CN108715750A - A kind of cast iron binder - Google Patents

A kind of cast iron binder Download PDF

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Publication number
CN108715750A
CN108715750A CN201810572938.9A CN201810572938A CN108715750A CN 108715750 A CN108715750 A CN 108715750A CN 201810572938 A CN201810572938 A CN 201810572938A CN 108715750 A CN108715750 A CN 108715750A
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CN
China
Prior art keywords
parts
temperature
keeps
added
cast iron
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810572938.9A
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Chinese (zh)
Inventor
范秀梅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Yitai Heng Environmental Protection Material Co Ltd
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Shandong Yitai Heng Environmental Protection Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Shandong Yitai Heng Environmental Protection Material Co Ltd filed Critical Shandong Yitai Heng Environmental Protection Material Co Ltd
Priority to CN201810572938.9A priority Critical patent/CN108715750A/en
Publication of CN108715750A publication Critical patent/CN108715750A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G16/00Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00
    • C08G16/02Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00 of aldehydes
    • C08G16/0212Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00 of aldehydes with acyclic or carbocyclic organic compounds
    • C08G16/0218Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00 of aldehydes with acyclic or carbocyclic organic compounds containing atoms other than carbon and hydrogen
    • C08G16/0231Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00 of aldehydes with acyclic or carbocyclic organic compounds containing atoms other than carbon and hydrogen containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G16/00Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00
    • C08G16/02Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00 of aldehydes
    • C08G16/025Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00 of aldehydes with heterocyclic organic compounds
    • C08G16/0256Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00 of aldehydes with heterocyclic organic compounds containing oxygen in the ring
    • C08G16/0262Furfuryl alcohol

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The invention discloses a kind of cast iron binders, include the raw material of following weight:Solid aldehyde:6 parts -11 parts, urea:6 parts -12 parts, furfuryl alcohol:45 parts -60 parts, dehumidizer:6 parts -15 parts, formaldehyde reducing agent:0.2 part -0.5 part, coupling agent:0.4 part -0.8 part, pure water:3 parts -5 parts.The present invention is suitable for various weather conditions, more practical to overcast and rainy wet weather, and without waste water in production process, exhaust gas, waste residue, science and technology is environmentally friendly, benefits the nation and the people.

