CN108716429A - A kind of packaged type and easy regenerated granule capturing device - Google Patents

A kind of packaged type and easy regenerated granule capturing device Download PDF

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Publication number
CN108716429A
CN108716429A CN201810478328.2A CN201810478328A CN108716429A CN 108716429 A CN108716429 A CN 108716429A CN 201810478328 A CN201810478328 A CN 201810478328A CN 108716429 A CN108716429 A CN 108716429A
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China
Prior art keywords
capturing device
type pipe
exhaust
type
pipe
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CN201810478328.2A
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Chinese (zh)
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CN108716429B (en
Inventor
王攀
李凯
雷利利
罗冬
崔宸睿
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Jiangsu University
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Jiangsu University
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Publication of CN108716429A publication Critical patent/CN108716429A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B01D46/12Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/80Chemical processes for the removal of the retained particles, e.g. by burning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/025Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
    • F01N3/0253Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Processes For Solid Components From Exhaust (AREA)

Abstract

The present invention relates to diesel engine particles emission aftertreatment control fields, refer in particular to a kind of packaged type and easy regenerated granule capturing device.Including metal box, c-type pipe and fuel gas pipeline are fixed on the internal face of metal box simultaneously using unitary tubes fixed frame;The connection of the exhaust outlet of exhaust fitting, exhaust fitting and special vehicle is connected using cone-shaped flange;C-type pipe, for guiding exhaust;Strainer, inside c-type pipe, mesh is square hole, for trapping the carbon soot particles in exhaust.The regenerative system of granule capturing device is made of pressure sensor, natural gas cylinder, gas valve, fuel gas pipeline and igniter with indicator light, and when pressure sensor bright light early warning with indicator light starts to regenerate.The packaged type of the present invention and easily regenerated granule capturing device are suitable for trapping a large amount of particulate matters that special vehicle is generated in the maintenance period, and regenerating easily, can achieve the purpose that improve shopwork environment.

