Background technology
Hay mower is widely used in sometimes certainly walking as selected by the hobby of people and does not the most cut from the mode walked
Grass.Operation pedestrian pulls from walking control crank, by steel wire rope and driving lever, makes clutch block be axially displaced to clutch.Existing
The clutch block of the arrangement of clutch in the rear wheel drive gear speed-reducing clutch of the traverse gear of technology, is only by clutch block side
Circular cone carrys out clutch, needs bigger axially combined power, and the damage phenomenon causing intrinsic pressure ring washer to rupture occurs frequently;Between taper seat
Engaging process produces frictional heat, in needing gear-box, adds lubricating oil;And between taper seat, have friction to have slip, consumed work relatively
Rate.Still the metal class of hay mower gear-box either Plastic, limited by technology and cost etc., certainly walk clutch not
Steady and insecure situation happens occasionally, and solves the international long-standing of sporadic not clutch problem, always industry
Problem.
In order to overcome hay mower prior art rear wheel drive decelerator in clutch caused by duty
Deficiency, and also to invent several different types of hay mower clutch and decelerator, the present inventor with lifetime
Working experience, has made multiple design and innovation both at home and abroad, and the perfection pursuing invention just like the mankind is the most continuous, the most below
Plant progressively improvement and perfect practical plan to combine multiple diagram and explained orally in detail.
The first string is to provide the improvement of the rear-guard speed-reducing clutch of a kind of hay mower traverse gear, it is possible to be referred to as
Sine wave type clutch block, one can make intrinsic pressure pad not easy fracture, and two can make relative slip power consumption and friction between clutch part send out
The duty of heat makes moderate progress.
The first string solves the foundation of the technical scheme that its technical problem is taked:
The juncture of the fastener of mechanical clutch have friction and the big class of rigidity two, rub class can be used for higher speed but
Easily slide and heating;And the higher speeds such as category of rigid such as jaw clutch have shock and vibration when engaging;To this end, the present invention is existing
Side circular cone friction clutch has again a sinusoidal wave semi-rigid clutch of end face, perhaps from mechanical clutch with this it can be said that this
It is rigidity and the ingenious combination of friction two class junctures of clutch engagement.
The first string solves the equation of the technical scheme that its technical problem is taked and modeling method is:
Using PRO/ENGINEER WILDFIRE mapping software, newly set working directory, newly-built part, grass paints 2 with one heart
Circle.
Opening variable cross section scanning (Var Sect Sweep) instruction, choosing above 2 circles is scanning track and reference locus.
Draw the straight line of parallel 2 disks, length L=(D-d)/2, and corresponding round edge is along projection line.
Set up parameter (PARAMETER) 1:C real number (real number), can be with composing between 0.01-1 according to concrete operating mode
Value, such as 0.3.
Set up parameter (PARAMETER) 2:N integer (integer), can be with according to concrete operating mode choosing value between 2-100, example
Such as 13.
The sinusoidal wave equation of opening relationships (RELATION), the i.e. present invention is:
SDi=C*SIN (TRAJPAR*360*N)
In above formula, i is dimension figure serial number;SIN=SINE, SIN function;TRAJPAR, lopcus function.
Followed by, using and rotate, merge, hypostazation etc. instructs.
Special needs to be pointed out is, the waveform of the present invention may be used without other waveform, such as other multiple mathematical function
Or the roundest and the most smooth waveform of other non-precipitous broken line.
The first string is also invention, is adopted the technical scheme that:
A kind of rear wheel driving of rear drive decelerating clutch sine wave type clutch block of lawn-mower, i.e. self-moving lawn mower
The sine wave type clutch block of the arrangement of clutch in moving gear decelerator, by the clutch being located in rear wheel drive gear speed-reducing clutch
Original side circular cone clutch block of device and the end face sine wave type clutch block being newly provided with are formed, it is characterised in that described
The end face of the side circular cone clutch block being located at the arrangement of clutch in rear wheel drive gear speed-reducing clutch is sine wave type clutch block.
And the parts of clutch related to the present invention be still gear internal skew back taper seat and newly-increased can be with sine wave type clutch block
The wave mode face matched or other can be with the face of sine wave type clutch block clutch such as multiple spot projection envelope etc..
The first string provides the benefit that: the design utilizes existing speed-reducing clutch shell and major part part, only changes
The minority parts such as dynamic clutch block and therewith phase accessory, both having improved low speed jaw clutch is that sine wave type clutch block is so that it can use
In the occasion of higher speed, utilize the common load sharing of end face and side to improve again the friction heating of side circular cone clutch block simultaneously
Operating mode, thus the phenomenon that existing hay mover rear gear box intrinsic pressure clutch block pad often ruptures can be improved, perhaps from mechanical type from
Clutch with this upper for, be rigidity and the ingenious combination of friction two class junctures of fastener.
Below in conjunction with the accompanying drawings with embodiment to the first scheme also be invention further illustrate.
Fig. 1 be the first scheme also be invention left view schematic three dimensional views.
Fig. 2 be the first scheme also be invention the right side regard schematic three dimensional views.
Fig. 3 be the first scheme also be invention the right side regard two-dimensional representation.
Fig. 4 be the first scheme also be invention B to profile.
Fig. 5 be the first scheme also be invention forward sight two-dimensional representation.
Fig. 6 be the first scheme also be invention A to profile.
As shown in Figures 1 to 6, in figure, 1a. is clutch slider, is sine wave type clutch block herein.
Operation pedestrian pulls from walking control crank, by steel wire rope and driving lever, makes clutch block (1a) be axially displaced to
Engage.The clutch block (1a) of the arrangement of clutch in the rear wheel drive gear speed-reducing clutch of the traverse gear of this technology, not only leans on
The circular cone of clutch block side engages, and has the waveform of end face to assist joint.When operation pedestrian unclamps from walking to handle hands
Handle, by steel wire rope and driving lever elastic reset, makes clutch block (1a) be axially displaced to leave.Owing to end face is round and smooth sine
Waveform is more easy to leave than dental inlay clutch block.
First scheme provides the improvement of the rear-guard speed-reducing clutch of a kind of hay mower traverse gear, it is possible to be just referred to as
Chord wave type clutch gear, one can make intrinsic pressure pad not easy fracture, and two can make relative slip power consumption and friction between clutch part send out
The duty of heat makes moderate progress.
First scheme is adopted the technical scheme that:
A kind of hay mower rear-guard speed-reducing clutch sine wave type clutch gear, i.e. self-moving lawn mower trailing wheel
The sinusoidal wave form clutch gear of the arrangement of clutch in driving gear reduction unit, by being located in rear wheel drive gear speed-reducing clutch
The medial surface circular cone sinusoidal wave form clutch inwall of arrangement of clutch and kick and gear are formed, it is characterised in that described is located at
The interior face of the arrangement of clutch in rear wheel drive gear speed-reducing clutch is circular cone or has waveform particularly sinusoidal wave form
The inwall of equipped clutch block and multiple kick, the skew back taper seat of i.e. equipped with associated clutch block is gear internal and
Wave mode face that sinusoidal wave form matches or other can be with the face of waves clutch block clutch such as multiple spot projection envelope etc..
First scheme provides the benefit that: the design utilizes existing speed-reducing clutch shell and major part part, only changes
The minority parts such as dynamic clutch gear and therewith phase accessory, both improved low speed jaw clutch be sine wave type clutch gear so that its
Can be used for the occasion of higher speed, utilize the common load sharing of end face and side to improve again the mill of inner side circular cone clutch gear simultaneously
Wipe heating operating mode, thus the phenomenon that existing hay mover rear gear box intrinsic pressure clutch block pad often ruptures can be improved, perhaps from machine
Tool formula clutch fundamentally for, be fastener rigidity and friction two class junctures ingenious combination.
Below in conjunction with the accompanying drawings with embodiment to first scheme also be invention be described further.
Fig. 7 be first scheme be also the schematic perspective view of invention sine wave type clutch gear;
Fig. 8 be first scheme be also the front elevational schematic of invention sine wave type clutch gear;
Fig. 9 be first scheme be also the cross-sectional schematic of invention sine wave type clutch gear;
Such as Fig. 7, shown in Fig. 8, Fig. 9,
In figure: 1b. is sine wave type clutch inwall;
2b. is multiple microspikes;
3b. is gear.
Operation pedestrian pulls from walking control crank, by steel wire rope and driving lever, makes clutch block be axially displaced to engage.
The clutch gear of the arrangement of clutch in the rear wheel drive gear speed-reducing clutch of the traverse gear of this technology, not only by clutch gear
The circular cone of medial surface engages, and has the particularly sinusoidal wave inwall of i.e. waveform of deformation and multiple little micro-protuberance to assist and connect
Close.When operation pedestrian unclamps from walking control crank, by steel wire rope and driving lever elastic reset, clutch block is made to be axially displaced to
Leave this clutch gear.Owing to inwall is that round and smooth sinusoidal wave form is more easy to leave than dental inlay clutch block.
The third scheme is also invention, is adopted the technical scheme that:
A kind of hay mower gear clutch speed reducer shift fork, the i.e. gear of self-moving lawn mower rear wheel drive from
The shift fork of the arrangement of clutch in conjunction decelerator, by upper shift fork head (1c), sets aside jaw (2c), arched arm (3c), short axle ((9c) institute
Composition, all there is the short axle (9c) of coaxial line the top and bottom of described shift fork;Described short axle is fixed by arched arm (3c)
Linking, link the most respectively is upper shift fork head (1c) and sets aside jaw (2c), it is characterized in that described upper shift fork head (1c) and
Set aside jaw (2c) symmetrical about main shaft (7c);Can be seen that from the top view of Fig. 3 shift fork, particularly described upper shift fork
Head (1c) and set aside the outermost end of jaw (2c) and protrude along main shaft (7c), relative to the axle center of described short axle (9c)
Line and for the plane at the camber line place, middle part of arched arm (3c).From the top view of Fig. 3 shift fork it is also seen that upper shift fork
Head (1) and set aside the downward projection of jaw (2c) and fall and protrusion upper at main shaft (7c);The axial line of described short axle (9c) is not
In the plane at the camber line place, middle part relative to arched arm (3c), the most not on main shaft (7c).Main shaft (7c) be gear from
The main shaft of the arrangement of clutch in conjunction decelerator, is also self-moving lawn mower rear wheel drive main shaft.The short axle in upper end also sets
There are double flute and screw thread to lay pull bar and being handled by bracing wire;So make the existing desired group of power of shift fork again at certain angle
Degree rotates freely.
The third scheme provides the benefit that: the described upper shift fork head of the design is symmetrical with setting aside jaw and protrudes
, dialled point by original one and be improved to two groups of points of equilibrium, make original list dial torsional moment and improved, make clutch stir
There is improvement earlier above, make pad be hardly damaged, add the improvement of other associated components, the longevity of gear clutch speed reducer can be continued
Life, thus promote the quality of hay mower.
Below in conjunction with the accompanying drawings with embodiment to the third scheme also be invention further illustrate.
Figure 10, be the third scheme be also the schematic diagram of shift fork of invention;
Figure 12, is the schematic diagram of the gear clutch speed reducer of the third scheme;
Figure 11, be the third scheme be also the top view of shift fork of invention.
As shown in Figure 10 to Figure 12:
In figure, 1c. is upper shift fork head;
In figure, 2c. is to set aside jaw;
In figure, 3c. is arched arm;
In figure, 4c. is slip pulling sleeve;
In figure, 5c. is thrust bearing shim;
In figure, 6c. is crossed helical gears;
In figure, 7c. is main shaft;
In figure, 8c. is lower house;
In figure, 9c. is short axle;
Operation pedestrian pulls from walking control crank, by steel wire rope and pull bar, makes to be linked by screw thread and two grooves
And rotate certain angle by being installed on the short axle (9c) of the upper and lower side of gear speed-reducing clutch housing such as lower house (8c)
Degree, and interlock upper shift fork head (1c) by arched arm (3c) and set aside jaw (2c), promote slip pulling sleeve (4c) and promote clutch
Bearing shim (5c) and clutch block are axially moveable, thus engage in the rear wheel drive gear speed-reducing clutch of traverse gear from
The clutch gear of locking device i.e. crossed helical gears (6c) is carried out from walking.When operation pedestrian unclamps from walking control crank, logical
Cross steel wire rope and pull bar makes shift fork elastic reset, make clutch block be axially displaced to leave clutch gear.It is to say, clutch tooth
Wheel decelerator shift fork essence controls certainly walking of hay mower.
4th kind of scheme is also invention, is adopted the technical scheme that:
The single side pushing of the arrangement of clutch in the gear clutch speed reducer of a kind of self-moving lawn mower rear wheel drive is sliding
Set, namely hay mower gear clutch speed reducer single side pushing sliding sleeve (4d), by sliding sleeve (41d), single group of limit (42d), inner cone
Flange (43d) is formed;The sliding sleeve (41d) of described single side pushing sliding sleeve (4d) is provided with discoid list and dials limit (42d);Institute
The list of the single side pushing sliding sleeve stated is dialled limit (42d) and is provided with inner cone flange (43d), and the medial surface of inner cone flange (43d) is taper seat,
Preferably it is not more than 30 degree with axial angle.Owing to described single side pushing sliding sleeve (4d) is suit and slides on main shaft, therefore
The axis (7d) of described single side pushing sliding sleeve (4d) coincides with the master of the arrangement of clutch in hay mower gear clutch speed reducer
Axis (7d), this is also self-moving lawn mower rear wheel drive main shaft.The sliding sleeve (41d) of described single side pushing sliding sleeve (4d)
Outside be movably installed with shift fork;Shift fork can be dialled limit (42d) with the list of described single side pushing sliding sleeve (4d) and contacts and stir it,
Inner cone flange (43d) the contact thrust bearing shim on limit (42d) is i.e. dialled by described list, so that arrangement of clutch work.Described
The list of single side pushing sliding sleeve (4d) to dial limit (42d) in the form of annular discs;The back side of the disk on limit (42d) and described interior dialled by described list
Cone flange (43d) all can contact thrust bearing shim.The short axle in upper end of shift fork be additionally provided with double flute and screw thread in case lay pull bar and
Handled by bracing wire, so that the existing desired group of power of shift fork rotates freely at certain angle again.
4th kind of scheme provides the benefit that: the described hay mower gear clutch speed reducer single side pushing of the design is sliding
Set (4d), makes original list dial torsional moment and has improved, and making clutch stir earlier above has improvement, makes pad be hardly damaged, adds
The improvement of other associated components, can continue the life-span of gear clutch speed reducer, thus promote the quality of hay mower.
A kind of hay mower gear clutch speed reducer single side pushing sliding sleeve of the 4th kind of scheme, by sliding sleeve (41d), single group of limit
(42d), inner cone flange (43d) is formed;It is characterized in that: the sliding sleeve (41d) of described single side pushing sliding sleeve is provided with single group of limit
(42d);List at described single side pushing sliding sleeve is dialled and is provided with inner cone flange (43d) on limit (42d).Particularly described single side pushing is sliding
The sliding sleeve (41d) of set (4d) is provided with discoid list and dials limit (42d).
Below in conjunction with the accompanying drawings with embodiment to the 4th kind of scheme also be invention further illustrate.
Figure 13, be the 4th kind of scheme also be invention schematic diagram;
Figure 14, is the schematic diagram of the gear clutch speed reducer of the 4th kind of scheme;
Figure 15, be the 4th kind of scheme also be invention sectional view.
