CN108705700A - Preforming piece of production system of wind electricity blade - Google Patents
Preforming piece of production system of wind electricity blade Download PDFInfo
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- CN108705700A CN108705700A CN201810791210.5A CN201810791210A CN108705700A CN 108705700 A CN108705700 A CN 108705700A CN 201810791210 A CN201810791210 A CN 201810791210A CN 108705700 A CN108705700 A CN 108705700A
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- cloth
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- frame
- quilting
- transport mechanism
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- 230000005611 electricity Effects 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 241
- 239000003365 glass fiber Substances 0.000 claims abstract description 53
- 230000007723 transport mechanism Effects 0.000 claims description 53
- 238000012546 transfer Methods 0.000 claims description 22
- 239000011521 glass Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 11
- 230000006870 function Effects 0.000 description 12
- 238000004891 communication Methods 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Road Paving Machines (AREA)
Abstract
Preforming piece of production system of wind electricity blade provided by the embodiments of the present application include：An at least guillotine, mechanical arm, paving cloth platform and master controller.An at least guillotine, mechanical arm and paving cloth platform are electrically connected with the master controller, and the mechanical arm is set to described between an at least guillotine and the paving cloth platform, and the surface of the paving cloth platform is placed with cloth placement frame；Glass fibre cloth is transferred in the cloth placement frame by travelling to and fro between described between an at least guillotine and the paving cloth platform to realize by the mechanical arm.Compared with prior art, the embodiment of the present application can execute the processing to preforming piece of wind electricity blade by master controller to the control of machinery, improve the degree of automation and efficiency of processing.
Description
Technical field
This application involves manufacturing field of equipment, and in particular to preforming piece of production system of wind electricity blade.
Background technology
As the traditional fossil energies such as coal, oil, natural gas exhaust increasingly closing on for timetable, the development and utilization of wind energy
Increasingly obtain the attention of people, it has also become one of the project of energy field most business promotion foreground, at present outgoing at home
Exhibition is rapid.During the electric power in China is constituted at this stage, wind-power electricity generation only accounts for 1% or so, and the development and utilization of wind-force still has prodigious
Space.
The production of one of important component as wind-driven generator, wind electricity blade has obtained more and more passes in recent years
Note.Preforming piece of wind electricity blade is the semi-finished product generated during producing wind electricity blade, and preforming piece of existing wind electricity blade is logical
Often workpiece handled respectively in relevant device, processed and is integrated by worker, the degree of automation with it is less efficient.
Apply for content
The application's is designed to provide a kind of preforming piece of production system of wind electricity blade.
The application provides a kind of technical solution：
A kind of preforming piece of production system of wind electricity blade, the system comprises：An at least guillotine, mechanical arm, paving cloth
Platform and master controller；An at least guillotine, mechanical arm and paving cloth platform are electrically connected with the master controller, institute
It states mechanical arm and is set to described between an at least guillotine and the paving cloth platform, the surface for spreading cloth platform is placed with cloth and puts
Set frame；The mechanical arm is realized by travelling to and fro between described between an at least guillotine and the paving cloth platform by glass fibre
Cloth is transferred to the cloth and places in frame.
In the application preferred embodiment, the surface of the paving cloth platform is additionally provided with the first transport mechanism, and described first
Transport mechanism places frame for transmitting the cloth.
The cropped glass fibre cloth completed in guillotine surface can be transferred to and be placed on the first conveyer by mechanical arm
The cloth of structure is placed in frame, and guillotine cuts out the different glass fibre cloth block of size shape by pre-set programs, by first
Transport mechanism is shifted, and can place the stacking that frame completes predetermined quantity glass fibre cloth block in cloth in mechanical arm
Other places are transferred to by the first transport mechanism again afterwards.
Further include quilting platform in the application preferred embodiment, the quilting platform is arranged the first of the paving cloth platform
The position of the extended line of the direction of transfer of transport mechanism, the quilting platform are used for transmitting the cloth of coming from the paving cloth platform
The glass fibre cloth placed on frame carries out quilting.
Quilting platform is arranged on the extended line of the direction of transfer of the first transport mechanism, i.e. the first transport mechanism can will be equipped with glass
The cloth of glass fiber cloth stacking places frame and is transmitted to quilting platform.Although glass fibre cloth is stacked as stacking, still
It is glass fibre cloth block one by one, and insecure, therefore, quilting platform can sew with long stitches the glass fibre cloth for being stacked into stacking
Seam is fixed.
