CN108708942A - Electronic crossed helical gears rear axle drives retarder - Google Patents

Abstract

Electronic crossed helical gears rear axle drives retarder, is conducive to, using former widely used crossed helical gears gearbox, only remove the former engine belt pulley of importation and be changed to be gone to drive crossed helical gears and rear axle with the power that motor and gear come.Staggeredly helical gear, helix angle are 27 degree；12 gears (104c) of 28 gears (104a) on second jackshaft use screw rod instead, on rear axle described in use transfer rear axle third transmission ratio between staggeredly helical gear instead be 5；So resultant gear ratio is 5x28/26x28/12x28/12=30, share just；Be conducive to a large amount of parts and machine tool using former widely used crossed helical gears gearbox.

Description

Electronic crossed helical gears rear axle drives retarder

Technical field

The present invention relates to a kind of for the hay mower that places cut the grass on a lawn beside garden, park and road etc., is adopting On the basis of the straight ripple powder metallurgy lawn machine gear-box of pressure logarithmic curve arc wave such as having, the lawn further developed is cut Careless machine drives retarder with electronic crossed helical gears rear axle.

Background technology

Hay mower is widely used in being cut not in the way of walk sometimes from walking sometimes by the hobby of people is selected Grass.Operation pedestrian pulls from control crank is walked, and by steel wire rope and driving lever, clutch block is made to be axially displaced to clutch.It is existing The clutch block of arrangement of clutch in the rear wheel drive The gear deceleration clutch of the traverse gear of technology is only to lean on clutch block side Circular cone carrys out clutch, needs larger axially combined power, and the damage phenomenon that internal pressure ring washer is broken is caused to occur frequently；Between circular conical surface Frictional heat is generated in engaging process, needs to add lubricating oil in gear-box；And there is friction to have opposite sliding between circular conical surface, consume work( Rate.It is hay mower gear-box either Plastic or metal class, by limitations such as technology and costs, clutch is walked certainly not Steady and insecure situation happens occasionally, and solves the problems, such as sporadic not clutch, is always the international long-standing of industry Problem.

In order to overcome working condition caused by the clutch in the rear wheel drive retarder of the hay mower prior art Deficiency associate the present inventor and also to invent several different types of hay mower clutches and retarder Once in the external certain devices for being related to manufacture as senior engineer SENIOR ENGINEER such as Switzerland, special kneading is improved, then auxiliary Product can be made to attain a yet higher goal with invention, the present inventor has made a variety of designs and innovation with lifetime domestic and international working experience, just like The perfection that the mankind pursue invention is forever continuous, and just the practical plan of a variety of gradually improve and perfects combines a variety of diagrams below And it is explained in detail.

The power of common hay mower is used from the vertical cutter shaft of the engine in the middle part of hay mower Belt and belt pulley carry out primary transmission, and rotating speed is changed into 1500 turns every point from every point 3000, then carries out secondary transmission and guide to position In the retarder containing clutch of the driving rear axle at hay mower rear portion, the gear ratio of two stage reducer is up to 5, and rotating speed is from every point 1500 are changed into 300 turns every point of driving rear axle, then carry out three-level transmission, by the coaxial driving gear and lawn of driving rear axle Internal gear gear ring in the trailing wheel of grass trimmer is meshed, and because trailing wheel will adjust different mowing heights, therefore the axis of trailing wheel is in adjusting height It is upper and with driving rear axle cannot coaxial but two axis it is parallel, make hay mower it is maximum from speed is walked substantially at one meter per second, To meet customer requirement.

It for energy-saving and emission-reduction, reduces and is harmful to HC hydrocarbon emissions, on the one hand hay mower is to improve engine On the other hand discharge is to use electric energy, low with lithium battery power, normally only several hectowatts, must go to charge each hour；And lawn Grass trimmer makees a few hours with starting the thousands of bricklayers of function；Nevertheless, the hay mower or order of electricity consumption significantly increase, because The target that people pursue environmental protection is firm, pursue the automation of operation and intelligence be it is endless, as a result, Yi Zhongyou The hay mower of energy-saving circuit control drives retarder just to come into being with electronic crossed helical gears rear axle.

Invention content

The power of common hay mower is used from the vertical cutter shaft of the engine in the middle part of hay mower Belt and belt pulley carry out primary transmission, and rotating speed is changed into 1500 turns every point from every point 3000, then carries out secondary transmission and guide to position In the retarder containing clutch of the driving rear axle at hay mower rear portion, the gear ratio of two stage reducer is up to 5, and rotating speed is from every point 1500 are changed into 300 turns every point of driving rear axle, then carry out three-level transmission, by the coaxial driving gear and lawn of driving rear axle Internal gear gear ring in the trailing wheel of grass trimmer is meshed, and because trailing wheel will adjust different mowing heights, therefore the axis of trailing wheel is in adjusting height It is upper and with driving rear axle cannot coaxial but two axis it is parallel, make hay mower it is maximum from walk speed substantially at one meter per second completely Sufficient customer requirement；But technical barrier is that electricity consumption is limited by power supply on hay mower, motor is according to there is brush Series-wound motor then has brush big to radio interference.Lithium battery group charging source is used on hay mower, motor is then It is to have certain improvement using brushless motor；But to pursue small size height output, the rotating speed of brushless motor is up to every point More than 20000 turns, be greatly more than ten times, this allows for electronic subtract relative to 1500 turns of every point of the initial speed of original retarder The difficulty of fast device greatly increases, and to reducing cost, reduces noise, presses low-temperature-rise, increase no-load voltage ratio and be proposed very high requirement.

It is the tubulose of sky that the garden equipment of retarder, gear shaft are driven with electronic harmonic gear flexbile gear driven rear axle, Inside is logical so that outer blowing air cools down；The harmonic gear flexbile gear driven rear axle drives retarder, using brushless motor 20,000 turns of every point of rotating speed, 250 watts of power, 5 millimeters 36 volts, output of shaft diameter；The number of teeth of motor driving gear (88) is 18；It is described The motor gear of the number of teeth 18 of motor driving gear (88) and three each numbers of teeth 18, the not only rotation of modulus 0.6 but also around edge Planetary gear (98) engagement of the public axis revolution of motor axis, the planetary gear be attached separately to respectively and with public axis etc. Away from planet carrier (97) three planet wheel spindles on；The motor gear of the number of teeth 18 is steel 40Cr；The planetary gear (98) three planetary gears are polyformaldehyde；It is engaged with planetary gear and the internal tooth of the centre wheel of the fixed planetary system of geometrical axis It is steel 40Cr to take turns (99), and modulus is 0.6, and the number of teeth is 60, and the classification of the Planetary Gear Transmission is NGW types, and N is internal messing tooth Wheel, G is the composite gear among two gear Meshing Pairs, and W is external gear pump；The transmission ratio of the Planetary Gear Transmission is 1+ 60/18 is 4.3, meets transmission ratio recommendation 2.7 to 9, and transmission efficiency is percent 97-99；The public axis of the planet carrier (97) Line center projecting shaft is formed by fan groove equipped with symmetrical two sectors, so as to the planet carrier with motor coaxle Symmetrical two sectors that the public axis centre projecting shaft of output gear (96) is equipped be formed by it is fan-shaped it is convex come interworking insert Merge and be inserted into the inner ring of big bearing (105), the number of teeth of the planet carrier output gear (96) be 26, modulus be 1.5, Reference circle is 26x01.5=39；The tooth of the planet carrier output gear (96) and 2812 Double-gears (104) on the first jackshaft It is 1.5, reference circle is that 28 gears of 28x01.5=42 are meshed that number, which is 28, modulus, 28 gears on first jackshaft The number of teeth of (104a) and the planet carrier output gear (96) is in first between the 26 planet carrier output gear (96) It is 1.077 that countershaft transmission ratio, which is 28/26,；2812 Double-gear (104) is containing 28 gears (104a) of the 28 coaxial numbers of teeth and 12 The both ends of 12 gears (104c) of the number of teeth, 2812 Double-gear (104) are respectively provided with small bearing (103), the small bearing (103) Outer diameter be 14mm, so as to the inner hole at the both ends with 2812 Double-gear (104), the internal diameter of the small bearing (103) Be 5 so as to the first jackshaft activity assemble；Identical 2812 Double-gear (104) of another structure is also containing coaxial 28 gears (104a) of 28 numbers of teeth and 12 gears (104c) of 12 numbers of teeth, on the second jackshaft, 2812 Double-gear (104) both ends are respectively provided with small bearing (103), and the outer diameter of the small bearing (103) is 14mm, so as to 2812 Double-gear (104) inner hole at both ends, the internal diameter of the small bearing (103) are 5 to be assembled with the second jackshaft activity；Institute State 12 gears of 12 numbers of teeth of coaxial 28 gears (104a) in 28 numbers of teeth of 2812 Double-gears (104) on the first jackshaft (104c) described 2812 Double-gear (104) identical with another structure on second jackshaft is also containing coaxial 28 28 gears (104a) of the number of teeth are meshed, on 28 gears (104a) on second jackshaft and first jackshaft It is 2.33 that the second axis transmission ratio between 12 gears (104c) of 12 numbers of teeth of 2812 Double-gears (104), which is 28/12,；Described 2812 12 gears (104c) of 28 gears (104a) and 12 numbers of teeth of the Double-gear (104) containing the 28 coaxial numbers of teeth are being molded with polyformaldehyde Machine-shaping in mold；The rear axle output par, c of the retarder is containing coaxial half rear axle of length and short half rear axle, the length Rear axle driving reducing gearbox oil sealing is sequentially arranged on half rear axle, peace closes elastic clip (92), iron washer, safety clutch cone (90), hangs Shelves disk (101) closes to hang containing peace and presss from both sides axis in link stopper (91a) rear axle driving gear (91), long axis, and half rear axle of the length is equipped with radial Cross-drilled hole is connected with will pass through lateral pin nail with safety clutch cone (90), peace conjunction elastic clip (92) sandwich the safety from Cone (90) and the extension shelves disk (101) are closed, the safety clutch cone (90) and the extension shelves disk (101) hang shelves with described closed containing peace Block (91a) rear axle driving gear (91) is connected, and one end of half rear axle of the length is equipped with axial deep hole, to be inserted into the long axis Axis is pressed from both sides, is inserted into the axial deep hole that one end of short half rear axle is equipped with and makes half rear axle of the length and the short half rear axle activity It is connected；It is sequentially arranged with rear axle driving retarder upper cover and oil sealing on short half rear axle, is also filled with another set of peace conjunction bullet successively Property folder (92), iron washer, safety clutch cone (90), hang shelves disk (101), also be provided with radial cross-drilled hole to lead on short half rear axle It crosses lateral pin nail to be connected with another set of safety clutch cone (90), another set of peace conjunction elastic clip (92) sandwiches described Safety clutch bores (90) and the extension shelves disk (101), the safety clutch cone (90) on short half rear axle and the extension shelves Disk (101) also hangs link stopper (91a) rear axle driving gear (91) with unique conjunction containing peace above-mentioned and is connected；Described closed containing peace is hung The number of teeth of link stopper (91a) rear axle driving gear (91) is 33 teeth and modulus is 2.5；28 gears on second jackshaft 12 gears (104c) of 12 numbers of teeth of (104a) hang link stopper (91a) rear axle with the conjunction containing peace on the rear axle and drive gear (91) it is 2.75 that the transfer rear axle transmission ratio between, which is 33/12,；Retarder resultant gear ratio is 4.3x33/12x28/12x28/26= 4.3x6.9=30 again, sharing；It is characterized in that, the other end of the other end of half rear axle of the length and short half rear axle is each Equipped with laterally double groovings and lateral double groovings with civilian dress rear wheel drive gear, the rear wheel drive gear is 14 tooth modules 2.5, and With trailing wheel gear ring (107) of the rear wheel drive cartridge driving gear in hay mower trailing wheel, the trailing wheel gear ring (107) The number of teeth is that 52 tooth modules 2.5 match small grass trimmer trailing wheel.

