saved manual labor, improved the efficiency of detection.
The rotating speed for using microcontroller control servomotor, the information fed back by sensor for countering can make friction
Knife rest rests on same position every time, facilitates each Image Acquisition.The raw silk image of acquisition carries out Computer Image Processing, sentences
Medium well silk cracking situation, avoids the error for thinking that observation generates, improves the accuracy rate of detection.
Description of the drawings
Fig. 1 is a kind of multifibres ingot while the raw silk cohesion structure of the detecting device figure of detection；
Fig. 2 is clamp system structure chart；
Fig. 3 is take-up mechanism structure chart；
Fig. 4 is fixed thread mechanism structure figure；
In figure：Camera 1, camera bracket 2, data collecting card 3, microcontroller 4, computer 5, rack 6, clamp system 7, wrapping wire
Mechanism 8, friction knife rest 9, servomotor 10, support of motor 11, silk rolling hook 12, silk ingot 13, sensor for countering 14, fixed thread bar
15, incomplete rack 16, partial gear 17, sliding rail 18, raw silk 19, sliding block 20.
Specific implementation mode
The raw silk cohesion detection device and its detection method that a kind of multifibres ingot of the present embodiment detects simultaneously, such as Fig. 1
Shown, detection device includes camera 1, camera bracket 2, data collecting card 3, microcontroller 4, computer 5, rack 6, clamping machine
Structure 7, take-up mechanism 8, friction knife rest 9, servomotor 10, support of motor 11, silk rolling hook 12, silk ingot 13, sensor for countering
14, fixed thread mechanism 15, incomplete rack 16, partial gear 17, sliding rail 18, raw silk 19, sliding block 20, which is characterized in that in machine
Silk rolling hook 12, fixed thread mechanism 15, friction knife rest 9, take-up mechanism 8 and clamp system 7 are sequentially installed on frame from left to right；
Its specific detection process is：
Step 1）20 silk ingots 13 are placed in rack 6 simultaneously, the raw silk 19 that 20 silk ingots 13 are extracted out is passed through and is fixed on rack 6
On 20 silk rolling hooks 12, and make on 20 silk ingots 12 with 12 one-to-one 20 holes of silk rolling hook on the fixed thread bar 151
Raw silk 19 is parallel and in same level, then individual 20 raw silks are fixed on 20 brake pads；
Step 2）First raw silk 19 is around on brake pad by rotation roller 83 after driving brake pad to rotate several circles, and then roller 83 stops
Rotation stop is dynamic, rotates fixed thread bar 151 at this time and raw silk 19 is fixed on fixed thread bar 151, then the fixed thread bar 151 that stops operating, turn at this time
Dynamic roller 83 tenses 20 raw silks 19, reaches the sliding friction that 19 uniform tension in order of raw silk is equal to brake pad and roller 83 successively
Power finally uses 7 grip friction block of clamp system；
Initial velocity is set on computers, fills in raw silk specification and reviewer, by starting to be good for, device is started to work；It utilizes
Linear reciprocation friction mechanism carries out reciprocating friction to being detected raw silk；Reciprocating friction is counted by sensor for countering 14 simultaneously
Number, when Rubbing number reaches testing requirements, microcontroller 4 sends a high level to data collecting card 3, and computer 5 receives number
19 image of raw silk according to the control acquisition of camera 1 of 3 signal of capture card by abrasion judges to give birth to using Computer Image Processing
19 cracking situation of silk, if the cracking of half raw silk 19 is more than 6mm, record Rubbing number, while pinidine lead screw 151 and clamping at this time
Mechanism 7, take-up mechanism 8 walks around the raw silk 9 detected, then carries out step 2, and records the friction time when raw silk is unqualified at this time
Number records the Rubbing number of 20 detections and is averaged, by the certain raw silk cohesion of Rubbing number at this time, and generates inspection
Observe and predict table.