Description

A kind of packaged type and easy regenerated granule capturing device
Technical field
The invention patent relates to diesel engine particles emission aftertreatment control field more particularly to a kind of removing special vehicles Particulate emission control technology refers in particular to a kind of packaged type and easy regenerated granule capturing device.
Background technology
Currently, diesel engine is widely applied as major impetus in traffic and transport field.Carrying capacity is big, speed is fast All it is the important judgment criteria of special vehicle with power height, in order to ensure the transport requirement of this vehicle, usually all uses heavy type Diesel engine is used as engine and provides power.
Since distributive value is larger in cylinder when heavy-duty diesel vehicle starts, it is easy to form the condition of ischaemia, high temperature, part Fuel combustion is insufficient just to will produce a large amount of black smokes, and prodigious harm is generated to environmental and human health impacts.Especially special vehicle A large amount of black smoke is will produce in the maintenance period, and long time running, the operating condition in workshop can be more and more severe, and seriously endangers The health of evil staff.
Invention content
Present invention aim to address special vehicle tie up particulate emission the problem of, using a kind of packaged type and easily it is regenerated Granule capturing device removes a large amount of particulate matters for generating when special vehicle starts.Equipped with number in the pipeline of granule capturing device A strainer, and the mesh density of strainer is with the linear incremental trend of discharge directions.When the pressure sensor with indicator light When shinny early warning, granule capturing device starts to regenerate, and is purged with air blower after regeneration ending.
The packaged type of the present invention and easily regenerated granule capturing device, including
(1) metal box, for fixing irony c-type pipe and fuel gas pipeline, using unitary tubes fixed frame simultaneously by c-type pipe It is fixed on the internal face of metal box with fuel gas pipeline, universal wheel is installed below in metal box, reaches moveable purpose with this.
(2) exhaust fitting, exhaust fitting one end are connect with c-type pipe, and the other end is as air inlet and special vehicle Exhaust outlet connects;The connection type of the exhaust outlet of exhaust fitting and special vehicle is connected using cone-shaped flange, thus can be with Connect the exhaust outlet of various sizes of special vehicle.The internal diameter enlarged head of cone-shaped flange is divided into 85~95mm, and microcephaly part is 55 ~65mm, length are 45~55mm.In addition, flange successive fashion leakproofness is preferably and can high temperature resistant.
(3) c-type pipe and fuel gas pipeline can be fixed on gold by unitary tubes fixed frame, unitary tubes fixed frame simultaneously On the internal face for belonging to case, pipe fixing bracket can compensate the thermal expansion of c-type pipe and fuel gas pipeline in addition, and such fixation is more steady It is fixed, and pipe fixing bracket is easy to disassemble.
(4) c-type pipe, for guiding exhaust, and c-type pipe can also reduce the flow velocity of exhaust, reduce noise.In addition, c-type The heat proof materials such as heat resisting steel and stainless steel may be used in the material of pipe.In order to meet arresting efficiency and trap the requirement of back pressure, c-type The pipe diameter size D of pipe2With the pipe diameter size D of exhaust pipe for special vehicles1The ratio between be 1.2~1.3, i.e. D2:D1=1.2~1.3, Middle D1=100~150mm, so the pipe diameter size D of c-type pipe2Take 120~195mm.
(5) strainer is housed inside pipeline, strainer is used to trap the carbon soot particles in being vented, the mesh density of this outer leaching net with It discharge directions to be continuously increased, is convenient for the trapping of carbon soot particles in this way.Sieve meshes are square holes, mesh density is 100~ 200CSI (hole count is per square inch), thickness are 1~3mm.High temperature alloy such as stainless steel and Ni-based may be used in this outer leaching net The materials such as alloy.It is divided into 100mm between strainer arrangement, the exhaust total amount V of special vehicle can be found out by engine parameter, it is assumed that Strainer number is x, can find out strainer number by equation (1).
100(x-1)πD2 2/ 4=V (1)
(6) pressure sensor for carrying indicator light, is mounted at the gas outlet of c-type pipe, for detecting at gas outlet Back pressure;When the back pressure of gas outlet is within the scope of 18~35kPa, indicator light, which can light, sends out early warning, at this time granule capturing device It needs to regenerate.
(7) natural gas cylinder, gas valve, fuel gas pipeline and igniter constitute the regenerative system of granule capturing device. It is safer using natural gas as generative fuel.In addition fuel gas pipeline and c-type pipe junction are it is noted that good seal operation;Naturally Gas bottle is connect with fuel gas pipeline;Gas valve is equipped in fuel gas pipeline;Igniter is mounted at c-type pipe air inlet.
(7) junction of fuel gas pipeline, fuel gas pipeline and c-type pipe is among two neighboring strainer, fuel gas pipeline and c-type pipe Each junction there are one catch.When the carbon soot particles in granule capturing device trapping exhaust, it is vented along c-type pipe stream Dynamic, catch can block the junction of fuel gas pipeline and c-type pipe, can prevent fuel gas pipeline from particulate matter blocking occur in this way;And work as When indicator light bright light early warning granule capturing device needs regeneration, c-type pipe air inlet is sealed, connects natural gas cylinder, opens Valve, natural gas can blow afloat catch, and such natural gas can be full of entire c-type pipe successively along discharge directions, it is ensured that strainer On carbon soot particles be completely removed.In addition the heat proof materials such as heat resisting steel and stainless steel may be used in the material of fuel gas pipeline.
Description of the drawings
Fig. 1 is the structure diagram of the packaged type of the present invention and easy regenerated granule capturing device.
Fig. 2 is flange connection schematic diagram.
Fig. 3 is the structure diagram of unitary tubes fixed frame.
1-- metal boxes;2-- exhaust fittings;3-unitary tubes fixed frames;4--C type pipes;5-- strainers;6-- is carried The pressure sensor of indicator light;7-- natural gas cylinders;8-- gas valves;9-fuel gas pipelines;10-catch;11-- igniters.
Specific implementation mode
Below in conjunction with the accompanying drawings, the specific implementation mode of the present invention is further described in detail.The present invention not by with Lower embodiment limitation.
Referring to Fig. 1, a kind of packaged type described in this patent and granule capturing device is easily regenerated, including metal box 1, exhaust Pipe fitting 2, unitary tubes fixed frame 3, c-type pipe 4, strainer 5, the pressure sensor 6 with indicator light, natural gas cylinder 7, gas Body valve 8, fuel gas pipeline 9, catch 10 and igniter 11.
The benefit of the present invention is to connect the exhaust outlet of special vehicle and the granule capturing device of the present invention, traps vehicle A large amount of soots for generating when work are regenerated after trapping saturation.It is various sizes of that this device can change flanged joint Exhaust outlet is suitable for various types of special vehicles, can effectively trap and remove the soot generated when work.Knot of the present invention Structure is compact, and applicability is good.1) metal box 1 is used for fixing c-type pipe 4 and fuel gas pipeline 9, simultaneously using unitary tubes fixed frame 3 C-type pipe 4 and fuel gas pipeline 9 are fixed on the internal face of metal box 1, universal wheel is installed below in metal box 1, with this come reach can Mobile requirement.2) exhaust fitting 2 and the connection of the exhaust outlet of special vehicle are connected using cone-shaped flange, can be connected in this way The exhaust outlet of various sizes of special vehicle, this outward flange successive fashion good airproof performance and energy high temperature resistant.3) c-type pipe 4 is for drawing Guide gas, and the flow velocity of exhaust can be reduced, to reduce noise, reduce the trapping that exhaust flow rate is equally convenient for particle.C-type The pipe diameter size of pipe 4 is 120~195mm.4) strainer 5 is used for trap particulate matter, and the upper hole of strainer is square hole, and mesh density is 100~200CSI (hole count is per square inch), thickness are 1~3mm, and number is fixed according to the capacity of vehicle.In addition, in order to more preferable Ground traps soot, and the density of 5 mesh of strainer is with the linear incremental arrangement of discharge directions.5) pressure sensor of indicator light is carried 6 are used for the regeneration of early warning granule capturing device, when the back pressure at the gas outlet of c-type pipe is within the scope of 18~35kPa, indicator light It can light and send out early warning, granule capturing device needs to regenerate at this time.6) fuel gas pipeline 9 is for ensureing that granule capturing device needs again It is filled with natural gas in entire c-type pipe 4 when raw, just can ensure that the carbon soot particles on strainer are completely removed in this way.7) catch is anti- Only particulate matter blocks the junction of fuel gas pipeline and c-type pipe.
After the pipeline that the exhaust of special vehicle passes through granule capturing device, particulate matter can be captured on strainer.In addition, working as When exhaust is by c-type pipe, catch can block the junction of fuel gas pipeline and c-type pipe, this ensure that fuel gas pipeline will not be blocked Plug.When back pressure at granule capturing device air exit reaches 18~35kPa of limit value, the pressure sensor meeting of indicator light is carried Bright light early warning needs to regenerate at this time.When granule capturing device regenerates, c-type pipe air inlet is sealed, then connects natural gas gas Bottle opens gas valve 8, and natural gas can blow afloat catch 10, and such natural gas can be full of entire C successively along discharge directions Type pipe, then igniter fire combustion of natural gas and are captured in the particulate matter on strainer and can also be burned off, closed after 6~10min Natural gas and valve are closed, is blown at the air inlet of c-type pipe, the residual gas in pipeline is blown out, arrives this granule capturing device Regenerative process terminate, can be continuing with.Trapping of carbon soot particles and removal efficiency are up to 95% or more during this.
The above is only a preferred embodiment of the present invention, it can not assert that the specific implementation of the present invention is confined to this A little explanations, it is noted that for those skilled in the art, without departing from the inventive concept of the premise, Several improvements and modifications can also be made, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (7)

