CN108713791A - Alcoholized tobacco device and method - Google Patents
Alcoholized tobacco device and method Download PDFInfo
- Publication number
- CN108713791A CN108713791A CN201810636315.3A CN201810636315A CN108713791A CN 108713791 A CN108713791 A CN 108713791A CN 201810636315 A CN201810636315 A CN 201810636315A CN 108713791 A CN108713791 A CN 108713791A
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- China
- Prior art keywords
- tobacco
- machine
- alcoholization
- alcoholized
- heats
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/20—Biochemical treatment
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B9/00—Control of the moisture content of tobacco products, e.g. cigars, cigarettes, pipe tobacco
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention provides a kind of alcoholized tobacco equipment, machine is heated including alcoholization machine and moisturizing, moisturizing heats machine and connected by auxiliary equipment with alcoholization machine, during alcoholized tobacco, the temperature and humidity in machine is heated by controlling alcoholization machine and moisturizing, improves the alcoholization quality of tobacco.The present invention also provides a kind of alcoholized tobacco methods using above-mentioned alcoholized tobacco equipment, tobacco is first heated to the moisture that 11-13% is kept in machine in moisturizing, it is warmed to 40-80 DEG C, then it is 40-80 DEG C to keep temperature in alcoholized tobacco machine, in the environment of humidity is 60-90%, alcoholization in 4-10 hours is carried out.The present invention can effectively control tobacco alcoholization quality, so as to improve quality of tobacco.
Description
Technical field
The present invention relates to technical field of tobacco processing, and in particular to the device and method of alcoholized tobacco.
Background technology
Tobacco mellowing is to improve the important link of quality of tobacco.Alcoholized tobacco includes two sides of natural alcoholization and artificial ageing
Method.Natural alcoholization is to be deposited in tobacco leaf in warehouse by certain requirement, by controlling the alcoholization of certain humidity, temperature progress,
The alcoholization time is 1-3.Natural alcoholization does not need special process equipment, but the natural alcoholization time is long, easily raw in storing process
Worm goes mouldy and changes colour.Artificial ageing is that alcoholized tobacco accelerates alcoholized tobacco speed by biochemistry means in the process, and is aided with
Processing, storage device, change the technological parameter of alcoholized tobacco, shorten the time of alcoholized tobacco.
The research of alcoholization technology in recent years in relation to improvement quality of tobacco is with improvement mainly from physics and biotechnology two
A aspect carries out, the situation of change of chemical composition during research alcoholization, and analyze tobacco mellowing technology application prospect and
Developing direction.
Alcoholization lays particular emphasis on the effect after referring to artificial fermentation and spontaneous fermentation, has carried out largely for alcoholized tobacco mechanism
Research, it is believed that tobacco mellowing process is mainly acted on by 3 pure chemistry variation, microbial action, enzymatic aspects, tobacco leaf alcohol
Change process is the important link of production of cigarettes and the preliminary working method of cigarette industry raising product quality.It uses at present more
Alcoholization mode or natural alcoholization, relative to artificial fermentation, tobacco leaf after natural alcoholization can be on fragrance and smoking quality
Preferably improved, but that there are storage periods is long, occupies that warehouse is big, accounts for the problems such as pressure fund is more, therefore is sucked as tobacco leaf
One important step of quality responses, further research and improvement tobacco mellowing technology, comprehensively improvement promote quality of tobacco and just show
It obtains particularly important.
Invention content
To solve above-mentioned technical problem, the present invention provides a kind of device and method of alcoholized tobacco, to pass through artificial ageing
The method reduction tobacco storage period, occupancy warehouse is big, accounts for the problems such as pressure fund is more, so as to improve quality of tobacco.