It is not at all easy to have innovated a kind of electricity consumption not only having reached no-load voltage ratio but also meet heat dissipation for market multi-configuration item and designs and varieties The gardens machine of the air-cooled no planet rear axle driving retarder of moving gear inner shaft, the axis in gear are pipes with cooling, containing no planet Rear axle drives retarder, and gear used is herringbone bear, and usefulness is self-evident.

The gardens machine that retarder is driven with the air-cooled no planet rear axle of electric gear inner shaft, drives containing no planet rear axle and slows down Device is empty tubulose from gear shaft, and inside is logical so as to the cooling of outer blowing air, and gear is herringbone bear；Brushless electricity 250 watts of 20000 turns of every point of rotating speed, the power of machine, 5 millimeters 36 volts, output of shaft diameter；The number of teeth 18 of motor driving gear (88), Modulus 0.6, reference circle are 18x0.6=10.8；Remove planetary gear train, the motor driving gear (88) and the motor that newly sets from Motor on moving axis is engaged from gear (106), the motor from gear (106) be the number of teeth 38, modulus 0.6, reference circle are 38x0.6=22.8, motor driven ratio is 38/18；The motor matches out of gear with 14x5 bearings；The motor newly set Equipped with from tooth sleeve (100) and female connector gear (102) on driven shaft, the number of teeth of the female connector gear (102) be 12 and modulus be 1.5, the female connector gear is 28, modulus with the number of teeth as 2812 Double-gears (104) on output gear and the first jackshaft Be 1.5, reference circle it is that 28 gears of 28x01.5=42 are meshed, the output gear and first of the motor driven axis newly set Jackshaft transmission ratio is 28/12；The above transmission ratio is 38/18x28/12=4.9, is more than planet no-load voltage ratio 4.33, actually shares；Its Remaining no-load voltage ratio is roughly the same；2812 Double-gear (104) is containing 28 gears (104a) of the 28 coaxial numbers of teeth and 12 teeth of 12 numbers of teeth It takes turns (104c), the both ends of 2812 Double-gear (104) are respectively provided with small bearing (103), and the outer diameter of the small bearing (103) is 14mm, so as to the inner hole at the both ends with 2812 Double-gear (104), the internal diameter of the small bearing (103) be 5 so as to The first jackshaft activity assembly；Identical 2812 Double-gear (104) of another structure is also containing the 28 coaxial numbers of teeth 12 gears (104c) of 28 gears (104a) and 12 numbers of teeth, on the second jackshaft, the both ends of 2812 Double-gear (104) It is respectively provided with small bearing (103), the outer diameter of the small bearing (103) is 14mm, so as to the both ends with 2812 Double-gear (104) Inner hole, the internal diameter of the small bearing (103) is 5 to be assembled with the second jackshaft activity；Among described first 12 gears (104c) of 12 numbers of teeth of coaxial 28 gears (104a) in 28 numbers of teeth of 2812 Double-gears (104) on axis with it is described 28 gears of identical 2812 Double-gear (104) of another structure also containing the 28 coaxial numbers of teeth on second jackshaft (104a) is meshed, 28 gears (104a) on second jackshaft and 2812 Double-gears on first jackshaft (104) it is 2.33 that the second axis transmission ratio between 12 gears (104c) of 12 numbers of teeth, which is 28/12,；2812 Double-gear (104) 28 gears (104a) containing the 28 coaxial numbers of teeth and 12 gears (104c) of 12 numbers of teeth are to use polyformaldehyde in injection mold Machine-shaping；The rear axle output par, c of the retarder is containing coaxial half rear axle of length and short half rear axle, half rear axle of the length On be sequentially arranged with rear axle driving reducing gearbox oil sealing, peace closes elastic clip (92), iron washer, safety clutch cone (90), hangs shelves disk (101), contain and press from both sides axis in peace conjunction extension link stopper (91a) rear axle driving gear (91), long axis, half rear axle of the length is equipped with radial cross-drilled hole It is connected with safety clutch cone (90) with will pass through lateral pin nail, the peace closes elastic clip (92) and sandwiches the safety clutch cone (90) and the extension shelves disk (101), the safety clutch cone (90) and the extension shelves disk (101) hang link stopper with described closed containing peace (91a) rear axle driving gear (91) is connected, and one end of half rear axle of the length is equipped with axial deep hole, is pressed from both sides to be inserted into the long axis Axis is inserted into the axial deep hole that one end of short half rear axle is equipped with and makes half rear axle of the length and the short half rear axle activity phase Connection；It is sequentially arranged with rear axle driving retarder upper cover and oil sealing on short half rear axle, is also filled with another set of peace conjunction elasticity successively It presss from both sides (92), iron washer, safety clutch cone (90), hang shelves disk (101), radial cross-drilled hole also is provided with will pass through on short half rear axle Lateral pin is followed closely to be connected with another set of safety clutch cone (90), and the another set of peace closes elastic clip (92) and sandwiches the peace (90) and the extension shelves disk (101) are bored in full clutch, the safety clutch cone (90) on short half rear axle and the extension shelves disk (101) also link stopper (91a) rear axle driving gear (91) is hung with unique conjunction containing peace above-mentioned to be connected；Described closed containing peace hangs shelves The number of teeth of block (91a) rear axle driving gear (91) is 33 teeth and modulus is 2.5；28 gears (104a) on second jackshaft 12 numbers of teeth 12 gears (104c) and the rear axle on it is described closed containing peace hang link stopper (91a) rear axle driving gear (91) between Transfer rear axle transmission ratio be 33/12 be 2.75；Retarder resultant gear ratio is 4.3x33/12x28/12x28/26=4.3x6.9 It=30 times, shares；It is characterized in that, the number of teeth 18 of the motor driving gear (88), modulus 0.6, reference circle are 18x0.6= 10.8 metal gear, so as to general；Remove planetary gear train, the motor driving gear (88) on the motor driven axis newly set Motor engaged from gear (106), the motor from gear (106) be the number of teeth 38, modulus 0.6, reference circle are 38x0.6= 22.8 metal gear, motor driven ratio is 38/18；The motor matches out of gear with 14x5 bearings；The motor is from tooth The sipes hole (106a) of the uniformly distributed quartering is equipped in wheel to be inserted into from the four wide pawl of tooth sleeve (100) to allow, the motor from The narrow slot hole (106c) that the uniformly distributed quartering is equipped in gear is inserted into allow from four fan pawls of tooth sleeve (100), and described four A fan pawl is conducive to radiate；The other end from tooth sleeve (100) set there are four pusher dog so as to the motor newly set The female connector gear (102) being equipped on driven shaft is mutually formulated, the number of teeth of the female connector gear (102) be 12 and modulus be 1.5, The small bearing (103) is equipped in the female connector gear (102), it is interior to be inserted into the motor driven axis newly set；It is described from tooth sleeve (100) outside is equipped with big bearing, and the big bearing is located on reducing gearbox；It is equipped with from tooth on the motor driven axis newly set Sleeve (100) and female connector gear (102), the number of teeth of the female connector gear (102) be 12 and modulus be 1.5, half rear axle of the length The other end and short half rear axle the other end be respectively provided with laterally double groovings and laterally double groovings with civilian dress rear wheel drive tooth Wheel, the rear wheel drive gear are 14 tooth modules 2.5, are used in combination the rear wheel drive cartridge driving gear in hay mower trailing wheel Trailing wheel gear ring (107), the number of teeth of the trailing wheel gear ring (107) is that 82 tooth modules 2.5 match big grass trimmer trailing wheel；It is described from tooth set The exits the impeller Ye Dao blade angle of the fan of each fan pawl of cylinder (100) is more than 90 degree, is the impeller of Forword vane Fan.

Gardens machine drives retarder with electronic crossed helical gears without planet rear axle, and gear shaft is the tubulose of sky, interior Portion is logical so that outer blowing air cools down；Using brushless motor, from the impeller leaf of the fan of each fan pawl of tooth sleeve (100) Road exit blade angle is more than 90 degree, is the fan of the impeller of Forword vane.Axis in gear is empty with cooling；Gardens Machine is conducive to become using former widely used crossed helical gears with electronic crossed helical gears without planet rear axle driving retarder Fast case, only the former engine belt pulley of importation remove and be changed to motor and gear come power go driving alternating axis Helical gear and rear axle；Using 20000 turns of brushless motor speed, 250 watts of power, 5 millimeters 36 volts, output of shaft diameter；Motor is actively The number of teeth of gear (88) is 18；What is be socketed outside the motor gear of the number of teeth 18 of the motor driving gear (88) is still output In order to transmit, the number of teeth with 2812 Double-gears (104) on the first jackshaft is 28, modulus is 26 gears of gear (96) 1.5, reference circle is that 28 gears of 28x01.5=42 are meshed, 28 gears (104a) on first jackshaft and output gear Wheel (96) the number of teeth be 26 the planet carrier output gear (96) between the first transmission ratio be 28/26 be 1.07；It is described 12 gears (104c) of 28 gears (104a) and 12 numbers of teeth of 2812 Double-gears (104) containing the 28 coaxial numbers of teeth, described 2812 pairs The both ends of gear (104) are respectively provided with small bearing (103), and the outer diameter of the small bearing (103) is 14mm, so as to described 2812 pairs The inner hole at the both ends of gear (104), the internal diameter of the small bearing (103) are 5 to be filled with the first jackshaft activity Match；Identical 2812 Double-gear (104) of another structure is also containing 28 gears (104a) of the 28 coaxial numbers of teeth and 12 numbers of teeth 12 gears (104c), on the second jackshaft, the both ends of 2812 Double-gear (104) are respectively provided with small bearing (103), institute The outer diameter for stating small bearing (103) is 14mm, so as to the inner hole at the both ends with 2812 Double-gear (104), the small axis The internal diameter for holding (103) be 5 so as to the second jackshaft activity assemble；2812 Double-gears on first jackshaft (104) 12 gears (104c) of 12 numbers of teeth of coaxial 28 gears (104a) in 28 numbers of teeth and the institute on second jackshaft Stating identical 2812 Double-gear (104) of another structure, also 28 gears (104a) containing the 28 coaxial numbers of teeth are meshed, institute State 12 teeth of 28 gears (104a) and 12 numbers of teeth of 2812 Double-gears (104) on first jackshaft on the second jackshaft It is 2.33 that the second axis transmission ratio between wheel (104c), which is 28/12,；2812 Double-gear (104) containing the 28 coaxial numbers of teeth 28 Gear (104a) and 12 gears (104c) of 12 numbers of teeth are to use polyformaldehyde machine-shaping in injection mold；The retarder Rear axle output par, c containing coaxial half rear axle of length and short half rear axle, rear axle driving retarder is sequentially arranged on half rear axle of the length Shell oil sealing, peace close elastic clip (92), iron washer, safety clutch cone (90), hang shelves disk (101), closed containing peace and hang link stopper (91a) rear axle Driving gear (91) presss from both sides axis in long axis, half rear axle of the length be equipped with radial cross-drilled hole with will pass through lateral pin nail and the safety from It closes cone (90) to be connected, the peace closes elastic clip (92) and sandwiches the safety clutch cone (90) and the extension shelves disk (101), described Safety clutch bores (90) and the extension shelves disk (101) and is connected with extension link stopper (91a) rear axle driving gear of conjunction containing peace (91), institute The one end for stating long half rear axle is equipped with axial deep hole, axis is pressed from both sides to be inserted into the long axis, set by the one end for being inserted into short half rear axle Half rear axle of the length and the short half rear axle activity is set to be connected in the axial deep hole having；After being sequentially arranged on short half rear axle Axis drives retarder upper cover and oil sealing, is also filled with another set of peace conjunction elastic clip (92), iron washer, safety clutch cone successively (90), shelves disk (101) is hung, also is provided with radial cross-drilled hole on short half rear axle will pass through lateral pin nail and the another set of safety Clutch bores (90) and is connected, and the another set of peace closes elastic clip (92) and sandwiches the safety clutch cone (90) and the extension shelves disk (101), on short half rear axle the safety clutch cone (90) and the extensions shelves disk (101) also with it is above-mentioned uniquely described in Extension link stopper (91a) rear axle driving gear (91) is closed containing peace to be connected；The gardens machine with electronic crossed helical gears without planet after Axis drives retarder true, which is characterized in that removes planetary system and is driven with staggered gear, described closed containing peace on rear axle hangs link stopper (91a) rear axle driving gear (91) uses staggeredly helical gear instead, and helix angle is 27 degree；28 gears on second jackshaft 12 gears (104c) of (104a) use screw rod instead, on the rear axle described in use transfer rear axle between staggeredly helical gear instead Three transmission ratios are 5；So resultant gear ratio is 5x28/26x28/12x28/12=30, share just；Half rear axle of the length it is another The other end of one end and short half rear axle is respectively provided with laterally double groovings and lateral double groovings with civilian dress rear wheel drive gear, institute State rear wheel drive gear be 14 tooth modules 2.5, be used in combination the rear wheel drive cartridge driving gear in hay mower trailing wheel after Gear ring (107) is taken turns, the number of teeth of the trailing wheel gear ring (107) is that 52 tooth modules 2.5 match small grass trimmer trailing wheel；