1. a kind of packaged type and easily regenerated granule capturing device, which is characterized in that described device includes metal box, exhaust pipe Connector, unitary tubes fixed frame, c-type pipe, strainer, the pressure sensor with indicator light, natural gas cylinder, gas valve, Fuel gas pipeline, catch and igniter;C-type pipe and fuel gas pipeline are fixed on metal box simultaneously using unitary tubes fixed frame On internal face, exhaust fitting one end is connect with c-type pipe, and the other end is connected as the exhaust outlet of air inlet and special vehicle;C-type Strainer is housed, for trapping the carbon soot particles in exhaust in pipe;Pressure sensor with indicator light is mounted on the outlet of c-type pipe At mouthful, for detecting the back pressure at gas outlet;Natural gas cylinder, gas valve, fuel gas pipeline and igniter constitute particle and catch The regenerative system of acquisition means;Natural gas cylinder is connect with fuel gas pipeline;Gas valve is equipped in fuel gas pipeline;Igniter is mounted on At the air inlet of c-type pipe;Among two neighboring strainer, fuel gas pipeline is every with c-type pipe for the junction of fuel gas pipeline and c-type pipe All there are one catch for a junction.
2. a kind of packaged type as described in claim 1 and easily regenerated granule capturing device, which is characterized in that under metal box Universal wheel is installed in face, mobile to achieve the purpose that with this.
3. a kind of packaged type as described in claim 1 and easily regenerated granule capturing device, which is characterized in that exhaust pipe connects Head is connect with the connection type of the exhaust outlet of special vehicle using cone-shaped flange, and the row of various sizes of special vehicle can be connected Gas port;The internal diameter enlarged head of cone-shaped flange is divided into 85~95mm, and microcephaly part is 55~65mm, and length is 45~55mm.
4. a kind of packaged type as described in claim 1 and easily regenerated granule capturing device, which is characterized in that c-type pipe Material uses heat-resisting steel or stainless steel;In order to meet arresting efficiency and trap the requirement of back pressure, the pipe diameter size D of c-type pipe2With spy The pipe diameter size D of kind blast duct for vehicle1The ratio between be 1.2~1.3, i.e. D2:D1=1.2~1.3, wherein D1=100~150mm, C The pipe diameter size D of type pipe2Take 120~195mm.
5. a kind of packaged type as described in claim 1 and easily regenerated granule capturing device, which is characterized in that the net of strainer Hole density is continuously increased with discharge directions;Sieve meshes are square holes, and mesh density is 100~200CSI, and thickness is 1~3mm; This outer leaching net uses high-temperature alloy material;It is divided into 100mm between strainer arrangement, the exhaust total amount V of special vehicle is joined by engine Number is found out, it is assumed that strainer number is x, can find out strainer number by following equation;
100(x-1)πD2 2/ 4=V.
6. a kind of packaged type as described in claim 1 and easily regenerated granule capturing device, which is characterized in that when c-type pipe When the back pressure of gas outlet is within the scope of 18~35kPa, the indicator light of pressure sensor, which can light, sends out early warning, at this time granule capturing Device needs to regenerate.
7. a kind of packaged type as described in claim 1 and easily regenerated granule capturing device, which is characterized in that when particle is caught When acquisition means trap the carbon soot particles in exhaust, exhaust is flowed along c-type pipe, and catch can block the company of fuel gas pipeline and c-type pipe Place is met, prevents fuel gas pipeline from particulate matter blocking occur;And when the indicator light bright light early warning granule capturing device of pressure sensor needs When regenerating, c-type pipe air inlet is sealed, connects natural gas cylinder, opens valve, natural gas can blow afloat catch, to It is full of entire c-type pipe successively along discharge directions, then igniter fire and is captured in the particle on strainer at combustion of natural gas Object can be also burned off, and natural gas and valve are closed after 6~10min, be blown at the air inlet of c-type pipe, by the remnants in pipeline Gas is blown out, and the regenerative process to this granule capturing device terminates, can continue to use.
CN201810478328.2A 2018-05-18 2018-05-18 Movable and easy regenerated granule entrapment device Active CN108716429B (en)