In the application preferred embodiment, the surface of the quilting platform is additionally provided with the second transport mechanism, and described second
The direction of transfer of transport mechanism is consistent with the direction of transfer of the first transport mechanism.
After quilting platform is completed to fix the quilting of glass fibre cloth, the second conveyer on quilting platform surface can incite somebody to action
The glass fibre cloth that quilting is completed is transferred to next processing technology link.Specifically, second conveyer is to complete quilting
Glass fibre cloth together with cloth place frame be transferred along.
Further include taking cloth platform in the application preferred embodiment, it is described that cloth platform is taken to be arranged the second of the quilting platform
The position of the extended line of the direction of transfer of transport mechanism, it is described to take cloth platform for placing the glass for being completed quilting by the quilting platform
Fiber cloth and the cloth place frame.
The glass fibre cloth that quilting is completed is transferred to together with cloth placement frame and takes cloth platform together, wherein quilting is complete
At glass fibre cloth can manually be shifted, can specifically be manually placed the required equipment of next production link,
It can also be placed on transmission device to the corresponding equipment transmission of a production link down.
Further include frame revolving platform in the application preferred embodiment, the surface of the frame revolving platform is provided with
Three transport mechanisms, one end of the third transport mechanism take cloth platform to connect with described, the other end of the third transport mechanism with
The paving cloth platform connection；The frame revolving platform is used to take cloth platform to be transferred back to the paving cloth by described cloth placement frame
Platform.
The cloth of bearing glass fiber cloth placement frame can be transported back the position where paving cloth platform by third transport mechanism,
Cloth to place frame to continue to carry the glass fibre cloth block that mechanical arm comes from guillotine crawl, since cloth is put
The recycling for setting frame greatly reduces cloth and places the quantity that frame needs are arranged, preferably saved cost.
In the application preferred embodiment, the direction of transfer of the third transport mechanism and first transport mechanism
Direction of transfer is opposite.
The direction of transfer of third transport mechanism and the direction of transfer of the first transport mechanism are on the contrary, cloth placing frame could be realized
Frame recycles, and will place frame through frame week through spreading cloth platform, quilting platform and cloth platform being taken to be transported through the cloth come successively
The third transport mechanism of turntable is sent back to the paving cloth platform.
Further include reciprocating conveying appliance and plate-pedestal, the reciprocating conveying in the application preferred embodiment
One end of device takes cloth platform to contact with described, and the other end of the reciprocating conveying appliance is contacted with the plate-pedestal, described past
Compound conveying device is used to the glass fibre cloth for completing quilting being sent to the plate-pedestal.
Reciprocating conveying appliance specifically can be used to deliver the glass fibre cloth of quilting completion, i.e. glass fibre cloth connects
It is transferred into together with cloth placement frame after taking cloth platform, cloth places frame and sent back paving cloth by frame revolving platform
Platform, glass fibre cloth are then sent away by reciprocating conveying appliance.
In the application preferred embodiment, the mechanical arm is Ke Ma robots NJ420-3.0.
The model of mechanical arm is specifically as follows Ke Ma robots NJ420-3.0, and certainly, mechanical arm may be specifically other
Model, it is limitation to the application that the concrete model of mechanical arm, which should not be construed,.
In the application preferred embodiment, an at least guillotine, mechanical arm, paving cloth platform pass through Ethernet interface respectively
It is electrically connected with the master controller.
Guillotine, mechanical arm, paving cloth platform are electrically connected by respective Ethernet interface with master controller respectively, so as to master control
Whether device processed can judge to cut situation, mechanical arm traffic condition normal, even if occurring abnormal, master controller can also wait exceptions
After situation is solved, it is further continued for executing the step of interrupting because of exception.