Description

A kind of cast iron binder
Technical field
The present invention relates to a kind of binder, specifically a kind of cast iron binder.
Background technology
Have dehydration in the production of traditional cast iron binder, in the waste water of abjection containing a large amount of free formaldehydes, The small organic molecules such as methanol, methylfuran, COD value is up to tens thousand of, and very serious environmental pollution can be caused by being discharged into water body, But qualification can not be handled completely, cause the pollution to environment.The waste water of abjection is added a part in resin by some producers, But still there is remaining waste water that can not handle.Simultaneously as using a large amount of industrial formol aqueous solutions, it is flooded in production environment pungent Formaldehyde taste, have seriously polluted the environment, threaten the health of worker.
Invention content
In order to solve the above technical problems, a kind of cast iron binder of the present invention.
A kind of cast iron binder, includes the raw material of following weight:
Solid aldehyde:6 parts -11 parts, urea:6 parts -12 parts, furfuryl alcohol:45 parts -60 parts, dehumidizer:6 parts -15 parts, formaldehyde reducing agent:0.2 - 0.5 part of part, coupling agent:0.4 part -0.8 part, pure water:3 parts -5 parts.
A kind of above-mentioned cast iron binder, includes the following steps:
Step 1: primary charging:Bottom outlet valve is closed, charging valve is opened, 6 parts -11 parts of solid aldehyde is added, certain ratio is added A certain proportion of furfuryl alcohol is added in the urea of example, and 3 parts -5 parts of pure water closes charging valve, starts blender, will be expected with lye The pH value of liquid is adjusted to 8-10;
Step 2: primary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 50-100 minutes;
Step 3: secondary charging:A certain proportion of furfuryl alcohol is added, the pH value of feed liquid is adjusted to 3-5 with acid solution;
Step 4: secondary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 50-100 minutes;
Step 5: feeding three times:Remaining urea is added, the pH value of feed liquid is adjusted to 7-9 with lye;
Step 6: keeping the temperature three times:Steam valve is opened, keeps the temperature in kettle between 70-90 degree, keeps the temperature 50-60 minutes;
Step 7: four chargings:It is added remaining furfuryl alcohol, 6 parts -15 parts of dehumidizer, 0.2 part -0.5 part of formaldehyde reducing agent, 0.4 The coupling agent of -0.8 part of part, stirs evenly, and discharges.
Preferably, the coupling agent is silane coupling agent HD-602.
Preferably, the solid aldehyde is paraformaldehyde.
Preferably, the formaldehyde reducing agent is ammonium hydroxide.
Preferably, the dehumidizer is ethyl alcohol.
With the above mentioned technical proposal
1, solid aldehyde is paraformaldehyde, instead of industrial formol aqueous solution, without the formaldehyde gas largely to volatilize, protect environment and The health of worker, while having saved transportation cost.
2, formaldehyde reducing agent is ammonium hydroxide, it can generate methenamine with free aldehyde, and the content of free aldehyde in product is made to be down to 0.01% Hereinafter, ensure that the health and environment of foundry worker.
3, dehumidizer is that ethyl alcohol protects environment and the health of worker instead of industrial methanol.
4, the present invention is suitable for various weather conditions, more practical to overcast and rainy wet weather.
The beneficial effects of the invention are as follows, without waste water, exhaust gas, waste residue, science and technology is environmentally friendly, benefits the nation and the people in production process.
Specific implementation mode
Embodiment 1
A kind of cast iron binder, includes the following steps:
Step 1: primary charging:Bottom outlet valve is closed, charging valve is opened, 6 parts of solid aldehyde is added, 4 parts of urea is added, 25 parts of furfuryl alcohol is added, and 3 parts -5 parts of pure water closes charging valve, starts blender, the pH value of feed liquid is adjusted to lye 8—10;
Step 2: primary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 100 minutes;
Step 3: secondary charging:A certain proportion of furfuryl alcohol is added, the pH value of feed liquid is adjusted to 3-5 with acid solution;
Step 4: secondary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 100 minutes;
Step 5: feeding three times:Remaining urea is added, the pH value of feed liquid is adjusted to 7-9 with lye;
Step 6: keeping the temperature three times:Steam valve is opened, keeps the temperature in kettle between 70-90 degree, keeps the temperature 50 minutes;
Step 7: four chargings:The furfuryl alcohol of 11 parts of addition, 10 parts of dehumidizer, 0.5 part of formaldehyde reducing agent, 0.4 part of coupling agent, It stirs evenly, discharges.
Embodiment 2
Step 1: primary charging:Bottom outlet valve is closed, charging valve is opened, 8 parts of solid aldehyde is added, 5 parts of urea is added, 25 parts of furfuryl alcohol is added, 5 parts of pure water closes charging valve, starts blender, the pH value of feed liquid is adjusted to 8-10 with lye;
Step 2: primary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 90 minutes;
Step 3: secondary charging:A certain proportion of furfuryl alcohol is added, the pH value of feed liquid is adjusted to 3-5 with acid solution;
Step 4: secondary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 100 minutes;
Step 5: feeding three times:Remaining urea is added, the pH value of feed liquid is adjusted to 7-9 with lye;
Step 6: keeping the temperature three times:Steam valve is opened, keeps the temperature in kettle between 70-90 degree, keeps the temperature 50 minutes;
Step 7: four chargings:The furfuryl alcohol of 10 parts of addition, 9 parts of dehumidizer, 0.3 part of formaldehyde reducing agent, 0.4 part of coupling agent stir It mixes uniformly, discharging.
Embodiment 3
A kind of cast iron binder, includes the following steps:
Step 1: primary charging:Bottom outlet valve is closed, charging valve is opened, 9 parts of solid aldehyde is added, 4 parts of urea is added, 23 parts of furfuryl alcohol is added, 5 parts of pure water closes charging valve, starts blender, the pH value of feed liquid is adjusted to 8-10 with lye;
Step 2: primary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 80 minutes;
Step 3: secondary charging:A certain proportion of furfuryl alcohol is added, the pH value of feed liquid is adjusted to 3-5 with acid solution;
Step 4: secondary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 80 minutes;
Step 5: feeding three times:Remaining urea is added, the pH value of feed liquid is adjusted to 7-9 with lye;
Step 6: keeping the temperature three times:Steam valve is opened, keeps the temperature in kettle between 70-90 degree, keeps the temperature 60 minutes;
Step 7: four chargings:The furfuryl alcohol of 5 parts of addition, 8 parts of dehumidizer, 0.4 part of formaldehyde reducing agent, 0.5 part of coupling agent stir It mixes uniformly, discharging.
Embodiment 4
A kind of cast iron binder, includes the following steps:
Step 1: primary charging:Bottom outlet valve is closed, charging valve is opened, 10 parts of solid aldehyde is added, 7 parts of urea is added, 20 parts of furfuryl alcohol is added, 4 parts of pure water closes charging valve, starts blender, the pH value of feed liquid is adjusted to 8-10 with lye;
Step 2: primary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 80 minutes;
Step 3: secondary charging:A certain proportion of furfuryl alcohol is added, the pH value of feed liquid is adjusted to 3-5 with acid solution;
Step 4: secondary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 90 minutes;
Step 5: feeding three times:Remaining urea is added, the pH value of feed liquid is adjusted to 7-9 with lye;
Step 6: keeping the temperature three times:Steam valve is opened, keeps the temperature in kettle between 70-90 degree, keeps the temperature 60 minutes;
Step 7: four chargings:The furfuryl alcohol of 14 parts of addition, 10 parts of dehumidizer, 0.5 part of formaldehyde reducing agent, 0.6 part of coupling agent, It stirs evenly, discharges.
Embodiment 5
A kind of cast iron binder, includes the following steps:
Step 1: primary charging:Bottom outlet valve is closed, charging valve is opened, 11 parts of solid aldehyde is added, 7 parts of urea is added, 17 parts of furfuryl alcohol is added, 3 parts of pure water closes charging valve, starts blender, the pH value of feed liquid is adjusted to 8-10 with lye;
Step 2: primary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 50 minutes;
Step 3: secondary charging:A certain proportion of furfuryl alcohol is added, the pH value of feed liquid is adjusted to 3-5 with acid solution;
Step 4: secondary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 70 minutes;
Step 5: feeding three times:Remaining urea is added, the pH value of feed liquid is adjusted to 7-9 with lye;
Step 6: keeping the temperature three times:Steam valve is opened, keeps the temperature in kettle between 70-90 degree, keeps the temperature 50 minutes;
Step 7: four chargings:The furfuryl alcohol of 16 parts of addition, 13 parts of dehumidizer, 0.4 part of formaldehyde reducing agent, 0.8 part of coupling agent, It stirs evenly, discharges.
The equipment used in the present invention is the commonly used equipment of this field, and details are not described herein.
The foregoing is merely the schematical specific implementation modes of the present invention, are not limited to the scope of the present invention.It is any Those skilled in the art, made equivalent variations and modification under the premise of not departing from design and the principle of the present invention, The scope of protection of the invention should be belonged to.