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CN108716429B CN108716429B (en) 2020-08-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110393983A (en) * 2019-07-01 2019-11-01 珠海格力电器股份有限公司 The method, apparatus and storage medium of purification gas
CN113198269A (en) * 2021-03-17 2021-08-03 哈尔滨工业大学(威海) Movable multifunctional diesel engine tail gas particle trapping device and application

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4790934A (en) * 1985-12-24 1988-12-13 Inzhenerny Tsentr Truboprovod Apparatus for filtering fluid medium
CN1427142A (en) * 2001-12-21 2003-07-02 中国人民解放军军事交通学院 Diesel oil engine exhaust micro particle filtering body fuel gas heating regeneration method and equipment thereof
CN2900803Y (en) * 2004-10-05 2007-05-16 卡特彼勒公司 Filter repair system
CN101573522A (en) * 2007-01-25 2009-11-04 五十铃自动车株式会社 Control method of exhaust emission purification system and exhaust emission purification system
JP2010285994A (en) * 2010-07-20 2010-12-24 Yanmar Co Ltd Exhaust emission control device
CN104399328A (en) * 2014-12-01 2015-03-11 江苏溧竹环境工程有限公司 Exhaust fume filtering device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4790934A (en) * 1985-12-24 1988-12-13 Inzhenerny Tsentr Truboprovod Apparatus for filtering fluid medium
CN1427142A (en) * 2001-12-21 2003-07-02 中国人民解放军军事交通学院 Diesel oil engine exhaust micro particle filtering body fuel gas heating regeneration method and equipment thereof
CN2900803Y (en) * 2004-10-05 2007-05-16 卡特彼勒公司 Filter repair system
CN101573522A (en) * 2007-01-25 2009-11-04 五十铃自动车株式会社 Control method of exhaust emission purification system and exhaust emission purification system
JP2010285994A (en) * 2010-07-20 2010-12-24 Yanmar Co Ltd Exhaust emission control device
CN104399328A (en) * 2014-12-01 2015-03-11 江苏溧竹环境工程有限公司 Exhaust fume filtering device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110393983A (en) * 2019-07-01 2019-11-01 珠海格力电器股份有限公司 The method, apparatus and storage medium of purification gas
CN113198269A (en) * 2021-03-17 2021-08-03 哈尔滨工业大学(威海) Movable multifunctional diesel engine tail gas particle trapping device and application

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