The advantageous effect of preforming piece of production system of wind electricity blade provided by the embodiments of the present application is：
The system comprises：An at least guillotine, mechanical arm, paving cloth platform and master controller.At least one sanction
It cuts machine, mechanical arm and paving cloth platform to be electrically connected with the master controller, the mechanical arm is set at least one sanction
It cuts between machine and the paving cloth platform, the surface of the paving cloth platform is placed with cloth and places frame；The mechanical arm is by travelling to and fro between
Realize that glass fibre cloth, which is transferred to the cloth, places frame between an at least guillotine and the paving cloth platform
It is interior.At least a guillotine can cut glass fibre cloth, mechanical arm will cut the glass fibre cloth of completion by
Guillotine is transferred to Pu Butai, to which glass fabric material heap is stacked as glass fabric material heap pile by manipulator.Glass fibre
Stacking after the completion of can be transferred to the production and processing that next production link carries out next step.Master controller is cut for judging
Whether machine, mechanical arm etc. smoothly complete respectively cuts and transmits operation.Compared with prior art, the embodiment of the present application can pass through
Master controller executes the processing to preforming piece of wind electricity blade to the control of machinery, improves the degree of automation and effect of processing
Rate.
Description of the drawings
It, below will be to needed in the embodiment attached in order to illustrate more clearly of the technical solution of the embodiment of the present application
Figure is briefly described, it should be understood that the following drawings illustrates only some embodiments of the application, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the equipment component schematic diagram of preforming piece of production system of wind electricity blade that the application preferred embodiment provides；
Fig. 2 is a kind of specific implementation mode of preforming piece of production system of wind electricity blade that the application preferred embodiment provides
Equipment schematic diagram.
Icon：Preforming piece of production system 100 of wind electricity blade；Guillotine 110；Unwinding equipment 111；Mechanical arm 120；Spread cloth
Platform 130；Quilting platform 150；Take cloth platform 160；Frame revolving platform 170；Reciprocating conveying appliance 180；Plate-pedestal 190.
Specific implementation mode
To keep the purpose, technical scheme and advantage of the embodiment of the present application clearer, below in conjunction with the embodiment of the present application
In attached drawing, technical solutions in the embodiments of the present application is clearly and completely described, it is clear that described embodiment is
Some embodiments of the present application, instead of all the embodiments.The application being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, below the detailed description of the embodiments herein to providing in the accompanying drawings be not intended to limit it is claimed
Scope of the present application, but be merely representative of the selected embodiment of the application.Based on the embodiment in the application, this field is common
The every other embodiment that technical staff is obtained without creative efforts belongs to the model of the application protection
It encloses.
It should be noted that：Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
In the description of the embodiment of the present application, it is to be understood that term "center", "upper", "lower", "left", "right",
The orientation or positional relationship of the instructions such as "vertical", "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings,
This application product using when the orientation or positional relationship usually put or those skilled in the art usually understand
Orientation or positional relationship, be merely for convenience of description the application and simplify describe, do not indicate or imply the indicated equipment or
Component must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as the limitation to the application.
In addition, term " first ", " second ", " third " etc. are only used for distinguishing description, it is not understood to indicate or imply
Relative importance.
In the description of the embodiment of the present application, it is also necessary to which explanation is unless specifically defined or limited otherwise, term
" setting ", " installation ", " connected ", " connection " shall be understood in a broad sense, and can also be detachably to connect for example, it may be being fixedly connected
It connects, or is integrally connected；It can be mechanical connection, can also be electrical connection；It can be directly connected, intermediate matchmaker can also be passed through
Jie is indirectly connected, and can be the connection of two component internals.It for the ordinary skill in the art, can be with concrete condition
Understand the concrete meaning of above-mentioned term in this application.
Fig. 1 is referred to, Fig. 1 shows preforming piece of production system 100 of wind electricity blade provided by the embodiments of the present application, described
System includes：An at least guillotine 110, mechanical arm 120, paving cloth platform 130 and master controller.An at least guillotine
110, mechanical arm 120 and paving cloth platform 130 are electrically connected with the master controller, the mechanical arm 120 be set to it is described extremely
Less between a guillotine 110 and the paving cloth platform 130, the surface of the paving cloth platform 130 is placed with cloth and places frame；It is described
Mechanical arm 120 is realized by travelling to and fro between described between an at least guillotine 110 and the paving cloth platform 130 by glass fabric
Material is transferred to the cloth and places in frame.
Mechanical arm 120 is specifically as follows Ke Ma robots NJ420-3.0, brachium 2997mm, payload 420Kg.Machine
Human hand grasp be useful for picking and placeing glass cloth surely pick and place part frame, which grows 3200 ㎜, wide 1300 ㎜, on picking and placeing part frame
400 spininess piercing and sucking disks are installed, needle piercing and sucking disk is driven by FESTO valves island, and valve island is controlled by fieldbus module CTEU, it and master control
SIEMENS PLC is communicated with Profinet.It picks and places part frame and weighs about 250 ㎏.