The motor of retarder is equipped with circuit for controlling motor；Motor control part principle：

Integrated chip control program, the decoding of built-in chip type rotor-position are purchased in this system Brush-Less DC motor control part Device monitors three motor position sensors, to provide the correct sequential on top, lower part power MOS drivings, there is six step of all-wave to drive Dynamic function, peripheral three-phase drive device are integrated metal-oxide-semiconductor, and upper power switch is PMOS tube, and lower part power switch is NMOS tube, It is current of electric sampling resistor that integrated chip, which has overcurrent protection function, R118 resistance, and current sampling signal is by R117, R119 points Chip current sampling end is sent to after pressure, when current sampling signal value is more than 0.1V, overcurrent protection function activation, motor stops turning Dynamic, overcurrent protection set-point is：Icurrent=0.1* (R117+R119)/(R118*R119) drives when overcurrent events occur The output of dynamic chip Fault Output pins is low level, motor drive signal OutputEnable signals is dragged down, motor It shuts down, avoids machine loading electric current excessive and electronic device damage occurs, when Fault Output are low level, three poles The B-E terminal voltages of pipe Q24 are also reduced to zero, and cut-off state is switched to by conducting state, and BLADE_FAULT signals are high level, when After MCU receives BLADE_FAULT high level, stop all motor operations immediately；In addition to this this, MCU is additionally provided with two level software Overcurrent protection function, so that under different load conditions, flexible handling machine run action avoids machine frequent shutdown,

Software overcurrent protection function can be described as follows：

Current of electric sampled signal BLADE_P8, after 7.8 times of operational amplifier operation amplifier, by amplified sampling Current analog signal BLADE_CRT signals are given on pins of the MCU with analog-digital conversion function, by built-in analog-to-digital conversion list After member processing, analog current signal is converted to 12 digital current signals, the overcurrent threshold signal phase that this signal is arranged with MCU Compare, when current signal value is more than overcurrent threshold value, executes run action when corresponding overcurrent.

Left and right movable motor overcurrent protection function having the same, current operator amplifying circuit：

Current amplification factor Counting Formula：

A=1+ (R7/R14) * Icurrent

It is promoted when occurring unusual condition such as machine collision, machine in motor operation course, when machine is overturn, these things occurs Coherent signal is fed back to MCU by the perceptron of part, and MCU is immediately performed brake function,

Specific action process is as follows：

When location bias occurs for the Hall sensor for detecting the above event, hall signal is switched to low electricity by high level Flat, MCU pin is detected to level change, and the BLADE_BRK signals sent out are switched to low level by high level, and process is below After negative circuit processing, generates BLADE_P4 high level signals and give motor drive ic U13, actuating motor brake function left and right Movable motor function having the same；

Driving chip also have make motor forward/reverse function, when machine operation in collide event when, machine execute after Function is moved back, specific action description is as follows：

When collision alarm is sent to MCU by Hall sensor, MCU will control the BLADE_DIR's in motor operation direction Signal is switched to high level by low level, after the processing of following negative circuit, generates low level BLADE_P7 signals to electricity Machine driving chip U13, motor switch inverted status by rotating forward, and machine executes fall back action, and left and right movable motor has phase Same function；

Motor speed control principle：

Under different working conditions, motor operation speed also differs machine, it is therefore desirable to feed back the operation speed of motor It spends signal and drives core U13 to motor, this system design uses dedicated motor speed detection chip, to generate motor speed control Required feedback voltage, without expensive tachometer, U12, you can realize this function；

Concrete operating principle is as described below：

Be motor driven chip U13 as electronics rotor position decoding Hall sensor output signal occur it is positive or negative Saltus step can make U12 generate the pulse of an amplitude and duration, and parameter is determined by non-essential resistance Ri01, C48, in U12 Pin 5 at output pulse by U13 error amplifier integrate, to generate a DC level, the level and motor speed Directly proportional, this velocity feedback voltage establishes PWM datums at the pin 13 of U13, and is closed into feedback control loop, output driving The control signal of MOS, meanwhile, the PWM reference voltages at U13 pins 13, which are fed back to MCU, has the pin of analog-digital conversion function, So that MCU learns motor actual motion speed, and control voltage is adjusted according to the difference of actual motion velocity amplitude and setting value；

Interlock circuit is described as follows：

RMOT_DAC is that the target velocity of MCU outputs controls the voltage value, (amplification factor=1+ after operational amplifier amplifies R5/R12), send to the pin 11 of right movable motor driving chip, draw target velocity voltage and the difference of actual speed voltage passes through After the amplification of chip interior error amplifier, the reference voltage signal RMOT_P6 that above-mentioned PWM is adjusted is exported at pin 13.

Usefulness：

The great undertaking of the clutch slider of the straight ripple powder metallurgy lawn machine gear-box of pressure logarithmic curve arc wave such as have It is that entirety is equipped with flange (1a5) in the middle and end is equipped with rear driver plate (1a7) behind, because being the bad Side of warm extrusion powder metallurgy Take out, method it is skilful be the flange (1a5) being equipped in the middle part of it in the clutch slider and the rear driver plate that end is equipped with behind (1a7) is equipped with multiple complementary openings staggeredly, both conveniently stripped in this way, and the double-deck flange cannot be made across warm extrusion powder metallurgy With the difficulty of driver plate, and conveniently inserted therebetween into shift fork in the double-deck flange and driver plate so that left and right all it is capable i.e. from conjunction The power of shift fork can be obtained, clutch is fundamentally solved and does not slip up.The end of clutch slider and clutch block is set along end circumference It is formed with arc wave and straight ripple on a clutch cones for having logatithmic spiral of some 3-18, each clutch cone is followed successively by upward slope arc wave (1a1), top arc convex (1a2), the straight ripple of descending (1a3), bottom ripple (1a4), that is to say, that in the master of clutch slider and clutch block The contour curve of form is one section of logatithmic spiral, closer to higher mathematics when to there is the straight ripple clutch of logarithmic curve arc wave Pressure angle everywhere equal scientific basis and it is more stable and more reliable, achieve batch effect of production, further improved lawn It is self-evident that grass trimmer drives its usefulness of retarder with brushless motor multirow star rear axle.

Description of the drawings

Fig. 1 is the schematic diagram of the inside of the brushless motor multirow star rear axle driving retarder of hay mower.

Fig. 2 is that the motor of retarder is equipped with the schematic diagram of motor driving gear (88).

Fig. 3 is the schematic diagram of the O-ring seal (89) of the motor assembly of retarder.

Fig. 4 is the schematic diagram of safety clutch cone (90).

Fig. 5 is the schematic diagram of the behind of safety clutch cone (90).

Fig. 6 is that the schematic diagram for hanging link stopper (91a) rear axle driving gear (91) is closed containing peace.

Fig. 7 is the schematic diagram that peace closes elastic clip (92).

Fig. 8 is the schematic diagram of the upper cover (93) of the rear axle driving retarder of hay mower.

Fig. 9 is the schematic diagram of the catch (94) of the motor driving gear of retarder.

Figure 10 is the schematic diagram of the motor shrouding disc (95) of the motor of retarder.

Figure 11 is the schematic diagram with the planet carrier output gear of motor coaxle (96).

Figure 12 is the schematic diagram with the planet carrier of motor coaxle (97).

Figure 13 is the schematic diagram of planetary gear (98).

Figure 14 is the schematic diagram of the internal gear (99) of planetary system.

Figure 15 is the schematic diagram from the end face of tooth sleeve (100).

Figure 16 is the schematic diagram for hanging shelves disk (101).

Figure 17 is the schematic diagram from tooth sleeve (100).

Figure 18 is the schematic diagram of female connector gear (102).

Figure 19 is the schematic diagram from the another angle of tooth sleeve (100).

Figure 20 is the schematic diagram from the section of the major part of tooth sleeve (100).

Figure 21 is the schematic diagram from the section of the major part of tooth sleeve (100).

Figure 22 is the schematic diagram of small bearing (103).

Figure 23 is the diagrammatic cross-section of Double-gear (104).

Figure 24 is the schematic diagram of big bearing (105).

Figure 25 is the schematic diagram of the end face of Double-gear (104).

Figure 26 is the schematic diagram of the side of Double-gear (104).

Figure 27 is the schematic diagram of the inside of no planet rear axle driving retarder.

Figure 28 is schematic diagram of the motor from gear (106).

Figure 29 is schematic diagram of the motor from the end face of gear (106).

Figure 30 is a kind of schematic diagram of tool function curve clutch cone (1a).

Figure 31 is a kind of schematic diagram of the behind of tool function curve clutch cone (1a).

Figure 32 is a kind of schematic diagram having tooth engagement of interlocking.

Figure 33 is a kind of schematic diagram of staggered gear (71).

Figure 34 is the schematic diagram of bevel gear (82).

Figure 35 is the schematic cross-sectional view of bevel gear (82).

Figure 36 is the schematic diagram with Ao Likang cycloid tooth hypoid gears.

Figure 37 is the schematic diagram for having staggered tooth meshed gears reduction box.

Figure 38 is the stereoscopic schematic diagram of the front of the clutch slider of lawn machine gear-box.

Figure 39 is the stereoscopic schematic diagram at the rear portion of the clutch slider of lawn machine gear-box.

Figure 40 is the diagrammatic cross-section of the gear wheel of lawn machine gear-box.

Figure 41 is the diagrammatic cross-section of the gear wheel with bearing of lawn machine gear-box.

Figure 42 is the side schematic view of clutch slider.

Figure 43 is the schematic rear view of clutch slider.

Figure 44 is the schematic diagram of the assembly of clutch slider.

Figure 45 is the schematic diagram for having bevel gear meshed gears reduction box.

Figure 46 is the schematic diagram for the inside for having bevel gear meshed gears reduction box.

Figure 47 is the schematic diagram for the inside for having four planetary gear meshed gears reduction box of three-level.

Figure 48 is the schematic diagram of the gear ring of the trailing wheel of hay mower.

Figure 49 is the another schematic diagram of the gear ring of the trailing wheel of hay mower.

Figure 50 is the circuit for controlling motor schematic diagram of hay mower.

Figure 51 is the motor overcurrent protection circuit of hay mower and left and right movable motor braking circuit schematic diagram.

Figure 52 is the circuit diagram of the speed of travel of the control motor of hay mower.

Figure 53 is the schematic diagram using four planetary gear meshed gears reduction box of three-level of hay mower.

Figure 54 is the schematic diagram of four planetary gear meshing gear reduction box of hay mower three-level.

As shown, in figure：

1a1. is upward slope arc wave；

1a2. being that top arc is convex；

1a3. is the straight ripple of descending；

76. thick straight pin；

77. spring；

78. thin straight pin；

41d. sliding sleeves；

The mono- group of side 42d.；

43d. inner cone flanges；

88. motor driving gear；

89. electricity secret seal；Half rear axles of 94a. long；Short half rear axles of 94b.；95. motor cover；95a. motor covers are biased from axis Hole；

98. planetary gear；

97. planet carrier；

99. the internal gear of centre wheel；

96. planet carrier output gear；

105. big bearing；

104. 2812 Double-gears；

93. upper cover；

104a.28 gear；

104c.12 gear；

103. small bearing；

92. peace closes elastic clip；

90. safety clutch is bored；Block is bored in 90c. clutches；90a. clutch taper pin slots；

101. hanging shelves disk；

91a. peaces, which are closed, hangs link stopper；

Gear is driven 91. being closed containing peace and hanging link stopper (91a) rear axle；

107. trailing wheel gear ring；107a. gear ring slots；107c. gear rings sink recessed；The floating support of 107d. gear rings；108. four planet tooth of three-level Take turns meshed gears reduction box；

1a4. is bottom ripple (1a4)；

1a5. is flange (1a5)；

1a6. is porous (1a6)；

1a7. is rear driver plate (1a7)；

1a8. is multiple screw rods (1a8)

1a. is clutch slider, is sine wave type clutch block herein.