As shown in FIG. 13 to 15:
1d. is upper shift fork head;
2d. is to set aside jaw;
3d. is arched arm;
4d. is slip pulling sleeve;
5d. is thrust bearing shim;
6d. is crossed helical gears;
7d. is main shaft;
8d. is lower house;
9d. is short axle;
42d. is monolateral;
43d. is inner cone flange.
Operation pedestrian pulls from walking control crank, by steel wire rope and pull bar, makes to be linked by screw thread and two grooves
And rotate certain angle by being installed on the short axle with upper and lower side of gear speed-reducing clutch housing such as lower house 8,
And interlock upper shift fork head 1 by arched arm 3 and set aside jaw 2,2 described shift fork heads synchronize contact and promote slip pulling sleeve
Limit 42 dialled by the list of 4, and by the sliding sleeve 41 of described slip pulling sleeve and the back side on single group of limit 42 and the inner cone being located on single group of limit 42
Internal conical surface on flange 43 promotes Engaging-and-disengaging bearing pad 5 and clutch block to move axially along main shaft 7 jointly, thus engages from walking
The clutch gear i.e. crossed helical gears 6 of the arrangement of clutch in the rear wheel drive gear speed-reducing clutch of mechanism is carried out from walking.
When operation pedestrian unclamps from walking control crank, make shift fork elastic reset by steel wire rope and pull bar, make clutch block move vertically
Move and leave clutch gear.It is to say, clutch gear decelerator shift fork and single side pushing sliding sleeve of the present invention 4 essence are controlled jointly
Certainly walking of hay mower.
Fifth version is also that invention is adopted the technical scheme that:
A kind of oil port of speed reducer of lawn grass cutter, i.e. self-moving lawn mower side of rear wheel drive gear reduction unit
The hydraulic fluid port placed, by the side platform (4e) of the lower house side being located at rear wheel drive gear speed-reducing clutch, is located at decelerator side
The screwed hole (2e) of face rather than bottom surface and be located at breach (3e) the institute group of the lower section of screwed hole and the bottom surface in housing
Become, it is characterised in that the described screwed hole being located at decelerator is in housing side, say, that particularly described screw thread
The axis in hole (2e) is not orthogonal to bottom surface.The demoulding is i.e. without side core-pulling for convenience, and the side platform (4e) putting spiral shell mosquito hole is
There is indentation arc component big with top is joined directly together rather than centre.Described screwed hole for being screwed into hydraulic fluid port screw,
Therefore make the external diameter of threaded line press close to end inner face as far as possible, in order to few retained oil during draining.The described lower section being located at screwed hole and
The breach (3e) of the bottom surface in housing can be cylindrical, and rectangle or the shallow breach of other shape, be to prevent screw
Do not touch and set.
The adopted reason of fifth version is:
Hay mower is widely used in sometimes certainly walking as selected by the hobby of people and does not the most cut from the mode walked
Grass.Operation pedestrian pulls from walking control crank, by steel wire rope and driving lever, makes clutch block be axially displaced to clutch.Existing
The clutch block of the arrangement of clutch in the rear wheel drive gear speed-reducing clutch of the traverse gear of technology, is only by clutch block side
Circular cone carrys out clutch, needs bigger axially combined power, and the damage phenomenon causing intrinsic pressure ring washer to rupture occurs frequently;Between taper seat
Engaging process produces frictional heat, in needing gear-box, adds lubricating oil.And original drain tap is located at the end of lower casing of decelerator
Portion, as shown in the lower hydraulic fluid port (1e) of Fig. 1.Lower hydraulic fluid port has 2 shortcomings, one be the high pad protruded below hull outside and
Nut easily touches the axle of height-regulating device;Another be the female plateau of protrusion of enclosure interior higher than bottom surface, cause draining
Time shell below the upper plane of the plateau of described lower hydraulic fluid port in retained oil a lot.
In order to overcome hay mower prior art rear wheel drive decelerator i.e. decelerator bottom hydraulic fluid port caused by the end
Portion is easily touched, and the deficiency that draining is detained, the present invention provides the rear-guard speed-reducing clutch of a kind of hay mower traverse gear i.e. to slow down
The improvement of the hydraulic fluid port of device, it is possible to being referred to as the hydraulic fluid port of the decelerator that side is placed, one can make bottom not touch, two can make draining be detained
Less.
Fifth version is also that the beneficial effect of the invention is: the design utilizes existing speed-reducing clutch shell and major part zero
Part, only changes lower house and the minority part that matches therewith, the length of such as screw, both improved decelerator outside by filling not
Touch, improve again the problem that its internal oil is detained.
Below in conjunction with the accompanying drawings with embodiment to fifth version also be invention be described further.
Figure 16, is the profile of former lower casing hydraulic fluid port;
Figure 17, is the upward view of former lower casing hydraulic fluid port;
Figure 18, be fifth version also be invention schematic diagram;
Figure 19, be fifth version also be invention profile;
Figure 20, be fifth version also be invention assembling section.
As shown in Figure 16, Figure 17, Figure 18, Figure 19 and Figure 20:
In figure, 1e. is crude oil mouth;
In figure, 2e. is threaded hydraulic fluid port;
In figure, 3e. is lower breach;
In figure, 4e. is side platform;
Below in conjunction with the accompanying drawings and embodiment, also it is that invention is described further to fifth version:
Fifth version is a kind of oil port of speed reducer of lawn grass cutter, i.e. self-moving lawn mower rear wheel drive gear
The hydraulic fluid port that the side of decelerator is placed, it mainly includes that the side being located at the lower house side of rear wheel drive gear speed-reducing clutch is put down
Platform (4e), is located at decelerator side rather than the screwed hole (2e) making hydraulic fluid port of bottom surface and is located at the lower section of screwed hole and at shell
The breach (3e) of internal bottom surface, it is characterised in that the described screwed hole being located at decelerator is in housing side, the most just
Being to say, the axis of particularly described screwed hole (2e) is not orthogonal to bottom surface.The demoulding is i.e. without side core-pulling for convenience, puts
The side platform (4e) in spiral shell mosquito hole is that arc component big with top is joined directly together rather than there is indentation centre.Described screwed hole
For being screwed into hydraulic fluid port screw, therefore the external diameter of threaded line is made to press close to end inner face as far as possible, in order to few retained oil during draining.Described
The breach (3e) being located at the lower section of screwed hole and the bottom surface in housing can be cylindrical, and rectangle or the shallow of other shape lack
Mouthful, set to prevent screw from not touching.
A kind of oil port of speed reducer of lawn grass cutter, the side platform (4e) mainly including being located at the lower house side of decelerator and
Make the screwed hole (2e) of hydraulic fluid port on it and be located at the breach (3e) of the lower section of screwed hole and the bottom surface in housing, its feature
It is that the described screwed hole being located at decelerator is in housing side, say, that particularly described screwed hole (2e)
Axis is not orthogonal to bottom surface.Put the side platform (4e) in spiral shell mosquito hole be that arc component big with top is joined directly together rather than in
Between have indentation.The external diameter of the threaded line of described screwed hole presses close to end inner face.The described lower section being located at screwed hole and at shell
The breach (3e) of internal bottom surface can be cylindrical, rectangle or the shallow breach of other shape.Described screwed hole (2e) is
In housing side, say, that the axis of particularly described screwed hole (2e) is not orthogonal to bottom surface.And described putting
The side platform (4e) in spiral shell mosquito hole is that arc component big with top is joined directly together rather than there is indentation centre.
In the specific implementation, at the described screwed hole (2e) making side hydraulic fluid port, assembling pad and screw.When to let out
When going out lubricating oil, backing out screw, owing to flow export is relatively low, and have described breach (3e), oil is the fewest to be detained.Due to described work
The new design from bottom surface to side of the screwed hole (2e) of side hydraulic fluid port, solves the problem of easily touching at the bottom of protoconch.
It is continuous that the mankind pursue technological progress, the 6th kind of scheme be in clutch and the side of outer clutch with rotation
Method.
General hay mower be widely used in as selected by the hobby of people sometimes from walking the most not from the mode walked
Mow.Operation pedestrian pulls from walking control crank, by steel wire rope and driving lever, makes clutch block be axially displaced to clutch.
The clutch block of the arrangement of clutch in the rear wheel drive gear speed-reducing clutch of the traverse gear of prior art, is only by clutch block side
The circular cone in face carrys out clutch, needs bigger axially combined power, and the damage phenomenon causing intrinsic pressure ring washer to rupture occurs frequently;Taper seat
Between in engaging process produce frictional heat, add lubricating oil in needing gear-box;And between taper seat, have friction to have slip relatively, consume
Power.Can in any case, the clutch in gear speed-reducing clutch generates heat always, do not want the clutch in gear speed-reducing clutch
Device, and clutch is put into the outside of gear-box?The most not only reduce heating, and the cost of gear-box can be lowered;Institute
With, the 6th kind of scheme also known as lawn machine worm screw zigzag tooth roller box according to holder pivots clutch just arises at the historic moment.If using powder
The metallurgical umbrella tooth then gear ratio in end is little and is not durable;If without support, particularly separating during clutch, sometimes cling and unreliable.Cling
Refer to that belt and big belt pulley the most wilfully have related phenomenon when needing and separating sometimes.
In order to aspire after perfection, improve the rear wheel drive gear deceleration clutch of the traverse gear of general hay mower further
Arrangement of clutch in device, eradicates the circular cone by clutch block side and carrys out clutch, produces frictional heat, disappear between taper seat in engaging process
Wasted work rate, causes the generation of the damage phenomenon that intrinsic pressure ring washer ruptures;Simultaneously in order to lower the cost of gear-box, the present invention is many
On the basis of secondary improvement, it is provided that a kind of no-load voltage ratio is big, and the not clutch in gear speed-reducing clutch, and turn clutch drawing
It is put into the gear-box of the outside of gear-box, the also known as lawn machine worm screw zigzag tooth roller box according to holder pivots clutch.
The lawn machine worm screw zigzag tooth roller box according to holder pivots clutch, by according to support (62), fuselage determines frame (63), bracing wire
(68), extension spring (66), dynamic arm-tie (69), auxiliary drop panel (65), main rear axle (64), gear housing (61), belt pulley (67), case lid
(70), multiple screws (79), big sealing gasket (73), it is provided with the staggered gear (71) of (71f) groove, staggered worm screw (72), rear bearing
Seat (74), ring washer (75), thick straight pin (76), thin straight pin (78), spring (77), formed, be it is characterized in that: described is depended on
One end bolt of support (62) and fuselage determine the fixing connection of frame (63), and described fuselage determines frame (63) by another nut and grass
The rear wall of lawn mower fuselage connects firmly mutually, and the described other end according to support (62) is provided with open slot (62f);Described bracing wire
(68) be inserted in actively in the open slot (62f) that the described other end according to support (62) is provided with, and with described extension spring
(66) closing in end connects, and the other end of described extension spring (66) i.e. hook end are connected with described dynamic arm-tie (69);Institute
The dynamic arm-tie (69) stated is by multiple screws (79) and gear housing (61), case lid (70) and big sealing gasket (73) company of fixing
Connect;The described middle part according to support (62) is provided with macropore, and described main rear axle (64) movingly through described according to support
(62) macropore at middle part.
The described other end according to support (62) is provided with open slot (62f), referring to Figure 32, and its open slot being provided with (62f)
Feature be that the narrow slot of its opening has a turnover, minimum 1, or multiple;The inside of narrow slot is connected with circular hole;So that it is described
The steel wire rope of bracing wire (68) narrow slot of turnover can be inserted in from side and enter circular hole;The end of the outer layer of bracing wire then with institute
The other end according to support (62) stated is provided with the upper surface of open slot (62f) and contacts, but must not pass through;And the most described drawing
The steel wire rope of line (68) can pass through it, and is connected with the closing in end of described extension spring (66), and by described extension spring (66)
The other end i.e. hook end be connected with described dynamic arm-tie (69).
Described fuselage determines the feature of frame (63), referring to Figure 33, has two angles flat board more than right angle, puts down for first
Plate is provided with screwed hole or nut, and is provided with slotted hole on another flat board, in order to assembling and the regulation of bolt.
The feature of described extension spring (66) is that its one end has closing in end, and the other end of described extension spring (66) is opening
Hook end.
Referring to Figure 34, the feature of described dynamic arm-tie (69) is to which is provided with auxiliary drop panel (65), be additionally provided with arc and
Position, multiple hole, in order to described dynamic arm-tie (69) by multiple screws (79) and gear housing (61), case lid (70) and sealing greatly
Pad (73) is fixedly connected;And the auxiliary drop panel (65) that described dynamic arm-tie (69) is provided with is provided with position, hole, in order to by suitable
When spring and be connected with the applicable position of fuselage and play auxiliary torr role, depending on type, some type need.
Referring to Figure 35, described main rear axle (64) is provided with the hole hung down mutually, in order to lay thick straight pin (76), thin straight pin
(78) pocketed springs (77) between, and two selling;The feature of described spring (77) is that its two ends are and tight and polish.
Referring to Figure 28, the described staggered gear (71) being provided with (71f) groove, it is enclosed within and is arranged on described main rear axle (64)
On the hole hung down mutually on thick straight pin (76), thin straight pin (78), and the outside of the spring (77) of suit between two pins;
And be meshed with described staggered worm screw (72);The feature of the described staggered gear (71) being provided with (71f) groove is its (71f) groove
An at least groove, or multiple-grooved, such as two grooves, particularly two grooves are to hang down mutually, and are small one and large one, in order to thick with described
Straight pin (76), thin straight pin (78), and the spring (77) of suit cooperates between two pins.This have the advantage that not only
Being to utilize original parts, the axial length shortening gear (71) (otherwise to be beaten in the outside lengthening one section of gear
Installing hole, on face of gear, punching can affect engagement), and the buffering that two pin one spring tacit cooperations are of value to gear engages and anti-bite
Extremely, especially in the moment of clutch, moreover also it is easy to assembling, pin need not be pounded, be inserted in.
Referring to Figure 31, described gear housing (61) is provided with lays bearing position, in order to laying staggered worm screw (72);Described
Gear housing (61) be additionally provided with lay main after the seat (61f) of bearing housing (74), it is characterized in that in described seat (61f)
The heart is not as common gear-box on die joint, but U-shaped, say, that its center is far deeper than die joint, it is sufficient to
Put into include complete main after the diameter of axle rear bearing block (74) after, also will not exceed die joint, also can just be easy to holding plane shape
Big sealing gasket (73).Its usefulness is to overcome over, as shown in Figure 12 and Figure 14, and the nothing that axle center is caused on die joint
Method set level sealing gasket and gluing had both been taken a lot of work difficult even drawback.
As further illustrated in figures 21-24, described belt pulley (67) is arranged on one end of staggered worm screw (72);And by belt quilt
The small pulley of engine output end is dragged.
As shown in Figure 29 and Figure 35, one end lace wheel of described staggered worm screw (72);And staggered worm screw (72) passes through
Bearing is arranged in described gear housing (61), and engages with described staggered gear (71);It is characterized in that: described is staggered
The end of the other end of worm screw (72) is cone, in order to the cone with case lid (70) cheats adaptation flexibly.
As shown in Figure 29 and Figure 35, one end lace wheel of described staggered worm screw (72).Its mode connected has 2 kinds;
1st kind is to use pin;Described pin steel spring plate circle becomes, and broad in the middle and two is smaller;Staggered worm screw is first installed
(72) to gear-box, then belt pulley is installed and squeezes into pin;2nd kind of connected mode is with key and at axle head tapping.
As shown in Figure 29 and Figure 25, the feature of case lid (70) is: described case lid (70) is provided with the big plane of periphery, and
The big plane of periphery is provided with multiple hole, in order to be connected with big sealing gasket (73) and gear housing (61) by multiple screws (79)
Connect;And it is provided with cone hole at the jut of case lid, in order to the conical, flexible ground of the end of the other end of staggered worm screw (72)
Adaptive.