Guillotine 110 can specifically have two, be respectively used to cut two different glass fibre clothes, as DB930,
T600, and every guillotine 110 carries a unwinding equipment 111, i.e. Xiao Zhang's force adaptive unwinding device of double-station.
Specifically, the surface of the paving cloth platform 130 is additionally provided with the first transport mechanism, and first transport mechanism is for passing
The cloth is sent to place frame.110 surface of guillotine can be cut the glass fibre cloth completed and is transferred to by mechanical arm 120
The cloth for being placed on the first transport mechanism is placed in frame, and guillotine 110 cuts out the different glass of size shape by pre-set programs
Glass fiber cloth block, is shifted by the first transport mechanism, can be placed frame in cloth in mechanical arm 120 and be completed predetermined quantity
The heap poststack of a glass fibre cloth block is transferred to other places by the first transport mechanism again.
Specifically, Fig. 2 is referred to, further includes quilting platform 150, the quilting platform 150 is arranged the of the paving cloth platform 130
The position of the extended line of the direction of transfer of one transport mechanism, the quilting platform 150 are used for spreading what 130 transmission of cloth platform came from described
The cloth places the glass fibre cloth on frame and carries out quilting.The sender in the first transport mechanism is arranged in quilting platform 150
To extended line on, i.e. the first transport mechanism can will equipped with the cloth of glass fabric material heap pile place frame be transmitted to quilting platform
150.Although glass fibre cloth is stacked as stacking, it is still glass fibre cloth block one by one, and insecure, because
This, quilting platform 150 can fix the glass fibre cloth quilting for being stacked into stacking.
Paving cloth platform 130 by certain rule for laying the glass fabric of different shapes cut by 2 guillotines 110
Material, and glass fibre cloth is stacked to cloth place frame, 20 layers or so of general lay-up in a certain order.Cloth after the completion of lay-up
Material places frame and is moved into quilter by automatic sewing into preforming piece.
Specifically, the surface of the quilting platform 150 is additionally provided with the second transport mechanism, the transmission of second transport mechanism
Direction is consistent with the direction of transfer of the first transport mechanism.When the quilting of glass fibre cloth is fixed in the completion of quilting platform 150
Afterwards, the glass fibre cloth that quilting is completed can be transferred to next processing technology by the second conveyer on 150 surface of quilting platform
Link.Specifically, second conveyer is that the glass fibre cloth that quilting is completed is placed frame together with cloth to be transferred along.
Specifically, further include taking cloth platform 160, it is described to take cloth platform 160 that the second transport mechanism in the quilting platform 150 is set
Direction of transfer extended line position, it is described take cloth platform 160 for places by the quilting platform 150 completion quilting glass fibers
It ties up cloth and the cloth places frame.The glass fibre cloth that quilting is completed is placed frame together with cloth and is transferred to together
Take cloth platform 160, wherein the glass fibre cloth that quilting is completed can be shifted manually, can be specifically manually placed next
The required equipment of production link can also be placed on transmission device to which the corresponding equipment of a production link passes down
It send.
Specifically, further include frame revolving platform 170, the surface of the frame revolving platform 170 is provided with third transport mechanism,
One end of the third transport mechanism takes cloth platform 160 to connect with described, the other end of the third transport mechanism and the paving cloth
Platform 130 connects；The frame revolving platform 170 is used to take cloth platform 160 to be transferred back to the paving by described cloth placement frame
Cloth platform 130.The cloth of bearing glass fiber cloth can be placed the position that frame transports 130 place of paving cloth platform back by third transport mechanism
It sets so that cloth, which places frame, can continue to carry the glass fibre cloth block that mechanical arm 120 comes from the crawl of guillotine 110,
Since cloth places the recycling of frame, greatly reduces cloth and place the quantity that frame needs are arranged, it is preferable to save
Cost.
Specifically, the direction of transfer of the third transport mechanism is opposite with the direction of transfer of the first transport mechanism.The
The direction of transfer of three transport mechanisms and the direction of transfer of the first transport mechanism are on the contrary, could realize that cloth places the cycle profit of frame
With, will successively through spread cloth platform 130, quilting platform 150 and take cloth platform 160 be transported through come cloth place frame be had enough to meet the need through frame
The third transport mechanism of platform 170 is sent back to the paving cloth platform 130.