1c. is upper shift fork head；

2c. is to set aside plug；

3c. is arched arm；

4c. is sliding pulling sleeve；

5c. is thrust bearing shim；

6c. is crossed helical gears；

8c. is lower housing；

9c. is short axle；

1d. is upper shift fork head；

2d. is to set aside plug；

3d. is arched arm；

4d. is sliding pulling sleeve；

5d. is thrust bearing shim；

6d. is crossed helical gears；

2e. is threaded hydraulic fluid port；

3e. is lower notch；

4e. is side platform；

3b. is helical gear；

81. being cone pinion (81)；

82. being the bevel gear (82) bored with clutch；

83. being the gear case lid (83) of powder metallurgy bevel gear gearbox；

84. being bracing wire torque arm (84)；

85. being small Ao Likang bevel gears (85)；

86. being the gear case lid (86) with the Ao Likang cycloid tooth hypoid gear reduction boxes of inner conical drogue clutch；

87. being the big Ao Likang bevel gears (87) with inner conical drogue clutch.

Specific implementation method

It is the pressure pair such as to have that the hay mower further developed drives retarder with electronic crossed helical gears rear axle Gradual perfection under the pioneer of the straight ripple powder metallurgy lawn machine gear-box of number curve arc wave.

It is that lawn machine is used the straight ripple powder metallurgy lawn machine gear-box of pressure logarithmic curve arc wave, the gear-box such as to have Gear-box, the gear-box its export main shaft be exactly from walking the main rear axle of lawn machine, the shaft end of the pinion gear of the gear-box with Big belt pulley is connected, and the small belt pulley of the big belt pulley and power machine output shaft is connected, referred to as primary transmission；The pinion gear It is engaged with gear wheel, referred to as secondary transmission；In the walking gear and trailing wheel with mono-directional overrun clutch at the main rear axle both ends The transmission of gear, referred to as three-level are driven；The gear wheel is coaxial with the main rear axle and can rotationally be sleeved on the main rear axle On, it is equipped with clutch block in the gear wheel, clutch slider is further sleeved on the main rear axle, the clutch slider is equipped with clutch Structure, containing the sliding slot that can be slided along the main rear axle with pin, the pin is placed in described for the inside of the clutch structure Vertical with the axis of main rear axle in radial hole on main rear axle, one end of the clutch structure is equipped with clutch motion block, with Just operator pull and unclamp lawn machine from handle is walked when driving bracing wire, drawn in bracing wire and the bracing wire of the gear-box Arm, shift fork, tension spring, compression spring, thrust bearing, gasket, rolling bearing, oiliness bearing, the combination of gear case lid and the canine tooth Under the collective effect for the clutch slider being set on the clutch block and the main rear axle being equipped in wheel by the gear wheel with it is described Driving and idle running between main rear axle and implement from walking the walking certainly and from not walking of lawn machine；The axis of the pinion gear is pacified by bearing On the gear case lid (83)；The bearing installation position of the gear case lid (83) is in lawn machine gear-box The side of bearing installation position；Movable bracing wire torque arm (84) is housed in the outside of the gear case lid, the bracing wire is drawn The plate end of arm (84) is equipped with bracing wire side plate, and is equipped at another plate end of the bracing wire torque arm (84) and hangs the small of small returning pull-spring Hole；The bracing wire side plate that the plate end of the bracing wire torque arm (84) is equipped with is equipped with open slot, rolls over, in favor of the steel of bracing wire more Cord pendant enters and is not easy to break off relations, and drives arrangement of clutch clutch convenient for making bracing wire torque arm (84) rotate by bracing wire；It is described Bracing wire torque arm (84) plate in be equipped with slotted hole, to match with shift fork；The upper end short axle of the shift fork also be equipped with double flute and Screw thread is to place torque arm and to be manipulated by bracing wire；The upper shift fork head of the shift fork and set aside plug be it is symmetrical and protrusion , which includes that two of equilibrium dial points；The large bevel gear of the clutch containing inner conical drogue is internally provided with mesoporous and hollows out Taper, so that mesoporous penetrates the rear main shaft of hay mower, the taper convenient for cutting out is adapted to clutch block or waveform block, simultaneously Also its taper hollowed out is convenient for be equipped with the inner wall of dress clutch block；Its taper hollowed out is either equipped with taper or equipped with dress clutch The inner wall of block and multiple kicks；It is equipped with mutually vertical hole on rear main shaft, therefore thick straight pin (76), thin straight pin can be placed (78) and the compression spring is exactly spring (77)；The pinion gear of the gear-box is to increase gear ratio, suitably reduces small bevel gear The number of teeth of wheel；For the number of teeth of the cone pinion within 11 teeth, large bevel gear is 28 teeth；It is first made with CNC or mold work interior Swaging die, then powder is put into pressing formation on press, re-sinters, i.e. the method for powder metallurgy manufactures cone pinion and contains inner cone Cover the large bevel gear of clutch, it is therefore prevented that root is cut；The retarder upper casing (86) of the gear case lid can directly fill；The small bevel gear Wheel Ao Likang pinion gears, large bevel gear Ao Likang gear wheels optimize the engagement of secondary gear spiral bevel gear Parameter and geometrical factor, to constitute cycloid tooth hypoid gear；By steel wire rope and pull rod, make the lawn machine gear-box Also known as the short axle (9c) of the upper and lower side of the lower housing (8c) of the The gear deceleration clutch housing containing multiple parts rotates certain angle Degree, and upper shift fork head (1c) is interlocked by arched arm (3c) and sets aside plug (2c), push sliding pulling sleeve (4c) and pushes clutch Bearing shim (5c) and clutch block are axially moveable, in the rear wheel drive The gear deceleration clutch to engage traverse gear from The clutch gear set is attached together to walk to carry out oneself；The arrangement of clutch clutch speed reducer single side pushing of gear containing hay mower is slided Set, by sliding sleeve (41d), single group of side (42d), inner cone flange (43d) is formed；On the sliding sleeve (41d) of the single side pushing sliding sleeve Equipped with single group of side (42d)；Inner cone flange (43d) is equipped on single group of side (42d) of the single side pushing sliding sleeve；And the list When being equipped with discoid single group on the sliding sleeve (41d) for dialling sliding sleeve (4d) (42d)；The medial surface of inner cone flange (43d) is circular cone Face is not more than 30 degree with axial angle；Since the single side pushing sliding sleeve (4d) is to be set with and slide on main shaft, institute The axis (7d) for the single side pushing sliding sleeve (4d) stated coincides with the main shaft of the arrangement of clutch in hay mower gear clutch speed reducer Line (7d), i.e. self-moving lawn mower rear wheel drive main shaft；The outside of the sliding sleeve (41d) of the single side pushing sliding sleeve (4d) It is movably installed with shift fork；Shift fork can be in contact with single group of side (42d) of the single side pushing sliding sleeve (4d) and stir it, i.e., by institute The inner cone flange (43d) for the single group of side (42d) stated contacts thrust bearing shim, to make arrangement of clutch work；Described is unilateral Single group of side (42d) for dialling sliding sleeve (4d) is in the form of annular discs；The back side of the disk of the single group of side (42d) and the inner cone flange (43d) accessible thrust bearing shim；The upper end short axle of shift fork is additionally provided with double flute and screw thread to place pull rod and to pass through drawing Line manipulates, to make shift fork existing desired group of power be rotated freely in certain angle again；Hay mower gear-box hydraulic fluid port, The hydraulic fluid port that i.e. side of gear reduction unit is placed, the side platform of the lower casing body side surface by being located at rear wheel drive The gear deceleration clutch (4e), the threaded hole (2e) for being located at retarder side and the notch for being located at the lower section of threaded hole and the bottom surface in shell (3e) is formed, and the axis of the threaded hole (2e) is not orthogonal to bottom surface；Do not have to side core-pulling in order to facilitate demoulding, puts The side platform (4e) in spiral shell mosquito hole be with the big arc component in top be connected directly rather than intermediate have indentation；The threaded hole It is therefore to make the outer diameter of threaded line close to bottom inner face as far as possible to be screwed into hydraulic fluid port screw, so as to few retained oil when draining；Oiling fat Very thick li is dragged number very big, though it can use effect should lubricating oil；The lower section for being located at threaded hole and the bottom surface in shell Lower notch (3e) be rectangle, prevent screw from not touching and being arranged；Lawn machine gear-box (76) containing thick straight pin, thin circle Pin (78), spring (77) are also known as compression spring, and both ends are and tight and polish；It is described the straight wave of pressure logarithmic curve arc wave such as to have The small staggered gear of pinion gear Worm type of the gear-box of line remodeling injection molding lawn machine gear-box, the Worm type are small staggeredly The shaft end of gear is connected with big belt pulley, and the small belt pulley of the big belt pulley and power machine output shaft is connected, and is passed for level-one Dynamic, no-load voltage ratio is in 2.1-4；The pinion gear is engaged with gear wheel, referred to as secondary transmission；The gear wheel of the gear-box is interlocked with big Gear is warm extrusion powder metallurgy；The small staggered gear is engaged with the big staggered gear of warm extrusion powder metallurgy, is two level Transmission, no-load voltage ratio is in 5.1-8；Warm extrusion powder metallurgy walking gear and trailing wheel of the main rear axle both ends with mono-directional overrun clutch Plastic annular wheel is driven, and is driven for three-level, no-load voltage ratio is in 2.1-4；The big staggered gear and the main rear axle are coaxial and movable It is sleeved on the main rear axle, the gear of the gear wheel is big staggered gear, is that warm extrusion powder metallurgy fabricates； Clutch block is equipped in the gear wheel, be also cooperation containing etc. in the straight ripple of pressure logarithmic curve arc wave clutch it is big staggeredly Gear, the gear wheel is coaxial with the main rear axle and can rotationally be sleeved on the main rear axle；It is also covered on the main rear axle Equipped with clutch slider, the pressure logarithmic curves such as the clutch slider is equipped with, that is the clutch slider is that the pressure pair such as have The clutch slider of the straight ripple of number curve arc wave, the inside of the clutch structure is containing can be as pin is along the main rear axle sliding Sliding slot, the pin are placed in the radial hole on the main rear axle and, the clutch knot vertical with the axis of main rear axle One end of structure is equipped with clutch motion block, so as to pull and unclamp in operator lawn machine from handle is walked when driving bracing wire, drawing The bracing wire torque arm of line and the gear-box, shift fork, tension spring, compression spring, thrust bearing, gasket, rolling bearing, oiliness bearing, upper tooth Take turns the collective effect of the clutch block being equipped in the combination and the gear wheel of case lid and the clutch slider being set on the main rear axle Under, it carries out secondary transmission and implements to walk lawn machine certainly by driving and idle running between the gear wheel and the main rear axle From walking and from not walking；The feature for the straight ripple remodeling injection molding lawn machine gear-box of pressure logarithmic curve arc wave such as having also exists In, the gear-box be remodeling injection molding babinet, operator do not grab lawn machine from walk handle and when without straining at line, because of compression spring Mounted in the outside of clutch slider, far from gear wheel, rather than between the gear wheel and clutch slider, normality bracing wire when hand pine Pine, and bracing wire torque arm makes shift fork outward under tension spring effect and pushes down compression spring and clutch slider is made to be detached with gear wheel, clutch is slided Block and main rear axle are detached from active force, this is not walk state certainly；When operator finger-tight lawn machine from walking handle and band strains at When line, because compression spring is mounted in the outside of clutch slider, far from gear wheel, rather than between the gear wheel and clutch slider, It is tight that state bracing wire is closed when hand-tight, and bracing wire torque arm keeps shift fork inside under tension spring effect, does not push down compression spring, compression spring effectively pushes clutch Sliding block and so that the clutch block being equipped in clutch slider and gear wheel is engaged, clutch slider and main rear axle relate to active force, to Realize primary transmission, secondary transmission and three-level transmission, this is to walk state certainly；It is described the straight ripple of pressure logarithmic curve arc wave such as to have The clutch block being equipped in the clutch slider and gear wheel of remodeling injection molding lawn machine gear-box, which engages, to be further characterized in that, the clutch The end of sliding block and clutch block is equipped with the clutch cone of the cone of multiple smooth curves connection along end circumference, is slightly in circular cone Shape, the busbar of the curved surface of the circular conical surface of cone are that there is the equiangular spiral of pressure angle properties equivalent everywhere to be also referred to as logarithm spiral shell Line；So the clutch block in the clutch slider and gear wheel is convenient for smooth co-operation by equiangular spiral face；Above-mentioned technical side In case, one section of the main body of the clutch slider is taken,