As shown in Figure 36 and Figure 14, the feature of described rear bearing block (74) is the external form having D-shaped, and its endoporus is round,
In order to putting main rear axle, and outside is D-shaped, in order to be connected with big sealing gasket (73) and gear housing (61), and is no longer such as figure
The rear bearing block of the wholecircle shown in 14.
As shown in figure 30, the feature of described big sealing gasket (73) is to have big plane and multiple hole, in order to gear housing
(61) connect with rear bearing block (74) and case lid (70).
Clutch in described not gear speed-reducing clutch, and turn clutch be put into the outside of gear-box drawing
Gear-box, the also known as lawn machine worm screw zigzag tooth roller box according to holder pivots clutch provides the benefit that, improves further
Arrangement of clutch in the rear wheel drive gear speed-reducing clutch of the traverse gear of general hay mower, eradicates by clutch block side
Circular cone carry out clutch, between taper seat in engaging process produce frictional heat, power consumption, cause the damage that intrinsic pressure ring washer ruptures
The generation of phenomenon;Reduce the cost of gear-box simultaneously.But, the support outside gear-box adds, and it also has a cost, therefore assembly
This simply slightly reduces, and the effect then reducing frictional heat in gear-box without clutch is affirmative.
Below in conjunction with the accompanying drawings with embodiment to the 6th kind of scheme also be invention be described further.
Figure 21 be the 6th kind of scheme be also the three-dimensional signal of the lawn machine worm screw zigzag tooth roller box according to holder pivots clutch
Figure;
Figure 22 be the 6th kind of scheme be also lawn machine another visual angle with the worm screw zigzag tooth roller box according to holder pivots clutch
Schematic perspective view;
Figure 23 be the 6th kind of scheme be also lawn machine another visual angle with the worm screw zigzag tooth roller box according to holder pivots clutch
Schematic perspective view;
Figure 24 be the 6th kind of scheme be also lawn machine another visual angle with the worm screw zigzag tooth roller box according to holder pivots clutch
Schematic perspective view;
Figure 25 is the schematic perspective view of case lid (70);
Figure 26 be the 6th kind of scheme be also the lawn machine visual angle to the rear with the worm screw zigzag tooth roller box according to holder pivots clutch
Schematic perspective view;
Figure 27 be the 6th kind of scheme be also the lawn machine visual angle to the rear with the worm screw zigzag tooth roller box according to holder pivots clutch
The schematic perspective view removing case lid;
Figure 28 is provided with the schematic perspective view of the staggered gear (71) of (71f) groove;
Figure 29 is the schematic perspective view of staggered worm screw (72);
Figure 30 is the schematic perspective view of big sealing gasket (73);
Figure 31 is the schematic perspective view of gear housing (61);
Figure 32 is the schematic perspective view according to support (62);
Figure 33 is the schematic perspective view that fuselage determines frame (63);
Figure 34 is the schematic perspective view of arm-tie (69);
Figure 35 be the 6th kind of scheme be also the lawn machine visual angle to the rear with the worm screw zigzag tooth roller box according to holder pivots clutch
Remove case lid and the schematic perspective view of big sealing gasket;
Figure 36 is the schematic perspective view of rear bearing block (74);
Figure 37 is the schematic perspective view of ring washer (75);
Figure 38 is the schematic perspective view of spring (77);
Figure 39 is the schematic perspective view of thick straight pin (76);
Figure 40 is the schematic perspective view of thin straight pin (78).
6th kind of scheme is also that lawn machine is as described below by the embodiment of the worm screw zigzag tooth roller box according to holder pivots clutch:
Operation pedestrian pulls from walking control crank, by steel wire rope and pull bar, makes bracing wire action tighten up;Because it is described
Bracing wire 68 be inserted in actively in the open slot 62f that the described other end according to support 62 is provided with, and with described extension spring 66
Closing in end connect, and the other end of described extension spring 66 i.e. hook end are connected with described dynamic arm-tie 69;And described moving
Arm-tie 69 is fixedly connected by multiple screws 79 and gear housing 61, case lid 70 and big sealing gasket 73;Described according to support 62
Middle part be provided with macropore, and described main rear axle 64 movingly through described according to the macropore in the middle part of support 62, and bracing wire
The upper surface that the end of outer layer is then provided with open slot 62f with the described other end according to support 62 contacts, so forming one
Force, it is motionless relative to the fuselage of hay mower;Need not be original by internal conical surface promote Engaging-and-disengaging bearing pad 5 He
Clutch block moves axially along main shaft 7, thus engages the arrangement of clutch in the rear wheel drive gear speed-reducing clutch of traverse gear,
But pulled the other end of described extension spring 66 i.e. hook end and described dynamic arm-tie 69 by steel wire rope, so that whole gear
Case rotates according to back axis, moves simultaneously and make belt tension after making belt pulley, and make the small pulley of the output shaft of electromotor
Power transmission comes and certainly walks.When operation pedestrian unclamps from walking control crank, by steel wire rope without pulling force, then it is allowed to reset,
Belt is made to unclamp, and not from walking;It is to say, the lawn machine worm screw zigzag tooth roller box according to holder pivots clutch, by according to support
62 and the rotation of gear-box, make belt tension, and essence controls certainly walking of hay mower jointly.
Because the lawn machine worm screw zigzag tooth roller box according to holder pivots clutch, by according to support 62, fuselage determines frame 63, bracing wire
68, extension spring 66, dynamic arm-tie 69, auxiliary drop panel 65, main rear axle 64, gear housing 61, belt pulley 67, case lid 70, multiple screws 79,
Big sealing gasket 73, is provided with the staggered gear 71 of 71f groove, staggered worm screw 72, rear bearing block 74, ring washer 75, thick straight pin 76, carefully
Straight pin 78, spring 77, formed, again because it is characterized in that: the described one end bolt according to support 62 and fuselage determine frame 63
Fixing connection, described fuselage is determined frame 63 and is connected firmly mutually, so just having by the rear wall of another nut with hay mower fuselage
Fixed pivot.Again because the described other end according to support 62 is provided with open slot 62f;Described bracing wire 68 is inserted in described actively
The open slot 62f that is provided with of the other end according to support 62 in, and be connected with the closing in end of described extension spring 66, and described drawing
The other end i.e. the hook end of spring 66 are connected with described dynamic arm-tie 69;Described dynamic arm-tie (69) passes through multiple screws 79 and tooth
Wheel casing 61, case lid 70 and big sealing gasket 73 are fixedly connected;The described middle part according to support (62) is provided with macropore, and described
Main rear axle 64 movingly through described according to the macropore in the middle part of support 62 so that bracing wire has had dynamic drawing a little.Again because of institute
The other end according to support 62 stated is provided with open slot 62f, and referring to Figure 32, the feature of the open slot 62f that it is provided with is its opening
Narrow slot has a turnover, minimum 1, or multiple;The inside of narrow slot is connected with circular hole;So being not only easy to described bracing wire 68
Steel wire rope can be inserted in the narrow slot of turnover from side and enter circular hole, even and if also making bracing wire during the mowing jolted
68 are difficult to slip;Again because the end of the outer layer of bracing wire and the described other end according to support 62 are provided with the upper table of open slot 62f
Face contacts, but does not passes through, and has just had the fixing force of bracing wire crust;Again because the steel wire rope of described bracing wire 68 can pass through
It, and be connected with the closing in end of described extension spring 66, and by the other end of described extension spring 66, namely hook end is with described
Dynamic arm-tie 69 be connected, so have adjusted the harmony of pulling force, if not having extension spring, operating handle is very poor.
Because the feature that described fuselage determines frame 63 is, referring to Figure 33, having two angles flat board more than right angle, it is main
Reason be the rear machine plate of hay mover be oblique;First flat board is provided with screwed hole or nut, and sets on another flat board
There is slotted hole, so the assembling of favourable bolt and regulation.
The feature of described extension spring 66 is that its one end has closing in end, and putting bracing wire is that sidespin is entered;And described extension spring 66
The other end be the hook end of opening, can first hook in the hole of precession arm-tie 69.Because referring to Figure 34, the feature of described dynamic arm-tie 69
It is to which is provided with auxiliary drop panel 65, is additionally provided with arc and position, multiple hole, so favourable described dynamic arm-tie (69) is by multiple
Screw 79 and gear housing 61, case lid 70 and the fixing connection of big sealing gasket 73;It is provided with because of described dynamic arm-tie 69 again
Auxiliary drop panel 65 is provided with position, hole, so that be connected with the applicable position of fuselage by suitable spring and play auxiliary torr
Role, depending on type, some type needs.
Because referring to Figure 35, described main rear axle 64 is provided with the hole hung down mutually, in order to lay thick straight pin 76, thin straight pin
78, and pocketed springs 77 between two pins;And the feature of described spring 77 is that its two ends are and tight and polish, institute so that
Do not drop in installation.Again because, referring to Figure 28, the described staggered gear 71 being provided with 71f groove, be enclosed within be arranged on described
The thick straight pin 76 on the hole hung down mutually on main rear axle 64, thin straight pin 78, and between two pins outside the spring 77 of suit
Face;And be meshed with described staggered worm screw 72;The feature of the described staggered gear 71 being provided with 71f groove be its 71f groove at least
Having a groove, or multiple-grooved, such as two grooves, particularly two grooves are to hang down mutually, and are small one and large one, in order to described thick cylinder
Pin 76, thin straight pin 78, and the spring 77 of suit cooperates between two pins.Therefore so this have the advantage that the most still profit
Use original parts, shorten gear 71 axial length (otherwise to lengthen one section gear outside and beat installing hole,
On face of gear, punching can affect engagement), and two pin one spring tacit cooperations are of value to the buffering engagement of gear and prevent killing, especially
It is the moment in clutch, moreover is also easy to assembling, pin need not be pounded, be inserted in.
Because referring to Figure 31, described gear housing 61 is provided with lays bearing position, in order to laying staggered worm screw 72;Described
Gear housing 61 be additionally provided with lay main after the seat 61f of bearing housing 74, it is characterized in that the center of described seat 61f be not as
Common gear-box is like that on die joint, but U-shaped, say, that its center is far deeper than die joint, it is sufficient to puts into and includes
After full master after the rear bearing block 74 of the diameter of axle, also will not exceed die joint, also can just be easy to the big sealing gasket 73 of holding plane shape.
So its usefulness is not only to overcome over, as shown in Figure 12 and Figure 14, axle center is caused cannot putting on die joint
Plain seal pad and gluing had both been taken a lot of work difficult even drawback, and eliminated thin oil, and were coated with viscous crude on gear.It is the most former
During because being with interior clutch, as long as electromotor opens, without wheel from walking or not from walking, being that belt just turns all, worm screw and gear are just
Turning, heating is many certainly, and lubricating requirement is the highest.And change outer clutch into from interior clutch, i.e. hand over the worm screw according to holder pivots clutch
Side set roller box, it is not or not time walking, even if electromotor opens, belt does not turns, and worm screw and gear do not turn, and heating is not certainly
Many, lubricating requirement is the highest, and this is the big advantage changing outer clutch from interior clutch into, and even aforesaid 5th scheme hydraulic fluid port is to some
Type all can save.
Because as further illustrated in figures 21-24, described belt pulley 67 is arranged on one end of staggered worm screw 72;And by belt quilt
The small pulley of engine output end is dragged, so when belt does not works, is by belt housing and described according to support 62 phase
Torr.Again because as shown in Figure 29 and Figure 35, one end lace of described staggered worm screw 72 is taken turns, and staggered worm screw 72 passes through axle
Hold and be arranged in described gear housing 61, and engage with described staggered gear 71;It is characterized in that: described staggered worm screw 72
The end of the other end be cone, in order to the cone with case lid 70 cheats adaptation flexibly;Again because as shown in Figure 29 and Figure 25, case
The feature of lid 70 is: described case lid 70 is provided with the big plane of periphery, and is provided with multiple hole in the big plane of periphery, so not only
It is easy to be connected with big sealing gasket 73 and gear housing 61 by multiple screws 79;And it is provided with cone hole at the jut of case lid,
Also it is easy to adaptive with the conical, flexible of the end of the other end of worm screw 72 of interlocking ground, saves a bearing.
Because as shown in Figure 36 and Figure 14, the feature of described rear bearing block 74 is the external form having D-shaped, and its endoporus is round
, so being conducive to putting main rear axle, and outside is D-shaped, and institute is not so that being connected with big sealing gasket 73 and gear housing 61, and not
It is the rear bearing block of wholecircle as shown in figure 14 again and difficulty sets level sealing gasket;As shown in figure 30, the spy of described big sealing gasket 73
Levying is to have big plane and multiple hole, flat, and institute is so that connecting with gear housing 61 and rear bearing block 74 and case lid 70.
But it is endless that the mankind pursue the perfection of invention, and things also tends to be divided into two both advantageous and disadvantageous.Institute
The kinds of schemes stated is each has something to recommend him, can select by the requirement of the different type of each money and client.Although, the 6th kind of scheme is also known as
For the lawn machine worm screw zigzag tooth roller box according to holder pivots clutch, there is it not want the clutch in gear speed-reducing clutch, subtract
The advantage of few heating, but according to the scheme of holder pivots clutch, handy at some type, but on some type, then dislike volume mistake
Greatly.So, the powder metallurgy bevel gear change speed gear box that the 7th kind of scheme is also known as lawn machine inner conical drogue clutch is the most necessary.
If with powder metallurgy umbrella tooth, gear ratio is little and is not durable, but still has way to solve, as with subtracting to have a kind of suggestion to think
The when young number of teeth and the method for appropriate heat treatment.Though there being several scheme available on several types, but, certain several has been determined
Type and a large amount of hay mover gone into operation, but can not install, and its reason is that the distance of the Pulley shaft of decelerator and main rear axle is in level
The projection in face is 24mm;And with straight powder metallurgy umbrella tooth, then its projection is to tap into zero.If with straight powder metallurgy umbrella tooth
Wheel-speed regulating change box, it is necessary to change big casing, or mobile rear axle away from, or make on the rear wall of big casing and can get out of the way gear-box
Position, but that is the most cumbersome.For Pulley shaft and the projector distance at horizontal plane of main rear axle of constant decelerator, also
In order to optimize meshing parameter and the geometrical factor of secondary gear spiral bevel gear further, the 8th kind of scheme is also known as lawn machine
Just arise at the historic moment with the Ao Likang cycloid tooth hypoid gear reduction box of inner conical drogue clutch.
Because the present invention is to improve in the first seven scheme planted, Gu for convenience, first states the 7th kind and put off until some time later the 8th kind
Scheme.
In order to aspire after perfection, improve the rear wheel drive gear deceleration clutch of the traverse gear of general hay mower further
Arrangement of clutch in device, reduces the circular cone by clutch block side and carrys out clutch, produces frictional heat, disappear between taper seat in engaging process
Wasted work rate, causes the generation of the damage phenomenon that intrinsic pressure ring washer ruptures;Simultaneously in order to lower the cost of gear-box, the present invention is many
On the basis of secondary improvement, it is provided that a kind of no-load voltage ratio is big, and the method that cost is low compared with worm screw staggered gear, utilize powder machine die mould rather than
Mach method, the powder metallurgy bevel gear setting the inner conical drogue clutch of arrangement of clutch, also known as lawn machine in bevel gear becomes
Speed case.