Alcoholized tobacco equipment of the present invention includes alcoholization machine and moisturizing heats machine, and the moisturizing heats machine and alcoholization machine is logical
Cross auxiliary equipment connection；
The moisturizing heat machine be conduction oil heat machine, including heat cylinder, heating system, hot air circulating system, dynamical system and
Steam replenishment system, the cylinder that heats are connected to heating system, hot air circulating system and steam replenishment system；The cylinder that heats leads to
Power drive rotation is crossed, while heating a barrel and being heated by the thermal medium of heating system；It is described simultaneously to heat in cylinder by heat
Air circulating system inputs hot wind and is recycled in cylinder, to make tobacco be overturn in cylinder heating and fully be heated.It is described
Moisturizing heats machine and is connected by auxiliary equipment with alcoholization machine；The auxiliary equipment includes conveyer, when tobacco increases in heat preservation
It is transported in alcoholization machine and is refined by conveyer after being heated in wet machine.
Preferably, the steam replenishment system includes the supplement steam jet being arranged on heating cylinder, to improve heating
The controllability of tobacco humidity in the process.
Preferably, it is described heat cylinder tilt 3-5 ° heated in the rack of machine mounted on the moisturizing, when heat cylinder pass through move
When power drive rotates, tobacco is heating overturning in cylinder and is being moved to outlet.
Preferably, described to heat a top installation humidity discharging air door, and by the humidity of humidity discharging airdoor control hot wind, to protect
Card heats the humidity in cylinder and is heated suitable for the heating of tobacco.
The alcoholization machine agent structure is the container that bottom carries Stainless Steel Chain Board, and scraper plate feeding is equipped in the container
Machine, alcoholization machine hot air circulating system and humidity control system.Scraper plate feeder is connect with conveyer, and tobacco is delivered to storage
In cabinet, hot air circulating system is passed through cycle wet wind into container, to keep the temperature and humidity in container, and passes through humid control
System improves the humidity of hot wind, to meet the humidity and temperature requirement of tobacco alcoholization.
The present invention also provides a kind of methods of alcoholized tobacco, include the following steps：S1. tobacco is added into feeder
Or biological enzyme, and pass through the amount of gauge line and belt conveyer scale control tobacco；
S2. quantitative tobacco is transported to thermal insulation wetting machine through jigging conveyer, and machine is heated by tobacco by moisturizing
The moisture for keeping 11-13%, is warmed to 40-80 DEG C；
S3. the tobacco after heating enters scraper plate feeder by conveyer, and tobacco is put into tobacco by scraper plate feeder
It is 40-80 DEG C, humidity 60-90% that temperature is kept in the container of alcoholization machine, in alcoholized tobacco machine, and 4-10 is carried out to tobacco
The alcoholization of hour；
S4. it to the tobacco of addition biological enzyme, is heated after alcoholization or cooling carries out bioinactivation.
Alcoholized tobacco device and method of the present invention have the following advantages：By the method for artificial ageing, accelerate tobacco
Refine speed；The technological parameter that machine changes alcoholized tobacco is heated by using alcoholization machine and moisturizing, shortens the time of alcoholized tobacco,
Built-in temperature and humidity are heated by controlling alcoholization machine and moisturizing simultaneously, the alcoholization quality of tobacco is improved, so as to improve cigarette
Leaf quality.
Description of the drawings
Fig. 1 is alcoholized tobacco method flow diagram of the present invention.
Fig. 2 is that moisturizing of the present invention heats machine equipment structural schematic diagram.
Fig. 3 is that moisturizing of the present invention heats machine equipment left view.
Fig. 4 is alcoholization machine device structure schematic diagram of the present invention.
Wherein：1 rack；2 heat cylinder；3 heating systems；4 heat preservations heat machine hot air circulating system；5 steam replenishment systems；6
Humidity discharging air door；1.1 scraper plate feeders；1.2 container；1.3 alcoholization machine hot air circulating systems；1.4 humidity control system.
Specific implementation mode
The following further describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
Alcoholized tobacco equipment of the present invention includes that moisturizing heats machine and alcoholization machine, which heats machine and alcoholization machine passes through
Auxiliary equipment connection, auxiliary equipment includes conveyer, and the tobacco in thermal insulation wetting machine is transported to alcoholization machine through conveyer
It is interior.