Establish differential equation d ρ/d θ=k ρ：

It is equal everywhere because wanting pressure angle λ if polar equation ρ=ρ (θ), therefore tg λ=constant, tg λ=k are enabled,

By pressure angle formula tg λ=ρ '/ρ,

Just there is ρ '/ρ=k,

Differential it, just have differential equation d ρ/d θ=k ρ

D ρ/d θ=k ρ are solved, both sides integrate after variables separation：

∫ d ρ/ρ=∫ kd θ are easy to get because of ρ > 0：

Ln ρ=k θ+C,

It is i.e. exponential：

Using PRO/ENGINEER WILDFIRE mapping softwares, working directory is newly set, creates part,

Establish parameter (PARAMETER) 1：C real numbers (real number), default assignment.

Establish parameter (PARAMETER) 2：N integers (integer), default assignment.

Opening relationships (RELATION), i.e. equation of the invention are：

Logarithmic curve：

Z=0

X=10*t

Y=log (10*t+0.0001)

Make logarithmic curve；

Followed by using rotation, merging, the instructions such as hypostazation, and assemble and merges with workpiece, you can model；

It is modeled again with the equation and PRO/ENGINEER WILDFIRE, inputs CNC machining centers, used CIMATRO or MASTCAM, the punching block of warm extrusion powder die-casting processed, or assisted with milling machine, planer and electrical spark working work；Use electrical fire When flower processing, CNC machining centers are inputted with the equation, processes, first to make tungsten copper electrode, then make and first quench Very hard punching block clutch mold core；Big staggered gear is processed, then first to make tungsten copper electrode with gear-hobbing machine, then the tungsten copper electricity rolled out The rotation gear parts of pole, immersing spirit of vinegar makes the small several silks of rotation gear so that precautions averts perils offset follow-up electric machining Cydariform discharge in the gap of tooth root, make warm extrusion powder metallurgical gear punching block with there is the lathe of three-dimensional rotation head；It machines again Workpiece is made in the end of the clutch slider and clutch block along multiple clutch cones for having logatithmic spiral that end circumference is equipped with Arc wave and straight ripple, each clutch cone press four kinds of morphologic arrangements, it is convex to be followed successively by upward slope arc wave (1a1), top arc successively (1a2), the straight ripple of descending (1a3), bottom ripple (1a4), that is to say, that in the clutch slider and clutch block along end circumference The contour curve of the dominant shape state for the multiple clutches cone being equipped with is one section that rough logatithmic spiral is also known as equiangular spiral, then is pressed successively It is carved each part of four kinds of morphologic arrangements；On the logatithmic spiral arc of the upgrade of the upward slope arc wave (1a1) Compactly radial is laterally to be carved with multiple fluctuating great waves lines, also known as arc wave；And it is not carved on the top arc convex (1a2) Line, but to make its push up the convex approximate center of circle of arc by the straight ripple of the descending closer to；Again in the gradient of the straight ripple of the descending (1a3) In more precipitous form it is compactly axial be longitudinal engraving it is more it is straightforward have multiple tendons of fluctuating great waves and multiple grooves, also Referred to as straight ripple；Radially laterally it is carved with a little striped on the bottom ripple (1a4)；The pressure logarithm such as have bent so as to described The mechanism of the clutch of the clutch slider and clutch block of the straight ripple powder metallurgy lawn machine gear-box of bank wave more connects at work The pressure angle of nearly higher mathematics everywhere equal scientific basis and it is more stable and more reliable；It is pushed through polishing and assembling, then with band The warm extrusion powder metallurgy press batch production of the manipulator cooperation of powder；Gear housing remodeling injection-moulded plastic, with nylon double six Add 30% glass to carry out pre-treatment, first shines under fine day sunlight and handled as more praseodymium light, then preliminary drying is no less than in 81-119 degree 31 minutes；Gear housing after injection molding is post-processed, and is no less than 121 minutes in 100-121 degree boilings；Entire assembly is sealed Gear-box sampling be put into the water of upper layer icing no less than 24 hours strength checkings again；The gear wheel of the gear-box is handed over big Side set wheel and clutch slider are to be also known as warm extrusion powder metallurgy pressing with temperature and pressure, and powder used is temperature and pressure powder, the temperature and pressure Small white plate for taking accounts or notes temporary number 7.0g/ccmin-7.6g/ccmin, for temperature and pressure temperature at 99-129 degrees Celsius, the warm extrusion powder metallurgy workpieces pressed are first Immersion oil is pulled out and is drained；It is heat-treated, carbo-nitriding, with methane and ammonia, is being heat-treated 4 hours no more than 899 degree again；It is tempered again Handle 180 degree 90 minutes；Hardness described the straight wave of pressure logarithmic curve arc wave such as should have in Rockwell HRC35-44 degree to meet The small staggered gear of line powder metallurgy lawn machine gear-box and the big staggered gear of warm extrusion powder metallurgy engage and satisfaction described in The clutch of the gear wheel of gear-box big staggered gear and clutch slider；The gear wheel interior energy of the gear-box fills bearing, also can Fill compression spring；The clutch slider is equipped with flange (1a5), is equipped with driver plate after porous (1a6) can be connected with multiple screw rods (1a8) (1a7), the flange (1a5) and it is described after driver plate (1a7) be it is parallel, in favor of insert between into shift fork upper group Plug (1c) and plug (2c) is set aside so that all capable i.e. clutch in left and right can obtain the power of shift fork；The clutch slider it is another Great undertaking is that entirety is equipped with flange (1a5) in the middle and end is equipped with rear driver plate (1a7) behind, is wanted if it is moulding Making Side core pullings could demould, but because being that the bad Side of warm extrusion powder metallurgy takes out, existing to be directly inserted through without Side core pullings but mold, Method it is skilful be the flange (1a5) being equipped in the middle part of it in the clutch slider and the rear driver plate (1a7) that end is equipped with behind It is both conveniently stripped in this way equipped with multiple complementary openings staggeredly, it cannot bilayer processed across the bad Side core pullings of warm extrusion powder metallurgy The difficulty of flange and driver plate, and conveniently insert the upper shift fork head (1c) into shift fork therebetween in the double-deck flange and driver plate and set aside Plug (2c) so that left and right is all capable i.e. from the power that can obtain shift fork with conjunction, fundamentally solves clutch and does not slip up.

The entirety of the clutch slider is equipped with flange (1a5) in the middle and end is equipped with rear driver plate (1a7) behind, and The flange (1a5) that is equipped in the middle part of it in the clutch slider and the rear driver plate (1a7) that end is equipped with behind are equipped with 4 complementations Opening staggeredly, the flange (1a5) and the rear driver plate (1a7) have parallel surface, in favor of being inserted between into shift fork Upper shift fork head (1c) and set aside plug (2c).

The entirety of the clutch slider is equipped with flange (105) in the middle and end is equipped with rear driver plate (1a7) behind, and The flange (1a5) that is equipped in the middle part of it in the clutch slider and the rear driver plate (1a7) that end is equipped with behind are equipped with 2-3 mutually Hand in wrong opening retroactively, mouth side has chamfering, the flange (1a5) and the driver plate (1a7) afterwards to have parallel surface, in favor of the two it It interleaves the upper shift fork head (1c) for being packed into shift fork and sets aside plug (2c).

The entirety of the clutch slider is equipped with flange (1a5) in the middle and end is equipped with rear driver plate (1a7) behind, and The flange (1a5) that is equipped in the middle part of it in the clutch slider and the rear driver plate (1a7) that end is equipped with behind are equipped with 5-24 The opening of complementation staggeredly, mouth Edge Blend angle, the flange (1a5) and the rear driver plate (1a7) have parallel surface, in favor of in the two Between insert the upper shift fork head (1c) into shift fork and set aside plug (2c).

The clutch slider is equipped with flange (1a5), is equipped with 2 holes (1a6), driver plate after capable of being connected with 2 screw rods (1a8) (1a7) so that the flange (1a5) and it is described afterwards driver plate (1a7) it is parallel, in favor of insert between into shift fork upper group Plug (1c) and set aside plug (2c).

The clutch slider is equipped with flange (1a5), is equipped with the holes 3-18 (1a6), after capable of using 3-18 screw rod (1a8) connection Driver plate (1a7) is so that the flange (1a5) is parallel with rear driver plate (1a7), in favor of being inserted between into shift fork Upper shift fork head (1c) and set aside plug (2c).

The clutch slider is equipped with flange (1a5), and being equipped with the holes 3-18 (1a6), it is threaded hole, can use 3-18 screw rod Driver plate (1a7) after (1a8) connection is so that the flange (1a5) is parallel with rear driver plate (1a7), in favor of inserting between It is packed into the upper shift fork head (1c) of shift fork and sets aside plug (2c).

The gear wheel of the gear-box big staggered gear and clutch slider are to be also known as warm extrusion powder metallurgy with temperature and pressure Compacting, powder used is temperature and pressure powder, the temperature and pressure small white plate for taking accounts or notes temporary number SMF5040, is 7.0g/ccmin, temperature and pressure temperature is in 101- 119 degrees Celsius, the warm extrusion powder metallurgy workpieces elder generation immersion oil pressed is pulled out and is drained；It is heat-treated again, methane is used in carbon nitrogen permeation And ammonia, it is being heat-treated 4 hours no more than 818 degree；170 degree of temper 60-100 minutes again.

The gear wheel of the gear-box big staggered gear and clutch slider are to be also known as warm extrusion powder metallurgy with temperature and pressure Compacting, powder used is temperature and pressure powder, and the temperature and pressure small white plate for taking accounts or notes temporary number 7.0g/ccmin, temperature and pressure temperature has been pressed at 98 degrees Celsius Warm extrusion powder metallurgy workpieces are submerged initially in transgenic rape, pull out and drain, and place into and vacuumize tank；It is heat-treated again, carbon, nitrogen and boron permeation, 723 degree, 8 hours of iron-carbon alloy theory inflection point.

The end of the clutch slider and clutch block has the clutch of logatithmic spiral to bore along the 3-18 that end circumference is equipped with It is formed with arc wave and straight ripple, each clutch cone presses four kinds of morphologic arrangements successively, is followed successively by upward slope arc wave (1a1), top Arc convex (1a2), the straight ripple of descending (1a3), bottom ripple (1a4), that is to say, that in the clutch slider and clutch block along end The contour curve of the dominant shape state for multiple clutches cone that circumference is equipped with is one section that rough logatithmic spiral is also known as equiangular spiral, then according to Secondary each part by four kinds of morphologic arrangements is carved；In the logatithmic spiral of the upgrade of the upward slope arc wave (1a1) Compactly radial on arc is laterally to be carved at least two fluctuating great waves line, also known as arc wave；And it is convex (1a2) in the top arc On it is not embossed or have at least one；It is compactly axial i.e. vertical in the more precipitous form of the gradient of the straight ripple of the descending (1a3) again 2 tendons and 2 grooves that have fluctuating great waves at least straightforward to engraving, also known as straight ripple；On the bottom ripple (1a4) Radial is laterally to be carved at least one striped；So as to it is described the straight ripple clutch of pressure logarithmic curve arc wave such as have when it is closer The pressure angle of higher mathematics everywhere equal scientific basis and it is more stable and more reliable.