7th kind of scheme is also invention, and it is adopted the technical scheme that:
The lawn machine powder metallurgy bevel gear change speed gear box of inner conical drogue clutch, i.e. self-moving lawn mower rear wheel drive
Gear clutch speed reducer in arrangement of clutch and bevel gear match, referring to Figure 41 to Figure 48, utilize original gear-box
And multiple part, main change is to change former worm screw to interlock the bevel gear and cone pinion that helical gear is band clutch cone, and changes
Gear case lid, and bracing wire torque arm;It is to say, the powder metallurgy bevel gear speed change of described lawn machine inner conical drogue clutch
Case, the bevel gear mainly bored by band clutch (82), cone pinion (81), gear case lid (83), and bracing wire torque arm (84) institute
Composition, is characterized in that: the inside of the bevel gear (82) of described band clutch cone is provided with mesopore and the taper cut out, in order to its mesopore
Penetrate the rear main shaft of hay mower, be also easy to its taper cut out adaptive with clutch block simultaneously;The umbrella of described band clutch cone
The outside of gear (82) is provided with bevel gear;Described cone pinion (81) engages with bevel gear (82), the axle of cone pinion (81)
End is connected with belt pulley, and the axle of cone pinion (81) is arranged on described gear case lid (83) by bearing;Described
The side of installation position is held in the bearing installation position of gear case lid (83) at primitive axis, is externally the boss slightly in 8-shaped, from interior
Portion sees it is slightly concave station in 8-shaped;And bracing wire torque arm (84) is contained in the outside of described gear case lid (83), in order to by drawing
Line makes bracing wire torque arm (84) rotate and drives clutch cone and clutch.The plate of described bracing wire torque arm (84) is provided with slotted hole, with
Just match with bent axle or shift fork;The short axle in upper end of shift fork is also provided with double flute and screw thread to lay torque arm and being grasped by bracing wire
Vertical;In the hope of making the existing desired group of power of shift fork rotate freely at certain angle again.Upper shift fork head as described in third program and
Set aside jaw to be symmetrical and protrude, original one group of point dial point, make original list dial torsion for two that are improved to equalize
Moment has improved, and making clutch stir earlier above has improvement, makes pad be hardly damaged, and adds the improvement of other associated components, can
The life-span of continuity gear clutch speed reducer;Because the inside of the bevel gear (82) of described band clutch cone is provided with mesopore and cuts out
Taper, is beneficial to its mesopore and can penetrate the rear main shaft of hay mower, be also easy to its taper cut out adaptive with clutch block simultaneously;
Its taper cut out or be provided with taper, or it is provided with the inwall of dress clutch block and multiple kick, i.e. with associated clutch block
Wave mode face that the skew back taper seat of equipped gear internal and sinusoidal wave form match or other can be with waves clutch block clutch
Face such as multiple spot projection envelope etc..The plate end of described bracing wire torque arm (84) is provided with bracing wire side plate, and draws in described bracing wire
Another plate end of arm (84) is provided with the aperture hanging little returning pull-spring.The bracing wire side plate that the plate end of described bracing wire torque arm (84) is provided with
Feature be to which is provided with open slot, particularly described open slot be many foldings, i.e. open slot be many foldings, minimum of one
Folding, or multiple turn round, the steel wire rope pendant in order to bracing wire enters and is difficult to break off relations.
The bevel gear (82) of described band clutch cone removed the taper being internally provided with mesopore He cutting out, in order to penetrate lawn
The rear main shaft of hay mover, is provided with the hole hung down mutually, to lay thick straight pin (76), thin straight pin (78) on rear main shaft simultaneously, and
Spring (77);Also its taper cut out it is easy to adaptive with clutch block;The outside of the bevel gear (82) of described band clutch cone is provided with
Bevel gear;In order to increase gear ratio, suitably decrease the number of teeth of cone pinion;The number of teeth of described cone pinion (81) is 13
Within tooth, or 3-9 tooth, preferably 6 teeth.Although root can be occurred to cut if machining the fewest number of teeth, but it is need not now
Gear hobbing, gear shaping, mill teeth, the mach method such as gear-shaping is directly processed gear part, but is first made inner mold by CNC or mould work
Chamber mould, then powder is put into pressing formation on press, re-sintering, i.e. the method for powder metallurgy manufactures cone pinion (81) and takes away
Close the bevel gear (82) of cone, it is therefore prevented that the mach steel part of strength ratio of powder metallurgical gear has declined, but now with
Requiring on the highest hay mover;The speed of travel of hay mower, at one meter per second, the most only 3.6 kilometers, is walked
Power consumption is less than one kilowatt;Through actual measurement, powder metallurgical gear has met the walk test requirement of 120 hours of hay mower.
Generally hay mower, cuts the grass on a lawn every year the most several times, cuts the grass on a lawn with regard to several hours every time, therefore available several years.And several years with
Already change new for old by consumption habit afterwards.Described cone pinion (81) engages with bevel gear (82), and referred to as secondary transmission is old
Type no-load voltage ratio is 3.5, and new architecture no-load voltage ratio is 5, it is sufficient to available.And the axle head of cone pinion (81) is connected with belt pulley, belt pulley
Being connected with the small belt pulley of engine output shaft, referred to as primary transmission, general no-load voltage ratio is less than 2;And the band list at main rear axle two ends
To the transmission of the walking gear of freewheel clutch Yu trailing wheel internal gear, referred to as three grades transmissions.
For Pulley shaft and the projector distance at horizontal plane of main rear axle of constant decelerator, also for optimizing further
The meshing parameter of secondary gear spiral bevel gear and geometrical factor, the 8th kind of scheme is also known as lawn machine inner conical drogue clutch
Ao Likang cycloid tooth hypoid gear reduction box just arises at the historic moment.
The invention has the beneficial effects as follows: the design utilize existing speed-reducing clutch shell and major part part, only change from
The minority parts such as conjunction gear and therewith phase accessory, by bevel gear scheme just handy powder metallurgy pressing method, if using worm screw zigzag tooth
Take turns the most handy pressing, it is therefore prevented that root is cut, and cost has declined, particularly meet the installation requirement of former mowing casing, also carry
High transmission meshing parameter and geometrical factor.
Below in conjunction with the accompanying drawings with embodiment to the 7th kind of scheme also be invention be described further.
Figure 41 is the three-dimensional signal of the powder metallurgy bevel gear change speed gear box of the 7th kind of i.e. lawn machine inner conical drogue clutch of scheme
Figure;
Figure 42 is that the inside of the powder metallurgy bevel gear change speed gear box of the 7th kind of i.e. lawn machine inner conical drogue clutch of scheme is three-dimensional
Schematic diagram;
Figure 43 is the schematic diagram of the bevel gear (82) of the band clutch cone of the 7th kind of scheme;
Figure 44 is the schematic diagram of the cone pinion (81) of the 7th kind of scheme;
Figure 45 be the 7th kind of scheme band clutch cone bevel gear (82) rear to schematic perspective view;
Figure 46 is the cross-sectional schematic of the bevel gear (82) of the band clutch cone of the 7th kind of scheme;
Figure 47 is the upper gear box of the powder metallurgy bevel gear change speed gear box of the 7th kind of i.e. lawn machine inner conical drogue clutch of scheme
The schematic perspective view of lid (83);
Figure 48 is the bracing wire torque arm of the powder metallurgy bevel gear change speed gear box of the 7th kind of i.e. lawn machine inner conical drogue clutch of scheme
(84) schematic perspective view;
Figure 49 is the Ao Likang cycloid tooth hypoid gear reduction box of the 8th kind of i.e. lawn machine inner conical drogue clutch of scheme
The schematic perspective view removing gear case lid;
Figure 50 is the Ao Likang cycloid tooth hypoid gear reduction box of the 8th kind of i.e. lawn machine inner conical drogue clutch of scheme
The schematic perspective view removing gear case lid;
As shown in Figure 41 to Figure 50,
In figure: 81. is cone pinion (81);
82. is the bevel gear (82) of band clutch cone;
83. is the gear case lid (83) of powder metallurgy bevel gear change speed gear box;
84. is bracing wire torque arm (84);
85. is little Ao Likang bevel gear (85);
86. is the gear case lid (86) with the Ao Likang cycloid tooth hypoid gear reduction box of inner conical drogue clutch;
87. is with the big Ao Likang bevel gear (87) of inner conical drogue clutch;
Operation pedestrian pulls from walking control crank, pulls described bracing wire torque arm 84 by steel wire rope, makes clutch block edge
Moving axially and engage, the bevel gear 82 i.e. allowing band clutch bore engages with rear main shaft, and power passes through belt primary transmission, makes described
Cone pinion 81 rotate, and cone pinion 81 is arranged on the gear of described powder metallurgy bevel gear change speed gear box by bearing
On case lid 83, thus secondary transmission made by the bevel gear 82 driving band clutch to bore, then makes hay mower from walking by three grades of transmissions.
The clutch gear of the arrangement of clutch in the rear wheel drive gear speed-reducing clutch of the traverse gear of clutch, not only by from
The circular cone closing gear medial surface engages, or as improving, with the particularly sinusoidal wave inwall of the i.e. waveform having deformation and many
Individual little micro-protuberance assists joint.When operation pedestrian unclamps from walking control crank, by steel wire rope and driving lever elastic reset, make
Clutch block is axially displaced to leave clutch gear.Due to inwall be round and smooth sinusoidal wave form than dental inlay clutch block be more easy to from
Open.
Because the lawn machine powder metallurgy bevel gear change speed gear box of inner conical drogue clutch, i.e. self-moving lawn mower trailing wheel
Arrangement of clutch and bevel gear in the gear clutch speed reducer driven match, and utilize original gear-box and multiple part,
Main change is to change former worm screw to interlock the bevel gear and cone pinion that helical gear is band clutch cone, and has changed gear case lid,
And bracing wire torque arm;It is to say, the powder metallurgy bevel gear change speed gear box of described lawn machine inner conical drogue clutch, mainly by carrying
The bevel gear 82 of clutch cone, cone pinion 81, gear case lid 83, and bracing wire torque arm 84 formed, again because described band
The inside of the bevel gear 82 of clutch cone is provided with mesopore and the taper cut out, this taper or a circular cone, or two different angles
The circular cone of degree, or waveform, the most sine-shaped, in order to regulate and control clutch degree, select according to different types.Tooth should be easy to
Wheel mesopore penetrates the rear main shaft of hay mower, is also easy to its taper cut out adaptive with clutch block simultaneously.Again due to described
The outside of the bevel gear 82 with clutch cone is provided with bevel gear;Described cone pinion 81 engages with bevel gear 82, cone pinion 81
Axle head be connected with belt pulley, and the axle of cone pinion 81 is arranged on described gear case lid 83 by bearing;Described
The side of installation position is held in the bearing installation position of gear case lid 83 at primitive axis, is externally the boss slightly in 8-shaped, from inside
See it is slightly concave station in 8-shaped, buried bearing;And bracing wire torque arm 84 is contained in the outside of described gear case lid 83, in order to logical
Cross bracing wire to make bracing wire torque arm 84 rotate and drive clutch cone and clutch.Because the plate of described bracing wire torque arm 84 being provided with oval
Hole, therefore be easy to match with bent axle or shift fork;The short axle in upper end of shift fork is also provided with double flute and screw thread to lay torque arm and by drawing
Line is handled;In the hope of making the existing desired group of power of shift fork rotate freely at certain angle again.As described in third program upper group
Jaw is symmetrical with setting aside jaw and protrudes, original one group of point dial points, make original for two that are improved to equalize
Single group of torsional moment has improved, and making clutch stir earlier above has improvement, makes pad be hardly damaged, and adds changing of other associated components
Enter, the life-span of gear clutch speed reducer can be continued;Again because the inside of the bevel gear 82 of described band clutch cone be provided with mesopore and
The taper cut out, therefore be beneficial to its mesopore and can penetrate the rear main shaft of hay mower, also it is easy to its taper cut out and clutch simultaneously
Block or waveform block are adaptive.It is provided with bevel gear again because of the outside of the bevel gear 82 of described band clutch cone;Described cone pinion 81
Engaging with bevel gear 82, the axle head of cone pinion 81 is connected with belt pulley, and the axle of cone pinion 81 is arranged on institute by bearing
On the gear case lid 83 stated;The side of installation position is held in the bearing installation position of described gear case lid 83 at primitive axis, from outside
See it is slightly boss in 8-shaped, be the concave station slightly in 8-shaped in terms of inside, buried bearing;And bracing wire torque arm 84 is contained in described
The outside of gear case lid 83, in order to make bracing wire torque arm 84 rotate by bracing wire and drive clutch cone and clutch.Because it is described
The plate of bracing wire torque arm 84 is provided with slotted hole, therefore is easy to match with bent axle or shift fork;The short axle in upper end of shift fork be also provided with double flute and
Screw thread is to lay torque arm and being handled by bracing wire;In the hope of making the existing desired group of power of shift fork rotate certainly at certain angle again
As.Upper shift fork head as described in third program is symmetrical with setting aside jaw and protrudes, and is dialled point by original one and is improved to
Two of equilibrium dial point, make original list dial torsional moment and have improved, and making clutch stir earlier above has improvement, makes pad not rapid wear
Bad, add the improvement of other associated components, the life-span of gear clutch speed reducer can be continued;Again because of described band clutch cone
The inside of bevel gear 82 is provided with mesopore and the taper cut out, and is beneficial to its mesopore and can penetrate rear main shaft and the cylinder of hay mower
Pin and spring, be also easy to its taper cut out adaptive with clutch block simultaneously;Its taper cut out or be provided with taper, or be provided with
The inwall of dress clutch block and multiple kick, the skew back taper seat of i.e. equipped with associated clutch block gear internal and sine wave
Wave mode face that shape matches or other can be with the face of waves clutch block clutch such as multiple spot projection envelope etc..Described bracing wire is drawn
The plate end of arm 84 is provided with bracing wire side plate, and is provided with the aperture hanging little returning pull-spring at another plate end of described bracing wire torque arm 84.
The feature of the bracing wire side plate that the plate end of described bracing wire torque arm 84 is provided with is to which is provided with open slot, particularly described open slot
Be many foldings, i.e. open slot be many foldings, minimum of one is rolled over, or multiple turns round, thus the steel wire rope pendant of beneficially bracing wire enter and not
Easily break off relations, because the end of the steel wire rope of bracing wire has big envelope block pendant to enter.
Because the bevel gear 82 of described band clutch cone removed the taper being internally provided with mesopore He cutting out, institute is so that wearing
Enter the rear main shaft of hay mower;Again owing to being provided with the hole hung down mutually on rear main shaft simultaneously, therefore thick straight pin 76 can be laid, carefully justify
Pin 78, and spring 77;Also its taper cut out it is easy to adaptive with clutch block;The outside of the bevel gear 82 of described band clutch cone
It is provided with bevel gear;In order to increase gear ratio, suitably decrease the number of teeth of cone pinion;The number of teeth of described cone pinion 81 exists
Within 13 teeth, or 3-9 tooth, preferably 6 teeth, and gear wheel is 30 teeth.Although, can occur if machining the fewest number of teeth
Root is cut, but is that the mach method such as gear-shaping is directly processed gear part, but used CNC without gear hobbing, gear shaping, mill teeth now
Or mould work first makes interior swaging die, then powder is put into pressing formation on press, re-sinters, i.e. the method for powder metallurgy manufactures
Cone pinion 81 and the bevel gear 82 of band clutch cone, it is therefore prevented that root is cut.More than machining by class's yield of powder metallurgy process, become
This has declined.The mach steel part of strength ratio of powder metallurgical gear has declined, but now with require the highest
Hay mover on;The speed of travel of hay mower is at one meter per second, and the most only 3.6 kilometers, walking power consumption is less than one
Kilowatt;Through actual measurement, powder metallurgical gear has met the walk test requirement of 120 hours of hay mower;Test is by different machines
Type such as 16 ", 18 ", 20 " and, 22 " and have any different.But, to certain several hay mover shaped and go into operation in a large number, some sides
Case but can not be installed, and its reason is the Pulley shaft of decelerator and the distance of main rear axle is certain in the projection of horizontal plane;And
With straight powder metallurgy umbrella tooth, then its projection is close to zero.If with straight powder metallurgy bevel gear change speed gear box, it is necessary to change
Dynamic big casing, or mobile rear axle away from, or on the rear wall of big casing, make the position that can get out of the way gear-box, but that all compare
Trouble, now scheme is all right is mounted with, because decelerator upper casing 86 directly can fill with the 8th kind.Again because of with the little gear of Ao Likang 85
With gear wheel 87, therefore optimize meshing parameter and the geometrical factor of secondary gear spiral bevel gear further.But lawn machine
The improvement of gear-box and innovation are endless.