As shown in Figure 1, alcoholized tobacco method of the present invention, includes the following steps：
Tobacco or biological enzyme are added into feeder, then feeder passes through feeder at this time to jigging conveyer feeding
The conveying capacity of tobacco in middle gauge line and belt conveyer scale control feeder.Moisture Meter and hygronom are installed on belt conveyer scale, to
Detect the tobacco temperature and humidity of output.
When tobacco temperature and humidity, which meet alcoholization, to be required, turnover door of the tobacco through jigging conveyer is direct
It is delivered on ribbon conveyer, and is conveyed by jigging conveyer and ribbon conveyer；When tobacco temperature and humidity are discontented
When foot alcoholization requires, tobacco is delivered to by jigging conveyer in thermal insulation wetting machine, and machine is heated by tobacco by moisturizing
The moisture for keeping 11-13% is warmed to 40-80 DEG C, and is conveyed by jigging conveyer and ribbon conveyer.In transmission process, shake
The material head tail outlet discharge material residue of dynamic conveyer, and extra moisture is discharged through drain bucket and turnover door.
It is detected through Moisture Meter on ribbon conveyer and hygronom, tobacco, which meets after alcoholization requires, is put into alcoholization machine
In scraper plate feeder.When tobacco meets processing request, through scraper plate feeder discharge hole for discharge；When tobacco needs to continue
When warming and humidifying, scraper plate feeder puts into tobacco in the container of alcoholized tobacco machine, and holding temperature is in alcoholized tobacco machine
40-80 DEG C, humidity 60-90%, alcoholization in 4-10 hours is carried out to tobacco.
To the tobacco of biological enzyme is added, is heated after refining in alcoholized tobacco machine or cooling carries out bioinactivation.So
Afterwards by the tobacco met the requirements through jigging conveyer and the output of two ribbon conveyers, tobacco is after testing after alcoholization
After meeting the requirements, directly case through going out material boxing point in second ribbon conveyer temporarily；Tobacco after alcoholization is through inspection
When survey is unsatisfactory for requiring, charge car, the storing in moving cloth vehicle container are transported to through second ribbon conveyer（That is tobacco
Material）And material is cased, the tobacco after vanning is heated again, to make tobacco meet the requirements.
As shown in Figure 2,3, moisturizing of the present invention heats machine and is that conduction oil heats machine, including rack 1, heats cylinder 2, heating
System 3, heat preservation heat machine hot air circulating system 4, steam replenishment system 5 and dynamical system, heat cylinder and are followed with heating system, hot wind
Loop system 4 is connected to steam replenishment system 5.The cylinder 2 that heats tilts 3-5 ° in rack 1, is driven by dynamical system
Rotary motion makes tobacco heat the advance of 2 inside spin of cylinder；Heating system 3 is mounted on the one end for heating cylinder 2, passes through heating
The thermal medium of system is heated to heating a barrel；2 other end of cylinder connection hot air circulating system 4 is heated, hot air circulation is passed through
The heat exchanger of system 4 heats hot wind, and hot wind is heating cycle in cylinder 2, to make tobacco heat a varus
Turn and is fully heated.A top installation humidity discharging air door 6 is heated, and controls the humidity of hot wind by humidity discharging air door 6, is made wet in cylinder
Degree is maintained at 60-90%；Steam replenishment system 5 is connect with cylinder 2 is heated, and is mounted on 4 top of hot air circulating system, according to outlet
The moisture deviation of tobacco controls steam magnitude of recruitment.Above-mentioned moisturizing heats the barrel temperature and cylinder that machine heats cylinder 2 by control
Interior hot blast temperature reduces the humidity discharging amount of heating process, to keep heating the humidity in machine barrel, ensures the mistake heated in tobacco
Cheng Zhong, moisture do not scatter and disappear.Meanwhile in order to improve heating process tobacco humidity controllability, heat in conduction oil and be arranged on machine
Supplement steam jet.