Claims (5)
1. the raw silk cohesion detection device that a kind of multifibres ingot detects simultaneously, it is characterised in that：The raw silk that multifibres ingot detects simultaneously
Coherent detection device includes linear reciprocation friction mechanism, clamp system（7）, take-up mechanism（8）, fixed thread mechanism（15）, count
Detecting system, image capturing system, linear reciprocation friction mechanism include friction knife rest（9）, servomotor（10）, motor branch
Frame（11）, incomplete rack（16）, partial gear（17）, sliding rail（18）, sliding block（20）, sliding block（20）Mounted on sliding rail（18）
On, it is installed with friction knife rest thereon（9）, servomotor（10）Mounted on support of motor（9）Upper and partial gear
（17）Connection, incomplete rack（16）With friction knife rest（9）Connection and and partial gear（17）It is meshed；Clamp system（7）
Including upper clamp plate（71）, lower clamp plate（72）, steering engine（73）；Take-up mechanism（8）Including upper brake pad（81）, screw（82）, roller
（83）, stepping motor（84）, lower brake pad（85）, upper brake pad（81）With lower brake pad（85）Pass through screw（82）It is mounted on
Roller（83）On, roller（83）With stepping motor（84）Connection；Fixed thread mechanism（15）Including stepping motor（151）, fixed thread
Bar（152）；Counting detection system includes data collecting card（3）, microcontroller（4）, computer（5）And sensor for countering（14）；Figure
As acquisition system includes camera（1）, camera bracket（2）, computer（5）.
2. the raw silk cohesion detection device that multifibres ingot according to claim 1 detects simultaneously, it is characterised in that：Described
Linear reciprocation friction mechanism passes through servomotor（10）Connect partial gear（17）Drive incomplete rack（16）Straight line is past
Friction knife rest is realized in multiple movement（9）To raw silk（19）Reciprocating friction.
3. the raw silk cohesion detection device that multifibres ingot according to claim 1 detects simultaneously, it is characterised in that：Described
Take-up mechanism（8）Upper brake pad（81）With lower brake pad（85）It is adjusted by screw and roller（83）Frictional force, pass through step
Into motor（84）Simultaneously to 20 silk ingots（13）Carry out wrapping wire, and the upper clamp plate for passing through clamp system（71）And lower clamp plate（72）
Brake pad in clamping（81）With lower brake pad（85）, keep 20 raw silks（19）Tensile force it is invariable.
4. the raw silk cohesion detection device that multifibres ingot according to claim 1 detects simultaneously, it is characterised in that：Described
Fixed thread mechanism（15）By raw silk（19）Across silk rolling hook（12）It is then passed through fixed thread bar（152）Upper and silk rolling hook（12）Correspondingly
20 holes, then use stepping motor（151）Drive fixed thread bar（152）Make raw silk（19）It takes up on fixed thread bar（152）.
5. coherent detection device and its detection method that a kind of multifibres ingot detects simultaneously, it is characterised in that：It is compared by observing
20 silk ingots（13）Upper each section of raw silk（19）Cracking situation by friction records Rubbing number, judges raw silk（19）Obvolvent
Performance, detailed process are：
Step 1）By 20 silk ingots（13）Raw silk（19）Across 20 silk rolling hooks（12）, then pass through fixed thread bar（152）, then will
Raw silk（13）It is fixed on 20 upper brake pads（81）On；
Step 2）Rotate stepping roller（83）, by raw silk（19）It is wound on brake pad（81）On lower brake pad（83）, then turn
Dynamic fixed thread bar（152）By raw silk（19）It takes up and is fixed thereon, be rotated further by roller（83）, pass through 20 upper brake pads（81）With under
Brake pad（85）With roller（83）Equal force of sliding friction ensure 20 raw silks（19）Uniform tension in order；Finally by upper clamping
Plate（7）With lower clamping plate（72）Brake pad in clamping（81）With lower brake pad（85）；
Step 3）Pass through microcontroller（4）To control servomotor（10）Drive partial gear（16）Speed, rub to control
Wipe knife rest（9）Linear reciprocating motion, and pass through sensor for countering（14）To record Rubbing number；
Step 4）Pass through camera（1）Acquire it is rubbed after raw silk（19）Image is uploaded to computer（5）It carries out at image
Reason, if half raw silk（19）Cracking is more than 6mm, stops friction, and record Rubbing number；
Step 5）It is repeated 20 times the content of step 2 ~ step 4, completes 20 silk ingots（13）Inspection, take the flat of 20 Rubbing numbers
Raw silk of the mean value as the batch（19）Obvolvent number, by raw silk（19）, image information and reviewer's storage to database,
Automatic report generation.
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Cited By (2)
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| CN109655402A (en) * | 2018-11-27 | 2019-04-19 | 中国计量大学 | A kind of multifibres ingot multistation raw silk cohesion verifying attachment and its application method |
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Application publication date: 20181030 |