Summary of the invention
There is the great undertaking of the clutch slider of equal pressure loaarithmic curve arc wave straight ripple powder metallurgy lawn machine gear-box
Be entirety be provided with in the middle flange (105) and behind end be provided with rear driver plate (1a7), because being the bad side of warm extrusion powder metallurgy
Take out, flange (105) that what its way was skilful is is provided with in the middle part of it at described clutch slider and the rear driver plate that end is provided with behind
(1a7) opening that multiple complementation is staggered it is equipped with, the most conveniently stripped, stride across warm extrusion powder metallurgy and can not make double-deck flange
With the difficulty of driver plate, facilitate again and enter shift fork at double-deck flange and driver plate plug-in mounting therebetween so that left and right the most capable i.e. from conjunction
The power of shift fork can be obtained, fundamentally solve clutch and do not slip up.Clutch slider sets along end circumference with the end of clutch block
Being shaped with arc wave and straight ripple on some 3-18 the clutch cone having logatithmic spiral, each clutch cone is followed successively by upward slope arc wave
(1a1), top arc convex (1a2), the straight ripple of descending (1a3), end ripple (1a4), say, that the master of clutch slider Yu clutch block
The contour curve of form is a section of logatithmic spiral, in order to closer to higher mathematics when having a straight ripple clutch of loaarithmic curve arc wave
The most equal scientific basis of pressure angle and more steadily and more reliable, achieve beyond thought effect, its usefulness is
Self-evident.
Having equal pressure loaarithmic curve arc wave straight ripple powder metallurgy lawn machine gear-box, described gear-box is that lawn machine is used
Gear-box, its output main shaft of described gear-box is exactly from walking the main rear axle of lawn machine, the axle head of the little gear of described gear-box with
Big belt pulley is connected, and described big belt pulley is connected with the small belt pulley of power machine output shaft, referred to as primary transmission;Described little gear
Engage with gear wheel, referred to as secondary transmission;In the walking gear of the band mono-directional overrun clutch at described main rear axle two ends and trailing wheel
The transmission of gear, referred to as three grades transmissions;Described gear wheel is coaxial with described main rear axle and can be sleeved on described main rear axle rotationally
On, it being provided with clutch block in described gear wheel, described main rear axle is also set with clutch slider, described clutch slider is provided with clutch
Structure, the inside of described clutch structure is containing the chute that can slide along described main rear axle along with pin, and described pin is placed in described
In radial hole on main rear axle vertical with the axis of described main rear axle, one end of described clutch structure is provided with clutch motion block, with
Just operator pull and unclamp lawn machine in time walking handle and drive bracing wire, the bracing wire in bracing wire and described gear-box is drawn
Arm, shift fork, extension spring, stage clip, thrust bearing, pad, rolling bearing, oiliness bearing, the combination of gear case lid and described canine tooth
By described gear wheel with described under the common effect of the clutch slider being set with on the clutch block being provided with in wheel and described main rear axle
Driving and idle running between main rear axle and implement from walking certainly the walking and from not walking of lawn machine;The axle of described little gear is pacified by bearing
It is contained on described gear case lid (83);The bearing installation position of described gear case lid (83) is at lawn machine gear-box
The side of bearing installation position;In the outside of described gear case lid equipped with movable bracing wire torque arm (84), described bracing wire is drawn
The plate end of arm (84) is provided with bracing wire side plate, and is provided with at another plate end of described bracing wire torque arm (84) and hangs the little of little returning pull-spring
Hole;The bracing wire side plate that the plate end of described bracing wire torque arm (84) is provided with is provided with open slot, is many foldings, is beneficial to the steel of bracing wire
Cord pendant enters and is difficult to break off relations, and is easy to make bracing wire torque arm (84) rotate by bracing wire and drive arrangement of clutch clutch;Described
Bracing wire torque arm (84) plate in be provided with slotted hole, in order to match with shift fork;The short axle in upper end of described shift fork be also provided with double flute and
Screw thread is to lay torque arm and being handled by bracing wire;The upper shift fork head of described shift fork is symmetrical with setting aside jaw and protrudes
, this shift fork includes that two of equilibrium dial point;The described inside containing the large bevel gear of inner conical drogue clutch is provided with mesopore and hollows out
Taper, in order to mesopore penetrates the rear main shaft of hay mower, it is simple to the taper cut out and clutch block or waveform block are adaptive, simultaneously
Also it is easy to its taper hollowed out and is provided with the inwall of dress clutch block;Its taper hollowed out or be provided with taper, or it is provided with dress clutch
The inwall of block and multiple kick;Rear main shaft is provided with the hole hung down mutually, therefore thick straight pin (76), thin straight pin can be laid
, and described stage clip is exactly spring (77) (78);The little gear of described gear-box, for increasing gear ratio, suitably decreases small bevel gear
The number of teeth of wheel;The number of teeth of described cone pinion is within 11 tooth, and large bevel gear is 28 teeth;First make by CNC or mould work
Interior swaging die, then powder is put into pressing formation on press, re-sintering, i.e. the method for powder metallurgy manufactures cone pinion and containing interior
The large bevel gear of tapered sleeve clutch, it is therefore prevented that root is cut;The decelerator upper casing (86) of described gear case lid directly can fill;Described umbellule
The little gear of gear Ao Likang, described large bevel gear Ao Likang gear wheel, optimize nibbling of secondary gear spiral bevel gear
Close parameter and geometrical factor, to constitute cycloid tooth hypoid gear;By steel wire rope and pull bar, make described lawn machine gear
The short axle (9c) of the upper and lower side that case also known as contains the lower house (8c) of the gear speed-reducing clutch housing of multiple parts rotates certain
Angle, and interlock upper shift fork head (1c) and set aside jaw (2c) by arched arm (3c), promotion slip pulling sleeve (4c) and promote from
Close bearing shim (5c) and clutch block is axially moveable, thus engage in the rear wheel drive gear speed-reducing clutch of traverse gear
The clutch gear of arrangement of clutch is carried out from walking;Described arrangement of clutch is sliding containing hay mower gear clutch speed reducer single side pushing
Set, by sliding sleeve (41d), single group of limit (42d), inner cone flange (43d) is formed;On the sliding sleeve (41d) of described single side pushing sliding sleeve
It is provided with single group of limit (42d);List at described single side pushing sliding sleeve is dialled and is provided with inner cone flange (43d) on limit (42d);And described list
While the sliding sleeve (41d) dialling sliding sleeve (4d) is provided with discoid list dials limit (42d);The medial surface of inner cone flange (43d) is circular cone
Face, it is not more than 30 degree with axial angle;Owing to described single side pushing sliding sleeve (4d) is suit and slides on main shaft, therefore institute
The axis (7d) of the single side pushing sliding sleeve (4d) stated coincides with the main shaft of the arrangement of clutch in hay mower gear clutch speed reducer
Line (7d), i.e. self-moving lawn mower rear wheel drive main shaft;The outside of the sliding sleeve (41d) of described single side pushing sliding sleeve (4d)
It is movably installed with shift fork;Shift fork can be dialled limit (42d) with the list of described single side pushing sliding sleeve (4d) and contacts and stir it, i.e. by institute
Inner cone flange (43d) the contact thrust bearing shim on limit (42d) dialled by the list stated, so that arrangement of clutch work;Described is monolateral
Dialling the list of sliding sleeve (4d), to dial limit (42d) in the form of annular discs;Described list dials the back side of the disk on limit (42d) and described inner cone flange
(43d) thrust bearing shim can all be contacted;The short axle in upper end of shift fork is additionally provided with double flute and screw thread to lay pull bar and by drawing
Line is handled, so that the existing desired group of power of shift fork rotates freely at certain angle again;Hay mower gear-box hydraulic fluid port,
The hydraulic fluid port that i.e. side of gear reduction unit is placed, by the side platform of the lower house side being located at rear wheel drive gear speed-reducing clutch
(4e), it is located at the screwed hole (2e) of decelerator side and is located at the lower section of screwed hole and the breach of the bottom surface in housing
(3e) being formed, the axis of described screwed hole (2e) is not orthogonal to bottom surface;The demoulding is i.e. without side core-pulling for convenience, puts
The side platform (4e) in spiral shell mosquito hole is that arc component big with top is joined directly together rather than there is indentation centre;Described screwed hole
For being screwed into hydraulic fluid port screw, therefore the external diameter of threaded line is made to press close to end inner face as far as possible, in order to few retained oil during draining;Described
The breach (3e) being located at the lower section of screwed hole and the bottom surface in housing is rectangle, arranges for preventing screw from not touching
's;Lawn machine gear-box, by according to support (62), fuselage determines frame (63), bracing wire (68), extension spring (66), dynamic arm-tie (69), auxiliary torr
Plate (65), main rear axle (64), gear housing (61), belt pulley (67), case lid (70), multiple screws (79), big sealing gasket (73),
It is provided with the staggered gear (71) of groove (71f), staggered worm screw (72), rear bearing block (74), ring washer (75), thick straight pin (76),
Thin straight pin (78), spring (77), formed, it is fixing even that the described one end bolt according to support (62) and fuselage determine frame (63)
Connecing, described fuselage is determined frame (63) and is connected firmly mutually by the rear wall of another nut and hay mower fuselage, and described according to support
(62) the other end is provided with open slot (62f);The described other end according to support (62) is inserted in described bracing wire (68) actively
In the open slot (62f) being provided with, and it is connected with the closing in end of described extension spring (66), and the other end of described extension spring (66)
Namely hook end is connected with described dynamic arm-tie (69);Described dynamic arm-tie (69) passes through multiple screws (79) and gear housing
(61), case lid (70) and big sealing gasket (73) are fixedly connected;The described middle part according to support (62) is provided with macropore, and described
Main rear axle (64) is movingly through the described macropore according to support (62) middle part;The described other end according to support (62) is provided with
Open slot (62f), at least turnover of the narrow slot of its open slot being provided with (62f) its opening;The inside of narrow slot and circular hole phase
Even;So that the steel wire rope of described bracing wire (68) can be inserted in the narrow slot of turnover from side and enter circular hole;And the outer layer of bracing wire
The end upper surface that is then provided with open slot (62f) with the described other end according to support (62) contact, but must not pass through;Only
The steel wire rope having described bracing wire (68) can pass through, and is connected with the closing in end of described extension spring (66), and by described
The other end i.e. the hook end of extension spring (66) are connected with described dynamic arm-tie (69);Described fuselage determines frame (63) two angles
More than the flat board at right angle, first flat board is provided with screwed hole or nut, and is provided with slotted hole on another flat board, in order to spiral shell
The assembling of bolt and regulation;There is closing in end described extension spring (66) its one end, and the other end of described extension spring (66) is the hook of opening
End;Described dynamic arm-tie (69) which is provided with auxiliary drop panel (65), is additionally provided with arc and position, multiple hole, in order to dynamic arm-tie (69)
It is fixedly connected with gear housing (61), case lid (70) and big sealing gasket (73) by multiple screws (79);And described dynamic draw
The auxiliary drop panel (65) that plate (69) is provided with, which is provided with position, hole, in order to by suitable spring with the applicable position of fuselage
It is connected and plays auxiliary torr role, depending on type;Described main rear axle (64) is provided with the hole hung down mutually, in order to lay thick
Straight pin (76), thin straight pin (78), and pocketed springs (77) between two pins;Described spring (77) is also known as stage clip, its
Two ends are and tight and polish;The described staggered gear (71) being provided with groove (71f), is enclosed within and is arranged on described main rear axle
(64) the thick straight pin (76) on the hole hung down mutually on, thin straight pin (78), and the spring (77) of suit between two pins
Outside;And be meshed with described staggered worm screw (72);Described staggered gear (71) its groove (71f) being provided with groove (71f) is extremely
A rare groove;Described gear housing (61) is provided with lays bearing position, is also known as little gear in order to laying staggered worm screw (72);Described
Gear housing (61) be additionally provided with lay main after the seat (61f) of bearing housing (74), the tooth at the center at described seat (61f)
Roller box is U-shaped, and its center is far deeper than die joint, it is sufficient to put into include complete main after the diameter of axle rear bearing block (74) after, will not exceed
Die joint, it is simple to the big sealing gasket (73) of holding plane shape;Described belt pulley (67) is arranged on one end of staggered worm screw (72);
And dragged containing the small pulley of engine output end by engine by belt;The one termination skin of described staggered worm screw (72)
Belt wheel;And staggered worm screw (72) is arranged in described gear housing (61) by bearing, and with described staggered gear (71)
Engagement;The end of the other end of described staggered worm screw (72) is cone, in order to the cone with case lid (70) cheats adaptation flexibly;
One end lace wheel of the described the least gear of staggered worm screw (72), its mode connected has 2 kinds;1st kind is to use pin;Described
Pin become with steel spring plate circle, and broad in the middle and two is smaller;Staggered worm screw (72) is first installed and arrives gear-box, then install
Belt pulley also squeezes into pin;2nd kind of connected mode is with key and at axle head tapping;The case lid of the casing of lawn machine gear-box
(70) it is provided with the big plane of periphery, and is provided with multiple hole in the big plane of periphery, in order to sealed with big by multiple screws (79)
Pad (73) and gear housing (61) are connected;And it is provided with cone hole at the jut of case lid, in order to another with staggered worm screw (72)
The conical, flexible ground of the end of one end is adaptive;Described rear bearing block (74) is the external form having D-shaped, and its endoporus is round, profit
In placing main rear axle, in order to be connected with big sealing gasket (73) and gear housing (61), and be no longer the rear bearing block of wholecircle;Described
Big sealing gasket (73) be to have big plane and multiple hole, in order to gear housing (61) and rear bearing block (74) and case lid (70) phase
Connect;The short axle in upper end of shift fork is provided with double flute and screw thread to lay torque arm and being handled by bracing wire;In the hope of making shift fork the most
Desired group of power rotates freely at certain angle again;The upper shift fork head of described shift fork is symmetrical with setting aside jaw and protrudes
, dialled point by original one and be improved to two groups of points of equilibrium, make original list dial torsional moment and improved, make clutch stir
There is improvement earlier above, make pad be hardly damaged, add the improvement of other associated components, the life-span of continuity gear clutch;Described have
The feature of equal pressure loaarithmic curve arc wave straight ripple remodeling injection lawn machine gear-box is: snail used by the little gear of described gear-box
The little staggered gear of rod-type, the axle head of the little staggered gear of described Worm type is connected with big belt pulley, described big belt pulley and engine
The small belt pulley of output shaft is connected, and it is primary transmission, and no-load voltage ratio is at 2.1-4;Described little gear engages with gear wheel, referred to as two grades
Transmission;The big staggered gear of the gear wheel of described gear-box, it is warm extrusion powder metallurgy;Described little staggered gear and warm extrusion
The big staggered gear of powder metallurgy engages, and it is secondary transmission, and no-load voltage ratio is at 5.1-8;Described main rear axle two ends band mono-directional overrun from
The warm extrusion powder metallurgy walking gear of clutch and trailing wheel plastic annular wheel transmission, it is three grades of transmissions, and no-load voltage ratio is at 2.1-4;Described
Big staggered gear is coaxial with described main rear axle and movable set is on described main rear axle, and the gear of described gear wheel is big staggered
Gear, it is warm extrusion powder metallurgy processing and manufacturing;Being provided with clutch block in described gear wheel, it is also to cooperate with containing equal pressure pair
The big staggered gear of clutch in the straight ripple of number curve arc wave, described gear wheel is coaxial with described main rear axle and can be set with rotationally
On described main rear axle;Also being set with clutch slider on described main rear axle, described clutch slider is provided with equal pressure loaarithmic curve,
That is described clutch slider is the clutch slider having the equal pressure loaarithmic curve straight ripple of arc wave, the inside of described clutch structure
Containing the chute that can slide along described main rear axle along with pin, described pin be placed in the radial hole on described main rear axle and with institute
The axis stating main rear axle is vertical, and one end of described clutch structure is provided with clutch motion block, in order to pulls operator and unclamps lawn
Machine in time walking handle and drive bracing wire, at the bracing wire torque arm of bracing wire and described gear-box, shift fork, extension spring, stage clip, thrust axis
Hold, pad, rolling bearing, oiliness bearing, the clutch block being provided with in the combination of gear case lid and described gear wheel and described master
On rear axle under the common effect of the clutch slider of suit, carry out secondary transmission and by between described gear wheel and described main rear axle
Driving and idle running and implement from walking certainly the walking and from not walking of lawn machine;Described have the equal pressure loaarithmic curve straight ripple of arc wave to change
Type injection lawn machine gear-box is further characterized in that, described gear-box is remodeling injection casing, and operator does not grab oneself of lawn machine
Walk handle and without when straining at line, because stage clip is contained in the outside of clutch slider, away from gear wheel rather than at described gear wheel
And between clutch slider, normality bracing wire pine during hands pine, and bracing wire torque arm makes shift fork outwards under extension spring effect and push down stage clip and
Making clutch slider separate with gear wheel, clutch slider and main rear axle depart from active force, and this is for from walking state;Hands as operator
Tension lawn machine in time walking handle and band strains at line because stage clip is contained in the outside of clutch slider, away from gear wheel rather than
Between described gear wheel and clutch slider, close state bracing wire time hand-tight tightly, and bracing wire torque arm make shift fork inside under extension spring effect,
Not pushing down stage clip, stage clip promotes clutch slider to make clutch slider engage with the clutch block being provided with in gear wheel effectively, and clutch is sliding
Block and main rear axle relate to active force, thus realize primary transmission, secondary transmission and three grades of transmissions, and this is for from walking state;Described
Be provided with in having clutch slider and the gear wheel of equal pressure loaarithmic curve arc wave straight ripple remodeling injection lawn machine gear-box from
Closing block engagement to be further characterized in that, described clutch slider is provided with multiple smooth curve with the end of clutch block along end circumference and is connected
Cone clutch cone, it is slightly conical, and the bus of the curved surface of the taper seat of its cone is to have pressure angle phase everywhere
It is also referred to as logatithmic spiral etc. the equiangular spiral of characteristic;So described clutch slider and the clutch block in gear wheel are by isogonism spiral shell
Smooth co-operation is easy in line face;In technique scheme, take a section of main body of described clutch slider,
Set up differential equation d ρ/d θ=k ρ:
If polar equation ρ=ρ (θ), because wanting pressure angle λ the most equal, therefore tg λ=constant, make tg λ=k,
By pressure angle formula tg λ=ρ '/ρ,
Just there is ρ '/ρ=k,
Differential it, just have differential equation d ρ/d θ=k ρ.