As shown in figure 4, alcoholization machine agent structure of the present invention is the container 1.2 that bottom carries Stainless Steel Chain Board, also wrap
Include scraper plate feeder 1.1, alcoholization machine hot air circulating system 1.3, humidity control system 1.4.Scraper plate feeder 1.1 is mounted on container
1.2 one end, and fill up material to container；Container 1.2 is sealing structure, and hot air circulating system 1.3 is passed through cycle into container
Wet wind, to keep the temperature and humidity in container, for the hot air circulating system using wind turbine as power source, circulated air passes through heat exchange
Device is heated, and seam humidifier is arranged in hot air duct, to improve the humidity of hot wind.Scraper plate feeder is being stored up for material
Tiling in cabinet, after material tiles in container, hot air circulating system constantly supplements hot wind in container, to keep in container
Temperature is stablized, and humidity control system keeps the humidity in container, to meet cigarette by controlling the quantity of steam into hot air duct
The humidity and temperature requirement of herbage material alcoholization.
The alcoholized tobacco equipment course of work of the present invention is as follows：
Tobacco or biological enzyme are added into feeder, then feeder passes through feeder at this time to jigging conveyer feeding
The conveying capacity of tobacco in middle gauge line and belt conveyer scale control feeder.Moisture Meter and hygronom are installed on belt conveyer scale, to
Detect the tobacco temperature and humidity of output.
When tobacco temperature and humidity, which are unsatisfactory for alcoholization, to be required, tobacco is delivered to heat preservation by jigging conveyer and increases
In wet machine, machine is heated by the moisture of tobacco holding 11-13% by moisturizing, is warmed to 40-80 DEG C, and defeated by conveyer
It send into the scraper plate feeder of alcoholization machine, scraper plate feeder puts into tobacco in the container of alcoholized tobacco machine, alcoholized tobacco
It is 40-80 DEG C, humidity 60-90% that temperature is kept in machine, and alcoholization in 4-10 hours is carried out to tobacco.
Finally to the tobacco of addition biological enzyme, is heated after alcoholization or cooling carries out bioinactivation, to obtain temperature
Degree and the suitable tobacco of humidity.
In short, the natural alcoholization time is long during the present invention solves traditional tobacco mellowing, it is easily infested, mould in storing process
The problems such as becoming and changing colour passes through artificial ageing and accelerates alcoholized tobacco speed；Equipment of the present invention is used simultaneously, can effectively be controlled
Temperature and humidity during alcoholized tobacco improves the alcoholization quality of tobacco, so as to improve quality of tobacco.
Claims (7)
1. a kind of alcoholized tobacco equipment, including alcoholization machine, which is characterized in that further include that moisturizing heats machine；The moisturizing heats machine
Machine is heated for conduction oil, including heats cylinder, heating system, hot air circulating system, dynamical system and steam replenishment system, the increasing
Warm cylinder is connected to heating system, hot air circulating system and steam replenishment system；The cylinder that heats drives rotation by dynamical system,
Simultaneously a barrel is heated to be heated by the thermal medium of heating system；Described heat in cylinder inputs hot wind simultaneously by hot air circulating system
It is recycled in cylinder；The moisturizing heats machine and is connected by auxiliary equipment with alcoholization machine；The auxiliary equipment includes conveyer.
2. alcoholized tobacco equipment according to claim 1, which is characterized in that the steam replenishment system, which is included in, heats cylinder
The supplement steam jet of upper setting.
3. alcoholized tobacco equipment according to claim 1, which is characterized in that the cylinder that heats tilts 3-5 ° mounted on described
Moisturizing heats in the rack of machine.
4. alcoholized tobacco equipment according to claim 1, which is characterized in that it is described to heat a top installation humidity discharging air door,
And pass through the humidity of humidity discharging airdoor control hot wind.