The present invention relates to a kind of for the hay mower that places cut the grass on a lawn beside garden, park and road etc., especially It is the straight ripple powder metallurgy lawn machine gear-box of pressure logarithmic curve arc wave such as to have, great undertaking, which is that clutch slider is whole, to exist Its middle part is equipped with flange (105) and end is equipped with rear driver plate (1a7) behind, because being that the bad Side of warm extrusion powder metallurgy takes out, does Method it is skilful be that the flange (105) being equipped in the middle part of it in the clutch slider and the rear driver plate (1a7) that end is equipped with behind are all provided with There are multiple complementary openings staggeredly, it is both conveniently stripped in this way, it cannot make the double-deck flange and driver plate across warm extrusion powder metallurgy Difficulty, and conveniently inserted therebetween into shift fork in the double-deck flange and driver plate so that left and right is all capable can be obtained from conjunction The power of shift fork fundamentally solves clutch and does not slip up.The end of clutch slider and clutch block is equipped with multiple along end circumference There is the clutch of logatithmic spiral to bore and be formed with arc wave and straight ripple, it is convex that each clutch cone is followed successively by upward slope arc wave (1a1), top arc (1a2), the straight ripple of descending (1a3), bottom ripple (1a4), that is to say, that in the wheel of the dominant shape state of the clutch slider and clutch block Wide curve is one section of logatithmic spiral, closer to the pressure angle of higher mathematics when to there is the straight ripple clutch of logarithmic curve arc wave Everywhere equal scientific basis and it is more stable and more reliable.Exploring warm extrusion powder metallurgically manufacturing method, also there are many innovations.Lawn Grass trimmer gear-box either Plastic or metal class, by limitations such as technology and costs, walk certainly clutch it is unstable and Insecure situation happens occasionally, and solves the problems, such as sporadic not clutch, is always the international hard nut to crack of industry.

Etc. pressure logarithmic curve sound profound, but in its tangible factory be it is common, it is this kind of the pressure logarithmic curve such as to have The punching block core for the pressure logarithmic curves such as many intermediate pincers worker of cam can all be done, and two, work has, the end of clutch slider and clutch block It is formed with arc wave and straight ripple on multiple clutch cones for having logatithmic spiral that circumference is equipped with along end, each clutch cone is followed successively by Slope arc wave (1a1), top arc convex (1a2), the straight ripple of descending (1a3), bottom ripple (1a4), that is to say, that in the clutch slider Contour curve with the dominant shape state of clutch block is one section of logatithmic spiral, then is produced in batches.It is existing can without Side core pullings but Mold is directly inserted through, method it is skilful be the flange (1a5) being equipped in the middle part of it in the clutch slider and end is equipped with behind Rear driver plate (1a7) be equipped with multiple complementary openings staggeredly, it is both conveniently stripped in this way, across the bad Side of warm extrusion powder metallurgy Core pulling cannot make the difficulty of the double-deck flange and driver plate, but conveniently the double-deck flange and driver plate insert therebetween into shift fork upper group Plug (1c) and set aside plug (2c) so that left and right all it is capable i.e. from close the power that can obtain shift fork, fundamentally solve Clutch is not slipped up, because the power of people plus the shift fork of leverage is more than the power of spring.

Various specific embodiment described in this specification is treasure and the crystallization of domestic and foreign experience, be also for The purpose, feature and effect of this creation is described in detail, for being familiar with people's bodyguard of such skill, according to above-mentioned various explanations, The invention and specific embodiment may be made and some modifications and modification are made in certain parts, essence is without departing from the essence for going out this creation Refreshing scope person should all be included within the scope of the patent protection of the present invention, suitable elder generation Chen Ming.

Hay mower is widely used in being cut not in the way of walk sometimes from walking sometimes by the hobby of people is selected Grass.Operation pedestrian pulls from control crank is walked, and by steel wire rope and driving lever, clutch block is made to be axially displaced to clutch.It is existing The clutch block of arrangement of clutch in the rear wheel drive The gear deceleration clutch of the traverse gear of technology is only to lean on clutch block side Circular cone carrys out clutch, needs larger axially combined power, and the damage phenomenon that internal pressure ring washer is broken is caused to occur frequently；Between circular conical surface Frictional heat is generated in engaging process, needs to add lubricating oil in gear-box；And there is friction to have opposite sliding between circular conical surface, consume work( Rate.It is hay mower gear-box either Plastic or metal class, by limitations such as technology and costs, clutch is walked certainly not Steady and insecure situation happens occasionally, and solves the problems, such as sporadic not clutch, is always the international long-standing of industry Problem.

In order to overcome working condition caused by the clutch in the rear wheel drive retarder of the hay mower prior art Deficiency associate the present inventor and also to invent several different types of hay mower clutches and retarder Once in the external certain devices for being related to manufacture as senior engineer SENIOR ENGINEER such as Switzerland, special kneading is improved, then auxiliary Product can be made to attain a yet higher goal with invention, the present inventor has made a variety of designs and innovation with lifetime domestic and international working experience, just like The perfection that the mankind pursue invention is forever continuous, and just the practical plan of a variety of gradually improve and perfects combines a variety of diagrams below And it is explained in detail.

The power of common hay mower is used from the vertical cutter shaft of the engine in the middle part of hay mower Belt and belt pulley carry out primary transmission, and rotating speed is changed into 1500 turns every point from every point 3000, then carries out secondary transmission and guide to position In the retarder containing clutch of the driving rear axle at hay mower rear portion, the gear ratio of two stage reducer is up to 5, and rotating speed is from every point 1500 are changed into 300 turns every point of driving rear axle, then carry out three-level transmission, by the coaxial driving gear and lawn of driving rear axle Internal gear gear ring in the trailing wheel of grass trimmer is meshed, and because trailing wheel will adjust different mowing heights, therefore the axis of trailing wheel is in adjusting height It is upper and with driving rear axle cannot coaxial but two axis it is parallel, make hay mower it is maximum from speed is walked substantially at one meter per second, To meet customer requirement.

It for energy-saving and emission-reduction, reduces and is harmful to HC hydrocarbon emissions, on the one hand hay mower is to improve engine On the other hand discharge is to use electric energy, low with lithium battery power, normally only several hectowatts, must go to charge each hour；And lawn Grass trimmer makees a few hours with starting the thousands of bricklayers of function；Nevertheless, the hay mower or order of electricity consumption significantly increase, because The target that people pursue environmental protection is firm, pursue the automation of operation and intelligence be it is endless, as a result, Yi Zhongyou Energy-saving circuit control conducive to noise reduction with electronic harmonic gear flexbile gear driven rear axle drive the garden equipment of retarder just meet the tendency of and It is raw.

The power of common hay mower is used from the vertical cutter shaft of the engine in the middle part of hay mower Belt and belt pulley carry out primary transmission, and rotating speed is changed into 1500 turns every point from every point 3000, then carries out secondary transmission and guide to position In the retarder containing clutch of the driving rear axle at hay mower rear portion, the gear ratio of two stage reducer is up to 5, and rotating speed is from every point 1500 are changed into 300 turns every point of driving rear axle, then carry out three-level transmission, by the coaxial driving gear and lawn of driving rear axle Internal gear gear ring in the trailing wheel of grass trimmer is meshed, and because trailing wheel will adjust different mowing heights, therefore the axis of trailing wheel is in adjusting height It is upper and with driving rear axle cannot coaxial but two axis it is parallel, make hay mower it is maximum from walk speed substantially at one meter per second completely Sufficient customer requirement；But technical barrier is that electricity consumption is limited by power supply on hay mower, motor is according to there is brush Series-wound motor then has brush big to radio interference.Lithium battery group charging source is used on hay mower, motor is then It is to have certain improvement using brushless motor；But to pursue small size height output, the rotating speed of brushless motor is up to every point More than 20000 turns, be greatly more than ten times, this allows for electronic subtract relative to 1500 turns of every point of the initial speed of original retarder The difficulty of fast device greatly increases, and to reducing cost, reduces noise, presses low-temperature-rise, increase no-load voltage ratio and be proposed very high requirement.

It is the tubulose of sky that the garden equipment of retarder, gear shaft are driven with electronic harmonic gear flexbile gear driven rear axle, Inside is logical so that outer blowing air cools down；The harmonic gear flexbile gear driven rear axle drives retarder, with turning for brushless motor 20000 turns every point of speed, 250 watts of power, 5 millimeters 36 volts, output of shaft diameter；The number of teeth 18 of motor driving gear (88)；The electricity The motor gear of the number of teeth 18 of owner's moving gear (88) and three each numbers of teeth 18, the not only rotation of modulus 0.6 but also around along horse Up to axis public axis revolve round the sun planetary gear (98) engagement, the planetary gear be attached separately to respectively and it is equidistant with public axis Planet carrier (97) three planet wheel spindles on；The motor gear of the number of teeth 18 is steel 40Cr；The planetary gear (98) Three planetary gears be polyformaldehyde；It is engaged with planetary gear and the internal gear of the centre wheel of the fixed planetary system of geometrical axis (99) it is steel 40Cr, modulus is 0.6, and the number of teeth is 60, and the classification of the Planetary Gear Transmission is NGW types, and N is internal messing tooth Wheel, G is the composite gear among two gear Meshing Pairs, and W is external gear pump；The transmission ratio of the Planetary Gear Transmission is 1+ 60/18 is 4.3, meets transmission ratio recommendation 2.7 to 9, and transmission efficiency is percent 97-99；The public axis of the planet carrier (97) Line center projecting shaft is formed by fan groove equipped with symmetrical two sectors, so as to the planet carrier with motor coaxle Symmetrical two sectors that the public axis centre projecting shaft of output gear (96) is equipped be formed by it is fan-shaped it is convex come interworking insert Merge and be inserted into the inner ring of big bearing (105), the number of teeth of the planet carrier output gear (96) be 26, modulus be 1.5, Reference circle is 26x01.5=39；The tooth of the planet carrier output gear (96) and 2812 Double-gears (104) on the first jackshaft It is 1.5, reference circle is that 28 gears of 28x01.5=42 are meshed that number, which is 28, modulus, 28 gears on first jackshaft The number of teeth of (104a) and the planet carrier output gear (96) is in first between the 26 planet carrier output gear (96) It is 1.077 that countershaft transmission ratio, which is 28/26,；2812 Double-gear (104) is containing 28 gears (104a) of the 28 coaxial numbers of teeth and 12 The both ends of 12 gears (104c) of the number of teeth, 2812 Double-gear (104) are respectively provided with small bearing (103), the small bearing (103) Outer diameter be 14mm, so as to the inner hole at the both ends with 2812 Double-gear (104), the internal diameter of the small bearing (103) Be 5 so as to the first jackshaft activity assemble；Identical 2812 Double-gear (104) of another structure is also containing coaxial 28 gears (104a) of 28 numbers of teeth and 12 gears (104c) of 12 numbers of teeth, on the second jackshaft, 2812 Double-gear (104) both ends are respectively provided with small bearing (103), and the outer diameter of the small bearing (103) is 14mm, so as to 2812 Double-gear (104) inner hole at both ends, the internal diameter of the small bearing (103) are 5 to be assembled with the second jackshaft activity；Institute State 12 gears of 12 numbers of teeth of coaxial 28 gears (104a) in 28 numbers of teeth of 2812 Double-gears (104) on the first jackshaft (104c) described 2812 Double-gear (104) identical with another structure on second jackshaft is also containing coaxial 28 28 gears (104a) of the number of teeth are meshed, on 28 gears (104a) on second jackshaft and first jackshaft It is 2.33 that the second axis transmission ratio between 12 gears (104c) of 12 numbers of teeth of 2812 Double-gears (104), which is 28/12,；Described 2812 12 gears (104c) of 28 gears (104a) and 12 numbers of teeth of the Double-gear (104) containing the 28 coaxial numbers of teeth are being molded with polyformaldehyde Machine-shaping in mold；The rear axle output par, c of the retarder is containing coaxial half rear axle of length and short half rear axle, the length Rear axle driving reducing gearbox oil sealing is sequentially arranged on half rear axle, peace closes elastic clip (92), iron washer, safety clutch cone (90), hangs Shelves disk (101) closes to hang containing peace and presss from both sides axis in link stopper (91a) rear axle driving gear (91), long axis, and half rear axle of the length is equipped with radial Cross-drilled hole is connected with will pass through lateral pin nail with safety clutch cone (90), peace conjunction elastic clip (92) sandwich the safety from Cone (90) and the extension shelves disk (101) are closed, the safety clutch cone (90) and the extension shelves disk (101) hang shelves with described closed containing peace Block (91a) rear axle driving gear (91) is connected, and one end of half rear axle of the length is equipped with axial deep hole, to be inserted into the long axis Axis is pressed from both sides, is inserted into the axial deep hole that one end of short half rear axle is equipped with and makes half rear axle of the length and the short half rear axle activity It is connected；It is sequentially arranged with rear axle driving retarder upper cover and oil sealing on short half rear axle, is also filled with another set of peace conjunction bullet successively Property folder (92), iron washer, safety clutch cone (90), hang shelves disk (101), also be provided with radial cross-drilled hole to lead on short half rear axle It crosses lateral pin nail to be connected with another set of safety clutch cone (90), another set of peace conjunction elastic clip (92) sandwiches described Safety clutch bores (90) and the extension shelves disk (101), the safety clutch cone (90) on short half rear axle and the extension shelves Disk (101) also hangs link stopper (91a) rear axle driving gear (91) with unique conjunction containing peace above-mentioned and is connected；Described closed containing peace is hung The number of teeth of link stopper (91a) rear axle driving gear (91) is 33 teeth and modulus is 2.5；28 gears on second jackshaft 12 gears (104c) of 12 numbers of teeth of (104a) hang link stopper (91a) rear axle with the conjunction containing peace on the rear axle and drive gear (91) it is 2.75 that the transfer rear axle transmission ratio between, which is 33/12,；Retarder resultant gear ratio is 4.3x33/12x28/12x28/26= 4.3x6.9=30 again, sharing；It is characterized in that, the other end of the other end of half rear axle of the length and short half rear axle is each Equipped with laterally double groovings and lateral double groovings with civilian dress rear wheel drive gear, the rear wheel drive gear is 14 tooth modules 2.5, and With trailing wheel gear ring (107) of the rear wheel drive cartridge driving gear in hay mower trailing wheel, the trailing wheel gear ring (107) The number of teeth is that 52 tooth modules 2.5 match small grass trimmer trailing wheel.