Solve d ρ/d θ=k ρ, both sides integration after variables separation:
∫ d ρ/ρ=∫ kd θ, because of ρ > 0, is easy to get:
Ln ρ=k θ+C.
I.e. exponential form:
Use PRO/ENGINEER WILDFIRE mapping software, newly set working directory, newly-built part,
Set up parameter (PARAMETER) 1:C real number (real number), default assignment.
Set up parameter (PARAMETER) 2:N integer (integer), default assignment.
Opening relationships (RELATION), the i.e. equation of the present invention be:
Loaarithmic curve:
Z=0
X=10*t
Y=log (10*t+0.0001)
Make loaarithmic curve;
Followed by, using and rotate, merge, hypostazation etc. instructs, and assembles with workpiece and merge, and can model;
Modeled with described equation and PRO/ENGINEER WILDFIRE again, inputted CNC machining center, used
CIMATRO or MASTCAM, the punching block of warm extrusion powder die-casting processed, or assist with milling machine, planer and electrical spark working work;Electricity consumption fire
Flower adds man-hour, with described equation input CNC machining center, processes, and will first make tungsten copper electrode, then makes and first quench
The hardest punching block clutch core rod;Process big staggered gear, then first to make tungsten copper electrode with gear-hobbing machine, then the tungsten copper electricity rolled out
The swing pinion part of pole, immersion spirit of vinegar makes the little several silks of described swing pinion, and so that precautions averts perils, follow-up electric machining is offset on ground
Cydariform discharge in the gap of tooth root, make warm extrusion powder metallurgical gear punching block with the lathe having three-dimensional rotation head;Machine again
Workpiece, makes on multiple clutch cones having logatithmic spiral that described clutch slider and the end of clutch block are provided with along end circumference
Arc wave and straight ripple, each described clutch cone, successively by four kinds of morphologic arrangement, is followed successively by upward slope arc wave (1a1), top arc convex
(1a2), the straight ripple of descending (1a3), end ripple (1a4), say, that at described clutch slider and clutch block along end circumference
The contour curve of the dominant shape state of the multiple clutches cone being provided with is a section that logatithmic spiral substantially is also known as equiangular spiral, then presses successively
Each local of described four kinds of morphologic arrangement is carved;On the logatithmic spiral arc of the upgrade of described upward slope arc wave (1a1)
Compactly radially the most laterally it is carved with multiple fluctuating great waves stricture of vagina, also known as arc wave;And do not carve on described top arc convex (1a2)
Stricture of vagina, but to make its push up the convex approximation center of circle of arc by the straight ripple of described descending closer to;Again in the gradient of the straight ripple of described descending (1a3)
The more straightforward multiple prominent muscle having fluctuating great waves and multiple groove is compactly the most longitudinally carved, also in more precipitous form
It is referred to as straight ripple;At ripple of the described end (1a4), upper radial direction is the most laterally carved with a little striped;There is equal pressure logarithm bent described in so that
The clutch slider of bank wave straight ripple remodeling injection lawn machine gear-box the most more connects with the mechanism of the clutch of clutch block
Scientific basis that the pressure angle of nearly higher mathematics is the most equal and more steadily and more reliable;Through polishing and assembling, then promote with band
The warm extrusion powder metallurgy press batch production that the mechanical hand of powder coordinates;Gear housing remodeling injection-moulded plastic, with nylon double six
Add 30% glass and carry out pre-treatment, first shine under fine day sunlight and process as many praseodymiums light, then preliminary drying is no less than at 81-119 degree
31 minutes;Gear housing after injection carries out post processing, at 100-121 degree decocting in water no less than 121 minutes;Whole assembling good seal
Gear-box sampling put in the water that upper strata freezes no less than 24 hours strength checkings again;The gear wheel of described gear-box is handed over big
Side set is taken turns and clutch slider, and it is all also known as warm extrusion powder metallurgy pressing with temperature and pressure, and powder used is temperature and pressure powder, described temperature and pressure
Small white plate for taking accounts or notes temporary number 7.0g/ccmin-7.6g/ccmin, temperature and pressure temperature is at 99-129 degree Celsius, and the warm extrusion powder metallurgy workpieces pressed is first
Immersion oil, pulls out and drains;Heat treatment again, carbo-nitriding, with methane and ammonia, no more than 899 degree of heat treatments 4 hours;It is tempered again
Process 180 degree 90 minutes;Hardness described should have the equal pressure loaarithmic curve straight ripple of arc wave to meet at Rockwell HRC35-44 degree
Engaging and satisfied described of the little staggered gear staggered gear big with warm extrusion powder metallurgy of stricture of vagina remodeling injection lawn machine gear-box
The gear wheel of gear-box big staggered gear and the clutch of clutch slider;Bearing can be filled in the gear wheel of described gear-box, also can
Dress stage clip;Described clutch slider is provided with flange (1a5), and it is provided with driver plate after porous (1a6) can connect with multiple screw rods (1a8)
(1a7), described flange (1a5) is parallel with described rear driver plate (1a7), be beneficial to plug-in mounting between enter shift fork upper group
Jaw (1c) and set aside jaw (2c) and make the most capable i.e. clutch in left and right can obtain the power of shift fork;Another of described clutch slider
Great undertaking be entirety be provided with in the middle flange (1a5) and behind end be provided with rear driver plate (1a7), if moulding want
Ability of the loosing core demoulding, but take out because being that warm extrusion powder metallurgy is bad, existing energy need not be loosed core but mould is directly inserted through, its
Flange (1a5) and the rear driver plate (1a7) that end is provided with behind that what way was skilful is is provided with in the middle part of it at described clutch slider are equal
Being provided with the opening that multiple complementation is staggered, the most conveniently stripped, having striden across bad the loosing core of warm extrusion powder metallurgy can not bilayer processed
Flange and the difficulty of driver plate, facilitate again and enter the upper shift fork head (1c) of shift fork at double-deck flange and driver plate plug-in mounting therebetween and set aside
Jaw (2c) so that left and right is the most capable i.e. can obtain the power of shift fork from closing, and fundamentally solves clutch and does not slips up.
The entirety of described clutch slider be provided with in the middle flange (1a5) and behind end be provided with rear driver plate (1a7), and
The flange (1a5) and the rear driver plate (1a7) that end is provided with behind that are provided with in the middle part of it at described clutch slider are equipped with 4 complementations
Staggered opening, described flange (1a5) and described rear driver plate (1a7) have parallel surface, are beneficial to plug-in mounting between and enter shift fork
Upper shift fork head (1c) and set aside jaw (2c).
The entirety of described clutch slider be provided with in the middle flange (105) and behind end be provided with rear driver plate (1a7), and
The flange (1a5) and the rear driver plate (1a7) that end is provided with behind that are provided with in the middle part of it at described clutch slider are equipped with 2-3 mutually
Handing in the opening of mistake retroactively, mouth limit has chamfering, described flange (1a5) and described rear driver plate (1a7) to have parallel surface, is beneficial at the two it
Interleave and load the upper shift fork head (1c) of shift fork and set aside jaw (2c).
The entirety of described clutch slider be provided with in the middle flange (1a5) and behind end be provided with rear driver plate (1a7), and
The flange (1a5) and the rear driver plate (1a7) that end is provided with behind that are provided with in the middle part of it at described clutch slider are equipped with 5-24
Complementary staggered opening, mouth Edge Blend angle, described flange (1a5) and described rear driver plate (1a7) have parallel surface, are beneficial at the two
Between plug-in mounting enter the upper shift fork head (1c) of shift fork and set aside jaw (2c).
Described clutch slider is provided with flange (1a5), and it is provided with 2 holes (1a6), driver plate after connecting with 2 screw rods (1a8)
(1a7) make described flange (1a5) parallel with described rear driver plate (1a7), be beneficial to plug-in mounting between enter shift fork upper group
Jaw (1c) and set aside jaw (2c).
Described clutch slider is provided with flange (1a5), and it is provided with 3-18 hole (1a6), after connecting with 3-18 screw rod (1a8)
Driver plate (1a7) makes described flange (1a5) parallel with described rear driver plate (1a7), is beneficial to plug-in mounting between and enters shift fork
Upper shift fork head (1c) and set aside jaw (2c).
Described clutch slider is provided with flange (1a5), and it is provided with 3-18 hole (1a6), and it is screwed hole, can be with 3-18 screw rod
(1a8) after connecting, driver plate (1a7) makes described flange (1a5) parallel with described rear driver plate (1a7), is beneficial to insert between
Load the upper shift fork head (1c) of shift fork and set aside jaw (2c).
The gear wheel of described gear-box big staggered gear and clutch slider, it is all to be also known as warm extrusion powder metallurgy with temperature and pressure
Compacting, powder used is temperature and pressure powder, and described temperature and pressure small white plate for taking accounts or notes temporary number SMF5040, for 7.0g/ccmin, temperature and pressure temperature is at 101-
119 degrees Celsius, the warm extrusion powder metallurgy workpieces elder generation immersion oil pressed, pull out and drain;Heat treatment again, carbon nitrogen oozes altogether, uses methane
And ammonia, no more than 818 degree of heat treatments 4 hours;Temper 170 degree 60-100 minute again.
The gear wheel of described gear-box big staggered gear and clutch slider, it is all to be also known as warm extrusion powder metallurgy with temperature and pressure
Compacting, powder used is temperature and pressure powder, described temperature and pressure small white plate for taking accounts or notes temporary number 7.0g/ccmin, and temperature and pressure temperature, at 98 degrees Celsius, has been pressed
Warm extrusion powder metallurgy workpieces is submerged initially in transgenic rape, pulls out and drains, and places into evacuation tank;Heat treatment again, carbon, nitrogen and boron oozes altogether,
Iron-carbon alloy theory flex point 723 degree, 8 hours.
The individual clutch having logatithmic spiral of 3-18 that described clutch slider is provided with along end circumference with the end of clutch block is bored
Being shaped with arc wave and straight ripple, each described clutch cone, successively by four kinds of morphologic arrangement, is followed successively by upward slope arc wave (1a1), top
Arc convex (1a2), the straight ripple of descending (1a3), end ripple (1a4), say, that at described clutch slider and clutch block along end
The contour curve of the dominant shape state of multiple clutches cone that circumference is provided with is a section that logatithmic spiral substantially is also known as equiangular spiral, then depends on
Secondary the most locally carving by described four kinds of morphologic arrangement;Logatithmic spiral in the upgrade of described upward slope arc wave (1a1)
Compactly radially at least 2 fluctuating great waves stricture of vaginas, also known as arc waves the most laterally it are carved with on arc;And at described top arc convex (1a2)
On the most embossed or have at least 1;Compactly the most vertical in the more precipitous form of the gradient of the straight ripple of described descending (1a3) again
To carving the most straightforward 2 the prominent muscle having fluctuating great waves and 2 grooves, the most straight ripple;On ripple of the described end (1a4)
Radially the most laterally it is carved with at least 1 striped;When having equal pressure loaarithmic curve arc wave straight ripple clutch described in so that closer to
Scientific basis that the pressure angle of higher mathematics is the most equal and more steadily and more reliable.