5. according to claim 1 ~ 4 any one of them alcoholized tobacco equipment, which is characterized in that the alcoholization machine agent structure is
Bottom carries the container of Stainless Steel Chain Board, and scraper plate feeder, alcoholization machine hot air circulating system and humidity are equipped in the container
Control system.
6. alcoholized tobacco equipment according to claim 5, which is characterized in that the container is sealing structure.
7. a kind of alcoholized tobacco method, which is characterized in that include the following steps：
S1. heating or enzyme is carried out to tobacco, tobacco is then quantified into input feeder, and by gauge line and
Belt conveyer scale controls the amount of tobacco；
S2. quantitative tobacco is transported to thermal insulation wetting machine through jigging conveyer, and machine is heated by tobacco by moisturizing
The moisture for keeping 11-13%, is warmed to 40-80 DEG C；
S3. the tobacco after heating enters scraper plate feeder by conveyer, and tobacco is put into tobacco by scraper plate feeder
It is 40-80 DEG C, humidity 60-90% that temperature is kept in the container of alcoholization machine, in alcoholized tobacco machine, and 4-10 is carried out to tobacco
The alcoholization of hour；
S4. it to the tobacco of addition biological enzyme, is heated after alcoholization or cooling carries out bioinactivation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810636315.3A CN108713791A (en) | 2018-06-20 | 2018-06-20 | Alcoholized tobacco device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810636315.3A CN108713791A (en) | 2018-06-20 | 2018-06-20 | Alcoholized tobacco device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108713791A true CN108713791A (en) | 2018-10-30 |
Family
ID=63912144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810636315.3A Pending CN108713791A (en) | 2018-06-20 | 2018-06-20 | Alcoholized tobacco device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108713791A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111700299A (en) * | 2020-06-28 | 2020-09-25 | 潮州市泥香陶瓷新材料有限公司 | High-quality tobacco alcoholization equipment and use method thereof |
| CN111820448A (en) * | 2020-06-11 | 2020-10-27 | 内蒙古昆明卷烟有限责任公司 | Tobacco biological enzyme inactivation device and method |
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| CN1436494A (en) * | 2002-12-20 | 2003-08-20 | 罗智渊 | Composite tobacco processing method and composite additive |
| CN102423109A (en) * | 2011-10-19 | 2012-04-25 | 江苏智思机械集团有限公司 | Tobacco material redrying equipment and method |
| CN103211296A (en) * | 2013-05-22 | 2013-07-24 | 江苏智思机械集团有限公司 | Online tobacco material alcoholization storage equipment and method |
| CN105768175A (en) * | 2016-01-11 | 2016-07-20 | 河南中烟工业有限责任公司 | Processing process of thin cigarette |
| CN208462936U (en) * | 2018-06-20 | 2019-02-05 | 广东中烟工业有限责任公司 | Alcoholized tobacco equipment |
-
2018
- 2018-06-20 CN CN201810636315.3A patent/CN108713791A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1436494A (en) * | 2002-12-20 | 2003-08-20 | 罗智渊 | Composite tobacco processing method and composite additive |
| CN102423109A (en) * | 2011-10-19 | 2012-04-25 | 江苏智思机械集团有限公司 | Tobacco material redrying equipment and method |
| CN103211296A (en) * | 2013-05-22 | 2013-07-24 | 江苏智思机械集团有限公司 | Online tobacco material alcoholization storage equipment and method |
| CN105768175A (en) * | 2016-01-11 | 2016-07-20 | 河南中烟工业有限责任公司 | Processing process of thin cigarette |
| CN208462936U (en) * | 2018-06-20 | 2019-02-05 | 广东中烟工业有限责任公司 | Alcoholized tobacco equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111820448A (en) * | 2020-06-11 | 2020-10-27 | 内蒙古昆明卷烟有限责任公司 | Tobacco biological enzyme inactivation device and method |
| CN111700299A (en) * | 2020-06-28 | 2020-09-25 | 潮州市泥香陶瓷新材料有限公司 | High-quality tobacco alcoholization equipment and use method thereof |
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