It is not at all easy to have innovated a kind of use not only having reached no-load voltage ratio but also meet heat dissipation in order to save planet carrier and planet internal-gear The gardens machine of the air-cooled no planet rear axle driving retarder of electric gear inner shaft, drives retarder, from gear containing no planet rear axle Axis is empty tubulose, and inside is logical so as to the cooling of outer blowing air, and gear is herringbone bear, usefulness do not say and Analogy.

The gardens machine of the air-cooled no planet rear axle driving retarder of electric gear inner shaft, is empty tubulose from gear shaft；Nothing 250 watts of 20000 turns of every point of rotating speed, the power of brush motor, 5 millimeters 36 volts, output of shaft diameter；The number of teeth of motor driving gear (88) 18, modulus 0.6, reference circle are 18x0.6=10.8；Remove planetary gear train, motor motor driving gear (88) and newly set Motor on driven shaft is engaged from gear (106), the motor from gear (106) be the number of teeth 38, modulus 0.6, reference circle are 38x0.6=22.8, motor driven ratio is 38/18；The motor matches out of gear with 14x5 bearings；The motor newly set Equipped with from tooth sleeve (100) and female connector gear (102) on driven shaft, the number of teeth of the female connector gear (102) be 12 and modulus be 1.5, the female connector gear is 28, modulus with the number of teeth as 2812 Double-gears (104) on output gear and the first jackshaft Be 1.5, reference circle it is that 28 gears of 28x01.5=42 are meshed, the output gear and first of the motor driven axis newly set Jackshaft transmission ratio is 28/12；The above transmission ratio is 38/18x28/12=4.9, is more than planet no-load voltage ratio 4.33, actually shares；Its Remaining no-load voltage ratio is roughly the same；2812 Double-gear (104) is containing 28 gears (104a) of the 28 coaxial numbers of teeth and 12 teeth of 12 numbers of teeth It takes turns (104c), the both ends of 2812 Double-gear (104) are respectively provided with small bearing (103), and the outer diameter of the small bearing (103) is 14mm, so as to the inner hole at the both ends with 2812 Double-gear (104), the internal diameter of the small bearing (103) be 5 so as to The first jackshaft activity assembly；Identical 2812 Double-gear (104) of another structure is also containing the 28 coaxial numbers of teeth 12 gears (104c) of 28 gears (104a) and 12 numbers of teeth, on the second jackshaft, the both ends of 2812 Double-gear (104) It is respectively provided with small bearing (103), the outer diameter of the small bearing (103) is 14mm, so as to the both ends with 2812 Double-gear (104) Inner hole, the internal diameter of the small bearing (103) is 5 to be assembled with the second jackshaft activity；Among described first 12 gears (104c) of 12 numbers of teeth of coaxial 28 gears (104a) in 28 numbers of teeth of 2812 Double-gears (104) on axis with it is described 28 gears of identical 2812 Double-gear (104) of another structure also containing the 28 coaxial numbers of teeth on second jackshaft (104a) is meshed, 28 gears (104a) on second jackshaft and 2812 Double-gears on first jackshaft (104) it is 2.33 that the second axis transmission ratio between 12 gears (104c) of 12 numbers of teeth, which is 28/12,；2812 Double-gear (104) 28 gears (104a) containing the 28 coaxial numbers of teeth and 12 gears (104c) of 12 numbers of teeth are to use polyformaldehyde in injection mold Machine-shaping；The rear axle output par, c of the retarder is containing coaxial half rear axle of length and short half rear axle, half rear axle of the length On be sequentially arranged with rear axle driving reducing gearbox oil sealing, peace closes elastic clip (92), iron washer, safety clutch cone (90), hangs shelves disk (101), contain and press from both sides axis in peace conjunction extension link stopper (91a) rear axle driving gear (91), long axis, half rear axle of the length is equipped with radial cross-drilled hole It is connected with safety clutch cone (90) with will pass through lateral pin nail, the peace closes elastic clip (92) and sandwiches the safety clutch cone (90) and the extension shelves disk (101), the safety clutch cone (90) and the extension shelves disk (101) hang link stopper with described closed containing peace (91a) rear axle driving gear (91) is connected, and one end of half rear axle of the length is equipped with axial deep hole, is pressed from both sides to be inserted into the long axis Axis is inserted into the axial deep hole that one end of short half rear axle is equipped with and makes half rear axle of the length and the short half rear axle activity phase Connection；It is sequentially arranged with rear axle driving retarder upper cover and oil sealing on short half rear axle, is also filled with another set of peace conjunction elasticity successively It presss from both sides (92), iron washer, safety clutch cone (90), hang shelves disk (101), radial cross-drilled hole also is provided with will pass through on short half rear axle Lateral pin is followed closely to be connected with another set of safety clutch cone (90), and the another set of peace closes elastic clip (92) and sandwiches the peace (90) and the extension shelves disk (101) are bored in full clutch, the safety clutch cone (90) on short half rear axle and the extension shelves disk (101) also link stopper (91a) rear axle driving gear (91) is hung with unique conjunction containing peace above-mentioned to be connected；Described closed containing peace hangs shelves The number of teeth of block (91a) rear axle driving gear (91) is 33 teeth and modulus is 2.5；28 gears (104a) on second jackshaft 12 numbers of teeth 12 gears (104c) and the rear axle on it is described closed containing peace hang link stopper (91a) rear axle driving gear (91) between Transfer rear axle transmission ratio be 33/12 be 2.75；Retarder resultant gear ratio is 4.3x33/12x28/12x28/26=4.3x6.9 It=30 times, shares；It is characterized in that, the number of teeth 18 of the motor driving gear (88), modulus 0.6, reference circle are 18x0.6= 10.8 metal gear, so as to general；Remove planetary gear train, the motor driving gear (88) on the motor driven axis newly set Motor engaged from gear (106), the motor from gear (106) be the number of teeth 38, modulus 0.6, reference circle are 38x0.6= 22.8 metal gear, motor driven ratio is 38/18；The motor matches out of gear with 14x5 bearings；The motor is from tooth The sipes hole (106a) of the uniformly distributed quartering is equipped in wheel to be inserted into from the four wide pawl of tooth sleeve (100) to allow, the motor from The narrow slot hole (106c) that the uniformly distributed quartering is equipped in gear is inserted into allow from four fan pawls of tooth sleeve (100), and described four A fan pawl is conducive to radiate；The other end from tooth sleeve (100) set there are four pusher dog so as to the motor newly set The female connector gear (102) being equipped on driven shaft is mutually formulated, the number of teeth of the female connector gear (102) be 12 and modulus be 1.5, The small bearing (103) is equipped in the female connector gear (102), it is interior to be inserted into the motor driven axis newly set；It is described from tooth sleeve (100) outside is equipped with big bearing, and the big bearing is located on reducing gearbox；It is equipped with from tooth on the motor driven axis newly set Sleeve (100) and female connector gear (102), the number of teeth of the female connector gear (102) be 12 and modulus be 1.5, half rear axle of the length The other end and short half rear axle the other end be respectively provided with laterally double groovings and laterally double groovings with civilian dress rear wheel drive tooth Wheel, the rear wheel drive gear are 14 tooth modules 2.5, are used in combination the rear wheel drive cartridge driving gear in hay mower trailing wheel Trailing wheel gear ring (107), the number of teeth of the trailing wheel gear ring (107) is that 82 tooth modules 2.5 match big grass trimmer trailing wheel；It is described from tooth set The exits the impeller Ye Dao blade angle of the fan of each fan pawl of cylinder (100) is more than 90 degree, is the impeller of Forword vane Fan；

The motor of retarder is equipped with circuit for controlling motor；Motor control part principle：

Integrated chip control program, the decoding of built-in chip type rotor-position are purchased in this system Brush-Less DC motor control part Device monitors three motor position sensors, to provide the correct sequential on top, lower part power MOS drivings, there is six step of all-wave to drive Dynamic function,

Peripheral three-phase drive device is integrated metal-oxide-semiconductor, and upper power switch is PMOS tube, and lower part power switch is NMOS Pipe, integrated chip have overcurrent protection function, R118 resistance be current of electric sampling resistor, current sampling signal by R117, It is sent to chip current sampling end after R119 partial pressures, when current sampling signal value is more than 0.1V, overcurrent protection function activation, motor stops Rotation stop is dynamic, and overcurrent protection set-point is：

Icurrent=0.1* (R117+R119)/(R118*R119)

When overcurrent events occur, the output of driving chip Fault Output pins is low level, and motor is driven and is believed Number OutputEnable signals drag down, and motor shuts down, and avoid machine loading electric current excessive and electronic device damage occurs, when When Fault Output are low level, the B-E terminal voltages of triode Q24 are also reduced to zero, and cut-off state is switched to by conducting state, BLADE_FAULT signals are that high level stops all motor operations immediately after MCU receives BLADE_FAULT high level；It removes Outside this this, MCU is additionally provided with two level software overcurrent protection function, so as under different load conditions, flexible handling machine operation Action, avoids machine frequent shutdown,

Software overcurrent protection function can be described as follows：

Current of electric sampled signal BLADE_P8, after 7.8 times of operational amplifier operation amplifier, by amplified sampling Current analog signal BLADE_CRT signals are given on pins of the MCU with analog-digital conversion function, by built-in analog-to-digital conversion list After member processing, analog current signal is converted to 12 digital current signals, the overcurrent threshold signal phase that this signal is arranged with MCU Compare, when current signal value is more than overcurrent threshold value, executes run action when corresponding overcurrent, left and right movable motor has Identical overcurrent protection function,