It is embodied as way
Having equal pressure loaarithmic curve arc wave straight ripple powder metallurgy lawn machine gear-box, described gear-box is that lawn machine is used
Gear-box, its output main shaft of described gear-box is exactly from walking the main rear axle of lawn machine, the axle head of the little gear of described gear-box with
Big belt pulley is connected, and described big belt pulley is connected with the small belt pulley of power machine output shaft, referred to as primary transmission;Described little gear
Engage with gear wheel, referred to as secondary transmission;In the walking gear of the band mono-directional overrun clutch at described main rear axle two ends and trailing wheel
The transmission of gear, referred to as three grades transmissions;Described gear wheel is coaxial with described main rear axle and can be sleeved on described main rear axle rotationally
On, it being provided with clutch block in described gear wheel, described main rear axle is also set with clutch slider, described clutch slider is provided with clutch
Structure, the inside of described clutch structure is containing the chute that can slide along described main rear axle along with pin, and described pin is placed in described
In radial hole on main rear axle vertical with the axis of described main rear axle, one end of described clutch structure is provided with clutch motion block, with
Just operator pull and unclamp lawn machine in time walking handle and drive bracing wire, the bracing wire in bracing wire and described gear-box is drawn
Arm, shift fork, extension spring, stage clip, thrust bearing, pad, rolling bearing, oiliness bearing, the combination of gear case lid and described canine tooth
By described gear wheel with described under the common effect of the clutch slider being set with on the clutch block being provided with in wheel and described main rear axle
Driving and idle running between main rear axle and implement from walking certainly the walking and from not walking of lawn machine;The axle of described little gear is pacified by bearing
It is contained on described gear case lid (83);The bearing installation position of described gear case lid (83) is at lawn machine gear-box
The side of bearing installation position;In the outside of described gear case lid equipped with movable bracing wire torque arm (84), described bracing wire is drawn
The plate end of arm (84) is provided with bracing wire side plate, and is provided with at another plate end of described bracing wire torque arm (84) and hangs the little of little returning pull-spring
Hole;The bracing wire side plate that the plate end of described bracing wire torque arm (84) is provided with is provided with open slot, is many foldings, is beneficial to the steel of bracing wire
Cord pendant enters and is difficult to break off relations, and is easy to make bracing wire torque arm (84) rotate by bracing wire and drive arrangement of clutch clutch;Described
Bracing wire torque arm (84) plate in be provided with slotted hole, in order to match with shift fork;The short axle in upper end of described shift fork be also provided with double flute and
Screw thread is to lay torque arm and being handled by bracing wire;The upper shift fork head of described shift fork is symmetrical with setting aside jaw and protrudes
, this shift fork includes that two of equilibrium dial point;The described inside containing the large bevel gear of inner conical drogue clutch is provided with mesopore and hollows out
Taper, in order to mesopore penetrates the rear main shaft of hay mower, it is simple to the taper cut out and clutch block or waveform block are adaptive, simultaneously
Also it is easy to its taper hollowed out and is provided with the inwall of dress clutch block;Its taper hollowed out or be provided with taper, or it is provided with dress clutch
The inwall of block and multiple kick;Rear main shaft is provided with the hole hung down mutually, therefore thick straight pin (76), thin straight pin can be laid
, and described stage clip is exactly spring (77) (78);The little gear of described gear-box, for increasing gear ratio, suitably decreases small bevel gear
The number of teeth of wheel;The number of teeth of described cone pinion is within 11 tooth, and large bevel gear is 28 teeth;First make by CNC or mould work
Interior swaging die, then powder is put into pressing formation on press, re-sintering, i.e. the method for powder metallurgy manufactures cone pinion and containing interior
The large bevel gear of tapered sleeve clutch, it is therefore prevented that root is cut;The decelerator upper casing (86) of described gear case lid directly can fill;Described umbellule
The little gear of gear Ao Likang, described large bevel gear Ao Likang gear wheel, optimize nibbling of secondary gear spiral bevel gear
Close parameter and geometrical factor, to constitute cycloid tooth hypoid gear;By steel wire rope and pull bar, make described lawn machine gear
The short axle (9c) of the upper and lower side that case also known as contains the lower house (8c) of the gear speed-reducing clutch housing of multiple parts rotates certain
Angle, and interlock upper shift fork head (1c) and set aside jaw (2c) by arched arm (3c), promotion slip pulling sleeve (4c) and promote from
Close bearing shim (5c) and clutch block is axially moveable, thus engage in the rear wheel drive gear speed-reducing clutch of traverse gear
The clutch gear of arrangement of clutch is carried out from walking;Described arrangement of clutch is sliding containing hay mower gear clutch speed reducer single side pushing
Set, by sliding sleeve (41d), single group of limit (42d), inner cone flange (43d) is formed;On the sliding sleeve (41d) of described single side pushing sliding sleeve
It is provided with single group of limit (42d);List at described single side pushing sliding sleeve is dialled and is provided with inner cone flange (43d) on limit (42d);And described list
While the sliding sleeve (41d) dialling sliding sleeve (4d) is provided with discoid list dials limit (42d);The medial surface of inner cone flange (43d) is circular cone
Face, it is not more than 30 degree with axial angle;Owing to described single side pushing sliding sleeve (4d) is suit and slides on main shaft, therefore institute
The axis (7d) of the single side pushing sliding sleeve (4d) stated coincides with the main shaft of the arrangement of clutch in hay mower gear clutch speed reducer
Line (7d), i.e. self-moving lawn mower rear wheel drive main shaft;The outside of the sliding sleeve (41d) of described single side pushing sliding sleeve (4d)
It is movably installed with shift fork;Shift fork can be dialled limit (42d) with the list of described single side pushing sliding sleeve (4d) and contacts and stir it, i.e. by institute
Inner cone flange (43d) the contact thrust bearing shim on limit (42d) dialled by the list stated, so that arrangement of clutch work;Described is monolateral
Dialling the list of sliding sleeve (4d), to dial limit (42d) in the form of annular discs;Described list dials the back side of the disk on limit (42d) and described inner cone flange
(43d) thrust bearing shim can all be contacted;The short axle in upper end of shift fork is additionally provided with double flute and screw thread to lay pull bar and by drawing
Line is handled, so that the existing desired group of power of shift fork rotates freely at certain angle again;Hay mower gear-box hydraulic fluid port,
The hydraulic fluid port that i.e. side of gear reduction unit is placed, by the side platform of the lower house side being located at rear wheel drive gear speed-reducing clutch
(4e), it is located at the screwed hole (2e) of decelerator side and is located at the lower section of screwed hole and the breach of the bottom surface in housing
(3e) being formed, the axis of described screwed hole (2e) is not orthogonal to bottom surface;The demoulding is i.e. without side core-pulling for convenience, puts
The side platform (4e) in spiral shell mosquito hole is that arc component big with top is joined directly together rather than there is indentation centre;Described screwed hole
For being screwed into hydraulic fluid port screw, therefore the external diameter of threaded line is made to press close to end inner face as far as possible, in order to few retained oil during draining;Add oils and fats
It is the thickest that to drench number very big, though can use effect should lubricating oil;The described lower section being located at screwed hole and going to the bottom in housing
The breach (3e) in face is rectangle, arranges for preventing screw from not touching;Lawn machine gear-box, by according to support (62), fuselage
Determine frame (63), bracing wire (68), extension spring (66), dynamic arm-tie (69), auxiliary drop panel (65), main rear axle (64), gear housing (61), skin
Belt wheel (67), case lid (70), multiple screws (79), big sealing gasket (73), it is provided with the staggered gear (71) of groove (71f), staggered snail
Bar (72), rear bearing block (74), ring washer (75), thick straight pin (76), thin straight pin (78), spring (77), formed, described
One end bolt according to support (62) and fuselage determine that frame (63) is fixing to be connected, described fuselage determine frame (63) and is passed through another nut
Connect firmly mutually with the rear wall of hay mower fuselage, and the described other end according to support (62) is provided with open slot (62f);Described
Bracing wire (68) is inserted in the open slot (62f) that the described other end according to support (62) is provided with actively, and draws with described
The closing in end of spring (66) connects, and the other end of described extension spring (66) i.e. hook end are connected with described dynamic arm-tie (69);
Described dynamic arm-tie (69) is by multiple screws (79) and gear housing (61), case lid (70) and big sealing gasket (73) company of fixing
Connect;The described middle part according to support (62) is provided with macropore, the main rear axle (64) described in denier movingly through described according to support
(62) macropore at middle part;The described other end according to support (62) is provided with open slot (62f), its open slot being provided with (62f) its
At least turnover of the narrow slot of opening;The inside of narrow slot is connected with circular hole;So that the steel wire rope of described bracing wire (68) can be from
Side is inserted in the narrow slot of turnover and is entered circular hole;The end of the outer layer of bracing wire then with the described other end according to support (62)
The upper surface being provided with open slot (62f) contacts, but must not pass through;The steel wire rope of only described bracing wire (68) can pass through, and
It is connected with the closing in end of described extension spring (66), and the other end i.e. hook end by described extension spring (66) is with described
Dynamic arm-tie (69) is connected;Described fuselage determines frame (63) two angles flat board more than right angle, and first flat board is provided with spiral shell
Pit or nut, and on another flat board, it is provided with slotted hole, in order to assembling and the regulation of bolt;Described extension spring (66) one
End has closing in end, and the other end of described extension spring (66) is the hook end of opening;Described dynamic arm-tie (69) which is provided with auxiliary torr
Plate (65), is additionally provided with arc and position, multiple hole, in order to dynamic arm-tie (69) by multiple screws (79) and gear housing (61), case
Lid (70) and big sealing gasket (73) are fixedly connected;And the auxiliary drop panel (65) that described dynamic arm-tie (69) is provided with, it sets
Porose position, in order to be connected with the applicable position of fuselage by suitable spring and play auxiliary torr role, according to type
Fixed;Described main rear axle (64) is provided with the hole hung down mutually, in order to lay thick straight pin (76), thin straight pin (78), and two
Pocketed springs (77) between pin;Described spring (77) is also known as stage clip, and its two ends are and tight and polish;Described is provided with groove
(71f) staggered gear (71), is enclosed within the thick straight pin (76) on the hole hung down mutually being arranged on described main rear axle (64),
Thin straight pin (78), and the outside of the spring (77) of suit between two pins;And be meshed with described staggered worm screw (72);
Described staggered gear (71) its groove (71f) at least groove being provided with groove (71f);Described gear housing (61) is provided with to be laid
Bearing position, is also known as little gear in order to laying staggered worm screw (72);Described gear housing (61) is additionally provided with lays axle bearing after master
The seat (61f) of seat (74), the gear-box at the center at described seat (61f) is U-shaped, and its center is far deeper than die joint, it is sufficient to
Put into include complete main after the diameter of axle rear bearing block (74) after, die joint will not be exceeded, it is simple to the big sealing gasket of holding plane shape
(73);Described belt pulley (67) is arranged on one end of staggered worm screw (72);And it is defeated containing electromotor by engine by belt
The small pulley going out end is dragged;One end lace wheel of described staggered worm screw (72);And staggered worm screw (72) pacified by bearing
It is contained in described gear housing (61), and engages with described staggered gear (71);Another of described staggered worm screw (72)
The end of end is cone, in order to the cone with case lid (70) cheats adaptation flexibly;The described the least gear of staggered worm screw (72)
One end lace wheel, its mode connected has 2 kinds;1st kind is to use pin;Described pin steel spring plate circle becomes, and
Broad in the middle and two is smaller;Staggered worm screw (72) is first installed and arrives gear-box, then belt pulley is installed and squeezes into pin;2nd kind of connection
Mode is with key and at axle head tapping;The case lid (70) of the casing of lawn machine gear-box is provided with the big plane of periphery, and in week
The big plane in limit is provided with multiple hole, in order to be connected with big sealing gasket (73) and gear housing (61) by multiple screws (79);
And be provided with cone hole at the jut of case lid, in order to the conical, flexible of the end of the other end of staggered worm screw (72) fit
Join;Described rear bearing block (74) is the external form having D-shaped, and its endoporus is round, is beneficial to place main rear axle, in order to big sealing gasket
(73) and gear housing (61) is connected, and it is no longer the rear bearing block of wholecircle;Described big sealing gasket (73) be have big plane and
Multiple holes, in order to connect with gear housing (61) and rear bearing block (74) and case lid (70);The short axle in upper end of shift fork is provided with double flute
And screw thread is to lay torque arm and being handled by bracing wire;In the hope of making the existing desired group of power of shift fork rotate at certain angle again
Freely;The upper shift fork head of described shift fork is symmetrical with setting aside jaw and protrudes, and is dialled point by original one and is improved to equal
Two of weighing apparatus dial point, make original list dial torsional moment and have improved, and making clutch stir earlier above has improvement, makes pad be hardly damaged,
Add the improvement of other associated components, the life-span of continuity gear clutch;Described have the equal pressure loaarithmic curve straight ripple of arc wave
The feature of remodeling injection lawn machine gear-box is: the little little staggered gear of gear Worm type of described gear-box, described Worm type
The axle head of little staggered gear is connected with big belt pulley, and described big belt pulley is connected with the small belt pulley of power machine output shaft, and it is
Primary transmission, no-load voltage ratio is at 2.1-4;Described little gear engages with gear wheel, referred to as secondary transmission;The gear wheel of described gear-box is used
Big staggered gear, it is warm extrusion powder metallurgy;Described little staggered gear staggered gear big with warm extrusion powder metallurgy engages, its
For secondary transmission, no-load voltage ratio is at 5.1-8;The warm extrusion powder metallurgy walking gear of described main rear axle two ends band mono-directional overrun clutch
With trailing wheel plastic annular wheel transmission, it is three grades of transmissions, and no-load voltage ratio is at 2.1-4;Described big staggered gear is coaxial with described main rear axle
And movable set is on described main rear axle, the gear of described gear wheel is big staggered gear, and it is the processing of warm extrusion powder metallurgy
Manufacture;Being provided with clutch block in described gear wheel, it is also to cooperate with containing clutch in the equal pressure loaarithmic curve straight ripple of arc wave
Big staggered gear, described gear wheel is coaxial with described main rear axle and can be sleeved on rotationally on described main rear axle;After described master
Also being set with clutch slider on axle, described clutch slider is provided with equal pressure loaarithmic curve, that is described clutch slider is to have
The clutch slider of the equal pressure loaarithmic curve straight ripple of arc wave, the inside of described clutch structure is containing can be along with pin is along after described master
The chute that axle slides, described pin is placed in the radial hole on described main rear axle and vertical with the axis of described main rear axle, institute
The one end stating clutch structure is provided with clutch motion block, in order to operator pull and unclamp lawn machine drive bracing wire from walking handle
Time, at the bracing wire torque arm of bracing wire and described gear-box, shift fork, extension spring, stage clip, thrust bearing, pad, rolling bearing, oil-containing axle
On the clutch block hold, being provided with in the combination of gear case lid and described gear wheel and described main rear axle, the clutch slider of suit is total to
Under same-action, carry out secondary transmission and implemented by the driving between described gear wheel and described main rear axle and idle running from walking grass
Certainly walking and not from walking of level ground machine;The described feature having equal pressure loaarithmic curve arc wave straight ripple remodeling injection lawn machine gear-box
Also residing in, described gear-box is remodeling injection casing, operator do not grab lawn machine from walk handle and without when straining at line because
Stage clip is contained in the outside of clutch slider, away from gear wheel rather than between described gear wheel and clutch slider, and normality during hands pine
Bracing wire pine, and bracing wire torque arm makes shift fork outwards and push down stage clip and make clutch slider separate with gear wheel under extension spring effect, from
Closing slide block and main rear axle departs from active force, this is for from walking state;The carrying from walking handle of finger-tight lawn machine as operator
When straining at line, because stage clip is contained in the outside of clutch slider, away from gear wheel rather than described gear wheel and clutch slider it
Between, closing state bracing wire time hand-tight tightly, and bracing wire torque arm makes shift fork inside under extension spring effect, does not push down stage clip, stage clip promotes effectively
Clutch slider and make clutch slider engage with the clutch block being provided with in gear wheel, clutch slider and main rear axle relate to active force,
Thus realizing primary transmission, secondary transmission and three grades of transmissions, this is for from walking state;Described have equal pressure loaarithmic curve arc wave straight
The clutch slider of ripple remodeling injection lawn machine gear-box engages with the clutch block being provided with in gear wheel and is further characterized in that, described
The clutch that clutch slider is provided with, along end circumference, the cone that multiple smooth curve is connected with the end of clutch block is bored, and it is slightly in circle
Taper, the bus of the curved surface of the taper seat of its cone is that the equiangular spiral with pressure angle properties equivalent everywhere is also referred to as logarithm
Helical;So described clutch slider is easy to smooth co-operation with the clutch block in gear wheel by equiangular spiral face;Above-mentioned technology
In scheme, take a section of main body of described clutch slider,
Set up differential equation d ρ/d θ=k ρ:
If polar equation ρ=ρ (θ), because wanting pressure angle λ the most equal, therefore tg λ=constant, make tg λ=k,
By pressure angle formula tg λ=ρ '/ρ,
Just there is ρ '/ρ=k,
Differential it, just have differential equation d ρ/d θ=k ρ.
