CN108714992A - A kind of manufacturing process of clutch friction plate - Google Patents

A kind of manufacturing process of clutch friction plate Download PDF

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Publication number
CN108714992A
CN108714992A CN201810441849.0A CN201810441849A CN108714992A CN 108714992 A CN108714992 A CN 108714992A CN 201810441849 A CN201810441849 A CN 201810441849A CN 108714992 A CN108714992 A CN 108714992A
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CN
China
Prior art keywords
steel substrate
friction plate
manufacturing process
mixture
agitator tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810441849.0A
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Chinese (zh)
Inventor
薛正宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LAIAN COUNTY LONGHUA FRICTION MATERIALS Co Ltd
Original Assignee
LAIAN COUNTY LONGHUA FRICTION MATERIALS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LAIAN COUNTY LONGHUA FRICTION MATERIALS Co Ltd filed Critical LAIAN COUNTY LONGHUA FRICTION MATERIALS Co Ltd
Priority to CN201810441849.0A priority Critical patent/CN108714992A/en
Publication of CN108714992A publication Critical patent/CN108714992A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/027Compositions based on metals or inorganic oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B29C2043/185Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles using adhesives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0004Materials; Production methods therefor metallic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a kind of manufacturing process of clutch friction plate,By to steel substrate preheating smoothing after while steel substrate cools down,It prepared by Friction plate blank,Rubber powder is added in Friction plate blank preparation process,Inorganic crystal whisker and plant fiber,Abrasion-resistant metal powder increases the toughness after prepared by friction plate and abrasion resistant effect,Prepare friction plate principle stirring after the completion of,Base steel plate surface after the cooling period is coated with composite glue,Raw material after being stirred inside agitator tank is in a liquid state in injection moulding equipment forming tank on steel substrate,The heat of principle mixes after composite glue and steel substrate preheat again,Former squeezes friction tablet raw material with steel substrate and attaches,Make friction plate principle squeeze by former completely to attach with steel substrate,Ensure the fastness attached to steel substrate and planarization effects,Ensure that friction plate attaches the uniformity of thickness with steel substrate.