Guillotine 110, paving cloth platform 130, quilting platform 150, takes cloth platform 160 and frame revolving platform 170 total at mechanical arm 120
With preforming (Perform) flexible manufacturing system (abbreviation FMS) of wind electricity blade is constituted, the system is pre- for manufacturing wind electricity blade
Forming blocks, preforming piece may be produced that wind electricity blade after series of process, the processes such as impregnation processing, therefore manufacture wind electricity blade
Preforming piece is the core technology for producing wind electricity blade.
Guillotine 110, paving cloth platform 130, quilting platform 150, takes cloth platform 160 and frame revolving platform 170 equal at mechanical arm 120
There is independent control system, master control system (not shown) can be connected to by network or I/O mouthfuls by cutting.
Specifically, further include reciprocating conveying appliance 180 and plate-pedestal 190, the one of the reciprocating conveying appliance 180
End takes cloth platform 160 to contact with described, and the other end of the reciprocating conveying appliance 180 is contacted with the plate-pedestal 190, described past
Compound conveying device 180 is used to the glass fibre cloth for completing quilting being sent to the plate-pedestal 190.Reciprocating conveying appliance
The 180 specific glass fibre clothes that can be used to deliver quilting completion, i.e. glass fibre cloth place frame together with cloth
It is transferred into after taking cloth platform 160, cloth places frame and sent back paving cloth platform 130, glass fibre by frame revolving platform 170
Cloth is then sent away by reciprocating conveying appliance 180.
Specifically, the mechanical arm 120 is Ke Ma robots NJ420-3.0.The model of mechanical arm 120 is specifically as follows Ke
Horse robot NJ420-3.0, certainly, mechanical arm 120 is specifically or other model, the concrete model of mechanical arm 120 are not answered
This is not understood as the limitation to the application.
Specifically, an at least guillotine 110, mechanical arm 120, paving cloth platform 130 respectively by Ethernet interface with it is described
Master controller is electrically connected.Guillotine 110, mechanical arm 120, paving cloth platform 130 pass through respective Ethernet interface and master control respectively
Device processed electrical connection, so as to master controller can judge to cut situation, 120 traffic condition of mechanical arm it is whether normal, even if occurring different
Often, it after master controller can also wait abnormal conditions to be solved, is further continued for executing the step of interrupting because of exception.Above-mentioned Ethernet
Interface is specifically as follows communication network interface RJ45；Communication protocol MODBUS TCP.Data communication be mainly used for master control system to
The control system of frame revolving platform 170 broadcasts order, receives the state of the control system of frame revolving platform 170.
Communication is synchronous with the triggering driving realization of switching value event using data communication between each subsystem in this system, and each point is
There are allowings for expansion for system.
Master control system can first judge guillotine 110, mechanical arm 120, paving cloth before being switched on line state by single machine state
Whether platform 130, quilting platform 150 take the respective control system such as cloth platform 160 and frame revolving platform 170 ready, if above-mentioned
Any control system is not ready to ready in control system, can not be by the work shape of master control system even if then manually switching
State is switched on line state by single machine state；If above-mentioned control system is all ready and inputs online request signal,
Single machine state can manually be switched to on line state, master control system can start in due course.
The on line state of master control system：Open with all communications of each point of control system, implement to each point of control system
Control, is completed and the linkage function of point control system.
The single machine state of master control system：All communications with each point of control system are closed, master control system becomes information island,
But can independent control mechanical arm 120 work, complete the intrinsic whole automatic/hand functions of mechanical arm 120.
The automatic/hand function of master control system keeps the intrinsic repertoire of master control system.
Automatic mode can be thus achieved in master control system under on line state, and manual work state may be implemented；It is main
Control system cannot achieve automatic mode under single machine state, and manual work state may be implemented.Master control system is automatically=1/
Manually=0.
" manual " function of master control system：It can claim " single machine is manual ", close all communications with each subsystem, master control system
It as information island, but can work independently, complete the intrinsic whole of master control system " manual " function.Therefore：" single
The original repertoire of master control system, the i.e. repertoire to mechanical arm 120 are kept under machine " state.It can be received under " single machine " state
To the input signal of each subsystem, but do not handle.