Current operator amplifying circuit：

Current amplification factor Counting Formula：

A=1+ (R7/R14) * Icurrent

It is promoted when occurring unusual condition such as machine collision, machine in motor operation course, when machine is overturn, these things occurs Coherent signal is fed back to MCU by the perceptron of part, and MCU is immediately performed brake function,

Specific action process is as follows：

When location bias occurs for the Hall sensor for detecting the above event, hall signal is switched to low electricity by high level Flat, MCU pin is detected to level change, and the BLADE_BRK signals sent out are switched to low level by high level, and process is below After negative circuit processing, generates BLADE_P4 high level signals and give motor drive ic U13, actuating motor brake function left and right Movable motor function having the same；Driving chip also makes motor forward/reverse function, when the thing that collides in machine operation When part, machine executes fallback function, and specific action description is as follows：

When collision alarm is sent to MCU by Hall sensor, MCU will control the BLADE_DIR's in motor operation direction Signal is switched to high level by low level, after the processing of following negative circuit, generates low level BLADE_P7 signals to electricity Machine driving chip U13, motor switch inverted status by rotating forward, and machine executes fall back action, and left and right movable motor has phase Same function；

Motor speed control principle：

Under different working conditions, motor operation speed also differs machine, it is therefore desirable to feed back the operation speed of motor It spends signal and drives core U13 to motor, this system design uses dedicated motor speed detection chip, to generate motor speed control Required feedback voltage, without expensive tachometer, U12, you can realize this function；

Concrete operating principle is as described below：

Be motor driven chip U13 as electronics rotor position decoding Hall sensor output signal occur it is positive or negative Saltus step can make U12 generate the pulse of an amplitude and duration, and parameter is determined by non-essential resistance R101, C48, in U12 Pin 5 at output pulse by U13 error amplifier integrate, to generate a DC level, the level and motor speed Directly proportional, this velocity feedback voltage establishes PWM datums at the pin 13 of U13, and is closed into feedback control loop, output driving The control signal of MOS, meanwhile, the PWM reference voltages at U13 pins 13, which are fed back to MCU, has the pin of analog-digital conversion function, So that MCU learns motor actual motion speed, and control voltage is adjusted according to the difference of actual motion velocity amplitude and setting value；

Interlock circuit is described as follows：

RMOT_DAC is that the target velocity of MCU outputs controls the voltage value, (amplification factor=1+ after operational amplifier amplifies R5/R12), send to the pin 11 of right movable motor driving chip, draw target velocity voltage and the difference of actual speed voltage passes through After the amplification of chip interior error amplifier, the reference voltage signal RMOT_P6 that above-mentioned PWM is adjusted is exported at pin 13.

Benefit：It is the pipe of sky that the garden equipment of retarder, gear shaft are driven with electronic harmonic gear flexbile gear driven rear axle Shape, inside is logical so that outer blowing air cools down；The harmonic gear flexbile gear driven rear axle drives retarder, uses brushless motor 20000 turns of rotating speed, 250 watts of power, 5 millimeters 36 volts, output of shaft diameter；The number of teeth 18 of motor driving gear (88), modulus 0.6, Reference circle is 10.8；The motor gear and three each numbers of teeth 18, moduluses of the number of teeth 18 of the motor driving gear (88) 0.6 not only rotation but also be 4.3x33/12x28/12x28/26=4.3x6.9=around the public retarder resultant gear ratio along motor axis It 30 times, shares；The other end of the other end of half rear axle of the length and short half rear axle is respectively provided with laterally double groovings and transverse direction Double groovings are 14 tooth modules 2.5 with civilian dress rear wheel drive gear, the rear wheel drive gear, and the rear wheel drive gear is used in combination to drive The number of teeth of the dynamic trailing wheel gear ring (107) in hay mower trailing wheel, the trailing wheel gear ring (107) is that 82 tooth modules 2.5 are matched Big grass trimmer trailing wheel.

Hay mower drives retarder with rear axle, because of the low ground potential positioned at only 25 millimeters of liftoff level ground, by price limit and by narrow Narrow limitation, so no-load voltage ratio is difficult to do greatly, trailing wheel has been finalized, modulus is big to be can not load, and modulus is small and grinds away quickly, object It is U.S. inexpensive, energy conservation and environmental protection is also wanted, it is always a hard nut to crack to be driven on retarder in hay mower rear axle, with electronic humorous It is the tubulose of sky that wave gear flexbile gear driven rear axle, which drives the garden equipment of retarder, gear shaft, and inside is logical so as to outer Blowing air cools down；The garden equipment of the harmonic gear flexbile gear driven rear axle driving retarder, axis jackshaft is pipe with cold But, flexbile gear is conducive to noise reduction.

The electronic crossed helical gears rear axle of hay mower drives retarder, and gear shaft is the tubulose of sky, internal Be it is logical so as to outer blowing air cool down；Using brushless motor, from the impeller leaf road of the fan of each fan pawl of tooth sleeve (100) Exit blade angle is more than 90 degree, is the fan of the impeller of Forword vane.Axis in gear is empty with cooling；Rear axle drives It is always a hard nut to crack that the gardens machine of dynamic retarder, which drives in hay mower rear axle on retarder, with electronic harmonic wave tooth The garden equipment of flexbile gear driven rear axle driving retarder is taken turns, gear shaft is the tubulose of sky, and inside is logical so as to outer logical sky Air cooling；Gardens machine is conducive to electronic crossed helical gears without planet rear axle driving retarder widely used staggeredly using original Axis helical teeth wheel-speed regulating change box, only the former engine belt pulley of importation remove and be changed to motor and gear come power go Drive crossed helical gears and rear axle；Because be staggered gear, therefore the new cabinet shell of the installation site of motor and direction.

Bright spot is：

Hay mower drives retarder with electronic crossed helical gears rear axle, removes planetary system and is passed with staggered gear Dynamic, the conjunction containing peace on rear axle hangs link stopper (91a) rear axle driving gear (91) and uses staggeredly helical gear instead, and helix angle is 27 Degree；12 gears (104c) of 28 gears (104a) on second jackshaft use screw rod instead, on the rear axle described in change It is 5 with the transfer rear axle third transmission ratio between staggeredly helical gear；So resultant gear ratio is 5x28/26x28/12x28/12= 30, it shares just；The other end of the other end of half rear axle of the length and short half rear axle is respectively provided with laterally double groovings and cross To double groovings with civilian dress rear wheel drive gear, the rear wheel drive gear is 14 tooth modules 2.5, and the rear wheel drive gear is used in combination The number of teeth of trailing wheel gear ring (107) of the driving in hay mower trailing wheel, the trailing wheel gear ring (107) is 52 tooth modules 2.5 With small grass trimmer trailing wheel.Be conducive to set using a large amount of parts and lathe of former widely used crossed helical gears gearbox It is standby.

Claims (1)

1. it is the tubulose of sky that electronic crossed helical gears rear axle, which drives retarder, gear shaft, inside is logical so as to outer logical Air cooling；Using brushless motor, from the exits the impeller Ye Dao blade angle of the fan of each fan pawl of tooth sleeve (100) It is the fan of the impeller of Forword vane more than 90 degree.Axis in gear is empty with cooling；Gardens machine is oblique with electronic alternating axis Gear is conducive to without planet rear axle driving retarder using former widely used crossed helical gears gearbox, only importation Former engine belt pulley remove and be changed to motor and gear come power remove driving crossed helical gears and rear axle；Using 20000 turns of brushless motor speed, 250 watts of power, 5 millimeters 36 volts, output of shaft diameter；The number of teeth of motor driving gear (88) is 18；What is be socketed outside the motor gear of the number of teeth 18 of the motor driving gear (88) is still 26 gears of output gear (96) In order to transmit, the number of teeth with 2812 Double-gears (104) on the first jackshaft is that be 1.5, reference circle be 28, modulus 28 gears of 28x01.5=42 are meshed, the number of teeth of 28 gears (104a) and output gear (96) on first jackshaft Be 26 the planet carrier output gear (96) between the first transmission ratio be 28/26 be 1.07；2812 Double-gear (104) 12 gears (104c) of 28 gears (104a) and 12 numbers of teeth containing the 28 coaxial numbers of teeth, the both ends of 2812 Double-gear (104) It is respectively provided with small bearing (103), the outer diameter of the small bearing (103) is 14mm, so as to the both ends with 2812 Double-gear (104) Inner hole, the internal diameter of the small bearing (103) is 5 to be assembled with the first jackshaft activity；Another structure phase With 2812 Double-gear (104) also 28 gears (104a) containing the 28 coaxial numbers of teeth and 12 numbers of teeth 12 gears (104c), On the second jackshaft, the both ends of 2812 Double-gear (104) are respectively provided with small bearing (103), the small bearing (103) Outer diameter is 14mm, and so as to the inner hole at the both ends with 2812 Double-gear (104), the internal diameter of the small bearing (103) is 5 To be assembled with the second jackshaft activity；2812 Double-gears (104) on first jackshaft it is coaxial in 28 numbers of teeth 28 gears (104a) 12 numbers of teeth 12 gears (104c) it is identical with another structure on second jackshaft Also 28 gears (104a) containing the 28 coaxial numbers of teeth are meshed 2812 Double-gear (104), and 28 on second jackshaft Second between 12 gears (104c) of 12 numbers of teeth of 2812 Double-gears (104) on gear (104a) and first jackshaft It is 2.33 that axis transmission ratio, which is 28/12,；2812 Double-gear (104) is containing 28 gears (104a) of the 28 coaxial numbers of teeth and 12 numbers of teeth 12 gears (104c) be use polyformaldehyde machine-shaping in injection mold；The rear axle output par, c of the retarder is containing same Half rear axle of length and short half rear axle of axis are sequentially arranged with rear axle driving reducing gearbox oil sealing on half rear axle of the length, peace closes elastic clip (92), iron washer, safety clutch cone (90), extension shelves disk (101), conjunction containing peace hang link stopper (91a) rear axle and drive gear (91), long axis Middle folder axis, half rear axle of the length is equipped with radial cross-drilled hole and is connected with safety clutch cone (90) with will pass through lateral pin nail, described Peace closes elastic clip (92) and sandwiches safety clutch cone (90) and the extension shelves disk (101), the safety clutch bore (90) and The extension shelves disk (101) hangs link stopper (91a) rear axle driving gear (91) with the conjunction containing peace and is connected, one end of half rear axle of the length Equipped with axial deep hole, axis is pressed from both sides to be inserted into the long axis, be inserted into the axial deep hole that one end of short half rear axle is equipped with and Half rear axle of the length and the short half rear axle activity is set to be connected；Rear axle driving retarder upper cover is sequentially arranged on short half rear axle With oil sealing, it is also filled with another set of peace conjunction elastic clip (92), iron washer, safety clutch cone (90), extension shelves disk (101), institute successively It states and also is provided with radial cross-drilled hole on short half rear axle and is connected with another set of safety clutch cone (90) with will pass through lateral pin nail, it is another The peace of set closes elastic clip (92) and sandwiches the safety clutch cone (90) and the extension shelves disk (101), short half rear axle On safety clutch cone (90) and the extensions shelves disk (101) also with the extension link stopper of conjunction containing peace (91a) above-mentioned Rear axle driving gear (91) is connected；The gardens machine is true without planet rear axle driving retarder with electronic crossed helical gears, It is characterized in that, removes planetary system and be driven with staggered gear, described closed containing peace on rear axle hangs link stopper (91a) rear axle driving gear (91) staggeredly helical gear is used instead, helix angle is 27 degree；12 gears of 28 gears (104a) on second jackshaft (104c) uses screw rod instead, on the rear axle described in use transfer rear axle third transmission ratio between staggeredly helical gear instead be 5；Institute With resultant gear ratio is 5x28/26x28/12x28/12=30, is shared just；The other end of half rear axle of the length and described short by half The other end of rear axle is respectively provided with laterally double groovings and lateral double groovings with civilian dress rear wheel drive gear, the rear wheel drive gear For 14 tooth modules 2.5, trailing wheel gear ring (107) of the rear wheel drive cartridge driving gear in hay mower trailing wheel, institute is used in combination The number of teeth for stating trailing wheel gear ring (107) is that 52 tooth modules 2.5 match small grass trimmer trailing wheel.