Description

A kind of manufacturing process of clutch friction plate
Technical field
The present invention relates to friction plate preparation field, specially a kind of manufacturing process of clutch friction plate.
Background technology
Domestic friction sheets use No. 75 steel plates for raw material at present, and processing method is:Punching press-quenching-smoothing-acid Wash-integral type the patch of artificial gluing-." punching press-quenching-smoothing " method in old process, since steel are not quenched hard Degree is inadequate, is quenched again after direct punching press, often will appear and loses the high phenomenon of circle rate, and changes the problem country and method there is no to solve well Certainly.After smoothing, then cementing on the steel plate directly attaches the friction plate after production on the steel plate, using manual operation, Causing friction plate to be bonded with steel plate, the effect is unsatisfactory, and thickness uniformity coefficient does not comply with standard, influences friction plate and steel plate After fitting the abrasion resistance of friction plate with use toughness.
Invention content
The purpose of the present invention is to provide a kind of manufacturing process of clutch friction plate, to solve to carry in above-mentioned background technology The problem of going out.
To achieve the above object, the present invention provides the following technical solutions:Specifically include following steps:
S1, steel substrate processing processing:It takes out after a piece of steel substrate heats inside Contoured squeeze equipment and smooths;
S2, raw material stir process:Nano-calcium carbonate, rubber powder, silica, abrasion-resistant metal powder room temperature inside agitator tank is close It is stirred to obtain mixture A in the state of envelope;
S3, mixture A mixed processings:After being heated to 50-100 DEG C to agitator tank inside in the state that agitator tank seals, open Agitator tank, and plant fiber, inorganic crystal whisker are added with this, agitator tank is mixed in stirring to plant fiber, inorganic crystal whisker and mixture A It is heated to 180-300 DEG C during conjunction, and obtains mixing B;
S4, patch fixing process:The surface for smoothing steel substrate after cooling is coated with composite glue, agitator tank is stirred to obtain Mixture B directly export on the steel substrate inside former, be bonded with base steel plate surface by composite glue;
S5, sizing treatment:Former operation squeezes 10-20 seconds the steel substrate inside forming tank with mixture B and is molded, and makes The composite glue that the surface of mixture B and steel substrate is coated with attaches fixation completely.
Preferably, it is 100-200 DEG C to the temperature of steel substrate heating in the S1 steps.
Preferably, it is that former is produced to friction plate to the Contoured squeeze equipment of steel substrate smoothing in the S1 steps.
Preferably, the component of each component is 10-25 parts of nano-calcium carbonate, 20-35 parts of rubber powder, dioxy in the S2 steps 15-30 parts of SiClx, 10-15 parts of abrasion-resistant metal powder.
Preferably, the component of each component is 5-10 parts of plant fiber, 8-15 parts of inorganic crystal whisker in the S3 steps.
Preferably, when being stirred to mixture A in the S2 steps 5- is stirred using in the state of rotating speed 100-180r/min 10 minutes.
Preferably, when being stirred to mixture B in the S3 steps 10- is stirred using in the state of rotating speed 150-280r/min 20 minutes.
Preferably, steel substrate cooling treatment during mixture B is mixed with.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention by steel substrate preheating smoothing after in base steel It while plate cools down, prepared by Friction plate blank, rubber powder, inorganic crystal whisker and plant is added in Friction plate blank preparation process Fibres, abrasion-resistant metal powder increase the toughness after prepared by friction plate and abrasion resistant effect, after the completion of preparing the stirring of friction plate principle, Base steel plate surface after the cooling period is coated with composite glue, and the injection moulding that is in a liquid state of the raw material after being stirred inside agitator tank is set In standby forming tank on steel substrate, the heat of principle mixes after composite glue and steel substrate preheat again, and former is to friction Tablet raw material is squeezed with steel substrate and is attached, and so that friction plate principle is squeezed by former and is completely attached with steel substrate, it is ensured that steel The fastness and planarization effects that substrate attaches, it is ensured that friction plate attaches the uniformity of thickness with steel substrate.
Specific implementation mode
Below in conjunction with illustrating in the embodiment of the present invention, technical solution in the embodiment of the present invention carries out clear Chu is fully described by, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments. Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts all Other embodiment shall fall within the protection scope of the present invention.
Embodiment 1
A kind of manufacturing process of clutch friction plate, specifically includes following steps:
S1, steel substrate processing processing:It takes out after a piece of steel substrate heats inside Contoured squeeze equipment and smooths;
S2, raw material stir process:10 parts of nano-calcium carbonate, 20 parts of rubber powder, 5 parts of silica 1,12 parts of abrasion-resistant metal powder are existed Room temperature sealing speed of agitator stirs 5 minutes in the state of being 100r/min and is mixed to get mixture A inside agitator tank;
S3, mixture A mixed processings:After being heated to 50-100 DEG C to agitator tank inside in the state that agitator tank seals, open Agitator tank, and 5 parts of plant fiber, 8 parts of inorganic crystal whisker are added with this, agitator tank exists to plant fiber, inorganic crystal whisker and mixture A Rotating speed is to be heated to 180 during 150r/min is stirred 10 minutes, and obtain mixing B;
S4, patch fixing process:The surface for smoothing steel substrate after cooling is coated with composite glue, agitator tank is stirred to obtain Mixture B directly export on the steel substrate inside former, be bonded with base steel plate surface by composite glue;
S5, sizing treatment:Former operation squeezes 10 seconds the steel substrate inside forming tank with mixture B and is molded, and makes to mix The composite glue that the surface of conjunction object B and steel substrate is coated with attaches fixation completely.
In summary it is said:The above-mentioned obtained friction plate hardness of preparation process is not high, good with steel substrate attaching flatness, But friction plate toughness is bad, wearability is poor.
Embodiment 2
A kind of manufacturing process of clutch friction plate, specifically includes following steps:
S1, steel substrate processing processing:It takes out after a piece of steel substrate heats inside Contoured squeeze equipment and smooths;
S2, raw material stir process:25 parts of nano-calcium carbonate, 35 parts of rubber powder, 30 parts of silica, 15 parts of abrasion-resistant metal powder are existed Room temperature sealing speed of agitator is stirred 10 minutes in the state of being 180r/min and obtains mixture A inside agitator tank;
S3, mixture A mixed processings:After being heated to 100 DEG C to agitator tank inside in the state that agitator tank seals, stirring is opened Tank, and 10 parts of plant fiber, 15 parts of inorganic crystal whisker are added with this, agitator tank is stirring plant fiber, inorganic crystal whisker and mixture A Mix rotating speed is that 280r/min is mixed 20 minutes, and 300 DEG C are heated to during being stirred, and obtains mixing B;
S4, patch fixing process:The surface for smoothing steel substrate after cooling is coated with composite glue, agitator tank is stirred to obtain Mixture B directly export on the steel substrate inside former, be bonded with base steel plate surface by composite glue;
S5, sizing treatment:Former operation squeezes 20 seconds the steel substrate inside forming tank with mixture B and is molded, and makes to mix The composite glue that the surface of conjunction object B and steel substrate is coated with attaches fixation completely.
In summary described:The above-mentioned obtained friction plate hardness of preparation process is good, and good fixing effect is pasted with steel substrate, thick Degree is more uniform, but the toughness of friction plate is still insufficient.
Embodiment 3
Specifically include following steps:
S1, steel substrate processing processing:It takes out after a piece of steel substrate heats inside Contoured squeeze equipment and smooths;
S2, raw material stir process:20 parts of nano-calcium carbonate, 30 parts of rubber powder, 24 parts of silica, 13 parts of abrasion-resistant metal powder are existed Room temperature sealing speed of agitator is stirred 10 minutes in the state of being 150r/min and obtains mixture A inside agitator tank;
S3, mixture A mixed processings:After being heated to 100 DEG C to agitator tank inside in the state that agitator tank seals, stirring is opened Tank, and 5 parts of plant fiber, 7 parts of inorganic crystal whisker are added with this, agitator tank is stirring plant fiber, inorganic crystal whisker and mixture A It is heated to 240 DEG C during mixing, and obtains mixing B;
S4, patch fixing process:The surface for smoothing steel substrate after cooling is coated with composite glue, agitator tank is stirred to obtain Mixture B directly export on the steel substrate inside former, be bonded with base steel plate surface by composite glue;
S5, sizing treatment:Former operation squeezes 20 seconds the steel substrate inside forming tank with mixture B and is molded, and makes to mix The composite glue that the surface of conjunction object B and steel substrate is coated with attaches fixation completely.
In summary described:The above-mentioned obtained friction plate of preparation process is bonded that effect is good, and coating thickness is equal with steel substrate Even, the wearability of friction plate is good, toughness is good.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (8)