" automatic " function of master control system：When each subsystem it is online=1 and automatic=1 when master control system just entrance is " online
Automatically state ".The state opens all communications with each subsystem, and master control system receives each subsystem signal, completes master control system
The linkage function of system and each subsystem." manual " function of master control system：When each subsystem it is online=1 and automatic=0 when master control
System just enters " online manual " state.The state opens all communications with each subsystem, and master control system receives each subsystem
Signal is only limitted to realize " artificial mesh " function.
Specifically, mechanical arm 120 complete a piece of cloth pick and place action after, and after mechanical arm 120 returns to home,
Master control system sends out " every piece of cloth mechanical arm 120 spreads cloth and completes signal " to control system, and the quilt frame to spread cloth platform 130 is transplanted on
Quilting station is prepared.Data type use bit types, 1：The paving cloth that mechanical arm 120 completes a piece of cloth works, and 0：Mechanical arm
120 work without completing the paving cloth of a piece of cloth.(level signal)
It is main after the quilter of quilting platform 150 completes the quilting action of a piece of cloth, and after quilter returns to home
Control system sends out " every piece of cloth quilter quilting completes signal " to circulating frame control system, is the cloth placing frame of quilting platform 150
Frame, which is transplanted on, takes cloth platform 160 to prepare.Data type use bit types, 1：The quilting that quilter completes a piece of cloth works, and 0：It sews with long stitches
Seam machine does not complete the quilting work of a piece of cloth.(level signal)
After quilter completes the quilting action of a piece of cloth, and after quilter returns to home, master control system is to week
Turn frame control system and send out " every piece cloth quilter quilting complete block number ", be reciprocating conveying appliance 180 according to cloth block size into
Row puts cloth and prepares.Data type uses word signal, is specifically defined and needs to arrange.Data type uses unsigned integer type.
Master control system specifically can be according to the degree of holding of mechanical arm 120 to determine whether completing the task of entire pallet, specifically
Ground, master control system are provided with the specific placement order of the cloth block for different volumes, and mechanical arm 120 can be according to cloth block
Volume size judges whether the placement order of the cloth block of entire pallet is completed to realize, indicates that operating personnel replace if completing
Pallet.The distribution system of putting of circulating frame needs that new pallet is waited for be put into designated position.Data type use bit types, 1：It completes whole
The task of the 25th piece of cloth of pallet, 0：That does not complete pallet puts cloth task.(level signal)
When master control system breaks down, master control system export " main control PLC emergency stop fault-signal ", master control system from " connection
Machine " state switches to " single machine " state.After circulating frame control system receives " main control PLC emergency stop fault-signal ", according to parking area
Reason, power-equipment stop immediately.Data type use bit types, 1：It is faulty, 0：There is no failure.(level signal)
When master control system exports signal for "cut motor", after circulating frame control system receives signal for "cut motor", from " online " state
Switch to " single machine " state.The " STOP " of circulating frame control system, stops power-equipment, power-equipment stops immediately.Data type
Using bit types, 1：There is a stop sign, 0：There is no stop sign.(1 pps pulse per second signal)
When master control system exports " main control PLC halt signal ", circulating frame control system receives " main control PLC halt signal " letter
After number, " single machine " state is switched to from " online " state." " the main control PLC halt signal " " of circulating frame control system, pauses at
Current state, it is also to bring into operation from current state to start next time.Data type use bit types, 1：There is a halt signal, 0：Not yet
There is halt signal.(1 pps pulse per second signal)
When master control system resets, master control system exports " main control PLC reset signal ".Circulating frame control system receives " multiple
Behind position ", " single machine " state is switched to from " online " state.
The material frame that picks and places of mechanical arm 120 is first moved on into stand manually, when master control system is manually ready, and is received
After other each online signals of control system, manually master control system can be switched to " online " state from " single machine " state at this time, fitted
When can manually start " startup " button in master control system, master control system sends out corresponding enabling signal to each point of control system, such as
Startup is cut function by guillotine 110, starts the control system etc. of frame revolving platform 170.Data type use bit types, 1：
Startup revolving platform system, 0：There is no signal.(1 pps pulse per second signal)
Frame is placed when cloth and is delivered to bunk platform through frame revolving platform 170, and double-speed chain is dropped to by jacking apparatus
On, it places frame in cloth and pins 130 quilt frame pressing stroke switch of paving cloth platform, illustrate that cloth places frame in bunk work
Position is put on specified position, and the control system that cloth places frame sends out " quilt frame is in place in paving cloth station " signal, indicates
What mechanical arm 120 can start to put down a piece of cloth cuts part.