Claims (6)

1. a kind of cast iron binder, which is characterized in that include the raw material of following weight:
Solid aldehyde:6 parts -11 parts, urea:6 parts -12 parts, furfuryl alcohol:45 parts -60 parts, dehumidizer:6 parts -15 parts, formaldehyde reducing agent:0.2 - 0.5 part of part, coupling agent:0.4 part -0.8 part, pure water:3 parts -5 parts.
2. a kind of cast iron binder as described in claim 1, which is characterized in that include the following steps:
Step 1: primary charging:Bottom outlet valve is closed, charging valve is opened, 6 parts -11 parts of solid aldehyde is added, certain ratio is added A certain proportion of furfuryl alcohol is added in the urea of example, and 3 parts -5 parts of pure water closes charging valve, starts blender, will be expected with lye The pH value of liquid is adjusted to 8-10;
Step 2: primary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 50-100 minutes;
Step 3: secondary charging:A certain proportion of furfuryl alcohol is added, the pH value of feed liquid is adjusted to 3-5 with acid solution;
Step 4: secondary heat preservation:Steam valve is opened, keeps the temperature in kettle between 90-100 degree, keeps the temperature 50-100 minutes;
Step 5: feeding three times:Remaining urea is added, the pH value of feed liquid is adjusted to 7-9 with lye;
Step 6: keeping the temperature three times:Steam valve is opened, keeps the temperature in kettle between 70-90 degree, keeps the temperature 50-60 minutes;
Step 7: four chargings:It is added remaining furfuryl alcohol, 6 parts -15 parts of dehumidizer, 0.2 part -0.5 part of formaldehyde reducing agent, 0.4 The coupling agent of -0.8 part of part, stirs evenly, and discharges.
3. a kind of cast iron binder as described in any one of claims 1 or 2 claim, it is characterised in that:The coupling Agent is silane coupling agent HD-602.
4. a kind of cast iron binder as described in any one of claims 1 or 2 claim, it is characterised in that:The solid Aldehyde is paraformaldehyde.
5. a kind of cast iron binder as described in any one of claims 1 or 2 claim, it is characterised in that:The drop aldehyde Agent is ammonium hydroxide.
6. a kind of cast iron binder as described in any one of claims 1 or 2 claim, it is characterised in that:The dehumidifying Agent is ethyl alcohol.
CN201810572938.9A 2018-06-06 2018-06-06 A kind of cast iron binder Pending CN108715750A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810572938.9A CN108715750A (en) 2018-06-06 2018-06-06 A kind of cast iron binder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810572938.9A CN108715750A (en) 2018-06-06 2018-06-06 A kind of cast iron binder

Publications (1)

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CN108715750A true CN108715750A (en) 2018-10-30

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104262560A (en) * 2014-08-29 2015-01-07 玉林市兰科铸造材料有限公司 Furan resin for cast iron and synthesis method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104262560A (en) * 2014-08-29 2015-01-07 玉林市兰科铸造材料有限公司 Furan resin for cast iron and synthesis method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
李子东等: "《现代胶粘技术手册》", 31 January 2002, 新时代出版社 *
王志良等: "《精细化工行业废气污染物控制技术及示范》", 30 May 2014, 中国环境出版社 *

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Application publication date: 20181030