1. a kind of manufacturing process of clutch friction plate, it is characterised in that:Specifically include following steps:
S1, steel substrate processing processing:It takes out after a piece of steel substrate heats inside Contoured squeeze equipment and smooths;
S2, raw material stir process:Nano-calcium carbonate, rubber powder, silica, abrasion-resistant metal powder room temperature inside agitator tank is close It is stirred to obtain mixture A in the state of envelope;
S3, mixture A mixed processings:After being heated to 50-100 DEG C to agitator tank inside in the state that agitator tank seals, open Agitator tank, and plant fiber, inorganic crystal whisker are added with this, agitator tank is mixed in stirring to plant fiber, inorganic crystal whisker and mixture A It is heated to 180-300 DEG C during conjunction, and obtains mixing B;
S4, patch fixing process:The surface for smoothing steel substrate after cooling is coated with composite glue, agitator tank is stirred to obtain Mixture B directly export on the steel substrate inside former, be bonded with base steel plate surface by composite glue;
S5, sizing treatment:Former operation squeezes 10-20 seconds the steel substrate inside forming tank with mixture B and is molded, and makes The composite glue that the surface of mixture B and steel substrate is coated with attaches fixation completely.
2. a kind of manufacturing process of clutch friction plate according to claim 1, it is characterised in that:It is right in the S1 steps The temperature of steel substrate heating is 100-200 DEG C.
3. a kind of manufacturing process of clutch friction plate according to claim 1, it is characterised in that:It is right in the S1 steps The Contoured squeeze equipment of steel substrate smoothing is to produce former to friction plate.
4. a kind of manufacturing process of clutch friction plate according to claim 1, it is characterised in that:It is each in the S2 steps The component of component is 10-25 parts of nano-calcium carbonate, 20-35 parts of rubber powder, 5-30 parts of silica 1, abrasion-resistant metal powder 10-15 Part.
5. a kind of manufacturing process of clutch friction plate according to claim 1, it is characterised in that:It is each in the S3 steps The component of component is 5-10 parts of plant fiber, 8-15 parts of inorganic crystal whisker.
6. a kind of manufacturing process of clutch friction plate according to claim 1, it is characterised in that:It is right in the S2 steps Using being stirred 5-10 minutes in the state of rotating speed 100-180r/min when mixture A stirring.
7. a kind of manufacturing process of clutch friction plate according to claim 1, it is characterised in that:It is right in the S3 steps Using stirring 10-20min in the state of rotating speed 150-280r/min when mixture B stirring.
8. a kind of manufacturing process of clutch friction plate according to claim 1, it is characterised in that:The steel substrate is mixed Close cooling treatment during object B is mixed with.
CN201810441849.0A 2018-05-10 2018-05-10 A kind of manufacturing process of clutch friction plate Pending CN108714992A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810441849.0A CN108714992A (en) 2018-05-10 2018-05-10 A kind of manufacturing process of clutch friction plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810441849.0A CN108714992A (en) 2018-05-10 2018-05-10 A kind of manufacturing process of clutch friction plate

Publications (1)

Publication Number Publication Date
CN108714992A true CN108714992A (en) 2018-10-30

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6090285A (en) * 1983-10-24 1985-05-21 Toyota Motor Corp Friction material for brake
CN104449565A (en) * 2013-09-20 2015-03-25 霓佳斯株式会社 Dry friction material, clutch device and brake device
CN105524593A (en) * 2015-12-29 2016-04-27 重庆迪斯步特摩擦材料有限公司江津分公司 A manufacturing method of a friction plate
CN106917837A (en) * 2017-03-13 2017-07-04 浙江工贸职业技术学院 A kind of semi-metallic brake pad and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6090285A (en) * 1983-10-24 1985-05-21 Toyota Motor Corp Friction material for brake
CN104449565A (en) * 2013-09-20 2015-03-25 霓佳斯株式会社 Dry friction material, clutch device and brake device
CN105524593A (en) * 2015-12-29 2016-04-27 重庆迪斯步特摩擦材料有限公司江津分公司 A manufacturing method of a friction plate
CN106917837A (en) * 2017-03-13 2017-07-04 浙江工贸职业技术学院 A kind of semi-metallic brake pad and preparation method thereof

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