When master control system is by " quilt frame is in place in paving cloth station " signal is received, master control system instructs guillotine 110 to cut out
Cloth is cut, instruction mechanical arm 120 takes cloth.Data type use bit types, 1：Quilt frame is in bunk station, and 0：Quilting
Frame is not in bunk station.
Frame is placed when cloth, quilting platform 150 is delivered to from Pu Butai 130 by double-speed chain, and swing clamp cylinder has been put
Under, it blocks cloth and places frame, place frame in cloth and pin pressing stroke switch, illustrate that cloth places frame in quilting
On the specified position of platform 150, the control system of frame revolving platform 170 sends out " quilt frame is in place in quilting station " signal, indicates
The quilting that quilter can start to put down a piece of cloth works.
When master control system is by " frame is in place in quilting station " signal is received, master control system instruction is cut out quilter and is sew with long stitches
Joint working.Data type use bit types, 1：Quilt frame is in quilting station, and 0：Quilt frame is not in quilting station.
When " revolving platform system failure signal " is 1, master control handles control process according to emergency stop.Data type uses bit classes
Type, 1：Revolving platform system is faulty, and 0：Revolving platform system does not have failure." revolving platform system online single machine " be master control system to
Circulating frame control system sends " master control online/single machine ", and circulating frame control system feeds back to master control and master control transmission has been received
Signal, be feedback signal.
" revolving platform system automatic manual " is that circulating frame control system feeds back to the current revolving platform system mode of master control.
Automatically it represents revolving platform system to run according to auto-programming, represents execute individual part manually.Data type uses bit types,
1：It is automatic to have enough to meet the need frame system, 0：It is manual to have enough to meet the need frame system.
" revolving platform Xi Tongyunhang stopping signals " is to have enough to meet the need bench control system to feed back to the current revolving platform system fortune of master control
Row state.Data type use bit types, 1：Circulating frame system operation, 0：Circulating frame system-down.
Common switch such as starts, shuts down, and division operation screen has the button that said function can be separately set on the external panel of this function.
Safety device is set around whole system, its signal accesses circulating frame control system " emergency stop " signal, and " emergency stop " signal is with normally closed
Contact, fool proof " emergency stop " the signal series connection of institute." startup ", " shutdown " of many places installation master control system around whole system
Etc. common button, to be conveniently operated.
The advantageous effect of preforming piece of production system 100 of wind electricity blade provided by the embodiments of the present application is：The system packet
It includes：An at least guillotine 110, mechanical arm 120, paving cloth platform 130 and master controller.At least guillotine 110, a machine
Tool arm 120 and paving cloth platform 130 are electrically connected with the master controller, and the mechanical arm 120 is set at least one described
Between guillotine 110 and the paving cloth platform 130, the surface of the paving cloth platform 130 is placed with cloth and places frame；The mechanical arm
120 described are transmitted glass fibre cloth to realize between an at least guillotine 110 and the paving cloth platform 130 by travelling to and fro between
It is placed in frame to the cloth.At least a guillotine 110 can cut glass fibre cloth, and mechanical arm 120 will
Cut the glass fibre cloth of completion and paving cloth platform 130 be transferred to by guillotine 110, to by manipulator by glass fabric material heap
It is stacked as glass fabric material heap pile.It can be transferred to next production link after the completion of the stacking of glass fibre and carry out next step
Production and processing.Master controller cuts and transmits operation for judging whether guillotine 110, mechanical arm 120 etc. smoothly complete respectively.
Compared with prior art, the embodiment of the present application can be preforming to wind electricity blade to execute to the control of machinery by master controller
The processing of block improves the degree of automation and efficiency of processing.
The foregoing is merely the preferred embodiments of the application, are not intended to limit this application, for the skill of this field
For art personnel, the application can have various modifications and variations.Within the spirit and principles of this application, any made by repair
Change, equivalent replacement, improvement etc., should be included within the protection domain of the application.
Claims (10)
1. a kind of preforming piece of production system of wind electricity blade, which is characterized in that the system comprises：At least guillotine, a machine
Tool arm, paving cloth platform and master controller；
An at least guillotine, mechanical arm and paving cloth platform are electrically connected with the master controller, and the mechanical arm is set
Described in being placed between an at least guillotine and the paving cloth platform, the surface of the paving cloth platform is placed with cloth and places frame；
The mechanical arm is realized by travelling to and fro between described between an at least guillotine and the paving cloth platform by glass fabric
Material is transferred to the cloth and places in frame.