Solve d ρ/d θ=k ρ, both sides integration after variables separation:
∫ d ρ/ρ=∫ kd θ, because of ρ > O, is easy to get:
Ln ρ=k θ+C.
I.e. exponential form:
Use PRO/ENGINEER WILDFIRE mapping software, newly set working directory, newly-built part,
Set up parameter (PARAMETER) 1:C real number (real number), default assignment.
Set up parameter (PARAMETER) 2:N integer (integer), default assignment.
Opening relationships (RELATION), the i.e. equation of the present invention be:
Loaarithmic curve:
Z=0
X=10*t
Y=log (10*t+0.0001)
Make loaarithmic curve;
Followed by, using and rotate, merge, hypostazation etc. instructs, and assembles with workpiece and merge, and can model;
Modeled with described equation and PRO/ENGINEER WILDFIRE again, inputted CNC machining center, used
CIMATRO or MASTCAM, the punching block of warm extrusion powder die-casting processed, or assist with milling machine, planer and electrical spark working work;Electricity consumption fire
Flower adds man-hour, with described equation input CNC machining center, processes, and will first make tungsten copper electrode, then makes and first quench
The hardest punching block clutch core rod;Process big staggered gear, then first to make tungsten copper electrode with gear-hobbing machine, then the tungsten copper electricity rolled out
The swing pinion part of pole, immersion spirit of vinegar makes the little several silks of described swing pinion, and so that precautions averts perils, follow-up electric machining is offset on ground
Cydariform discharge in the gap of tooth root, make warm extrusion powder metallurgical gear punching block with the lathe having three-dimensional rotation head;Machine again
Workpiece, makes on multiple clutch cones having logatithmic spiral that described clutch slider and the end of clutch block are provided with along end circumference
Arc wave and straight ripple, each described clutch cone, successively by four kinds of morphologic arrangement, is followed successively by upward slope arc wave (1a1), top arc convex
(1a2), the straight ripple of descending (1a3), end ripple (1a4), say, that at described clutch slider and clutch block along end circumference
The contour curve of the dominant shape state of the multiple clutches cone being provided with is a section that logatithmic spiral substantially is also known as equiangular spiral, then presses successively
Each local of described four kinds of morphologic arrangement is carved;On the logatithmic spiral arc of the upgrade of described upward slope arc wave (1a1)
Compactly radially the most laterally it is carved with multiple fluctuating great waves stricture of vagina, also known as arc wave;And do not carve on described top arc convex (1a2)
Stricture of vagina, but to make its push up the convex approximation center of circle of arc by the straight ripple of described descending closer to;Again in the gradient of the straight ripple of described descending (1a3)
The more straightforward multiple prominent muscle having fluctuating great waves and multiple groove is compactly the most longitudinally carved, also in more precipitous form
It is referred to as straight ripple;At ripple of the described end (1a4), upper radial direction is the most laterally carved with a little striped;There is equal pressure logarithm bent described in so that
The clutch slider of bank wave straight ripple powder metallurgy lawn machine gear-box the most more connects with the mechanism of the clutch of clutch block
Scientific basis that the pressure angle of nearly higher mathematics is the most equal and more steadily and more reliable;Through polishing and assembling, then promote with band
The warm extrusion powder metallurgy press batch production that the mechanical hand of powder coordinates;Gear housing remodeling injection-moulded plastic, with nylon double six
Add 30% glass and carry out pre-treatment, first shine under fine day sunlight and process as many praseodymiums light, then preliminary drying is no less than at 81-119 degree
31 minutes;Gear housing after injection carries out post processing, at 100-121 degree decocting in water no less than 121 minutes;Whole assembling good seal
Gear-box sampling put in the water that upper strata freezes no less than 24 hours strength checkings again;The gear wheel of described gear-box is handed over big
Side set is taken turns and clutch slider, and it is all also known as warm extrusion powder metallurgy pressing with temperature and pressure, and powder used is temperature and pressure powder, described temperature and pressure
Small white plate for taking accounts or notes temporary number 7.0g/ccmin-7.6g/ccmin, temperature and pressure temperature is at 99-129 degree Celsius, and the warm extrusion powder metallurgy workpieces pressed is first
Immersion oil, pulls out and drains;Heat treatment again, carbo-nitriding, with methane and ammonia, no more than 899 degree of heat treatments 4 hours;It is tempered again
Process 180 degree 90 minutes;Hardness described should have the equal pressure loaarithmic curve straight ripple of arc wave to meet at Rockwell HRC35-44 degree
Engaging and satisfied described of the little staggered gear staggered gear big with warm extrusion powder metallurgy of stricture of vagina powder metallurgy lawn machine gear-box
The gear wheel of gear-box big staggered gear and the clutch of clutch slider;Bearing can be filled in the gear wheel of described gear-box, also can
Dress stage clip;Described clutch slider is provided with flange (1a5), and it is provided with driver plate after porous (1a6) can connect with multiple screw rods (1a8)
(1a7), described flange (1a5) is parallel with described rear driver plate (1a7), be beneficial to plug-in mounting between enter shift fork upper group
Jaw (1c) and set aside jaw (2c) and make the most capable i.e. clutch in left and right can obtain the power of shift fork;Another of described clutch slider
Great undertaking be entirety be provided with in the middle flange (1a5) and behind end be provided with rear driver plate (1a7), if moulding want
Ability of the loosing core demoulding, but take out because being that warm extrusion powder metallurgy is bad, existing energy need not be loosed core but mould is directly inserted through, its
Flange (1a5) and the rear driver plate (1a7) that end is provided with behind that what way was skilful is is provided with in the middle part of it at described clutch slider are equal
Being provided with the opening that multiple complementation is staggered, the most conveniently stripped, having striden across bad the loosing core of warm extrusion powder metallurgy can not bilayer processed
Flange and the difficulty of driver plate, facilitate again and enter the upper shift fork head (1c) of shift fork at double-deck flange and driver plate plug-in mounting therebetween and set aside
Jaw (2c) so that left and right is the most capable i.e. can obtain the power of shift fork from closing, and fundamentally solves clutch and does not slips up.
The entirety of described clutch slider be provided with in the middle flange (1a5) and behind end be provided with rear driver plate (1a7), and
The flange (1a5) and the rear driver plate (1a7) that end is provided with behind that are provided with in the middle part of it at described clutch slider are equipped with 4 complementations
Staggered opening, described flange (1a5) and described rear driver plate (1a7) have parallel surface, are beneficial to plug-in mounting between and enter shift fork
Upper shift fork head (1c) and set aside jaw (2c).
The entirety of described clutch slider be provided with in the middle flange (105) and behind end be provided with rear driver plate (1a7), and
The flange (1a5) and the rear driver plate (1a7) that end is provided with behind that are provided with in the middle part of it at described clutch slider are equipped with 2-3 mutually
Handing in the opening of mistake retroactively, mouth limit has chamfering, described flange (1a5) and described rear driver plate (1a7) to have parallel surface, is beneficial at the two it
Interleave and load the upper shift fork head (1c) of shift fork and set aside jaw (2c).
The entirety of described clutch slider be provided with in the middle flange (1a5) and behind end be provided with rear driver plate (1a7), and
The flange (1a5) and the rear driver plate (1a7) that end is provided with behind that are provided with in the middle part of it at described clutch slider are equipped with 5-24
Complementary staggered opening, mouth Edge Blend angle, described flange (1a5) and described rear driver plate (1a7) have parallel surface, are beneficial at the two
Between plug-in mounting enter the upper shift fork head (1c) of shift fork and set aside jaw (2c).
Described clutch slider is provided with flange (1a5), and it is provided with 2 holes (1a6), driver plate after connecting with 2 screw rods (1a8)
(1a7) make described flange (1a5) parallel with described rear driver plate (1a7), be beneficial to plug-in mounting between enter shift fork upper group
Jaw (1c) and set aside jaw (2c).
Described clutch slider is provided with flange (1a5), and it is provided with 3-18 hole (1a6), after connecting with 3-18 screw rod (1a8)
Driver plate (1a7) makes described flange (1a5) parallel with described rear driver plate (1a7), is beneficial to plug-in mounting between and enters shift fork
Upper shift fork head (1c) and set aside jaw (2c).
Described clutch slider is provided with flange (1a5), and it is provided with 3-18 hole (1a6), and it is screwed hole, can be with 3-18 screw rod
(1a8) after connecting, driver plate (1a7) makes described flange (1a5) parallel with described rear driver plate (1a7), is beneficial to insert between
Load the upper shift fork head (1c) of shift fork and set aside jaw (2c).
The gear wheel of described gear-box big staggered gear and clutch slider, it is all to be also known as warm extrusion powder metallurgy with temperature and pressure
Compacting, powder used is temperature and pressure powder, and described temperature and pressure small white plate for taking accounts or notes temporary number SMF5040, for 7.0g/ccmin, temperature and pressure temperature is at 101-
119 degrees Celsius, the warm extrusion powder metallurgy workpieces elder generation immersion oil pressed, pull out and drain;Heat treatment again, carbon nitrogen oozes altogether, uses methane
And ammonia, no more than 818 degree of heat treatments 4 hours;Temper 170 degree 60-100 minute again.
The gear wheel of described gear-box big staggered gear and clutch slider, it is all to be also known as warm extrusion powder metallurgy with temperature and pressure
Compacting, powder used is temperature and pressure powder, described temperature and pressure small white plate for taking accounts or notes temporary number 7.0g/ccmin, and temperature and pressure temperature, at 98 degrees Celsius, has been pressed
Warm extrusion powder metallurgy workpieces is submerged initially in transgenic rape, pulls out and drains, and places into evacuation tank;Heat treatment again, carbon, nitrogen and boron oozes altogether,
Iron-carbon alloy theory flex point 723 degree, 8 hours.
The individual clutch having logatithmic spiral of 3-18 that described clutch slider is provided with along end circumference with the end of clutch block is bored
Being shaped with arc wave and straight ripple, each described clutch cone, successively by four kinds of morphologic arrangement, is followed successively by upward slope arc wave (1a1), top
Arc convex (1a2), the straight ripple of descending (1a3), end ripple (1a4), say, that at described clutch slider and clutch block along end
The contour curve of the dominant shape state of multiple clutches cone that circumference is provided with is a section that logatithmic spiral substantially is also known as equiangular spiral, then depends on
Secondary the most locally carving by described four kinds of morphologic arrangement;Logatithmic spiral in the upgrade of described upward slope arc wave (1a1)
Compactly radially at least 2 fluctuating great waves stricture of vaginas, also known as arc waves the most laterally it are carved with on arc;And at described top arc convex (1a2)
On the most embossed or have at least 1;Compactly the most vertical in the more precipitous form of the gradient of the straight ripple of described descending (1a3) again
To carving the most straightforward 2 the prominent muscle having fluctuating great waves and 2 grooves, the most straight ripple;On ripple of the described end (1a4)
Radially the most laterally it is carved with at least 1 striped;When having equal pressure loaarithmic curve arc wave straight ripple clutch described in so that closer to
Scientific basis that the pressure angle of higher mathematics is the most equal and more steadily and more reliable.
The present invention relates to a kind of hay mower cut the grass on a lawn for places such as garden, park and road sides, especially
Being to have equal pressure loaarithmic curve arc wave straight ripple powder metallurgy lawn machine gear-box, its great undertaking is that clutch slider entirety exists
Be provided with in the middle part of it flange (105) and behind end be provided with rear driver plate (1a7), take out because being that warm extrusion powder metallurgy is bad, it is done
Flange (105) and the rear driver plate (1a7) that end is provided with behind that what method was skilful is is provided with in the middle part of it at described clutch slider are all provided with
There is the opening that multiple complementation is staggered, the most conveniently stripped, stride across warm extrusion powder metallurgy and can not make double-deck flange and driver plate
Difficulty, facilitates again and enters shift fork at double-deck flange and driver plate plug-in mounting therebetween so that left and right is the most capable i.e. can be obtained from closing
The power of shift fork, fundamentally solves clutch and does not slips up.Clutch slider and the end of clutch block along end circumference be provided with multiple
Having on the clutch cone of logatithmic spiral and be shaped with arc wave and straight ripple, it is convex that each clutch cone is followed successively by upward slope arc wave (1a1), top arc
(1a2), the straight ripple of descending (1a3), end ripple (1a4), say, that at the wheel of described clutch slider Yu the dominant shape state of clutch block
Wide curve is a section of logatithmic spiral, in order to closer to the pressure angle of higher mathematics when having a straight ripple clutch of loaarithmic curve arc wave
The most equal scientific basis and more steadily and more reliable.Explore warm extrusion powder metallurgically manufacturing method and also have many innovations.Lawn
Hay mover gear-box either Plastic or metal class, limited by technology and cost etc., certainly walk clutch unstable and
Insecure situation happens occasionally, and solves the international hard nut to crack of sporadic not clutch problem, always industry.
Equal pressure loaarithmic curve sounds profound, but be common in its tangible factory, and this kind of have equal pressure loaarithmic curve
Cam many middle rank pincers worker all can be done, and makees the end of two punching block cores having equal pressure loaarithmic curve, clutch slider and clutch block
Being shaped with arc wave and straight ripple on multiple clutch cones having logatithmic spiral that end circumference is provided with, each clutch cone is followed successively by
Slope arc wave (1a1), top arc convex (1a2), the straight ripple of descending (1a3), end ripple (1a4), say, that at described clutch slider
It is one section of logatithmic spiral with the contour curve of the dominant shape state of clutch block, then produces in batches.Existing can need not loose core but
Mould is directly inserted through, and flange (1a5) that what its way was skilful is is provided with in the middle part of it at described clutch slider and behind end are provided with
Rear driver plate (1a7) be equipped with the opening that multiple complementation is staggered, the most conveniently stripped, striden across warm extrusion powder metallurgy bad
Loose core and can not make double-deck flange and the difficulty of driver plate, facilitate again double-deck flange and driver plate plug-in mounting therebetween enter shift fork upper group
Jaw (1c) and set aside jaw (2c) so that left and right the most capable i.e. from close the power that can obtain shift fork, fundamentally solve
Clutch is not slipped up, because people adds the power power more than spring of the shift fork of leverage.
Specific embodiments various described in this specification is treasure and the crystallization of domestic and foreign experience, is also used to
Describe the purpose of this creation, feature and effect in detail, for the people's bodyguard being familiar with this type of skill, according to above-mentioned all explanations,
May make this invention and specific embodiment and some part makees some modifications and amendment, its essence is without departing from the essence going out this creation
God category person, in the range of all should being included in the patent protection of the present invention, the most first Chen Ming.