2. preforming piece of production system of wind electricity blade according to claim 1, which is characterized in that the surface of the paving cloth platform
It is additionally provided with the first transport mechanism, first transport mechanism places frame for transmitting the cloth.
3. preforming piece of production system of wind electricity blade according to claim 2, which is characterized in that further include quilting platform, institute
It states quilting platform to be arranged in the position of the extended line of the direction of transfer of the first transport mechanism of the paving cloth platform, the quilting platform is used for
Quilting is carried out to transmitting the glass fibre cloth on the cloth come placement frame from the paving cloth platform.
4. preforming piece of production system of wind electricity blade according to claim 3, which is characterized in that the surface of the quilting platform
It is additionally provided with the second transport mechanism, the direction of transfer one of the direction of transfer of second transport mechanism and first transport mechanism
It causes.
5. preforming piece of production system of wind electricity blade according to claim 4, which is characterized in that further include taking cloth platform, institute
It states and cloth platform is taken to be arranged in the position of the extended line of the direction of transfer of the second transport mechanism of the quilting platform, it is described that cloth platform is taken to be used for
Place the glass fibre cloth and cloth placement frame that quilting is completed by the quilting platform.
6. preforming piece of production system of wind electricity blade according to claim 5, which is characterized in that further include frame turnover
The surface of platform, the frame revolving platform is provided with third transport mechanism, and one end of the third transport mechanism takes cloth platform with described
Connection, the other end of the third transport mechanism are connect with the paving cloth platform；
The frame revolving platform is used to take cloth platform to be transferred back to the paving cloth platform by described cloth placement frame.
7. preforming piece of production system of wind electricity blade according to claim 6, which is characterized in that the third transport mechanism
Direction of transfer it is opposite with the direction of transfer of the first transport mechanism.
8. preforming piece of production system of wind electricity blade according to claim 5, which is characterized in that further include reciprocating conveying
Device and plate-pedestal, one end of the reciprocating conveying appliance take cloth platform to contact with described, the reciprocating conveying appliance
The other end is contacted with the plate-pedestal, and the reciprocating conveying appliance is used to the glass fibre cloth for completing quilting being sent to institute
State plate-pedestal.
9. preforming piece of production system of wind electricity blade according to claim 1, which is characterized in that the mechanical arm is Ke horse
Robot NJ420-3.0.
10. preforming piece of production system of wind electricity blade according to claim 1, which is characterized in that an at least guillotine,
Mechanical arm, paving cloth platform are electrically connected by Ethernet interface and the master controller respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810791210.5A CN108705700A (en) | 2018-07-18 | 2018-07-18 | Preforming piece of production system of wind electricity blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810791210.5A CN108705700A (en) | 2018-07-18 | 2018-07-18 | Preforming piece of production system of wind electricity blade |
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| CN108705700A true CN108705700A (en) | 2018-10-26 |
Family
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| CN201810791210.5A Pending CN108705700A (en) | 2018-07-18 | 2018-07-18 | Preforming piece of production system of wind electricity blade |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107327376A (en) * | 2017-08-07 | 2017-11-07 | 常州市新创智能科技有限公司 | A kind of preforming production line of wind electricity blade |
| CN107379709A (en) * | 2017-07-27 | 2017-11-24 | 常州市宏发纵横新材料科技股份有限公司 | A kind of preforming production method of wind electricity blade |
| CN208438608U (en) * | 2018-07-18 | 2019-01-29 | 凯德自控武汉智能装备有限公司 | Preforming piece of production system of wind electricity blade |
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2018
- 2018-07-18 CN CN201810791210.5A patent/CN108705700A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107379709A (en) * | 2017-07-27 | 2017-11-24 | 常州市宏发纵横新材料科技股份有限公司 | A kind of preforming production method of wind electricity blade |
| CN107327376A (en) * | 2017-08-07 | 2017-11-07 | 常州市新创智能科技有限公司 | A kind of preforming production line of wind electricity blade |
| CN208438608U (en) * | 2018-07-18 | 2019-01-29 | 凯德自控武汉智能装备有限公司 | Preforming piece of production system of wind electricity blade |
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| 张振文等: "《带式输送机工程设计与应用》", 冶金工学出版社, pages: 305 * |
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